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CN105325131A - Small-size double-roll corn thresher - Google Patents

Small-size double-roll corn thresher Download PDF

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Publication number
CN105325131A
CN105325131A CN201510703085.4A CN201510703085A CN105325131A CN 105325131 A CN105325131 A CN 105325131A CN 201510703085 A CN201510703085 A CN 201510703085A CN 105325131 A CN105325131 A CN 105325131A
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threshing
corn
roller
frame
threshing chamber
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王莉
万玉山
王晟斌
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Changzhou University
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Changzhou University
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Abstract

一种小型双辊玉米脱粒机,包括机架、地面滚轮、驱动电机、传送装置、防护罩、第一脱粒腔、第二脱粒腔、第一脱粒辊、第二脱粒辊、外罩、进料台、玉米粒储藏室和玉米瓤排出口。采用单台电机驱动两个脱粒辊同时作业,大大提高了玉米脱粒的效率;前支架和后支架均安装带定位装置的地面滚轮,方便移动和有效定位,省时省力;进料口端设置挡板,防止脱粒腔内脱落的玉米飞溅伤人,保证操作人员人身安全;在传送装置上加装不锈钢防护罩,防止玉米棒和其他物体卷入传送装置造成传送带掉落,同时也避免添料时接触传送装置造成安全隐患;机架上方的脱粒装置整体倾斜设计,方便玉米棒的滑入和玉米瓤的排出,加快整个脱粒作业的进程。

A small double-roller corn thresher, including a frame, ground rollers, a drive motor, a transmission device, a protective cover, a first threshing chamber, a second threshing chamber, a first threshing roller, a second threshing roller, an outer cover, and a feeding table , corn kernel storage room and corn cob discharge outlet. A single motor is used to drive two threshing rollers to work simultaneously, which greatly improves the efficiency of corn threshing; the front bracket and the rear bracket are equipped with ground rollers with positioning devices, which are convenient for movement and effective positioning, saving time and effort; the end of the feed port is equipped with a stop Plate, to prevent the falling corn in the threshing chamber from splashing and hurting people, and to ensure the personal safety of the operator; a stainless steel protective cover is installed on the conveyor to prevent corn cobs and other objects from being involved in the conveyor and cause the conveyor to fall, and it also prevents the conveyor belt from falling when adding materials. The contact with the conveying device causes potential safety hazards; the overall inclined design of the threshing device above the frame facilitates the sliding of corn cobs and the discharge of corn cobs, and speeds up the entire threshing process.

Description

一种小型双辊玉米脱粒机A small double-roller corn thresher

技术领域technical field

本发明涉及农业机械技术领域,具体涉及一种小型双辊玉米脱粒机。The invention relates to the technical field of agricultural machinery, in particular to a small double-roller corn thresher.

背景技术Background technique

玉米脱粒是玉米收获的最终环节,脱皮晾晒后的玉米棒如果不能及时脱粒,往往会因为天气原因导致玉米发芽或腐坏,严重降低了玉米的使用价值和经济价值。传统的玉米脱粒方法是采用手工碾玉米,用一种叫做玉米钻的工具一手紧握玉米棒,一手用玉米钻对准玉米棒上的一个点向前推,一般一个玉米至少钻三至四次,再用双手碾下剩余的玉米,碾的时间久了手指容易起泡,不仅费时费力而且效率低下,不适宜大批量的玉米脱粒工作。随着农业机械水平的发展,许多大型的玉米脱粒机应运而生,但由于玉米脱粒成本较高,玉米粒容易打碎,浪费严重,因而使用率较低。目前兴起的小型玉米脱粒机,多采用单辊脱粒作业,仍然满足不了大批量的脱粒作业;裸漏的旋转齿轮和传送带极易因误碰造成停机或安全隐患;采用支撑架接触地面,不方便搬运和调整。Corn threshing is the final step of corn harvesting. If the corn cobs after peeling and drying cannot be threshed in time, the corn will often germinate or rot due to weather, which seriously reduces the use value and economic value of corn. The traditional method of corn threshing is to grind corn by hand, use a tool called a corn drill to hold the corn cob tightly with one hand, and use the corn drill to push forward at a point on the corn cob with the other hand. Generally, a corn is drilled at least three to four times. , and then grind the remaining corn with both hands. After a long time of grinding, the fingers are prone to foaming, which is not only time-consuming and laborious but also inefficient, and is not suitable for large-scale corn threshing. With the development of agricultural machinery, many large-scale corn threshers came into being. However, due to the high cost of corn thresher, corn kernels are easy to break, and the waste is serious, so the utilization rate is low. The small corn threshers currently emerging mostly use single-roller threshing operations, which still cannot meet the large-scale threshing operations; the exposed rotating gears and conveyor belts are very easy to cause shutdown or safety hazards due to accidental collision; it is inconvenient to use support frames to touch the ground. handling and adjustments.

发明内容Contents of the invention

本发明要解决的技术问题是:克服上述诸多不足,提供一种小型双辊玉米脱粒机。The technical problem to be solved by the present invention is to provide a small double-roller corn thresher by overcoming the above-mentioned problems.

本发明解决其技术问题所采用的技术方案是:一种小型双辊玉米脱粒机,包括机架、地面滚轮、驱动电机、传送装置、防护罩、第一脱粒腔、第二脱粒腔、第一脱粒辊、第二脱粒辊、外罩、进料台、玉米粒储藏室和玉米瓤排出口。采用单台电机驱动双辊同时作业,大大提高了玉米脱粒的效率,支架对地安装地面滚轮,方便移动,省时省力。The technical solution adopted by the present invention to solve the technical problem is: a small double-roller corn thresher, including a frame, ground rollers, a drive motor, a transmission device, a protective cover, a first threshing chamber, a second threshing chamber, a first The threshing roll, the second threshing roll, the housing, the infeed table, the kernel storage room and the cob discharge. A single motor is used to drive the double rollers to work at the same time, which greatly improves the efficiency of corn threshing. The ground rollers are installed on the bracket to the ground, which is convenient for movement and saves time and effort.

所述机架为整个机器支撑架,由把手、横梁、前支架和后支架焊接组成。机架外形长700mm、宽500mm、高600mm,把手作为推动机器行走的受力点,为φ35×2不锈钢管构成,焊接在机架左侧上方,长度为700mm,把手两端安装黑色橡胶护套以增大接触的摩擦力。横梁为45×45×2不锈钢方管,相互垂直焊接构成机架上表面,用于承载机器脱粒装置,两侧分别水平焊接在前支架和后支架上,用于固定驱动电机。前支架和后支架均为φ35×2不锈钢管,分别与横梁成倾斜角度焊接,其中前支架略高于后支架,前支架与后支架与地面之间分别安装地面滚轮,方便整个机器的移动。整个机架上表面成斜面,进料台一端较高,玉米瓤排出口一端较低,方便脱粒时玉米棒的滚入和玉米瓤的排出。The frame is a whole machine supporting frame, which is composed of handles, beams, front brackets and rear brackets welded. The shape of the frame is 700mm long, 500mm wide, and 600mm high. The handle is used as the force point to push the machine to walk. It is made of φ35×2 stainless steel pipe, welded on the upper left side of the frame, and the length is 700mm. Black rubber sheaths are installed at both ends of the handle to increase contact friction. The beam is a 45×45×2 stainless steel square tube, which is welded perpendicular to each other to form the upper surface of the frame, which is used to carry the threshing device of the machine. The two sides are horizontally welded to the front bracket and the rear bracket respectively, and are used to fix the drive motor. The front bracket and the rear bracket are both φ35×2 stainless steel tubes, which are welded with the beam at an oblique angle. The front bracket is slightly higher than the rear bracket, and ground rollers are installed between the front bracket and the rear bracket and the ground to facilitate the movement of the whole machine. The upper surface of the whole frame is inclined, one end of the feeding platform is higher, and the end of the corn cob discharge port is lower, which is convenient for rolling in corn cobs and discharging corn cobs during threshing.

所述地面滚轮分别安装在前支架和后支架上,与地面接触方便机器的位置移动,减少人力搬运。前支架和后支架上的地面滚轮均为万向轮,带定位装置,可以根据工作需要任意调整机器方向,在机器脱粒作业时踩下万向轮的定位装置可以防止机器的滑动。The ground rollers are installed on the front support and the rear support respectively, and the position of the machine is convenient to move in contact with the ground, reducing manpower handling. The ground rollers on the front bracket and the rear bracket are universal wheels with positioning devices, which can adjust the direction of the machine arbitrarily according to the needs of the work. Stepping on the positioning devices of the universal wheels during machine threshing operation can prevent the machine from sliding.

所述驱动电机作为机器运转的动力装置,安装在机架下部,通过电机固定座吊装在两侧横梁上,驱动电机的倾斜角度与横梁保持一致。驱动电机为两极电机,额定电压输入电压AC220V,额定功率2.2kW,接入普通家用电源驱动。通电工作时通过传送装置,驱动电机同时带动第一脱粒辊和第二脱粒辊转动,大大提高了玉米的脱粒效率。The drive motor is installed on the lower part of the frame as the power device for the machine to run, and is hoisted on the crossbeams on both sides through the motor fixing base, and the inclination angle of the drive motor is kept consistent with the crossbeam. The driving motor is a two-pole motor with a rated voltage input voltage of AC220V and a rated power of 2.2kW, and it is driven by a common household power supply. When it is powered on, the transmission device and the driving motor simultaneously drive the first threshing roller and the second threshing roller to rotate, which greatly improves the corn threshing efficiency.

所述传动装置作为动力传输的中间环节,包括驱动电机轮、第一脱粒辊轮、第二脱粒辊轮、第一脱粒辊传送带和第二脱粒辊传送带。传送装置整体设置固定在进料台一端。驱动电机轮为双轨轮,第一脱粒辊和第二脱粒辊通过脱粒辊传送带分别连接驱动电机轮,通过驱动电机带动同步转动,进行第一脱粒腔和第二脱粒腔的同时作业。传送装置表面设置防护罩,防止机器高速转动时玉米棒碰触造成传送带脱落,也避免操作人员用手误碰造成人身伤害。As an intermediate link of power transmission, the transmission device includes a drive motor wheel, a first threshing roller, a second threshing roller, a first threshing roller conveyor belt and a second threshing roller conveyor belt. The overall conveying device is set and fixed at one end of the feeding table. The driving motor wheel is a double-track wheel, the first threshing roller and the second threshing roller are respectively connected to the driving motor wheel through the threshing roller conveyor belt, driven by the driving motor to rotate synchronously, and the simultaneous operation of the first threshing chamber and the second threshing chamber is carried out. A protective cover is set on the surface of the conveying device to prevent the conveyor belt from falling off due to the contact of the corn cobs when the machine is rotating at high speed, and also to prevent the operator from accidentally touching it with his hands to cause personal injury.

所述防护罩为1mm厚金属材质,表面喷防锈漆,根据传送装置的走向和大小呈不规则形状,防护罩设置四个防护罩安装支架,通过紧固组件固定在机架上,覆盖传送装置,防止玉米棒和其他物体卷入传送装置造成机器停转,保护操作者的人身安全。The protective cover is made of 1mm thick metal material, sprayed with anti-rust paint on the surface, and has an irregular shape according to the direction and size of the transmission device. The protective cover is equipped with four protective cover mounting brackets, which are fixed on the frame by fastening components to cover the transmission The device prevents corn cobs and other objects from being involved in the conveyor and causes the machine to stop, protecting the personal safety of the operator.

所述第一脱粒腔和第二脱粒腔是玉米棒脱粒工作的空间,均为圆形腔体,长度与脱粒辊保持一致,两端通过焊接支架固定在机架的横梁上。左端分别连通第一进料口和第二进料口,右端为玉米瓤出口,倾斜设置,方便玉米棒的滑入和玉米瓤的排出。分别安装在第一脱粒辊和第二脱粒辊正上方并与脱粒辊接触,接触面开长孔。当机器工作时,脱粒腔内的玉米棒受到脱粒辊钉齿高速旋转的击打,同时与脱粒腔滚筒撞击而脱粒,完成玉米棒的脱粒作业。The first threshing chamber and the second threshing chamber are spaces for corn cob threshing, both of which are circular chambers with the same length as the threshing roller, and the two ends are fixed on the beam of the frame by welding brackets. The left end is respectively connected to the first feeding port and the second feeding port, and the right end is the corn cob outlet, which is arranged obliquely to facilitate the sliding in of corn cobs and the discharge of corn cobs. They are respectively installed directly above the first threshing roller and the second threshing roller and are in contact with the threshing rollers, and the contact surfaces have long holes. When the machine is working, the corn cobs in the threshing chamber are hit by the high-speed rotation of the teeth of the threshing roller, and at the same time collide with the drum of the threshing chamber to be threshed, and the threshing operation of corn cobs is completed.

所述第一脱粒辊和第二脱粒辊安装在机架上方、第一脱粒腔和第二脱粒腔垂直下方,为整个机器工作的核心部件,第一脱粒辊和第二脱粒辊左端分别安装第一脱粒辊轮和第二脱粒辊轮,通过脱粒辊轮固定在机架上。脱粒辊上安装钉齿与脱粒腔接触,通过与脱粒腔接触的开孔将钉齿伸入到脱粒腔内。当驱动电机旋转时,第一脱粒辊和第二脱粒辊同时转动。The first threshing roller and the second threshing roller are installed above the frame, vertically below the first threshing chamber and the second threshing chamber, and are the core components of the whole machine. The left ends of the first threshing roller and the second threshing roller are installed respectively A threshing roller and a second threshing roller are fixed on the frame through the threshing roller. The nail teeth are installed on the threshing roller to contact with the threshing chamber, and the nail teeth are extended into the threshing chamber through the openings in contact with the threshing chamber. When the driving motor rotates, the first threshing roller and the second threshing roller rotate simultaneously.

所述外罩为2mm厚不锈钢材质,表面圆弧设计并喷涂防锈漆,安装在机架上方,长和宽分别与机架相等。通过紧固组件固定在机架上并与机架一样保持倾斜,覆盖第一脱粒腔和第二脱粒腔,防止脱粒过程中玉米粒飞溅。外罩左侧安装进料台,右侧设置玉米瓤排出口,下部连接玉米粒储藏室。The outer cover is made of stainless steel with a thickness of 2mm. The surface is designed with a circular arc and sprayed with anti-rust paint. It is installed above the frame, and its length and width are respectively equal to the frame. The fastening component is fixed on the frame and kept inclined like the frame, covering the first threshing chamber and the second threshing chamber, and preventing the corn kernels from splashing during the threshing process. The feeding platform is installed on the left side of the outer cover, the corn cob discharge port is installed on the right side, and the lower part is connected to the corn grain storage room.

所述进料台为玉米棒的添加平台,为2mm厚不锈钢材质,圆弧形设计,表面喷防锈漆,焊接在外罩左侧与脱粒腔连通,进料台倾斜角度与脱粒腔保持一致。进料台包括第一进料口和第二进料口,并分别连接至第一脱粒腔和第二脱粒腔。进料口与脱粒腔之间悬挂带合叶装置的挡板,防止脱粒腔内脱落的玉米飞溅伤人。工作时,禁止操作人员将手伸入进料口内,以免造成人身伤害。The feeding table is a platform for adding corn cobs, made of 2mm thick stainless steel, designed in an arc shape, sprayed with anti-rust paint on the surface, welded on the left side of the outer cover to communicate with the threshing chamber, and the inclination angle of the feeding table is consistent with the threshing chamber. The feeding table includes a first feeding port and a second feeding port, and is respectively connected to the first threshing chamber and the second threshing chamber. A baffle with a hinge device is suspended between the feed inlet and the threshing chamber to prevent the corn falling off from the threshing chamber from splashing and hurting people. When working, it is forbidden for the operator to put his hand into the feed port, so as not to cause personal injury.

所述玉米粒储藏室为脱粒后玉米的存储空间,安装在机架下方,与外罩配合构成密闭的空间。靠近玉米瓤排出口一端设置一个玉米粒排出口,倾斜向下并延伸向外,方便排出的玉米粒集中收集和处理。The corn grain storage room is a storage space for threshed corn, which is installed under the frame and cooperates with the outer cover to form a closed space. A corn grain discharge port is arranged near the end of the corn cob discharge port, which is inclined downward and extends outward, so as to facilitate centralized collection and treatment of the discharged corn grains.

所述玉米瓤排出口是脱粒作业后玉米瓤的排出通道,设计在机架后方的外罩上,与进料台相对,远离玉米粒排出口,方便区分和处理。根据不同的脱粒腔分别包括玉米瓤第一排出口和玉米瓤第二排出口。The corn cob discharge port is the discharge channel of the corn cob after the threshing operation. It is designed on the outer cover behind the frame, opposite to the feeding platform, and far away from the corn kernel discharge port, which is convenient for distinguishing and handling. According to different threshing chambers, the first discharge port for corn cob and the second discharge port for corn cob are respectively included.

本发明的有益效果是:本机器为220V交流电源供电,适合家用。选定调整好方向后,分别踩下地面滚轮上的定位装置固定机器。操作时应先空转一到两分钟,检查脱粒辊运转方向正常后,从进料台上第一进料口和第二进料口同时加入玉米棒。完成脱粒作业后应保证脱粒腔内无玉米棒后再停机。本机器为普通家用电源供电,操作简单,成本较低。采用单台驱动电机驱动两个脱粒辊同时作业,大大提高了玉米脱粒的效率。前支架和后支架均安装带定位装置的地面滚轮,方便移动和有效定位,省时省力。进料口端设置挡板,防止脱粒腔内脱落的玉米飞溅伤人,保证操作人员人身安全。在传送装置上加装不锈钢防护罩,防止玉米棒和其他物体卷入传送装置造成传送带掉落,同时也避免添料时接触传送装置造成安全隐患。机架上方的脱粒装置整体倾斜设计,方便玉米棒的滑入和玉米瓤的排出,加快了整个脱粒作业的进程。The beneficial effects of the invention are: the machine is powered by a 220V AC power supply and is suitable for household use. After selecting and adjusting the direction, respectively step on the positioning device on the ground roller to fix the machine. During operation, it should be idling for one to two minutes first, and after checking the normal direction of the threshing roller, add corn cobs from the first feeding port and the second feeding port on the feeding platform at the same time. After completing the threshing operation, it should be ensured that there is no corn cob in the threshing chamber before stopping the machine. This machine is powered by common household power supply, easy to operate and low in cost. A single drive motor is used to drive two threshing rollers to work simultaneously, which greatly improves the efficiency of corn threshing. Both the front support and the rear support are equipped with ground rollers with positioning devices, which are convenient for movement and effective positioning, saving time and effort. A baffle is set at the end of the feed port to prevent the corn falling off from the threshing chamber from splashing and hurting people, ensuring the personal safety of the operators. A stainless steel protective cover is installed on the conveying device to prevent corncobs and other objects from being involved in the conveying device and causing the conveyor belt to fall, and also to avoid potential safety hazards caused by contacting the conveying device when adding materials. The overall inclined design of the threshing device above the frame facilitates the sliding of corn cobs and the discharge of corn cobs, which speeds up the entire threshing process.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是本发明的一种小型双辊玉米脱粒机的主视图;Fig. 1 is the front view of a kind of small-sized two-roller corn thresher of the present invention;

图2是本发明的一种小型双辊玉米脱粒机的左视图;Fig. 2 is the left side view of a kind of small-sized two-roller corn thresher of the present invention;

图3是本发明的一种小型双辊玉米脱粒机的左视骨架图;Fig. 3 is the left view skeleton diagram of a kind of small-sized two-roller corn thresher of the present invention;

图4是本发明的一种小型双辊玉米脱粒机的工作流程图。Fig. 4 is a working flow diagram of a small-sized double-roller corn thresher of the present invention.

图中:1.机架,1-1.把手,1-2.横梁,1-3.前支架,1-4.后支架,2.地面滚轮,3.驱动电机,4.传送装置,4-1.驱动电机轮,4-2.第一脱粒辊轮,4-3.第二脱粒辊轮,4-4.第一脱粒辊传送带,4-5.第二脱粒辊传送带,5.防护罩,5-1.防护罩安装支架,6.第一脱粒腔,7.第二脱粒腔,8.第一脱粒辊,9.第二脱粒辊,10.外罩,11.进料台,11-1.第一进料口,11-2.第二进料口,11-3.挡板,12.玉米粒储藏室,12-1.玉米粒排出口,13.玉米瓤排出口。In the figure: 1. Frame, 1-1. Handle, 1-2. Beam, 1-3. Front support, 1-4. Rear support, 2. Ground roller, 3. Driving motor, 4. Transmission device, 4 -1. Drive motor wheel, 4-2. First threshing roller, 4-3. Second threshing roller, 4-4. First threshing roller conveyor belt, 4-5. Second threshing roller conveyor belt, 5. Protection Cover, 5-1. Protective cover mounting bracket, 6. The first threshing chamber, 7. The second threshing chamber, 8. The first threshing roller, 9. The second threshing roller, 10. Outer cover, 11. Feeding table, 11 -1. First feeding port, 11-2. Second feeding port, 11-3. Baffle plate, 12. Corn grain storage room, 12-1. Corn grain discharge port, 13. Corn cob discharge port.

具体实施方式detailed description

现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention is described in further detail now in conjunction with accompanying drawing. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, so they only show the configurations related to the present invention.

实施例Example

如图1~图4所示,本发明一种小型双辊玉米脱粒机,包括机架1、地面滚轮2、驱动电机3、传送装置4、防护罩5、第一脱粒腔6、第二脱粒腔7、第一脱粒辊8、第二脱粒辊9、外罩10、进料台11、玉米粒储藏室12和玉米瓤排出口13。As shown in Figures 1 to 4, a small double-roller corn thresher of the present invention includes a frame 1, ground rollers 2, a drive motor 3, a transmission device 4, a protective cover 5, a first threshing chamber 6, and a second threshing chamber. Chamber 7 , first threshing roll 8 , second threshing roll 9 , housing 10 , feed table 11 , kernel storage compartment 12 and cob discharge 13 .

所述机架1为整个机器支撑架,由把手1-1、横梁1-2、前支架1-3和后支架1-4焊接组成。机架1外形长700mm、宽500mm、高600mm,把手1-1为φ35×2不锈钢管构成,焊接在机架左侧上方,长度为700mm,把手1-1两端安装黑色橡胶护套。横梁1-2为45×45×2不锈钢方管,相互垂直焊接构成机架上表面,两侧分别水平焊接在前支架1-3和后支架1-4上,用于固定驱动电机3。前支架1-3和后支架1-4均为φ35×2不锈钢管,分别与横梁1-2成倾斜角度焊接,其中前支架1-3略高于后支架1-4,前支架和后支架与地面之间分别安装地面滚轮2。整个机架上表面倾斜设计,进料台11一端较高,玉米瓤排出口13一端较低,方便脱粒时玉米棒的滚入和玉米瓤的排出。Described frame 1 is whole machine supporting frame, is made up of handle 1-1, beam 1-2, front support 1-3 and rear support 1-4 welding. Rack 1 is 700mm long, 500mm wide, and 600mm high. Handle 1-1 is made of φ35×2 stainless steel pipe, which is welded on the upper left side of the rack with a length of 700mm. Black rubber sheaths are installed at both ends of handle 1-1. The crossbeam 1-2 is a 45×45×2 stainless steel square tube, which is welded vertically to form the upper surface of the frame, and the two sides are respectively horizontally welded on the front bracket 1-3 and the rear bracket 1-4 for fixing the drive motor 3 . The front bracket 1-3 and the rear bracket 1-4 are φ35×2 stainless steel pipes, which are welded with the beam 1-2 at an oblique angle, and the front bracket 1-3 is slightly higher than the rear bracket 1-4, and the front bracket and the rear bracket Ground roller 2 is installed respectively between ground. The upper surface of the whole frame is designed with an inclination, one end of the feed table 11 is higher, and one end of the corn cob discharge port 13 is lower, which is convenient for rolling in corn cobs and discharging corn cobs during threshing.

所述地面滚轮2分别安装在前支架1-3和后支架1-4上,与地面接触。前支架1-3和后支架1-4上的地面滚轮均为万向轮,带定位装置,可以根据工作需要任意调整机器方向,在机器脱粒作业时踩下万向轮的定位装置可以防止机器的滑动。Described ground roller 2 is installed on the front support 1-3 and the back support 1-4 respectively, contacts with ground. The ground rollers on the front support 1-3 and the rear support 1-4 are universal wheels with positioning devices, which can adjust the direction of the machine arbitrarily according to the work needs. Stepping on the positioning devices of the universal wheels during machine threshing operation can prevent the machine from slide.

所述驱动电机3安装在机架下部,通过电机固定座吊装在两侧横梁上,驱动电机3的倾斜角度与横梁1-2保持一致。驱动电机3为两极电机,额定电压输入电压AC220V,额定功率2.2kW,接入普通家用电源驱动。通电工作时通过传送装置4,驱动电机3同时带动第一脱粒辊8和第二脱粒辊9转动。The driving motor 3 is installed on the lower part of the frame, and is hoisted on the crossbeams on both sides through the motor fixing base, and the inclination angle of the driving motor 3 is consistent with the crossbeam 1-2. The drive motor 3 is a two-pole motor with a rated voltage input voltage of AC220V and a rated power of 2.2kW, and is connected to a common household power supply for driving. When it is powered on, the transmission device 4 and the driving motor 3 drive the first threshing roller 8 and the second threshing roller 9 to rotate at the same time.

所述传动装置4包括驱动电机轮4-1、第一脱粒辊轮4-2、第二脱粒辊轮4-3、第一脱粒辊传送带4-4和第二脱粒辊传送带4-5。传送装置4整体设置固定在进料台11一端。驱动电机轮4-1为双轨轮,第一脱粒辊8和第二脱粒辊9通过脱粒辊传送带分别连接驱动电机轮4-1,通过驱动电机3带动同步转动,进行第一脱粒腔6和第二脱粒腔7的同时作业。传送装置4表面安装防护罩5。The transmission device 4 includes a driving motor wheel 4-1, a first threshing roller wheel 4-2, a second threshing roller wheel 4-3, a first threshing roller conveyor belt 4-4 and a second threshing roller conveyor belt 4-5. The conveying device 4 is integrally arranged and fixed on one end of the feeding platform 11 . The driving motor wheel 4-1 is a double-track wheel, the first threshing roller 8 and the second threshing roller 9 are respectively connected to the driving motor wheel 4-1 through the threshing roller conveyor belt, and driven by the driving motor 3 to rotate synchronously to carry out the first threshing chamber 6 and the second threshing chamber. Simultaneous operation of the two threshing chambers 7. The conveying device 4 is surface-mounted with a protective cover 5 .

所述防护罩5为1mm厚金属材质,表面喷防锈漆,根据传送装置4的走向和大小呈不规则形状,防护罩5设置四个防护罩安装支架5-1,通过紧固组件固定在机架1上,覆盖传送装置4。The protective cover 5 is made of 1mm thick metal material, and the surface is sprayed with anti-rust paint. According to the direction and size of the transmission device 4, it is irregularly shaped. The protective cover 5 is provided with four protective cover mounting brackets 5-1, which are fixed on the On the frame 1, the conveying device 4 is covered.

所述第一脱粒腔6和第二脱粒腔7是玉米棒脱粒工作的空间,均为圆形腔体,长度与脱粒辊保持一致,两端通过焊接支架固定在机架的横梁上,左端分别连通第一进料口11-1和第二进料口11-2,右端为玉米瓤出口13,倾斜设置。第一脱粒腔6和第二脱粒腔7分别安装在第一脱粒辊8和第二脱粒辊9正上方并与脱粒辊接触,接触面开长孔。当机器工作时,脱粒腔内的玉米棒受到脱粒辊钉齿高速旋转的击打,同时与脱粒腔滚筒撞击而脱粒,完成玉米棒的脱粒作业。The first threshing chamber 6 and the second threshing chamber 7 are spaces for corn cob threshing. They are both circular chambers with the same length as the threshing rollers. Both ends are fixed on the beam of the frame by welding brackets. It communicates with the first feeding port 11-1 and the second feeding port 11-2, and the right end is the corn cob outlet 13, which is arranged obliquely. The first threshing chamber 6 and the second threshing chamber 7 are installed directly above the first threshing roller 8 and the second threshing roller 9 respectively and are in contact with the threshing rollers, and the contact surfaces have long holes. When the machine is working, the corn cobs in the threshing chamber are hit by the high-speed rotation of the teeth of the threshing roller, and at the same time collide with the drum of the threshing chamber to be threshed, and the threshing operation of corn cobs is completed.

所述第一脱粒辊8和第二脱粒辊9安装在机架上方、第一脱粒腔6和第二脱粒腔7垂直下方,为整个机器工作的核心部件,第一脱粒辊8和第二脱粒辊9左端分别安装第一脱粒辊轮4-2和第二脱粒辊轮4-3,通过脱粒辊轮固定在机架上1。脱粒辊上安装钉齿与脱粒腔接触,通过与脱粒腔接触的开孔将钉齿伸入到脱粒腔内。当驱动电机3旋转时,第一脱粒辊8和第二脱粒辊9同时转动。The first threshing roller 8 and the second threshing roller 9 are installed above the frame, vertically below the first threshing chamber 6 and the second threshing chamber 7, and are the core components of the entire machine. The first threshing roller 8 and the second threshing roller The first threshing roller 4-2 and the second threshing roller 4-3 are respectively installed on the left end of the roller 9, and are fixed on the frame 1 by the threshing roller. The nail teeth are installed on the threshing roller to contact with the threshing chamber, and the nail teeth are extended into the threshing chamber through the openings in contact with the threshing chamber. When the driving motor 3 rotates, the first threshing roller 8 and the second threshing roller 9 rotate simultaneously.

所述外罩10为2mm厚不锈钢材质,表面圆弧设计并喷涂防锈漆,安装在机架上方,长和宽分别与机架1相等。通过紧固组件固定在机架上并与机架一样保持倾斜,覆盖第一脱粒腔6和第二脱粒腔7。外罩左侧安装进料台11,右侧设置玉米瓤排出口13,下部连接玉米粒储藏室12。The outer cover 10 is made of stainless steel with a thickness of 2 mm, and the surface is designed with an arc and sprayed with anti-rust paint. It is installed above the frame, and its length and width are equal to the frame 1 respectively. It is fixed on the frame by fastening components and kept inclined like the frame, covering the first threshing chamber 6 and the second threshing chamber 7 . A feeding platform 11 is installed on the left side of the outer cover, a corn cob discharge port 13 is arranged on the right side, and a corn grain storage room 12 is connected to the bottom.

所述进料台11为玉米棒的添加平台,为2mm厚不锈钢材质,圆弧形设计,表面喷防锈漆,焊接在外罩10左侧与脱粒腔连通,进料台11倾斜角度与脱粒腔保持一致。进料台11包括第一进料口11-1和第二进料口11-2,并分别连接至第一脱粒腔6和第二脱粒腔7。进料口与脱粒腔之间悬挂带合叶装置的挡板11-3。The feeding table 11 is a platform for adding corn cobs, made of 2mm thick stainless steel, designed in a circular arc shape, sprayed with anti-rust paint on the surface, welded on the left side of the outer cover 10 to communicate with the threshing chamber, and the inclination angle of the feeding table 11 is in line with the threshing chamber be consistent. The feeding table 11 includes a first feeding port 11-1 and a second feeding port 11-2, and is connected to the first threshing chamber 6 and the second threshing chamber 7 respectively. A baffle plate 11-3 with a hinge device is suspended between the feed inlet and the threshing chamber.

所述玉米粒储藏室12安装在机架下方,与外罩10配合构成密闭的空间。靠近玉米瓤排出口13一端设置一个玉米粒排出口12-1,倾斜向下并延伸向外,方便排出的玉米粒集中收集和处理。The corn grain storage room 12 is installed below the frame, and cooperates with the outer cover 10 to form an airtight space. A corn grain discharge port 12-1 is arranged near the end of the corn cob discharge port 13, which is inclined downward and extends outward, so as to facilitate the centralized collection and processing of the discharged corn grains.

所述玉米瓤排出口13设计在机架后方的外罩10上,与进料台11相对,远离玉米粒排出口12-1,方便区分和处理。根据不同的脱粒腔分别包括玉米瓤第一排出口和玉米瓤第二排出口。The corn cob discharge port 13 is designed on the housing 10 at the rear of the frame, opposite to the feed table 11, away from the corn kernel discharge port 12-1, for easy identification and handling. According to different threshing chambers, the first discharge port for corn cob and the second discharge port for corn cob are respectively included.

本发明的有益效果是:本机器为220V交流电源供电,适合家用。选定调整好方向后,分别踩下地面滚轮2上的定位装置固定机器。操作时应先空转一到两分钟,检查脱粒辊运转方向正常后,从进料台11上第一进料口11-1和第二进料口11-2同时加入玉米棒。完成脱粒作业后应保证脱粒腔内无玉米棒后再停机。本机器为普通家用电源供电,操作简单,成本较低。采用单台驱动电机3驱动两个脱粒辊同时作业,大大提高了玉米脱粒的效率。前支架1-3和后支架1-4均安装带定位装置的地面滚轮2,方便移动和有效定位,省时省力。进料口端设置挡板11-3,防止脱粒腔内脱落的玉米飞溅伤人,保证操作人员人身安全。在传送装置4上加装不锈钢防护罩5,防止玉米棒和其他物体卷入传送装置4造成传送带掉落,同时也避免添料时接触传送装置4造成安全隐患。机架上方的脱粒装置整体倾斜设计,方便玉米棒的滑入和玉米瓤的排出,加快了整个脱粒作业的进程。The beneficial effects of the invention are: the machine is powered by a 220V AC power supply and is suitable for household use. After selecting and adjusting the direction, step on the positioning device on the ground roller 2 to fix the machine respectively. During operation, it should be idling for one to two minutes. After checking that the direction of operation of the threshing roller is normal, add corn cobs from the first feeding port 11-1 and the second feeding port 11-2 on the feeding platform 11 simultaneously. After completing the threshing operation, it should be ensured that there is no corn cob in the threshing chamber before stopping the machine. This machine is powered by common household power supply, easy to operate and low in cost. A single drive motor 3 is used to drive two threshing rollers to work simultaneously, which greatly improves the efficiency of corn threshing. The front support 1-3 and the rear support 1-4 are equipped with ground rollers 2 with a positioning device, which is convenient for moving and effectively locating, saving time and effort. A baffle 11-3 is arranged at the end of the feeding port to prevent the corn falling off from the threshing chamber from splashing and hurting people, so as to ensure the personal safety of the operators. A stainless steel protective cover 5 is installed on the conveying device 4 to prevent corncobs and other objects from being involved in the conveying device 4 and causing the conveyor belt to drop, and also to avoid potential safety hazards caused by contacting the conveying device 4 when adding materials. The overall inclined design of the threshing device above the frame facilitates the sliding of corn cobs and the discharge of corn cobs, which speeds up the entire threshing process.

以上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Inspired by the above-mentioned ideal embodiment according to the present invention, through the above-mentioned description content, relevant workers can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, but must be determined according to the scope of the claims.

Claims (7)

1.一种小型双辊玉米脱粒机,其特征在于:包括机架(1)、地面滚轮(2)、驱动电机(3)、传送装置(4)、防护罩(5)、第一脱粒腔(6)、第二脱粒腔(7)、第一脱粒辊(8)、第二脱粒辊(9)、外罩(10)、进料台(11)、玉米粒储藏室(12)和玉米瓤排出口(13);1. A small double-roller corn thresher, characterized in that: comprising frame (1), ground rollers (2), drive motor (3), transmission device (4), protective cover (5), the first threshing chamber (6), the second threshing chamber (7), the first threshing roller (8), the second threshing roller (9), the outer cover (10), the feeding platform (11), the corn grain storage room (12) and the corn cob outlet (13); 所述机架(1)长700mm、宽500mm、高600mm,由把手(1-1)、横梁(1-2)、前支架(1-3)和后支架(1-4)焊接组成;所述把手(1-1)由φ35×2不锈钢管构成,焊接在机架左侧上方,长度为700mm,把手(1-1)两端安装黑色橡胶护套;所述横梁(1-2)为45×45×2不锈钢方管,相互垂直焊接构成机架上表面,两侧分别水平焊接在前支架(1-3)和后支架(1-4)上;The frame (1) is 700mm long, 500mm wide, and 600mm high, and is composed of handles (1-1), beams (1-2), front brackets (1-3) and rear brackets (1-4) welded; The handle (1-1) is made of φ35×2 stainless steel pipe, welded on the upper left side of the frame, with a length of 700mm, and black rubber sheaths are installed at both ends of the handle (1-1); the beam (1-2) is 45×45×2 stainless steel square tubes are welded vertically to form the upper surface of the rack, and the two sides are horizontally welded to the front bracket (1-3) and rear bracket (1-4) respectively; 所述地面滚轮(2)分别安装在前支架(1-3)和后支架(1-4)上,与地面接触;The ground rollers (2) are installed on the front bracket (1-3) and the rear bracket (1-4) respectively, and are in contact with the ground; 所述驱动电机(3)安装在机架下部,通过电机固定座吊装在两侧横梁上;驱动电机(3)为两极电机,额定输入电压AC220V,额定功率2.2kW,接入普通家用电源驱动;The driving motor (3) is installed on the lower part of the frame, and is hoisted on the crossbeams on both sides by the motor fixing seat; the driving motor (3) is a bipolar motor with a rated input voltage of AC220V and a rated power of 2.2kW, which is driven by an ordinary household power supply; 所述传动装置(4)包括驱动电机轮(4-1)、第一脱粒辊轮(4-2)、第二脱粒辊轮(4-3)、第一脱粒辊传送带(4-4)和第二脱粒辊传送带(4-5);The transmission device (4) comprises a driving motor wheel (4-1), a first threshing roller (4-2), a second threshing roller (4-3), a first threshing roller conveyor belt (4-4) and The second threshing roller conveyor belt (4-5); 所述防护罩(5)为1mm厚金属材质,表面喷防锈漆,根据传送装置(4)的走向和大小呈不规则形状,防护罩(5)设置四个防护罩安装支架(5-1),通过紧固组件固定在机架(1)上,覆盖传送装置(4);Described protective cover (5) is 1mm thick metal material, and antirust paint is sprayed on the surface, is irregular shape according to the direction and the size of transmission device (4), protective cover (5) is provided with four protective cover mounting brackets (5-1 ), fixed on the frame (1) by a fastening assembly, covering the conveying device (4); 所述第一脱粒腔(6)和第二脱粒腔(7)均为圆形腔体,长度与脱粒辊一致;Both the first threshing chamber (6) and the second threshing chamber (7) are circular chambers with the same length as the threshing roller; 所述第一脱粒辊(8)和第二脱粒辊(9)安装在机架上方、第一脱粒腔(6)和第二脱粒腔(7)的垂直下方;The first threshing roller (8) and the second threshing roller (9) are installed above the frame, vertically below the first threshing chamber (6) and the second threshing chamber (7); 所述外罩(10)为2mm厚不锈钢材质,表面圆弧设计并喷涂防锈漆,外罩左侧安装进料台(11),右侧设置玉米瓤排出口(13),下部连接玉米粒储藏室(12);The outer cover (10) is made of stainless steel with a thickness of 2 mm, and the surface is designed with an arc and sprayed with anti-rust paint. The feeding table (11) is installed on the left side of the outer cover, and the corn cob discharge port (13) is installed on the right side, and the lower part is connected to the corn grain storage room. (12); 所述进料台(11)为玉米棒的添加平台,为2mm厚不锈钢材质,圆弧形设计,表面喷防锈漆,焊接在外罩(10)左侧,包括第一进料口(11-1)和第二进料口(11-2),并分别连接至第一脱粒腔(6)和第二脱粒腔(7);进料口与脱粒腔之间悬挂带合叶装置的挡板(11-3);The feeding table (11) is a platform for adding corn cobs, made of 2mm thick stainless steel, designed in a circular arc shape, sprayed with anti-rust paint on the surface, welded on the left side of the outer cover (10), including the first feeding port (11- 1) and the second feeding port (11-2), which are respectively connected to the first threshing chamber (6) and the second threshing chamber (7); a baffle with a hinge device is suspended between the feeding port and the threshing chamber (11-3); 所述传动装置(4)固定在进料台(11)的一端;The transmission device (4) is fixed on one end of the feeding platform (11); 所述玉米粒储藏室(12)安装在机架下方,与外罩(10)配合构成密闭的空间;靠近玉米瓤排出口(13)一端设置一个玉米粒排出口(12-1),倾斜向下并延伸向外,方便排出的玉米粒集中收集和处理;The corn grain storage room (12) is installed below the frame, and cooperates with the outer cover (10) to form an airtight space; a corn grain discharge port (12-1) is arranged near the end of the corn cob discharge port (13), which is inclined downward And extend outwards to facilitate centralized collection and treatment of discharged corn kernels; 所述玉米瓤排出口(13)设计在机架后方的外罩(10)上,与进料台(11)相对,远离玉米粒排出口(12-1);The corn cob discharge port (13) is designed on the outer cover (10) at the rear of the frame, opposite to the feeding table (11), and away from the corn grain discharge port (12-1); 所述第一脱粒腔(6)和第二脱粒腔(7)的两端通过焊接支架固定在机架的横梁上,左端分别连通第一进料口(11-1)和第二进料口(11-2),右端为玉米瓤出口(13),倾斜设置;第一脱粒腔(6)和第二脱粒腔(7)分别安装在第一脱粒辊(8)和第二脱粒辊(9)正上方并与脱粒辊接触,接触面开长孔。The two ends of the first threshing chamber (6) and the second threshing chamber (7) are fixed on the beam of the frame by welding brackets, and the left ends are respectively connected with the first feeding port (11-1) and the second feeding port (11-2), the right end is the corn cob outlet (13), which is inclined; the first threshing chamber (6) and the second threshing chamber (7) are respectively installed on the first threshing roller (8) and the second threshing roller (9 ) directly above and in contact with the threshing roller, with long holes on the contact surface. 2.根据权利要求1所述的一种小型双辊玉米脱粒机,其特征在于:所述前支架(1-3)和后支架(1-4)均为φ35×2不锈钢管,分别与横梁(1-2)成倾斜角度焊接,前支架(1-3)高于后支架(1-4),前支架和后支架与地面之间分别安装地面滚轮(2);整个机架上表面倾斜设计,进料台(11)一端高,玉米瓤排出口(13)一端低;2. A small double-roller corn thresher according to claim 1, characterized in that: the front bracket (1-3) and the rear bracket (1-4) are both φ35×2 stainless steel tubes, respectively connected to the beam (1-2) welded at an oblique angle, the front bracket (1-3) is higher than the rear bracket (1-4), and ground rollers (2) are respectively installed between the front bracket and the rear bracket and the ground; the upper surface of the entire rack is inclined Design, one end of the feeding platform (11) is high, and one end of the corn cob discharge port (13) is low; 所述前支架(1-3)和后支架(1-4)上的地面滚轮均为万向轮,带定位装置,根据工作需要任意调整机器方向,在机器脱粒作业时踩下万向轮的定位装置防止机器的滑动。The ground rollers on the front support (1-3) and the rear support (1-4) are all universal wheels with a positioning device, and the machine direction can be adjusted arbitrarily according to the work needs. When the machine is threshing, step on the universal wheel The positioning device prevents the machine from sliding. 3.根据权利要求1所述的一种小型双辊玉米脱粒机,其特征在于:所述驱动电机(3)的倾斜角度与横梁(1-2)保持一致;通电工作时通过传送装置(4)、驱动电机(3)同时带动第一脱粒辊(8)和第二脱粒辊(9)转动。3. A small double-roller corn thresher according to claim 1, characterized in that: the inclination angle of the drive motor (3) is consistent with the beam (1-2); ), the driving motor (3) drives the first threshing roller (8) and the second threshing roller (9) to rotate simultaneously. 4.根据权利要求1所述的一种小型双辊玉米脱粒机,其特征在于:所述驱动电机轮(4-1)为双轨轮,第一脱粒辊(8)和第二脱粒辊(9)通过脱粒辊传送带分别连接驱动电机轮(4-1),通过驱动电机(3)带动同步转动,第一脱粒腔(6)和第二脱粒腔(7)同时作业。4. A small double-roller corn thresher according to claim 1, characterized in that: the drive motor wheel (4-1) is a double-track wheel, the first threshing roller (8) and the second threshing roller (9) ) are respectively connected to the drive motor wheels (4-1) through the threshing roller conveyor belt, driven by the drive motor (3) to rotate synchronously, and the first threshing chamber (6) and the second threshing chamber (7) work simultaneously. 5.根据权利要求1所述的一种小型双辊玉米脱粒机,其特征在于:所述第一脱粒辊(8)和第二脱粒辊(9)左端分别安装第一脱粒辊轮(4-2)和第二脱粒辊轮(4-3),通过脱粒辊轮固定在机架(1)上;脱粒辊上安装钉齿与脱粒腔接触,通过与脱粒腔接触的开孔将钉齿伸入到脱粒腔内。5. A kind of small double-roller corn thresher according to claim 1, characterized in that: first threshing rollers (4- 2) and the second threshing roller (4-3), fixed on the frame (1) by the threshing roller; nail teeth are installed on the threshing roller to contact with the threshing chamber, and the nail teeth are extended through the openings in contact with the threshing chamber into the threshing chamber. 6.根据权利要求1所述的一种小型双辊玉米脱粒机,其特征在于:所述外罩(10)安装在机架上方,长和宽分别与机架(1)相等,通过紧固组件固定在机架上并与机架一样保持倾斜。6. A small double-roller corn thresher according to claim 1, characterized in that: the outer cover (10) is installed above the frame, the length and width are respectively equal to the frame (1), and the fastening assembly Attached to the rack and kept tilted like the rack. 7.根据权利要求1所述的一种小型双辊玉米脱粒机,其特征在于:所述进料台(11)焊接在外罩(10)左侧与脱粒腔连通,进料台(11)的倾斜角度与脱粒腔保持一致。7. A kind of small double-roller corn thresher according to claim 1, characterized in that: the feed table (11) is welded on the left side of the outer cover (10) to communicate with the threshing chamber, and the feed table (11) The inclination angle is consistent with the threshing chamber.
CN201510703085.4A 2015-10-26 2015-10-26 Small-size double-roll corn thresher Pending CN105325131A (en)

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN106818070A (en) * 2017-03-05 2017-06-13 刘金凤 A kind of small-size high efficient thresher for maize
CN107624380A (en) * 2017-11-02 2018-01-26 东台市苏泰饲料有限公司 A kind of small-size high efficient thresher for maize

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CN203072405U (en) * 2012-10-26 2013-07-24 唐满江 Double-tube corn thresher
CN203289921U (en) * 2013-05-22 2013-11-20 黄金全 Corn thresher
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Publication number Priority date Publication date Assignee Title
GB1009790A (en) * 1962-03-01 1965-11-10 Ets Rivierre Casalis Improvements in maize harvesters
CN2620967Y (en) * 2003-05-26 2004-06-23 五常市刀具厂 Double-roll corn sheller
CN2879636Y (en) * 2005-11-08 2007-03-21 高栋梁 Double-roller corn thresher
CN201135045Y (en) * 2007-12-18 2008-10-22 梁春 Double drum corn thresher
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106818070A (en) * 2017-03-05 2017-06-13 刘金凤 A kind of small-size high efficient thresher for maize
CN107624380A (en) * 2017-11-02 2018-01-26 东台市苏泰饲料有限公司 A kind of small-size high efficient thresher for maize

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