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CN105316771A - A simple jute processing system - Google Patents

A simple jute processing system Download PDF

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Publication number
CN105316771A
CN105316771A CN201510424890.3A CN201510424890A CN105316771A CN 105316771 A CN105316771 A CN 105316771A CN 201510424890 A CN201510424890 A CN 201510424890A CN 105316771 A CN105316771 A CN 105316771A
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China
Prior art keywords
jute
carrier
cylinder
processing system
take
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CN201510424890.3A
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Chinese (zh)
Inventor
谢应孝
陈正寿
孙孟
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Zhejiang Ocean University ZJOU
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Zhejiang Ocean University ZJOU
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Priority to CN201510424890.3A priority Critical patent/CN105316771A/en
Publication of CN105316771A publication Critical patent/CN105316771A/en
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Abstract

本发明公开了一种黄麻加工系统,包括黄麻载具、进出料站、梳理装置和输送装置,黄麻载具上设有黄麻皮夹紧机构和张紧机构,输送装置包括闭合的输送轨,黄麻载具置于输送轨上,输送轨上设有多个节点,进出料站和梳理装置设于所述节点处。本发明定位于一种可替代纯手工作业的简易加工设备,零部件、装配结构设计均较简单,使用和维护相对容易,且本发明的采购、使用成本远低于全自动麻纤维加工机械,而加工效率和加工质量又明显优于纯手工作业,因此具有较高的性价比。

The invention discloses a jute processing system, which comprises a jute carrier, a feeding and discharging station, a carding device and a conveying device. The jute carrier is provided with a jute skin clamping mechanism and a tensioning mechanism, and the conveying device includes a closed conveying rail. The carrier is placed on the conveying rail, and a plurality of nodes are arranged on the conveying rail, and the feeding and discharging station and the carding device are arranged at the nodes. The present invention is positioned as a simple processing equipment that can replace pure manual work. The components and assembly structure design are relatively simple, and the use and maintenance are relatively easy, and the purchase and use costs of the present invention are far lower than that of automatic hemp fiber processing machinery. The processing efficiency and processing quality are obviously better than pure manual operation, so it has a higher cost performance.

Description

Simple and easy jute system of processing
Technical field
The present invention relates to a kind of flax fibre process equipment, more particularly, it relates to a kind of simple and easy jute system of processing.
Background technology
Jute is that plantation amount is huge, broad-spectrum industrial crops, and tossa is one of the most cheap natural fabric, and its stem skin is rich in fiber, can make rope and knit gunnysack processed, burlap and carpet etc.From jute stem skin, extract tossa needs through certain processing process, still have many rural areas to adopt conventional method to carry out local method processing at present and obtain tossa, Main is exactly repeatedly beat numb skin to make it the progressively thinner ramie stripes of longitudinal splitting one-tenth, again with the instrument combing repeatedly of similar double-edged fine-toothed comb, ramie stripes is made to split into thinner flax silk further, although this kind of processing method does not need large input, but means fall behind, inefficiency, labour intensity is large, and quality also cannot ensure.Although be no lack of special flax fibre process equipment on the market at present, but price is general all costly, and complex structure, safeguard not easily, such as publication number is that the invention of CN101824676A discloses a kind of flax fibre combing sub-argument device on September 8th, 2010, it comprises feed mechanism, nipper mechanism, carding mechanism, to choose separating mechanism, device, cleaning mechanism, described feed mechanism includes feeding frame, berby back, conducting bar roller, ramie supporting plate, pressure roller, feed roller, feeding box, described carding mechanism comprises circle comb and top comb, described round card wire bar is arranged in 0 ~ 270 ° of circumference range, and pin bar increases gradually along direction of rotation density, fineness reduces gradually.Described separating mechanism of choosing comprises car of choosing, roller of choosing, dermatotome of choosing, interrupt cutter, described car of choosing is arranged on an adjusting bracket, described adjusting bracket side is provided with barre, described adjusting bracket offers arc chute, bolt is inserted with in arc chute, described bolted, in frame, unclamps described bolt, pulls barre and adjusting bracket can be made to slide along arc chute.Described device comprises and is at least provided with two to curling roller, and described curling surface of roller is provided with lateral trench.The ramie stripes ribbon processed with this device is evenly dry, and short fiber content is low, and fibre length is even, and overcut fibre content is low, and fiber is more parallel straight, easy to operate, and efficiency is high, and labour intensity is low.But this kind of equipment needs larger input, and general individual workship, small processing enterprise are difficult to burden.
Summary of the invention
Existing automation jute process equipment complex structure, expensive, and manual jute processing method inefficiency, quality is unreliable, for overcoming these defects, the invention provides a kind of structure relatively simple, cost is lower, can significantly improve again the simple and easy jute system of processing of working (machining) efficiency and crudy.
Technical scheme of the present invention is: simple and easy jute system of processing, comprise jute carrier, feeding station and discharging station, carding apparatus and transport, jute carrier is provided with jute skin clamp system and strainer, transport comprises closed conveyor track, jute carrier is placed on conveyor track, conveyor track is provided with multiple node, feeding station and discharging station and carding apparatus are located at described Nodes, described jute carrier comprises described jute carrier and comprises two take up rolls and by both sides frame and front, the rectangular box that rear end frame is formed, two take up roll two ends are rotatably connected on the both sides frame of rectangular box, described jute skin clamp system is be located at the press strip on take up roll side face, described strainer comprise arresting lever and can with the friction plate of take up roll end contact, arresting lever is hinged on the edge of a side frame of rectangular box, the articulated section of arresting lever and rectangular box is provided with reduction torsion spring, friction plate is fixedly arranged on arresting lever top.Jute skin two ends are fixed on two take up rolls with press strip respectively; operation arresting lever can change the pressure between arresting lever top friction plate and take up roll end face; reach the object that resistance stops or discharge take up roll; because jute micromicro reels on take up roll; rotating backward therefore by two take up rolls, and the tensioning degree being changed jute skin by the cooperation of arresting lever.This technical scheme is due to the jute skin that can reel, and the spacing of two take up rolls, without the need to arranging very large with the length adapting to jute skin, thus compact conformation, saves space.During native system work, jute carrier completes the loading of jute skin at feeding station and discharging station, herein jute skin raw material is installed on jute carrier, and by jute skin clamp system and strainer, jute skin is fixed and tensioning, then jute carrier is carried on conveyor track, and the most critical completing jute skin at carding apparatus place is processed---and combing, forms thinner tossa, finally get back to feeding station and discharging station with jute carrier along conveyor track again, complete the half-finished blanking of tossa herein.The location of native system is between full-automatic jute processing treatment facility and complete manual jute handling implement, has the former efficient and that the latter's cost is low advantage concurrently.
As preferably, described feeding station and discharging station is provided with jute skin hanger bracket, hanger bearing and carrier delivery device, hanger bearing is provided with the rotating shaft of level, jute skin hanger bracket both sides are rotationally connected by described rotating shaft and hanger bearing, jute skin hanger bracket top is provided with can along pneumatic row's needle plate of the direction movement with jute skin hanger bracket place plane orthogonal, the jute skin hanger bracket back side is located at by pneumatic row's needle plate, pneumatic row's needle plate is provided with the row's pin be arranged in array, and jute skin hanger bracket is also provided with carrier supporting surface and carrier detent mechanism.Jute skin raw material is generally the strip bundle form that width is uneven, breach is different in size, and keep local toward contact by the fiber how much differed between bar involve the company of twining, so necessary edit first should be carried out before being installed to jute carrier, make the bar bundle of jute skin can roughly neat, trend is consistent.Arranging turnover jute skin hanger bracket makes jute micromicro to arrange more easily under the state erect, during arrangement, pneumatic row's needle plate stretches out, jute micromicro is to hang or to puncture on row's pin, roughly form consistent vertical trend voluntarily under gravity, manually carry out some combings roughly if desired again, make the bar bundle of jute skin in order, jute carrier can be located by means of carrier detent mechanism on jute skin hanger bracket, and jute skin is transferred to vertically suspended state and can be convenient to follow-up combing after on jute carrier and more successfully carry out.After jute skin fixes on jute carrier, then overturn backwater level state, such jute carrier just can shift smoothly on conveyor track.
As preferably, described carrier delivery device comprises propelling movement skate and skate motor, pushing skate is located on the carrier supporting surface of jute skin hanger bracket, and skate motor is fixedly arranged on jute skin hanger bracket, is in transmission connection between skate motor and propelling movement skate by chain drive.Jute carrier is subject to the supporting pushing skate on jute skin hanger bracket, after the location to jute carrier removed by carrier detent mechanism, pushes skate and starts, just can push jute carrier and shift to conveyor track.This kind of carrier delivery device compact conformation, reliable operation, not easily interferes with other device.
As preferably, described carrier detent mechanism comprises located lateral block, longitudinal register block, the hanger baffle plate relative with longitudinal register block position, located lateral cylinder and longitudinal register cylinder, located lateral block, longitudinal register block are located on located lateral cylinder and longitudinal register cylinder respectively, and located lateral cylinder and longitudinal register cylinder are located at jute skin hanger bracket edge.Located lateral air cylinder driven located lateral block stops shifting to conveyor track of jute carrier, located lateral can be formed to the stop of jute carrier, in the middle of longitudinal register block coordinates with hanger baffle plate and to be clipped in by jute carrier, namely form longitudinal register, jute carrier can be fixed on again on jute skin hanger bracket.
As preferably, described carding apparatus comprises lifting saddle, reciprocal platform and the combing head with card wire, reciprocal platform is slidably connected at lifting saddle top, reciprocal platform is provided with carrier bracket, carrier bracket is provided with carrier fixed mechanism, carrier bracket is also provided with two with electromagnetic clutch, the take up roll drive motors that can connect with the corresponding clutch transmission of two take up rolls respectively, reciprocal platform is provided with friction plate and loosens cylinder, the piston rod that friction plate loosens cylinder is provided with the depression bar that can press arresting lever, lifting saddle is provided with a cantilever, cantilever end is provided with an elevating bracket, combing head is fixedly arranged on elevating bracket.This scheme is suitable for the jute carrier adopting take up roll clamping jute skin, after jute carrier arrives carding apparatus place, friction plate loosens cylinder and presses arresting lever by depression bar, remove the friction immobilisation to take up roll, take up roll drive motors engages with take up roll respectively and drives rotating Vortex simultaneously, and now combing head declines, card wire inserts jute leather strap interfascicular, form relative motion between card wire and jute skin, thus combing is carried out to jute skin, form thinner linen thread.
As preferably, reciprocal platform is provided with the screw rod vertical with reciprocal platform glide direction, and screw rod is connected with carrier carriage drive, and screw rod is in transmission connection with a stepper motor again.Except combing head is to except longitudinal combing effect of jute bar, jute carrier also can make lateral attitude and change under the control of stepper motor and screw rod, such card wire indulge along tossa direction split while also tossa is laterally separated to both sides, the resultant motion produced is exactly that card wire tears tossa along waveform track compartition, and fiber can be made to be separated more up hill and dale sooner each other.
As preferably, conveyor track is the roller-way that transfer roller is formed, and conveyor track surrounds rectangle, and each corner of this rectangle conveyor track is equipped with commutation power-assisted cylinder.Conveyor track surrounds rectangle and forms closed landline, starting point is also terminal simultaneously, jute carrier carries jute skin from feeding station and discharging station, progressively completes each road manufacturing procedure get back to feeding station and discharging station again along conveyor track, and operating personnel can complete the material loading of raw material and the rewinding of interim finished product in original place.
The invention has the beneficial effects as follows:
Structure is relatively simple, is easy to use and maintenance.The present invention is positioned a kind of simple and easy process equipment of alternative pure handwork, and parts, assembly structure design are all comparatively simple, and operation and maintenance is relatively easy.
Cost performance is high.Buying of the present invention, use cost are far below full-automatic flax fibre processing equipment, and working (machining) efficiency and crudy are obviously better than pure handwork, therefore have higher cost performance.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is a kind of structure and the using state schematic diagram of jute carrier in the present invention;
Fig. 3 is structural representation when jute skin hanger bracket is turned into level in the present invention;
Fig. 4 is structural representation when jute skin hanger bracket is turned into vertical state in the present invention;
Fig. 5 is a kind of working state schematic representation of carding apparatus in the present invention;
Fig. 6 is a kind of structural representation of carding apparatus in the present invention.
In figure, 1-conveyor track, 2-rectangular box, 8-take up roll, 9-press strip, 10-arresting lever, 11-friction plate, 12-jute skin hanger bracket, the pneumatic row's needle plate of 13-, 14-arranges pin, 15-hanger bearing, 16-pushes skate, 17-skate motor, 18-located lateral block, 19-longitudinal register block, 20-located lateral cylinder, 21-longitudinal register cylinder, 22-is elevated saddle, the reciprocal platform of 23-, 24-combing head, 25-carrier bracket, 26-cantilever, 27-frictional drive dish, 28-driving-disc, 29-responds to metallic plate, 30-base station, 31-lift cylinder, 32-ejector pin drives cylinder, 33-rotary cylinder, 34-connecting rod, 35-threaded block, 36-take up roll drive motors, 37-friction plate loosens cylinder.
Detailed description of the invention
Below in conjunction with accompanying drawing specific embodiment, the invention will be further described.
Embodiment 1:
As shown in Figures 1 to 5, simple and easy jute system of processing, comprise jute carrier, feeding station and discharging station, carding apparatus and transport, carding apparatus comprises thick carding apparatus and smart carding apparatus, jute carrier is provided with jute skin clamp system and strainer, transport comprises closed conveyor track 1, conveyor track 1 is the roller-way that the transfer roller of chain wheel drive is formed, for carrying jute carrier, conveyor track 1 width and jute carrier size fit, conveyor track 1 both sides are provided with the baffle plate being greater than jute carrier heights, can be limited when jute carrier is advanced on conveyor track 1, unlikely generation deflection.Conveyor track 1 surrounds rectangle, and each corner of this rectangle conveyor track 1 is equipped with commutation power-assisted cylinder.Jute carrier is placed on conveyor track 1, carries counterclockwise along conveyor track 1, and conveyor track 1 is provided with three nodes, three nodes are arranged respectively feeding station and discharging station, thick carding apparatus and smart carding apparatus, the layout at node and turning for convenience, conveyor track 1 is divided into five orbital segments, each orbital segment independent operation.Described jute carrier comprises described jute carrier and comprises two take up rolls 8 and by both sides frame and front, the rectangular box 2 that rear end frame is formed, two take up roll 8 two ends are rotatably connected on the both sides frame of rectangular box 2, described jute skin clamp system is be located at the press strip 9 on take up roll 8 side face, described strainer comprise L shape arresting lever 10 and can with the friction plate 11 of take up roll 8 end contact, arresting lever 10 is hinged on the edge of a side frame of rectangular box 2, arresting lever 10 is provided with reduction torsion spring with the articulated section of rectangular box 2, friction plate 11 is fixedly arranged on arresting lever 10 top, arresting lever 10 and each two groups of friction plate 11, corresponding with two take up rolls 8 respectively.Take up roll 8 other end end face relative with side, friction plate 11 place is provided with frictional drive dish 27.A hinged induction metallic plate 29 on the side face of take up roll 8, induction metallic plate 29 is curved and identical with take up roll 8 radian, rectangular box 2 immediately below take up roll 8 is provided with a sensor, when take up roll 8 reels jute, jute forces induction metallic plate 29 to be fitted on take up roll 8 side face, and now sensor can't detect induction metallic plate 29; After jute on take up roll 8 is all launched, induction metallic plate 29 loses constraint, and respond to metallic plate 29 when forwarding lower to take up roll 8 and overturn, free end falls, and position is lower, and now sensor can't detect induction metallic plate 29.Described carding apparatus comprises lifting saddle 22, back and forth platform 23 and the combing 24 with card wire, reciprocal platform 23 is slidably connected at lifting saddle 22 top, reciprocal platform 23 slidably connects carrier bracket 25, carrier bracket is provided with carrier fixed mechanism, carrier bracket 25 is also provided with two with electromagnetic clutch, the take up roll drive motors 36 that can connect with the corresponding clutch transmission of two take up rolls respectively, two take up roll drive motors 36 are energized when rotating and turn on the contrary, and take up roll drive motors 36 output shaft upper driving is connected with circular driving-disc 28.Reciprocal platform 23 is fixed with two friction plates and loosens cylinder 37, two friction plates loosen cylinder 37 respectively correspondence be positioned at by two arresting lever 10 bottoms, the piston rod that friction plate loosens cylinder is provided with the depression bar that can press arresting lever 10, depression bar is L-shaped, depression bar free end is rotationally connected a bearing, lifting saddle 22 is provided with a cantilever 26, and cantilever 26 end is provided with an elevating bracket, and combing 24 is fixedly arranged on elevating bracket.Carding apparatus place employing single-chip microcomputer is that the automatic control system of core is monitored.Described feeding station and discharging station is provided with jute skin hanger bracket 12, hanger bearing 15 and carrier delivery device, jute skin hanger bracket 12 also rectangular frame-shaped, comprise top frame, the side frame on underframe and both sides, wherein push up on frame and establish bossed baffle plate, hanger bearing 15 is provided with the notch of two U-shapeds, each supporting horizontal rotating shaft be fixed on jute skin hanger bracket 12 side frame in notch, it is on the output shaft of rotary cylinder 33 of 0-90 ° that the end face of every root rotating shaft is fixed on a slewing area, rotary cylinder 33 is fixed on again on hanger bearing 15, the side frame of jute skin hanger bracket 12 both sides is rotationally connected by described rotating shaft and hanger bearing 15, the each row's needle plate of fixing in two side frame back sides at place on the lower side, jute skin hanger bracket 12 top drives cylinder, row's needle plate drives on cylinder piston rod and is fixed with pneumatic row's needle plate 13, two row's needle plates drive cylinder to lay respectively at pneumatic row's needle plate 13 two ends, under row's needle plate drives cylinder to drive, pneumatic row's needle plate 13 can move along the direction with jute skin hanger bracket 12 place plane orthogonal, jute skin hanger bracket 12 back side is located at by pneumatic row's needle plate 13, pneumatic row's needle plate 13 is provided with the row's pin 14 be arranged in array, when row's needle plate drives cylinder to stretch out, row's pin 14 needle point is a little less than jute skin hanger bracket 12 place plane, when row's needle plate drives cylinders retract, row's pin 14 needle point exceed jute skin hanger bracket 12 superpose with rectangular box 2 after height.The upper surface of the top frame on jute skin hanger bracket 12 and underframe forms carrier supporting surface, described carrier delivery device is located on jute skin hanger bracket 12, described carrier delivery device comprises two rows and pushes skate 16 and two skate motors 17, push skate 16 6 to be arranged in a row, two row's propelling movement skates 16 are located at jute skin hanger bracket 12 respectively and are pushed up on the carrier supporting surface of frame and underframe, push the peak of skate 16 a little more than carrier supporting surface, on the top frame that two skate motors 17 are also fixedly arranged on jute skin hanger bracket 12 respectively by electric machine support and underframe, be in transmission connection by chain drive between skate motor 17 and propelling movement skate 16.Jute skin hanger bracket 12 is also provided with carrier detent mechanism, described carrier detent mechanism comprises located lateral block 18, longitudinal register block 19, the hanger baffle plate relative with longitudinal register block 19 position, located lateral cylinder 20 and longitudinal register cylinder 21, located lateral block 18, longitudinal register block 19 are located on located lateral cylinder 20 and longitudinal register cylinder 21 respectively, located lateral cylinder 20 and longitudinal register cylinder 21 are located at jute skin hanger bracket 12 edge, and the piston rod movement direction of located lateral cylinder 20 and longitudinal register cylinder 21 is perpendicular.Described carding apparatus comprises base station 30, lifting saddle 22, reciprocal platform 23 and the combing 24 with card wire, base station 30 is fixed on ground, base station 30 top is provided with four lift cylinders 31, lift cylinder 31 piston rod is connected to bottom lifting saddle 22, lifting saddle 22 top is provided with pair of parallel race, two row's rollers are provided with bottom reciprocal platform 23, two row's rollers respectively adaptive rolling are arranged in two races, reciprocal platform 23 one end is hinged with a crank, the crank other end is hinged on a flywheel, this flywheel key is connected on the output shaft of a motor, reciprocal platform 23 is slidably connected at lifting saddle 22 top.Reciprocal platform 23 is provided with carrier bracket 25, carrier bracket 25 is provided with carrier fixed mechanism, carrier bracket 25 comprises pair of parallel support bar and the connecting rod 34 be connected between two support bars is formed, support bar top has ledge structure, the vertical plane of two support bar ledge structures is relative, and the arduous width slightly larger than rectangular box 2 of two vertical planes, connecting rod 34 two ends are welded with two support bar bottom surfaces respectively, described carrier fixed mechanism comprises four ejector pins be fixedly arranged on support bar ledge structure vertical plane and drives cylinder 32, two ejector pins are wherein had to drive cylinder to be symmetrically distributed in the front end of two support bars, all the other two ejector pins drive cylinder to be all positioned on Left-side support bar, the ejector pin being wherein positioned at support bar front end drives the same solenoid control of cylinder, can synchronization action, another two ejector pins on Left-side support bar drive another solenoid control of cylinder.The horizontal plane of support bar ledge structure is also provided with and pushes skate 16.Lifting saddle 22 on base station 30 is other is provided with a cantilever 26, and cantilever 26 end is provided with the elevating bracket of a pneumatic actuation, and combing 24 is fixedly arranged on elevating bracket.Thick carding apparatus is identical with smart carding apparatus basic setup, is only that card wire density and the diameter of combing 24 is different.Thick carding apparatus and smart carding apparatus are equipped with negative pressure dust collector, to siphon away the dust produced in carding process in time.For controlling development cost, in native system, each device all adopts semiautomatic control, and difference setting operation panel on each device, each manipulates, and during operation, each node arranges operating personnel respectively.
Native system operational process is as follows: the guidance panel at manipulation feeding station and discharging station place, rotary cylinder action, described rotating shaft half-twist is driven to be vertical state, press guidance panel and make located lateral cylinder 20 action, located lateral block 18 stretches out, rectangular box 2 is put on jute skin hanger bracket 12, rectangular box 2 side frame holds out against located lateral block 18, rectangular box 2 front end frame holds out against jute skin hanger bracket 12 and pushes up baffle plate on frame, longitudinal register block 18 clamp rectangular framework 2 is driven again by longitudinal register cylinder 21, rectangular box 2 is made to be fixed on jute skin hanger bracket 12, unclamp the press strip 9 on two take up rolls 8, pressing guidance panel makes row's needle plate drive cylinder piston rod to retract, the outwards movement of pneumatic row's needle plate 13, row's pin 14 passes from rectangular box 2 frame inner region, final above jute skin hanger bracket 12 plane, artificial being set to by breach on jute skin raw material is arranged on pin 14, for wider and breach is little or breach position is low or unsplit jute skin, then directly pierce through with row's pin 14, like this jute skin raw material is suspended on row's pin 14, make every root arrange pin 14 during suspension almost far away apart from corresponding jute skin top as far as possible, jute skin raw material dangles naturally, with comb combing from top to bottom several times, tentatively make jute leather strap bundle in order, tear off minority too short jute skin and shorten the long jute skin of minority with scissors, make all jute skin length difference unlikely too large, the jute skin top of now arranging pin more than 14 is all in the overlay area of take up roll 8, after jute skin two ends are clamped to two take up rolls 8 respectively, a take up roll 8 is fixed, the arresting lever 10 of another take up roll 8 correspondence is depressed, this take up roll 8 is discharged, rotating this take up roll 8 makes jute hide tight, and then decontrol arresting lever 10, keep the tensioning of jute skin.By jute skin hanger bracket 12 recover into water level state, row's needle plate drives cylinder piston rod to stretch out, and removes the location to jute carrier, starts skate motor 17, pushes skate 16 and jute carrier is served conveyor track 1, be transported to thick carding apparatus place.The width of conveyor track 1 width before and after thick carding apparatus place and jute carrier is adaptive, in the standby state, carrier bracket 25 just in time can be connected with conveyor track 1, to receive the jute carrier delivered to herein, and the ejector pin of normality lower support bar front end drives cylinder to stretch out, after jute carrier arrives carrier bracket 25, under operating personnel's manipulation at thick carding apparatus place, jute carrier is transferred rail 1 and pushes skate 16 to be delivered on carrier bracket 25, and fixed by carrier fixed mechanism, under ejector pin on the left of support bar drives the promotion of cylinder, the frictional drive dish 27 of take up roll 8 engages with driving-disc 28, then lift cylinder 31 jacking lifting saddle 22, reciprocal platform 23 starts, trend along jute skin moves around, combing 24 is fallen, combing 24 is motionless, the reciprocating motion of jute carrier, meanwhile, friction plate loosens cylinder and presses arresting lever 10 by depression bar, remove the friction immobilisation to take up roll 8, electromagnetic clutch conducting adhesive simultaneously in a take up roll drive motors 36, set up with take up roll 8 and be in transmission connection, this take up roll 8 is driven to rotate, the then conducting not yet of electromagnetic clutch in another take up roll drive motors 36, therefore external torque input is not accepted, and it is still free to rotate.Therefore two take up rolls 8 can not rotate simultaneously, but all only have an active rotation at every turn, and another is driven transfer by jute, relative motion is produced between such jute and combing 24, form carding process, after the jute on arbitrary take up roll 8 is put into the end, induction metallic plate 29 falls, trigger sensor, now take up roll drive motors 36 stall immediately of active rotation, electromagnetic clutch disconnects immediately, becomes the slave unit of not outputting power, another take up roll drive motors 36 then changes active rotation into, and backward-coiled is around jute.Produce relative motion between jute skin and combing 24, the card wire in combing 24 carries out combing to the jute skin on jute carrier, makes jute skin point be split into the relatively uniform thinner flax silk of thickness.Stop after combing 5-10 minute, reciprocal platform 23 is parked in initial point, combing 24 is lifted, lifting saddle 22 return, carrier fixed mechanism release jute carrier, jute carrier is sent from thick carding apparatus place, continue conveying, arrive smart carding apparatus place, again carry out combing, the card wire at essence carding apparatus place is more fine and closely woven, and the jute silk formed after making previous combing is divided to be split into thinner flax silk.The jute silk completing combing gets back to feeding station and discharging station with jute carrier along conveyor track 1, again be positioned on jute skin hanger bracket 12 by carrier detent mechanism, and upset is vertical state again, operating personnel take out jute silk according to the skin-deep inverse step of installation jute with getting a fixture, tie up bunchy and heap, being sent to later process.
Embodiment 2:
As shown in Figure 6, two support bars and the connecting rod 34 of carrier bracket 25 form H-shaped, outstanding threaded block 35 is installed with bottom connecting rod 34, be provided with a slide block bottom threaded block 35, then correspondingly on reciprocal platform 23 be provided with a chute, slide block and the chute formation that is connected is slidably connected, threaded block internal thread connects a screw rod, screw rod end is rotationally connected with reciprocal platform 23 again, and screw rod is vertical with the glide direction of reciprocal platform 23, is in transmission connection after screw front end runs through reciprocal platform 23 with a stepper motor.All the other are with embodiment 1.
Except combing head is to except longitudinal combing effect of jute bar, jute carrier also can make lateral attitude and change under the control of stepper motor and screw rod, such card wire indulge along tossa direction split while also tossa is laterally separated to both sides, the resultant motion produced is exactly that card wire tears tossa along waveform track compartition, and fiber can be made to be separated more up hill and dale sooner each other.

Claims (7)

1.简易黄麻加工系统,其特征是包括黄麻载具、进出料站、梳理装置和输送装置,黄麻载具上设有黄麻皮夹紧机构和张紧机构,输送装置包括闭合的输送轨(1),黄麻载具置于输送轨(1)上,输送轨(1)上设有多个节点,进出料站和梳理装置设于所述节点处,所述黄麻载具包括两个卷绕辊(8)和由两侧边框和前、后端边框构成的矩形框体(2),两个卷绕辊(8)两端转动连接在矩形框体(2)的两侧边框上,所述黄麻皮夹紧机构为设于卷绕辊(8)周面上的压条(9),所述张紧机构包括止动杆(10)和可与卷绕辊(8)端面接触的摩擦片(11),止动杆(10)铰接在矩形框体(2)的一侧边框的边缘,止动杆(10)与矩形框体(2)的铰接部设有复位扭簧,摩擦片(11)固设于止动杆(10)顶端。 1. The simple and easy jute processing system is characterized in that it comprises a jute carrier, an inlet and outlet station, a carding device and a conveying device, the jute carrier is provided with a jute leather clamping mechanism and a tensioning mechanism, and the conveying device comprises a closed conveying rail (1 ), the jute carrier is placed on the conveying rail (1), and a plurality of nodes are arranged on the conveying rail (1). (8) and a rectangular frame (2) composed of two side frames and front and rear end frames, the two ends of the two winding rollers (8) are connected to the two side frames of the rectangular frame (2), The jute leather clamping mechanism is a bead (9) arranged on the peripheral surface of the winding roller (8), and the tensioning mechanism includes a stop rod (10) and a friction plate ( 11), the stop rod (10) is hinged on the edge of one side frame of the rectangular frame (2), the hinge of the stop rod (10) and the rectangular frame (2) is provided with a reset torsion spring, and the friction plate (11 ) is fixed on the top of the stop rod (10). 2.根据权利要求1所述的简易黄麻加工系统,其特征是所述进出料站设有黄麻皮悬挂架(12)、挂架支座(15)和载具推送机构,挂架支座(15)上设有水平的转轴,黄麻皮悬挂架(12)两侧通过所述转轴与挂架支座(15)转动连接,黄麻皮悬挂架(12)顶部设有可沿与黄麻皮悬挂架(12)所在平面垂直的方向移动的气动排针板(13),气动排针板(13)设于黄麻皮悬挂架(12)背面,气动排针板(13)上设有呈阵列排布的排针(14),黄麻皮悬挂架(12)上还设有载具支撑面和载具定位机构。 2. Simple and easy jute processing system according to claim 1, it is characterized in that described in-and-out material station is provided with jute husk hanger (12), hanger support (15) and carrier pushing mechanism, hanger support ( 15) is provided with a horizontal rotating shaft, and the jute leather suspension frame (12) both sides are rotatably connected with the hanger support (15) by the rotating shaft, and the jute leather suspension frame (12) top is provided with the (12) The pneumatic needle row plate (13) that moves in the direction perpendicular to the plane, the pneumatic needle row plate (13) is set on the back of the jute leather suspension frame (12), and the pneumatic needle row plate (13) is arranged in an array. The pin header (14) is also provided with a carrier support surface and a carrier positioning mechanism on the jute leather suspension frame (12). 3.根据权利要求2所述的黄麻加工系统,其特征是所述载具推送机构包括推送排轮(16)和排轮电机(17),推送排轮(16)设于黄麻皮悬挂架(12)的载具支撑面上,排轮电机(17)固设于黄麻皮悬挂架(12)上,排轮电机(17)与推送排轮(16)间通过链条传动机构传动连接。 3. The jute processing system according to claim 2, characterized in that the carrier pushing mechanism comprises a pushing row wheel (16) and a rowing wheel motor (17), and the pushing row wheel (16) is located at the jute husk suspension frame ( 12) on the carrier support surface, the wheel motor (17) is fixed on the jute suspension frame (12), and the wheel motor (17) is connected to the push wheel (16) through a chain transmission mechanism. 4.根据权利要求2所述的简易黄麻加工系统,其特征是所述载具定位机构包括横向定位块(18)、纵向定位块(19)、与纵向定位块(19)位置相对的挂架挡板、横向定位气缸(20)和纵向定位气缸(21),横向定位块(18)、纵向定位块(19)分别设于横向定位气缸(20)和纵向定位气缸(21)上,横向定位气缸(20)和纵向定位气缸(21)设于黄麻皮悬挂架(12)边缘。 4. The simple jute processing system according to claim 2, characterized in that the carrier positioning mechanism includes a horizontal positioning block (18), a vertical positioning block (19), and a hanger opposite to the vertical positioning block (19) The baffle, the horizontal positioning cylinder (20) and the longitudinal positioning cylinder (21), the horizontal positioning block (18) and the vertical positioning block (19) are respectively arranged on the horizontal positioning cylinder (20) and the vertical positioning cylinder (21), and the horizontal positioning Cylinder (20) and longitudinal positioning cylinder (21) are located at jute leather suspension frame (12) edge. 5.根据权利要求1所述的简易黄麻加工系统,其特征是所述梳理装置包括升降托台(22)、往复平台(23)和带有梳针的梳理头(24),往复平台(23)滑动连接在升降托台(22)顶部,往复平台(23)上设有载具托架(25),载具托架上设有载具固定机构,载具托架(25)上还设有两个带有电磁离合器、可分别与两卷绕辊(25)对应离合传动连接的卷绕辊驱动电机(27),往复平台(23)上设有摩擦片放松气缸,摩擦片放松气缸的活塞杆上设有可触压止动杆(10)的压杆,升降托台(22)旁设有一悬臂(26)悬臂(26)端部设有一升降座,梳理头(24)固设于升降座上。 5. The simple jute processing system according to claim 1, characterized in that the carding device includes a lifting platform (22), a reciprocating platform (23) and a carding head (24) with comb needles, and the reciprocating platform (23) ) is slidingly connected to the top of the lifting platform (22), the reciprocating platform (23) is provided with a vehicle bracket (25), the vehicle bracket is provided with a vehicle fixing mechanism, and the vehicle bracket (25) is also provided with There are two winding roller drive motors (27) with electromagnetic clutches, which can be respectively connected to the two winding rollers (25) for clutch transmission. The reciprocating platform (23) is provided with a friction plate release cylinder, and the friction plate release cylinder The piston rod is provided with a pressing rod that can touch the stop rod (10), and a cantilever (26) is provided beside the lifting platform (22). The end of the cantilever (26) is provided with a lifting seat, and the comb head (24) is fixed on On the lifting seat. 6.根据权利要求5所述的简易黄麻加工系统,其特征是往复平台(23)上设有与往复平台(23)滑动方向垂直的螺杆,螺杆与载具托架(25)传动连接,螺杆又与一步进电机传动连接。 6. The simple jute processing system according to claim 5, characterized in that the reciprocating platform (23) is provided with a screw perpendicular to the sliding direction of the reciprocating platform (23), the screw is in transmission connection with the carrier bracket (25), and the screw It is also connected with the stepping motor drive. 7.根据权利要求1至6中任一项所述的黄麻加工系统,其特征是输送轨(1)为传送辊构成的辊道,输送轨(1)围成矩形,该矩形输送轨(1)的各拐角处均设有换向助力气缸。 7. The jute processing system according to any one of claims 1 to 6, characterized in that the conveying rail (1) is a roller table formed by conveying rollers, the conveying rail (1) is surrounded by a rectangle, and the rectangular conveying rail (1 ) is provided with a reversing booster cylinder at each corner.
CN201510424890.3A 2015-07-17 2015-07-17 A simple jute processing system Pending CN105316771A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105297148A (en) * 2015-07-17 2016-02-03 浙江海洋学院 Jute processing system
CN105297189A (en) * 2015-07-17 2016-02-03 浙江海洋学院 A simple jute processing system
CN112941638A (en) * 2021-01-21 2021-06-11 李颖 Cotton seed removing equipment for textile processing

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CN104294373A (en) * 2014-10-25 2015-01-21 浙江阿祥亚麻纺织有限公司 Bidirectional annular hackling machine
CN105297189A (en) * 2015-07-17 2016-02-03 浙江海洋学院 A simple jute processing system

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CN2164424Y (en) * 1993-05-25 1994-05-11 江苏省常熟市吴市机械厂 Hair brushing machine
CN201031267Y (en) * 2007-04-30 2008-03-05 哈尔滨金德纺织机械有限公司 Opening and closing type hackling machine
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CN105297148A (en) * 2015-07-17 2016-02-03 浙江海洋学院 Jute processing system
CN105297189A (en) * 2015-07-17 2016-02-03 浙江海洋学院 A simple jute processing system
CN112941638A (en) * 2021-01-21 2021-06-11 李颖 Cotton seed removing equipment for textile processing

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