CN105318847A - Aspheric non-zero digit circular subaperture stitching method based on system modeling - Google Patents
Aspheric non-zero digit circular subaperture stitching method based on system modeling Download PDFInfo
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Abstract
本发明公开了一种基于系统建模的非球面非零位环形子孔径拼接方法。本发明对实验干涉系统进行建模,对应不同环带的非球面位置建立多结构模型,基于多结构模型建立优化函数,以实际测得的各个环带波前Zernike系数同时作为优化目标,以模型中各个环带波前Zernike系数为因变量,以非球面全口径面形误差为自变量。以各个非球面环带对应的被测面位置作为约束条件,执行优化函数使得模型中各环带波前Zernike系数趋近于实际测量值,则认为模型中被测面全口径面形误差接近实际被测值,从而得到被测面全口径面形误差。本发明无需专门的形态拼接操作,并且不需要重叠区,减少了可能需要的子孔径数目,增加了拼接精度。
The invention discloses a method for splicing non-zero annular sub-apertures of an aspheric surface based on system modeling. The present invention models the experimental interference system, establishes a multi-structure model corresponding to the aspheric positions of different rings, establishes an optimization function based on the multi-structure model, takes the actually measured wavefront Zernike coefficients of each ring as the optimization target at the same time, and uses the model The wavefront Zernike coefficients of each annular zone are the dependent variables, and the aspheric full-aperture surface error is the independent variable. Taking the position of the measured surface corresponding to each aspheric annulus as a constraint condition, and executing the optimization function to make the wavefront Zernike coefficients of each annulus in the model approach the actual measured value, it is considered that the full-aperture surface shape error of the measured surface in the model is close to the actual The measured value, so as to obtain the full-diameter surface error of the measured surface. The present invention does not require special morphological splicing operations and overlapping areas, reduces the number of sub-apertures that may be required, and increases splicing accuracy.
Description
技术领域technical field
本发明涉及一种基于系统建模的非球面非零位环形子孔径拼接方法。The invention relates to a method for splicing non-zero annular sub-apertures of aspheric surfaces based on system modeling.
背景技术Background technique
目前,子孔径拼接干涉检测技术常被用于大口径深度非球面检测。在各种拼接方法中,环形子孔径拼接方法因其检测结构简单而被广泛用于旋转对称非球面的检测。其利用透射球面镜产生标准球面波作为参考波前,匹配不同检测位置处非球面的不同环带区域,使各个匹配区域达到近似零位检测条件,再利用子孔径拼接算法拼接出全口径面形误差。然而由于被测非球面各个环带区域的曲率半径各不相同,利用球面波作为参考波前很难使各个环形子孔径的测量完全符合零位条件,从而造成回程误差;同时,检测中每次对非球面位置的移动难免造成调整误差,使得各个子孔径数据难以统一基准。因此,在子孔径数据的拼接中必须对各个子孔径的回程误差和调整误差进行校正。这也是各种子孔径拼接算法的难点所在。At present, sub-aperture splicing interference detection technology is often used for large-aperture depth aspheric detection. Among various stitching methods, the annular sub-aperture stitching method is widely used in the detection of rotationally symmetric aspheric surfaces due to its simple detection structure. It uses a transmission spherical mirror to generate a standard spherical wave as a reference wavefront, matches different annulus areas of the aspheric surface at different detection positions, so that each matching area can reach an approximate zero-position detection condition, and then uses the sub-aperture splicing algorithm to splice the full-aperture surface shape error . However, since the radius of curvature of each ring area of the measured aspheric surface is different, it is difficult to make the measurement of each annular sub-aperture fully meet the zero position condition by using the spherical wave as the reference wave front, resulting in a return error; at the same time, each time in the detection The movement of the position of the aspheric surface will inevitably cause adjustment errors, making it difficult to unify the data of each sub-aperture. Therefore, the backhaul error and adjustment error of each sub-aperture must be corrected in the splicing of sub-aperture data. This is also the difficulty of various sub-aperture stitching algorithms.
Liu等人提出了最早的基于Zernike多项式的非球面环形子孔径拼接方法,利用商用干涉仪测得的各个子孔径面形Zernike系数计算全口径面形Zernike系数。随后,Melozzi和Granados-Agustin分别提出了基于重叠区域的逐次拼接和全局拼接方法,针对重叠区域面形一致的特点进行最小二乘拟合,用以校正子孔径之间的相对调整误差。侯溪等人基于环形Zernike多项式提出了更为精确的全口径面形系数的计算方法;陈善勇等还提出了交互的进行重叠区计算和系统结构优化的迭代拼接算法。然而,上述算法均需依赖复杂的数学计算公式或重叠区拟合,而且对于每个子孔径的回程误差校正并不精确。Liu et al. proposed the earliest aspherical annular sub-aperture splicing method based on Zernike polynomials, using the Zernike coefficients of each sub-aperture measured by commercial interferometers to calculate the full-aperture surface Zernike coefficients. Subsequently, Melozzi and Granados-Agustin proposed sequential stitching and global stitching methods based on overlapping regions, respectively, and performed least squares fitting for the characteristics of consistent surface shapes in overlapping regions to correct the relative adjustment error between sub-apertures. Hou Xi et al. proposed a more accurate calculation method for the full-aperture surface coefficient based on the circular Zernike polynomial; Chen Shanyong et al. also proposed an iterative splicing algorithm for interactive overlapping area calculation and system structure optimization. However, the above-mentioned algorithms all need to rely on complicated mathematical calculation formulas or overlapping area fitting, and the backhaul error correction for each sub-aperture is not accurate.
发明内容Contents of the invention
本发明的目的是针对现有技术的不足,提出一种基于系统建模的非球面非零位环形子孔径拼接方法,使用光线追迹软件中对检测系统建模,通过实验中测量所得子孔径波前像差系数对全口径面形误差进行逆向优化求解。该方法利用光线迭代追迹代替了复杂的拼接算法,而且不需要子孔径间的重叠区。The purpose of the present invention is to address the deficiencies of the prior art, and propose a method for splicing non-zero annular sub-apertures of aspheric surfaces based on system modeling, using ray tracing software to model the detection system, and measuring the obtained sub-apertures through experiments The wavefront aberration coefficient is optimized to solve the full-aperture surface error. The method replaces complex stitching algorithms with iterative ray tracing and does not require overlapping regions between sub-apertures.
基于系统建模的非球面非零位环形子孔径拼接方法,利用多重结构模型约束的逆向优化,从各个环形子孔径波前的Zernike系数直接得到表征全口径面形误差的Zernike系数。The aspheric non-zero annular sub-aperture splicing method based on system modeling uses reverse optimization constrained by multiple structural models to directly obtain the Zernike coefficients representing the full-aperture surface error from the Zernike coefficients of each annular sub-aperture wavefront.
所述的多重结构模型是根据系统参数建立的多个独立的系统模型的组合,每一个子孔径测量位置对应一重结构,每重结构对应的被测面的位置不同,即每一个子孔径测量位置对应一个独立的系统模型。The multiple structure model is a combination of multiple independent system models established according to system parameters. Each sub-aperture measurement position corresponds to a heavy structure, and the positions of the measured surfaces corresponding to each heavy structure are different, that is, each sub-aperture measurement position Corresponds to an independent system model.
所述的多重结构模型约束的逆向优化是利用有严格约束的全局优化函数来执行的;该全局优化函数以实验所得的各个环带Zernike系数为优化目标;以模型中各个环带波前Zernike系数为因变量,被测面全口径面形误差为自变量;通过执行全局优化函数,使得模型中各个环带波前Zernike系数逐渐逼近实验中各个环带波前Zernike系数;当全局优化函数执行完毕,模型中的被测面全口径面形误差与实验中的被测面全口径面形误差一致;其中,全局优化函数的约束条件为各个子孔径之间的相对距离;自变量(全口径面形误差)和因变量(环带波前Zernike系数)的函数关系由光线追迹来定义和执行。The reverse optimization of the multiple structural model constraints is carried out using a strictly constrained global optimization function; the global optimization function takes the experimentally obtained Zernike coefficients of each annulus as the optimization target; is the dependent variable, and the full-aperture surface shape error of the measured surface is the independent variable; by executing the global optimization function, the Zernike coefficients of each annulus wavefront in the model gradually approach the Zernike coefficients of each annulus wavefront in the experiment; when the global optimization function is executed , the full-aperture surface error of the measured surface in the model is consistent with the full-aperture surface error of the measured surface in the experiment; among them, the constraint condition of the global optimization function is the relative distance between each sub-aperture; the independent variable (full-aperture surface shape error) and the dependent variable (annular wavefront Zernike coefficient) are defined and enforced by ray tracing.
基于系统建模的非球面非零位环形子孔径拼接方法,具体步骤如下:The aspherical non-zero annular sub-aperture splicing method based on system modeling, the specific steps are as follows:
步骤1、搭建实验系统;Step 1. Build the experimental system;
步骤2、根据实验系统参数建立模型并划分子孔径:根据实验系统参数进行系统建模,根据探测器分辨率完成环带子孔径划分,记录各个环带对应的被测面在光轴上的位置参数,设划分后的子孔径数量为N,N为自然数;Step 2. Establish a model and divide the sub-aperture according to the experimental system parameters: perform system modeling according to the experimental system parameters, complete the sub-aperture division of the annular zone according to the detector resolution, and record the position parameters of the measured surface corresponding to each annular zone on the optical axis , assuming that the number of divided sub-apertures is N, and N is a natural number;
所述的建模软件为光线追迹软件;Described modeling software is ray tracing software;
步骤3、建立多结构模型:根据子孔径划分参数,建立多结构模型,每一重结构对应一个子孔径测量位置,即非球面环带数与多结构模型中的结构数均为N,每重结构对应的被测面的位置不同,即每一个子孔径测量位置对应一个独立的系统模型;Step 3. Establish a multi-structure model: According to the sub-aperture division parameters, a multi-structure model is established. Each structure corresponds to a sub-aperture measurement position, that is, the number of aspheric rings and the number of structures in the multi-structure model are both N, and each structure The positions of the corresponding measured surfaces are different, that is, each sub-aperture measurement position corresponds to an independent system model;
3-1、根据多结构模型中的基准环带子孔径对应的非球面与部分零位镜间距,通过多结构模型中该基准环带返回波前的离焦系数进行精确定位;3-1. According to the distance between the aspherical surface corresponding to the sub-aperture of the reference ring in the multi-structure model and the part of the zero mirror, the defocus coefficient of the return wavefront of the reference ring in the multi-structure model is used for precise positioning;
3-2、通过干涉图采集模块采集基准环带子孔径干涉图,在计算机中利用相移算法进行干涉图位相解调,得到实验中探测器接收到的基准环带子孔径返回波前相位;3-2. Collect the interferogram of the reference ring tape sub-aperture through the interferogram acquisition module, and use the phase shift algorithm to demodulate the phase of the interferogram in the computer to obtain the return wavefront phase of the reference ring tape sub-aperture received by the detector in the experiment;
3-3、根据多结构模型中的其他环带子孔径与基准子孔径之间的相对位置,通过位移测量干涉仪精确控制非球面与基准环带测量位置的相对移动量进行定位;3-3. According to the relative position between the other annular zone apertures and the reference subaperture in the multi-structure model, the displacement measurement interferometer is used to accurately control the relative movement of the aspheric surface and the measurement position of the reference annular zone for positioning;
3-4、通过干涉图采集模块采集其他环带子孔径干涉图,在计算机中利用相移算法进行干涉图位相解调,得到实验中探测器接收到的其他环带子孔径返回波前相位;3-4. Collect the interferograms of other ring-band sub-apertures through the interferogram acquisition module, and use the phase shift algorithm to demodulate the phase of the interferogram in the computer to obtain the return wavefront phase of other ring-band sub-apertures received by the detector in the experiment;
3-5、重复步骤3-3和3-4,直至所有的其他环带子孔径定位以及其对应的干涉图解调完成;3-5. Repeat steps 3-3 and 3-4 until the aperture positioning of all other ring belts and the demodulation of their corresponding interferograms are completed;
步骤4、环带子孔径波前拟合:根据所有环带子孔径的波前位相,进行Zernike环带拟合,得到所有子孔径的环带Zernike系数;Step 4, band subaperture wavefront fitting: according to the wavefront phases of all band subapertures, Zernike band fitting is carried out to obtain the band Zernike coefficients of all subapertures;
步骤5、全口径面形优化拼接:将每个子孔径的环带Zernike系数前四项剔除,然后以所有子孔径的环带Zernike系数为优化目标,以多结构模型中所有环带波前Zernike系数为因变量,被测面全口径面形误差为自变量;通过多结构优化模块使得模型中各个环带波前Zernike系数逐渐逼近实验中各个环带波前Zernike系数,其中自变量(全口径面形误差)和因变量(环带波前Zernike系数)的函数由光线追迹来执行;从而使得模型中的被测面全口径面形误差与实验中的被测面全口径面形误差一致。Step 5. Full-aperture surface shape optimization stitching: remove the first four items of the annular Zernike coefficients of each sub-aperture, and then use the annular Zernike coefficients of all sub-apertures as the optimization target, and use the Zernike coefficients of all annular bands in the multi-structure model is the dependent variable, and the full-aperture surface shape error of the measured surface is the independent variable; through the multi-structure optimization module, the Zernike coefficients of each annular wave front in the model are gradually approaching the Zernike coefficients of each annular wave front in the experiment, where the independent variable (full-aperture surface Shape error) and the function of the dependent variable (annular wavefront Zernike coefficient) are performed by ray tracing; thus, the full-aperture surface error of the measured surface in the model is consistent with the full-aperture surface error of the measured surface in the experiment.
在非球面非零位环形子孔径拼接干涉检测系统中,利用光线追迹软件对实验干涉系统进行建模,对应不同环带的非球面位置建立多结构模型,基于多结构模型建立优化函数,以实际测得的各个环带波前Zernike系数同时作为优化目标,以模型中各个环带波前Zernike系数为因变量,以非球面全口径面形误差为自变量。以各个非球面环带对应的被测面位置作为约束条件(位置参数由精密位移导轨控制),执行优化函数使得模型中各环带波前Zernike系数趋近于实际测量值,则认为模型中被测面全口径面形误差接近实际被测值,从而得到被测面全口径面形误差。In the aspherical non-zero annular sub-aperture splicing interference detection system, the experimental interference system is modeled using ray tracing software, and a multi-structural model is established corresponding to the aspheric positions of different annular zones, and an optimization function is established based on the multi-structural model. The actual measured Zernike coefficients of each annulus wavefront are used as optimization targets at the same time, with the Zernike coefficients of each annulus wavefront in the model as the dependent variable and the aspheric full-aperture surface shape error as the independent variable. Taking the position of the measured surface corresponding to each aspheric annulus as a constraint condition (the position parameter is controlled by the precision displacement guide rail), and executing the optimization function to make the wavefront Zernike coefficients of each annulus in the model approach the actual measured value, it is considered that the measured surface in the model is The full-aperture surface error of the measured surface is close to the actual measured value, so that the full-aperture surface error of the measured surface is obtained.
所述的非球面非零位环形子孔径拼接干涉检测系统由稳频激光器出射的细光束经准直系统被扩束为宽光束平行光,平行光向前传播至分光板处被分为两路光。一路向前传播至参考平面镜后原路返回作为参考波;另一路向前传播至部分零位镜后先会聚后发散,发散光近似垂直入射被测非球面后返回,再次经过部分零位镜后入形成检测波。二者在分光板处发生干涉,经成像镜成像于探测器处。其中,被测非球面由夹持机构安装于导轨,可沿导轨(光轴)方向移动,使其不同环带返回的波前与参考光的干涉条纹可被探测器分辨,直到环带覆盖被测面全口径。In the aspherical non-zero ring sub-aperture splicing interference detection system, the thin beam emitted by the frequency-stabilized laser is expanded into a wide beam of parallel light through the collimation system, and the parallel light travels forward to the beam splitter and is divided into two paths. Light. One path propagates forward to the reference plane mirror and then returns to the original path as the reference wave; the other path propagates forward to a part of the zero mirror and then converges and then diverges. The divergent light is approximately perpendicular to the aspheric surface to be measured and returns, and passes through the part of the zero mirror again. into the detection wave. The two interfere at the beam splitter, and image the image at the detector through the imaging mirror. Among them, the measured aspheric surface is installed on the guide rail by the clamping mechanism, and can move along the direction of the guide rail (optical axis), so that the interference fringes between the wavefronts returned by different rings and the reference light can be distinguished by the detector until the rings are covered. Measuring surface full bore.
所述的部分零位镜为非零位干涉检测系统中常用元件,类似于零位检测中的标准镜。部分零位镜产生的非球面波前作为参考波前,用以补偿大部分非球面法线像差。非球面在光轴不同位置处将产生不同密度的干涉条纹,正因为部分零位镜只能补偿被测面的部分像差,每个环带相位均包含回程误差。The partial zero mirror is a commonly used component in non-zero interference detection systems, similar to the standard mirror in zero detection. The aspheric wavefront generated by part of the null mirror is used as the reference wavefront to compensate most of the aspheric normal aberrations. The aspheric surface will produce interference fringes of different densities at different positions on the optical axis. Because the partial zero mirror can only compensate part of the aberration of the measured surface, each ring phase includes a return error.
所述的位移测量干涉仪由干涉仪主机,半透半反棱镜、线性反射棱镜(固定)和测量反射棱镜(可移动)组成。干涉仪主机出射的激光经半透半反棱镜,一部分被反射至线性反射棱镜,被反射回半透半反棱镜;另一部分透过半透半反棱镜,入射至测量反射镜,被反射回半透半反棱镜,两束反射光发生干涉。测量反射镜可沿光轴方向移动,其移动距离直接表现为干涉条纹的变化,通过干涉条纹计数可精确测量其移动距离。The displacement measurement interferometer is composed of an interferometer host, a half-reflective prism, a linear reflective prism (fixed) and a measuring reflective prism (movable). The laser light emitted by the interferometer host passes through the half-reflective prism, part of which is reflected to the linear reflective prism, and then reflected back to the half-reflective prism; the other part passes through the half-reflective prism, enters the measuring mirror, and is reflected back to the half-transparent In a half-reflecting prism, the two beams of reflected light interfere. The measuring mirror can move along the direction of the optical axis, and its moving distance is directly expressed as the change of interference fringes, and its moving distance can be accurately measured by counting the interference fringes.
所述的位移测量干涉仪中的测量反射镜与被测非球面夹持机构固定,非球面夹持机构可沿导轨(光轴)方向移动,移动距离由位移测量干涉系统精确测量和监控。The measuring mirror in the displacement measuring interferometer is fixed to the clamping mechanism of the measured aspheric surface, and the clamping mechanism of the aspheric surface can move along the direction of the guide rail (optical axis), and the moving distance is accurately measured and monitored by the displacement measuring interferometry system.
所述的计算机数据处理模块包括图像采集、波前拟合模块、系统多结构建模模块和全口径优化模块。首先利用光线追迹软件,输入实验系统参数进行系统建模,同时可仿真出各个测量环带对应的非球面位置参数,进而进行多结构同时建模。将所得非球面位置参数输入精密位移测量干涉系统,用于监控实验中非球面沿光轴的移动量。实验中非球面沿光轴移动后,每个位置进行四步移相干涉图采集,通过图像采集模块从CCD接收每个环带的四步移相干涉图并输出至波前拟合模块。波前拟合模块通过四步移相算法恢复出子孔径波前位相,拟合为环带Zernike系数。基于多结构模型建立全口径优化模块,其包含一最小二乘优化函数,该函数以各环带Zernike系数为优化目标,以模型中个环带波前Zernike系数为因变量,被测面全口径面形误差为自变量。自变量和因变量的函数由光线追迹来执行。执行优化模块功能,使得模型中各个环带波前Zernike系数逐渐逼近实验中各个环带波前Zernike系数,从而使得模型中的被测面全口径面形误差逼近真实值。The computer data processing module includes image acquisition, wavefront fitting module, system multi-structure modeling module and full aperture optimization module. Firstly, the ray tracing software is used to input the experimental system parameters for system modeling. At the same time, the aspheric position parameters corresponding to each measurement ring can be simulated, and then multi-structure simultaneous modeling can be carried out. The obtained position parameters of the aspheric surface are input into the precision displacement measurement interferometry system, which is used to monitor the movement of the aspheric surface along the optical axis in the experiment. After the aspheric surface moves along the optical axis in the experiment, a four-step phase-shifting interferogram is collected at each position, and the four-step phase-shifting interferogram of each annular zone is received from the CCD through the image acquisition module and output to the wavefront fitting module. The wavefront fitting module restores the sub-aperture wavefront phase through a four-step phase-shifting algorithm, and fits it to the annular Zernike coefficient. The full-aperture optimization module is established based on the multi-structure model, which includes a least squares optimization function. This function takes the Zernike coefficient of each annulus as the optimization target, and takes the wavefront Zernike coefficient of each annulus in the model as the dependent variable. The full-aperture of the measured surface Surface error is an independent variable. Functions of independent and dependent variables are performed by ray tracing. Execute the function of the optimization module, so that the Zernike coefficients of each annular wave front in the model gradually approach the Zernike coefficients of each annular wave front in the experiment, so that the full-aperture surface shape error of the measured surface in the model approaches the real value.
本发明有益效果:Beneficial effects of the present invention:
该子孔径拼接方法通过系统建模代替了传统子孔径拼接中的复杂数学算法,使用多结构模型共同优化的方法取代了传统的回程误差和调整误差的去除,无需专门的形态拼接操作,并且不需要重叠区,减少了可能需要的子孔径数目,增加了拼接精度。The sub-aperture stitching method replaces the complex mathematical algorithm in the traditional sub-aperture stitching through system modeling, and uses the multi-structural model co-optimization method to replace the traditional return error and adjustment error removal, without special morphological stitching operations, and without The need for overlapping regions reduces the number of sub-apertures that may be required and increases stitching accuracy.
附图说明Description of drawings
图1为本发明方法装置图;Fig. 1 is a device diagram of the method of the present invention;
图2为本发明中实验子孔径干涉图;Fig. 2 is experimental sub-aperture interferogram among the present invention;
图3环形子孔径波前Zernike系数(Zernike环形多项式系数);Fig. 3 annular sub-aperture wavefront Zernike coefficient (Zernike annular polynomial coefficient);
图4被测面全口径面形误差Zernike系数(Zernike标准多项式系数);Figure 4 Zernike coefficient of the full-aperture surface shape error of the measured surface (Zernike standard polynomial coefficient);
图5被测面全口径面形误差。Figure 5. The full-aperture surface shape error of the measured surface.
具体实施方式detailed description
本发明结合图1和图2说明具体实施方式。The present invention is described in detail with reference to FIG. 1 and FIG. 2 .
如图1所示,本发明的基于系统建模的非球面非零位环形子孔径拼接方法的实施装置由非零位干涉检测系统,位移测量干涉系统,数据处理模块三部分组成。As shown in Fig. 1, the implementation device of the aspherical non-zero annular sub-aperture splicing method based on system modeling of the present invention consists of a non-zero interference detection system, a displacement measurement interference system, and a data processing module.
所述非球面非零位干涉检测系统由稳频激光器L1出射的细光束经准直扩束系统L2被扩束为宽光束平行光,平行光向前传播至分光板L3处被分为两路光。一路向前传播至参考平面镜L4后原路返回作为参考波;另一路向前传播至部分零位镜L8后先会聚后发散,发散光基本垂直被测非球面L9后返回,再次经过部分零位镜L8后入形成检测波。二者在分光板L3处发生干涉,经成像镜L6成像于探测器L7处。L5为压电陶瓷,用于移相。其中,非球面L9固定于其夹持机构L10上,非球面夹持机构L10安装于导轨L11上,可沿(系统光轴方向)导轨L11移动,移动距离由位移测量干涉系统L12精确控制。In the aspheric non-zero position interference detection system, the thin beam emitted by the frequency-stabilized laser L1 is expanded into a wide-beam parallel light by the collimation beam expansion system L2, and the parallel light propagates forward to the beam splitter L3 and is divided into two paths Light. One path propagates forward to the reference plane mirror L4 and then returns to the original path as the reference wave; the other path propagates forward to the partial zero mirror L8 and then converges and then diverges. The divergent light is basically perpendicular to the measured aspheric surface L9 and then returns, passing through the partial zero position again. The mirror L8 enters backward to form a detection wave. The two interfere at the beam splitter L3, and are imaged at the detector L7 through the imaging mirror L6. L5 is a piezoelectric ceramic used for phase shifting. Among them, the aspheric surface L9 is fixed on its clamping mechanism L10, and the aspheric surface clamping mechanism L10 is installed on the guide rail L11, and can move along the guide rail L11 (in the direction of the optical axis of the system), and the moving distance is precisely controlled by the displacement measurement interferometric system L12.
所述的位移测量干涉系统L12主要由干涉仪主机1,半透半反棱镜2,线性反射棱镜3(固定)和测量反射镜4(可移动)组成。位移测量系统L11的主光轴与非球面测量系统主光轴平行,测量反射镜4与非球面夹持机构L10固定,即测量反射镜4与被测非球面L9一起沿各自光轴方向移动,非球面L9移动距离即测量反射镜4的移动距离。干涉仪主机1出射的激光经半透半反棱镜2,一部分被反射至线性反射棱镜3,被反射回半透半反棱镜2;另一部分透过半透半反棱镜2,入射至测量反射镜4,同样被反射回半透半反棱镜2,两束反射光发生干涉。测量反射镜可沿光轴方向移动,其移动距离直接表现为干涉条纹的变化,通过干涉条纹计数可精确测量其移动距离。The displacement measurement interference system L12 is mainly composed of an interferometer host 1, a half mirror 2, a linear reflection prism 3 (fixed) and a measuring mirror 4 (movable). The main optical axis of the displacement measurement system L11 is parallel to the main optical axis of the aspheric surface measurement system, and the measuring mirror 4 is fixed to the aspheric surface clamping mechanism L10, that is, the measuring mirror 4 and the measured aspheric surface L9 move along the respective optical axis directions, The moving distance of the aspheric surface L9 is the moving distance of the measuring reflector 4 . The laser light emitted by the interferometer host 1 passes through the half-reflective prism 2, and part of it is reflected to the linear reflective prism 3, and is reflected back to the half-reflective prism 2; the other part passes through the half-reflective prism 2 and enters the measuring mirror 4 , is also reflected back to the half-reflective prism 2, and the two beams of reflected light interfere. The measuring mirror can move along the direction of the optical axis, and its moving distance is directly expressed as the change of interference fringes, and its moving distance can be accurately measured by counting the interference fringes.
图2所示为基于系统建模的非球面非零位环形子孔径拼接方法的步骤,具体如下:Figure 2 shows the steps of the aspherical non-zero annular sub-aperture splicing method based on system modeling, as follows:
步骤1、搭建实验系统;Step 1. Build the experimental system;
步骤2、根据实验系统参数建立模型并划分子孔径:根据实验系统参数进行系统建模,根据探测器分辨率完成环带子孔径划分,记录各个环带对应的被测面在光轴上的位置参数,设划分后的子孔径数量为N,N为自然数;Step 2. Establish a model and divide the sub-aperture according to the experimental system parameters: perform system modeling according to the experimental system parameters, complete the sub-aperture division of the annular zone according to the detector resolution, and record the position parameters of the measured surface corresponding to each annular zone on the optical axis , assuming that the number of divided sub-apertures is N, and N is a natural number;
所述的建模软件为光线追迹软件;Described modeling software is ray tracing software;
步骤3、建立多结构模型:根据子孔径划分参数,建立多结构模型,每一重结构对应一个子孔径测量位置,即非球面环带数与多结构模型中的结构数均为N,每重结构对应的被测面的位置不同,即每一个子孔径测量位置对应一个独立的系统模型;Step 3. Establish a multi-structure model: According to the sub-aperture division parameters, a multi-structure model is established. Each structure corresponds to a sub-aperture measurement position, that is, the number of aspheric rings and the number of structures in the multi-structure model are both N, and each structure The positions of the corresponding measured surfaces are different, that is, each sub-aperture measurement position corresponds to an independent system model;
3-1、根据多结构模型中的基准环带子孔径对应的非球面与部分零位镜间距,通过多结构模型中该基准环带返回波前的离焦系数进行精确定位;3-1. According to the distance between the aspherical surface corresponding to the sub-aperture of the reference ring in the multi-structure model and the part of the zero mirror, the defocus coefficient of the return wavefront of the reference ring in the multi-structure model is used for precise positioning;
3-2、通过干涉图采集模块采集基准环带子孔径干涉图,在计算机中利用相移算法进行干涉图位相解调,得到实验中探测器接收到的基准环带子孔径返回波前相位;3-2. Collect the interferogram of the reference ring tape sub-aperture through the interferogram acquisition module, and use the phase shift algorithm to demodulate the phase of the interferogram in the computer to obtain the return wavefront phase of the reference ring tape sub-aperture received by the detector in the experiment;
3-3、根据多结构模型中的其他环带子孔径与基准子孔径之间的相对位置,通过位移测量干涉仪精确控制非球面与基准环带测量位置的相对移动量进行定位;3-3. According to the relative position between the other annular zone apertures and the reference subaperture in the multi-structure model, the displacement measurement interferometer is used to accurately control the relative movement of the aspheric surface and the measurement position of the reference annular zone for positioning;
3-4、通过干涉图采集模块采集其他环带子孔径干涉图,在计算机中利用相移算法进行干涉图位相解调,得到实验中探测器接收到的其他环带子孔径返回波前相位;3-4. Collect the interferograms of other ring-band sub-apertures through the interferogram acquisition module, and use the phase shift algorithm to demodulate the phase of the interferogram in the computer to obtain the return wavefront phase of other ring-band sub-apertures received by the detector in the experiment;
3-5、重复步骤3-3和3-4,直至所有的其他环带子孔径定位以及其对应的干涉图解调完成;3-5. Repeat steps 3-3 and 3-4 until the aperture positioning of all other ring belts and the demodulation of their corresponding interferograms are completed;
步骤4、环带子孔径波前拟合:根据所有环带子孔径的波前位相,进行Zernike环带拟合,得到所有子孔径的环带Zernike系数;Step 4, band subaperture wavefront fitting: according to the wavefront phases of all band subapertures, Zernike band fitting is carried out to obtain the band Zernike coefficients of all subapertures;
步骤5、全口径面形优化拼接:将每个子孔径的环带Zernike系数前四项剔除,然后以所有子孔径的环带Zernike系数为优化目标,以多结构模型中所有环带波前Zernike系数为因变量,被测面全口径面形误差为自变量;通过多结构优化模块使得模型中各个环带波前Zernike系数逐渐逼近实验中各个环带波前Zernike系数,其中自变量(全口径面形误差)和因变量(环带波前Zernike系数)的函数由光线追迹来执行;从而使得模型中的被测面全口径面形误差与实验中的被测面全口径面形误差一致。Step 5. Full-aperture surface shape optimization stitching: remove the first four items of the annular Zernike coefficients of each sub-aperture, and then use the annular Zernike coefficients of all sub-apertures as the optimization target, and use the Zernike coefficients of all annular bands in the multi-structure model is the dependent variable, and the full-aperture surface shape error of the measured surface is the independent variable; through the multi-structure optimization module, the Zernike coefficients of each annular wave front in the model are gradually approaching the Zernike coefficients of each annular wave front in the experiment, where the independent variable (full-aperture surface Shape error) and the function of the dependent variable (annular wavefront Zernike coefficient) are performed by ray tracing; thus, the full-aperture surface error of the measured surface in the model is consistent with the full-aperture surface error of the measured surface in the experiment.
实施例Example
本发明应用于非球面非零位环形子孔径拼接的实例描述如下。An example of the application of the present invention to stitching of aspherical non-null annular sub-apertures is described as follows.
图1为一种非零位干涉系统中非球面顶点球曲率半径测量装置图,激光波长为λ=632.8nm,被测非球面为抛物面,口径101mm,顶点球曲率半径标称值240mm。激光器L1出射的细光束经准直扩束系统L2被扩束为宽光束平行光,平行光向前传播至分光板L3处被分为两路光。一路向前传播至参考平面镜L5后原路返回作为参考波;另一路向前传播至部分零位镜L8后先会聚后发散,发散光基本垂直被测非球面L9后返回,再次经过部分零位镜L8后入形成检测波。二者在分光板处发生干涉,经成像镜L6成像于探测器L7处。图1中的部分零位镜参数如下:Figure 1 is a diagram of a measurement device for the radius of curvature of an aspheric vertex in a non-zero interferometric system. The laser wavelength is λ=632.8nm. The thin beam emitted by the laser L1 is expanded into a wide beam of parallel light by the collimator beam expander system L2, and the parallel light travels forward to the beam splitter L3 and is divided into two beams. One path propagates forward to the reference flat mirror L5 and then returns to the original path as a reference wave; the other path propagates forward to the partial zero mirror L8 and then converges and then diverges. The divergent light is basically perpendicular to the measured aspheric surface L9 and then returns, passing through the partial zero again. The mirror L8 enters backward to form a detection wave. The two interfere at the beam splitter and are imaged at the detector L7 through the imaging mirror L6. The parameters of some zero mirrors in Figure 1 are as follows:
表1图1中部分零位镜参数Table 1 Part of the zero mirror parameters in Figure 1
根据实验系统参数,在光线追迹软件Zemax中进行系统建模,考虑到实验中噪声的影响,设定每个子孔径返回波前斜率不得大于1/8Nyquist采样频率,通过移动非球面L9,以中心环带为初始条件,当非球面定位在距部分零位镜302.2155mm时,确定中心(基准)环带的归一化区域为0-0.6。以0.6为下界,移动非球面距部分零位镜302.0473mm时,第二环带归一化区域为0.6-0.9;继续移动非球面距部分零位镜302.0241mm时,第三环带归一化区域为0.6-1。此时环带划分完毕。表2为仿真中三个子孔径划分参数。According to the experimental system parameters, the system modeling is carried out in the ray tracing software Zemax. Considering the influence of noise in the experiment, the return wavefront slope of each sub-aperture shall not be greater than 1/8 Nyquist sampling frequency. By moving the aspheric surface L9, the center The annulus is the initial condition. When the aspheric surface is positioned at 302.2155mm from the partial zero mirror, the normalized area of the central (reference) annulus is determined to be 0-0.6. With 0.6 as the lower bound, when moving the aspheric surface to 302.0473mm from the partial zero mirror, the normalized area of the second ring is 0.6-0.9; when continuing to move the aspheric surface to 302.0241mm from the partial zero mirror, the third ring is normalized The zone is 0.6-1. At this point the division of the ring is complete. Table 2 shows the three sub-aperture division parameters in the simulation.
表2三个子孔径参数Table 2 Three sub-aperture parameters
根据上述子孔径划分参数,建立三重结构模型,每一重结构对应于一次非球面环带测量,三重结构中系统参数一致,不同的是非球面与补偿镜间距分别为302.2155mm,302.0473mm,302.0241mm。根据建模中各个环带子孔径对应的非球面与部分零位镜间距,对非球面进行定位。包括测量基准环带时非球面的定位和测量其他环带时非球面的定位。测量基准环带时,可以通过建模中该位置的非球面返回波前的离焦系数进行精确定位,测量其他环带时,可以根据位移测量干涉移精确控制非球面与基准位置的相对移动量进行定位。通过干涉图采集模块采集三个环带子孔径干涉图,如图2所示。对每一环带测量采集的移相干涉图进行移相算法处理,提取出环带子孔径的波前位相,并进行Zernike环带拟合,得到环带Zernike系数,如图3所示。以各环带Zernike系数为优化目标,以模型中各个环带波前Zernike系数为因变量,被测面全口径面形误差为自变量。注意所有使用的Zernike系数中剔除前四项(位移,倾斜,离焦),因为其表征的是调整误差,因此不参加优化。执行优化模块中的函数功能,使得模型中各个环带波前Zernike系数逐渐逼近实验中各个环带波前Zernike系数,其中自变量(全口径面形误差)和因变量(环带波前Zernike系数)的函数由光线追迹来执行。从而使得模型中的被测面全口径面形误差逼近真实值,得到最终非球面全口径面形Zernike系数(37项),如图4所示,将该37项标准Zernike系数进行最小二乘拟合即得到最终全口径面形误差,如图5所示,完成拼接。According to the above-mentioned sub-aperture division parameters, a triple structure model is established, each structure corresponds to an aspheric annular zone measurement, the system parameters in the triple structure are the same, the difference is that the distance between the aspheric surface and the compensation mirror is 302.2155mm, 302.0473mm, and 302.0241mm respectively. The aspheric surface is positioned according to the distance between the aspheric surface corresponding to the aperture of each annulus and part of the zero mirror in the modeling. Including the positioning of the aspheric surface when measuring the reference zone and the positioning of the aspheric surface when measuring other zones. When measuring the reference ring, the defocus coefficient of the return wavefront of the aspheric surface at this position in the modeling can be used for precise positioning. When measuring other rings, the relative movement between the aspheric surface and the reference position can be accurately controlled according to the displacement measurement interference shift to locate. The interferograms of three annular band sub-apertures are collected by the interferogram acquisition module, as shown in Fig. 2 . The phase-shifting interferogram collected by each zone measurement is processed by a phase-shifting algorithm to extract the wavefront phase of the zone sub-aperture, and the Zernike zone fitting is performed to obtain the zone Zernike coefficient, as shown in Figure 3. The Zernike coefficients of each annulus are taken as the optimization target, the wavefront Zernike coefficients of each annulus in the model are taken as the dependent variable, and the full-aperture surface shape error of the measured surface is used as the independent variable. Note that the first four items (displacement, tilt, and defocus) are excluded from all Zernike coefficients used, because they represent adjustment errors and therefore do not participate in optimization. Execute the function function in the optimization module, so that the Zernike coefficients of each annular wave front in the model gradually approach the Zernike coefficients of each annular wave front in the experiment, where the independent variable (full-aperture surface shape error) and the dependent variable (the annular wave front Zernike coefficient ) functions are performed by ray tracing. As a result, the full-aperture surface error of the measured surface in the model is approached to the true value, and the final aspheric full-aperture surface shape Zernike coefficient (37 items) is obtained, as shown in Figure 4, the 37 standard Zernike coefficients are simulated by least squares Combined to get the final full-aperture surface shape error, as shown in Figure 5, the splicing is completed.
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CN106705886A (en) * | 2017-02-24 | 2017-05-24 | 中国科学院光电研究院 | Method for reducing mechanical phase shift error in surface shape error measurement of spherical mirror |
CN106705886B (en) * | 2017-02-24 | 2019-02-22 | 中国科学院光电研究院 | A method for reducing mechanical phase shift error in spherical mirror shape error measurement |
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WO2021160086A1 (en) * | 2020-02-14 | 2021-08-19 | 北京理工大学 | Method and apparatus for eliminating non-zero interference aspheric measurement hysteresis error |
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