Summary of the invention
According to an aspect of the present invention, technical problem to be solved is, is generating for the base for multiple types
When the component attachment of plate mounted member in order is with data, in the feelings of the carrying capacity of the component supply department beyond component placement equipment
Under condition, guidance information (supporting information) is provided the user with to take to be limited in the carrying capacity and answers other side
Method.
According to an aspect of the present invention, a kind of Data Generator is provided, comprising having component attachment attachment head unit
With the component supply department of multiple slots of the component supply equipment for installing all parts, and generate be directed to multiple types substrate
The successively attachment of component used in the component placement equipment of mounted member data, the Data Generator includes: part relation number
According to library, memory substrate associated data and attachment associated data, the substrate associated data include to make a reservation for be mounted about each
Substrate needs the data of mounted component in the substrate, and the attachment associated data comprising about in order to be mounted respectively by component
The data of the component and required attachment head unit and component supply equipment;Placement equipment constitutes database, stores about the patch
Fill the data of head unit and the data about the component supply department;Carrying capacity judges unit, using being stored in the component
Linked database and the placement equipment constitute the data of database, to judge and need to mount to the predetermined all substrates to be mounted
The corresponding component supply equipment of component whether can be in the feelings of the carrying capacity in the specification without departing from the component supply department
The component supply department is all installed under condition, wherein the carrying capacity is judged unit and judged beyond the receiving energy
In the case where power, it will indicate that the detailed data beyond the carrying capacity is shown in display unit.
Wherein, the detailed data may include insufficient slot number due to beyond the carrying capacity.
Wherein, the detailed data may include and be judged as the component that can not be mounted supply beyond the carrying capacity
The table data of the corresponding component of equipment.
Wherein, the Data Generator further include: selecting unit judges unit judges in the carrying capacity and goes out to exceed institute
It, can be from for cutting down mounted base as the countermeasure being limited in the carrying capacity in the case where stating carrying capacity
Replacement is executed as unit of the countermeasure A of the type of plate or the component supply table to be mounted with multiple component supply equipments
Countermeasure is selected in the countermeasure B of the step of component supply equipment.
Wherein, in the case where selecting the countermeasure A by the selecting unit, the carrying capacity judges unit can
It is based on the judge as a result, by the dedicated portion that cannot be mounted on other substrates other than being mounted on the substrate of each substrate
At least one of sum of slot used in the quantity of part and the component supply equipment corresponding with the special-purpose member is aobvious
Show in display unit.
Wherein, in the case where selecting the countermeasure B by the selecting unit, the carrying capacity judges unit can
It is to each substrate that the component for needing to mount in the substrate is big by it using the data for being stored in the part relation database
Small sequence is classified, and the distribution map of the size order is shown in display unit.
Data Generator according to an aspect of the present invention and the data creation method using the Data Generator, are generating
When component attachment data when there is the case where carrying capacity of the component supply department beyond component placement equipment, expression is exceeded
The detailed data of the carrying capacity is shown in display unit.To which user can be based on the detailed data (that is, guidance data), choosing
Select be limited in carrying capacity effective countermeasure (for cut down the type of mounted substrate countermeasure A or with
The component supply table for being mounted with multiple component supply equipments is the reply for the step of unit executes the replacement component supply equipment
Method B) Lai Zhihang, therefore the technical effect for being easy to judge with user.
In addition, Data Generator according to an aspect of the present invention and the data creation method using the Data Generator,
Even in the case where user selects the countermeasure A or countermeasure B, it can also show in turn for making each to answer other side
The guidance information that method is performed effectively, therefore the technical effect for being easy to judge with user.
Specific embodiment
Hereinafter, the present invention according to preferred embodiment is explained in detail with reference to the accompanying drawings.In addition, in specification and attached drawing, it is right
In the constituent element of substantial construction having the same, using identical label to omit repeated explanation.
Fig. 1 is to schematically show the component placement equipment for being applied to the Data Generator about one embodiment of the present of invention
Construction an example plan view.Component placement equipment shown in fig. 1 be configured to 41 arranged in series of placement equipment unit and
Arrangement.
Although not showing in Fig. 1, each placement equipment 1 is respectively provided with one or more component attachment mounting head list
Member.The construction sheet of head unit is mounted as it is well known that being typically configured to include: mounting head, there is component to adsorb, tear open
Dress uses ozzle;Auxiliary device, load applying unit for will be further applied load in mounted member to ozzle or applies in substrate
The attachment of the components such as the slurry coating unit of slurry is covered to substrate.
In addition, each placement equipment unit 1 has component supply department 2 four positions respectively.Pacify in all parts supply department 2
Equipped with multiple component supply equipments 3 corresponding with component.In particular, component supply department 2 has multiple slots for pacifying
Component supply equipment 3 is filled, multiple component supply equipments 3 are mounted to component supply department 2 using one or more slot respectively.Generation
Table, component supply equipment 3 can be belt feeding machine, disk feeder.
In the present embodiment, multiple component supply equipments 3, for unit packetizing, belong to one group multiple with component supply department 2
Component supply equipment 3 is loaded on single component supply table 4.That is, the step of replacement component supply equipment 3, is with component supply table 4
For unit execution.
In above composition, substrate P CB passes sequentially through 4 along production line direction (direction in Fig. 1 from left to right)
Placement equipment unit 1.At this point, mounting head unit (mounting head) in each placement equipment unit 1 from (the component supply of component supply department 2
Equipment 3) adsorption element and mount on substrate P CB.
Fig. 2 is the major part that the system for showing the Data Generator 10 about one embodiment of the present of invention is constituted
Figure.The Data Generator 10 of Fig. 2 includes part relation database 11, placement equipment constitutes database 12, carrying capacity judges unit
13, display unit 14.
Part relation database 11 stores " substrate associated data " and " attachment associated data " and maintains.
" substrate associated data " may include that mounted component is needed in the substrate about each predetermined mounted substrate
The data of (variety of components), so may include usage amount (quantity) about all parts data, about substrate type and
The data (including these all data in the present embodiment) of output (piece number).According to " the substrate associated data ", it can be seen that
Do not execute replacement step and in the case where being mounted to all substrates should in component mounting device ready component (component
Type) sum, in other words it can be seen that the sum of component supply equipment 3.
" attachment associated data " is comprising about in order to mount the component and required attachment head unit and portion by component respectively
The data of part supply equipment 3.In particular, in the present embodiment, as the data about attachment head unit, comprising about the portion
Data of ozzle needed for the attachment of part and about for pasting above-mentioned load applying unit or slurry coating unit etc.
The data of the auxiliary device of dress.In addition, as the data about component supply equipment 3, comprising needed for the attachment about the component
Component supply equipment 3 type (form) and for slot number needed for the component supply equipment 3 is installed to component supply department 2
Data.That is, " attachment associated data " represents the structure condition for mounting the component and required component placement equipment, from arrangement
From the perspective of component supply equipment 3, the restriction condition when arrangement is exactly carried out.
Placement equipment constitutes the storage of database 12 attachment head unit and component supply department 2 possessed by component placement equipment
The data of composition and specification.In particular, in the present embodiment, as the data of composition and specification about attachment head unit,
Comprising about attachment head unit quantity, it is each attachment head unit possessed by mounting head and ozzle type and quantity and
The type of above-mentioned auxiliary device and the data of quantity.In addition, the data as composition and specification about component supply department 2,
Comprising about component supply department 2 quantity, be mountable to the type of component supply equipment 3 of all parts supply department 2 and each
The data of total slot number (workable slot number) of a component supply department 2.That is, by these data it can be seen that can be used for the patch of component
The composition and specification of the component placement equipment of dress.
Also, carrying capacity judges 13 use of unit and is stored in above-mentioned part relation database 11 and placement equipment composition data
The data in library 12 are to judge and need to mount to the corresponding component supply equipment 3 of the predetermined component of all substrates to be mounted
It is no to be all installed to portion in the case where carrying capacity (the workable slot number) in the specification without departing from component supply department 2
Part supply department 2.That is, this judge the carrying capacity for finally seeing if fall out component supply department in the following way: based on energy
It reaches the aforesaid substrate associated data obtained from part relation database 11 and attachment associated data and can be constituted from placement equipment
The data for the composition and specification about attachment head unit and component supply department that database 12 obtains, execute for all substrates
Mount the optimum procedure (component attachment data generator) of all components.Program for this judge can be programmed into
In existing optimum procedure, it is also possible to independent program.
Fig. 3 shows the process that carrying capacity judges processing performed by unit 13.If started to process, carrying capacity is commented
Sentence unit 13 and judges carrying capacity according to above-mentioned main points after specifying multiple predetermined mounted substrates.If without departing from
Carrying capacity then executes optimization processing (generating unit attachment data).
In addition, user needs to take the countermeasure being limited in carrying capacity, generation in the case where exceeding carrying capacity
It needs to table to take countermeasure A or countermeasure B.
Countermeasure A: the type (hereinafter referred to as " cutting down substrate ") of the substrate of attachment is reduced;
Countermeasure B: replacement component supply is executed as unit of the component supply table for loading multiple component supply equipments and is set
Standby step (hereinafter referred to as " executing replacement step ").
Therefore, in the present embodiment, as judging for user in order to be limited in countermeasure A, B within carrying capacity
In which more effective fruit guidance information (support information), will indicate that the detailed data beyond carrying capacity is shown in display unit
14 (referring to Fig. 2).
Fig. 4 shows the display example of the detailed data.Detailed data in Fig. 4 includes insufficient slot beyond carrying capacity
Number, the component (portion beyond carrying capacity corresponding with the component supply equipment 3 that can not be mounted is judged as beyond carrying capacity
Part) table data.In addition, the table data includes to be made about component supply equipment 3 corresponding with the type of each component
The data of slot number, the component supply equipment 3 various species (belt feeding machine or disk feeder) data, about
In order to mount the data of auxiliary device necessary to the component.
Also, these insufficient slot numbers and table data are to judge 13 use of unit by carrying capacity to be stored in above-mentioned component
Linked database 11 and placement equipment constitute the data of database 12 to judge the result of carrying capacity.
User can grasp the degree (scale) etc. beyond carrying capacity by confirming these detailed datas, and can be used as and sentence
Break which more effective material in the countermeasure A, countermeasure B.For example, because of the degree (deficiency beyond carrying capacity
Slot number) it is larger and be difficult to only to cut down by the substrate of the countermeasure A come in the case where being limited within carrying capacity, can
The replacement step of the countermeasure B is selected to execute.
Also, in Fig. 4, detailed data show insufficient slot number and list of parts data beyond carrying capacity this two
Person, however can also only show one of both.If display one, user is it can be seen that the degree (rule beyond carrying capacity
Mould).Only, from more directly learn the degree (scale) beyond carrying capacity a little from the point of view of, preferably at least show deficiency
Slot number.
User judges that the countermeasure A (cutting down substrate), countermeasure B (execute replacement based on above-mentioned detailed data
Step) in which is more effective, and from its result of the display picture and selecting of Fig. 4.That is, selection countermeasure A's (cutting down substrate)
In the case of, " cutting down substrate " button is pressed, in the case where selecting countermeasure B (executing replacement step), presses and " executes replacement
Step " button.As described above, " cutting down substrate " and " executing replacement step " although in the present embodiment in the display picture of Fig. 4
Button is selecting unit, but it will be understood by those skilled in the art that alternatively other compositions can be used in unit, and can be set
Outside the display picture of Fig. 4.
Back to Fig. 3, if substrate (countermeasure A) is cut down in selection, carrying capacity judges unit 13 and cuts down substrate
Display unit 14 is shown in guidance information.Fig. 5 shows it and shows example.
The guidance information of Fig. 5 includes that " the special-purpose member number " of each substrate (cannot be mounted in addition to being mounted on the substrate
The number of the special-purpose member of other substrates) and " dedicated slot number " (used in component supply equipment corresponding to related special-purpose member
The sum of slot).In addition to this, the guidance information of Fig. 5 includes " output " (the production piece number of substrate) of each substrate, " uses
Component count " (sum of the component (variety of components) used) and " common portion number of packages " (can also mount the component of other substrates
The number of (variety of components)).
User can judge to cut down which substrate based on such guidance information effective.For example, intending to cut down substrate b's
In the case of, hook is made on " deletion " column corresponding with substrate b in Fig. 5, then as shown in figure 5, " slot demand necessity is cut down
The reduction that display passes through substrate b on " slot demand is practical to cut down number " column beside number " (corresponding with the insufficient slot number of Fig. 4)
The slot demand being cut in shows the output being cut in by the reduction of substrate b on " cutting down output " column at the same time.
Also, the number for the substrate cut down can be plural number.
Later, if user presses " confirmation carrying capacity " button in the display picture of Fig. 5, the substrate cut down is true
It is fixed, as shown in figure 3, carrying capacity, which judges unit 13, judges carrying capacity under conditions of reflecting the reduction of substrate.
Also, in the display example of Fig. 5, " special-purpose member number ", " dedicated slot of each substrate are shown as guidance information
Number ", " output ", " using component count " and " common portion number of packages ", however the guidance information as the substrate for determining reduction,
It is much of that as long as having at least one of " special-purpose member number " and " dedicated slot number ".
Back to Fig. 3, if selection executes replacement step (countermeasure B), carrying capacity is judged unit 13 and will be replaced
Step execution is shown in display unit 14 with guidance information.Fig. 6 shows it and shows example.
The guidance information of Fig. 6 includes the distribution map of component sizes sequence.The distribution map is shown in the following way: being accommodated
Ability judges unit 13 using the data for being stored in above-mentioned part relation database 11 (Fig. 2) and by substrate respectively to needs at this
The component of substrate attachment is classified by its size order, and maps the distribution of (mapping) size order.
In particular, " " indicates slot used in component supply equipment corresponding with the component in the distribution map of Fig. 6
The small parts that number is 1, " 00 " indicate that slot number used in component supply equipment corresponding with the component is 2 medium-sized portion
Part, " △ △ △ " indicate that slot number used in component supply equipment corresponding with the component is 3 large component, " ■ ■ ■ ■ "
Indicate that slot number used in component supply equipment corresponding with the component is 4 ultra-large type component.However, this is exemplary
, actually it is also likely to be present the component that used slot number is 5 or more.
In the distribution map of Fig. 6, component (image) is mapped by matrix shape, thus big by it in each substrate upper-part
Small sequence is classified along horizontal direction (production line direction), and variety of components is arranged along the vertical direction between the substrates
Column.Also, the distribution map of the size order of the component can be (corresponding with component) component supplying apparatus used in component
Size order distribution map.
Also, in the display example of Fig. 6, the device for also schematically showing component placement equipment illustrated in fig. 1 constitutes (life
Producing line is constituted).
Here, due in component placement equipment generally along the carry out direction (production line direction) of substrate from lesser component
Start to mount in order, therefore component supply equipment 3 is also since equipment corresponding with lesser component in order along production
Line direction arranges and is mounted to component supply department 2.Therefore, user can judge to study carefully by the distribution map of the size order of component
Unexpectedly just effective the step of which region on the production line direction of component supply department 2 executes replacement component supply table 4.
For example, according to the display example of Fig. 6, in the downstream side in the production line direction for mounting biggish component, being total between substrate
It is few with component.Therefore, it can determine whether out that replacement step is executed in the component supply department 2 in the downstream side in production line direction more to be had
Effect.The reason is that, more preferable if the effect that step executes if the less region of common component executes replacement step.
Therefore, the component supply department 2 of production line direction most downstream is appointed as replacement step in the display example of Fig. 6 by user
Portion.Later, it if user presses " confirmation carrying capacity " button, replaces step portion and is determined, and as shown in figure 3, accommodate energy
Power judges unit 13 and judges carrying capacity under conditions of reflection replacement step executes.
Although one aspect of the present invention is illustrated referring to embodiment shown in the drawings, this is example
Property, it and will be understood that with the those of ordinary skill of general knowledge known in this field, thus can realize various deformation and equivalent
Other embodiments.Therefore, real protection scope of the invention should be determined by claims.
Industrial availability
Present invention can apply to the manufacture of component placement equipment and utilizations.