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CN105309540B - The medium-sized stuffed dumplings machine of single screw rod - Google Patents

The medium-sized stuffed dumplings machine of single screw rod Download PDF

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Publication number
CN105309540B
CN105309540B CN201510862831.4A CN201510862831A CN105309540B CN 105309540 B CN105309540 B CN 105309540B CN 201510862831 A CN201510862831 A CN 201510862831A CN 105309540 B CN105309540 B CN 105309540B
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tube
noodle
stuffing
screw rod
section
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CN105309540A (en
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吴相标
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Rizhao Xinrui Investment Development Co Ltd
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Wuhu Binjiang 4050 Breakfast Engineering Co Ltd
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/06Apparatus for filling pieces of dough such as doughnuts
    • A21C9/061Making continuous filled tubular products, e.g. with subsequent cutting

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)

Abstract

本发明公开了单螺杆中型汤圆机,包括单螺杆输面系统和输送系统,所述单螺杆输面系统包括馅管帽和与馅管帽相配合的组合面嘴结构,组合面嘴结构与馅管帽之间形成让面团通过并形成空心面管的环形通道,所述馅管帽具有插入所述组合面嘴结构中的内置段和伸出于组合面嘴结构外且用于对空心面管提供支撑的外置段。该单螺杆中型汤圆机,馅管帽具有伸出至出面嘴外的外置段,该外置段可以对从环形通道中出来的空心面管提供径向支撑力,使空心面管保持撑开状态,有利于馅管中的馅料进入空心面管中,可以避免空心面管从环形通道中挤出后因失去支撑而收缩,有利于下方剪切成型系统的剪切成型,使面制品形状不会变形,提高成品品质。

The invention discloses a single-screw medium-sized glutinous rice ball machine, which includes a single-screw noodle conveying system and a conveying system. An annular passage for dough to pass through and form a hollow noodle tube is formed between the tube caps, and the stuffing tube cap has a built-in section inserted into the combined noodle mouth structure and protrudes outside the combined noodle mouth structure and is used to provide the hollow noodle tube with Outboard segment of support. In this single-screw medium-sized glutinous rice ball machine, the cap of the stuffing tube has an external section extending out of the mouth, and the external section can provide radial support for the hollow noodle tube coming out of the annular passage, so that the hollow noodle tube can be kept stretched state, it is beneficial for the stuffing in the filling tube to enter the hollow noodle tube, which can prevent the hollow noodle tube from shrinking due to loss of support after being extruded from the annular channel, and is conducive to the shear forming of the lower shear forming system, making the shape of the noodle product It will not deform and improve the quality of finished products.

Description

单螺杆中型汤圆机Single-screw medium-sized glutinous rice ball machine

技术领域technical field

本发明属于食品机械技术领域,具体地说,本发明涉及一种单螺杆中型汤圆机。The invention belongs to the technical field of food machinery, in particular, the invention relates to a single-screw medium-sized glutinous rice ball machine.

背景技术Background technique

目前国内及东南亚地区所有各厂商生产的单螺杆中型汤圆机,都是采用卧式双绞龙推进技术为汤圆输送面团,其原理是面团由进料口加入,经螺旋绞轴推进,并由压面轮挤压,在绞笼壳前端另外装有机头壳和出面嘴,再经剪切系统进行剪切,这种输面系统结构复杂,成本高,且这样被挤压出来的面管由于密度过大,其缺点是综上所述,现有的单螺杆中型汤圆机存在如下的缺点:At present, all the single-screw medium-sized glutinous rice ball machines produced by various manufacturers in China and Southeast Asia use the horizontal double-screw dragon propulsion technology to convey the dough for the glutinous rice balls. In the extrusion of noodle wheel, a machine head shell and a noodle nozzle are installed at the front end of the twisted cage shell, and then cut by a shearing system. Too large, its disadvantage is that in summary, the existing single-screw medium-sized glutinous rice ball machine has the following disadvantages:

1)结构复杂,所需零件多,成本高;1) The structure is complex, many parts are required, and the cost is high;

2)制成汤圆的大小、重量不易调节;2) The size and weight of glutinous rice balls are not easy to adjust;

3)制成品口感不佳:3) The taste of the finished product is not good:

发明内容Contents of the invention

本发明的目的是解决现有技术存在的问题,提供一种单螺杆中型汤圆机,目的是简化结构,提高机器适用性及汤圆品质。The purpose of the present invention is to solve the problems existing in the prior art, and to provide a single-screw medium-sized glutinous rice ball machine, with the purpose of simplifying the structure, improving the applicability of the machine and the quality of the glutinous rice balls.

为了实现上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme that the present invention takes is:

单螺杆中型汤圆机,单螺杆中型汤圆机,包括单螺杆输面系统和输送系统,所述单螺杆输面系统包括馅管帽和与馅管帽相配合的组合面嘴结构,组合面嘴结构与馅管帽之间形成让面团通过并形成空心面管的环形通道,所述馅管帽具有插入所述组合面嘴结构中的内置段和伸出于组合面嘴结构外且用于对空心面管提供支撑的外置段。Single-screw medium-sized glutinous rice ball machine, single-screw medium-sized glutinous rice ball machine, including a single-screw noodle conveying system and a conveying system, the single-screw noodle conveying system includes a stuffing tube cap and a combined noodle mouth structure matched with the stuffing tube cap, the combined noodle mouth structure An annular passage is formed between the stuffing tube cap and the dough tube to form a hollow noodle tube. The stuffing tube cap has a built-in section inserted into the combined noodle mouth structure and protrudes outside the combined noodle mouth structure and is used for filling the hollow noodle. The outer section of the tube provides support.

所述内置段和所述外置段均为圆环形结构,内置段的外圆面为圆锥面,外置段的外圆面为直径不变的圆柱面。Both the inner section and the outer section are annular structures, the outer circular surface of the inner section is a conical surface, and the outer circular surface of the outer section is a cylindrical surface with a constant diameter.

所述内置段和所述外置段为同轴固定连接,外置段位于内置段下方。The internal section and the external section are coaxially fixedly connected, and the external section is located below the internal section.

所述单螺杆输面系统还包括用于储存面团的面斗、可旋转的设置于面斗中的输面螺杆和穿设于输面螺杆中且用于储存馅料的馅管,所述馅管帽套设于馅管上且位于输面螺杆下方。The single-screw noodle conveying system also includes a dough hopper for storing dough, a rotatable noodle conveying screw arranged in the noodle hopper, and a stuffing tube which is passed through the noodle conveying screw and is used for storing fillings. The pipe cap is sleeved on the stuffing pipe and is located below the dough conveying screw.

所述组合面嘴结构包括主套管以及设置于主套管内部的内套管和出面嘴,出面嘴位于内套管下方,所述输面螺杆插入内套管中,出面嘴与所述馅管帽之间形成让面团通过的环形通道。The combined noodle nozzle structure includes a main casing, an inner casing arranged inside the main casing, and a noodle nozzle. An annular channel is formed between the caps to allow the dough to pass through.

所述内套管与所述主套管为螺纹连接,所述出面嘴由内套管和主套管夹紧固定。The inner casing is threadedly connected with the main casing, and the outlet nozzle is clamped and fixed by the inner casing and the main casing.

所述单螺杆输面系统上端连接输馅系统,下方设有剪切成型系统,输送系统设于所述剪切成型系统下方。The upper end of the single-screw noodle conveying system is connected to the stuffing conveying system, the lower part is provided with a shearing forming system, and the conveying system is arranged under the shearing forming system.

本发明的单螺杆中型汤圆机,通过采用该单螺杆输面系统,馅管帽具有伸出至出面嘴外的外置段,该外置段可以对从环形通道中出来的空心面管提供径向支撑力,使空心面管保持撑开状态,一方面有利于馅管中的馅料进入空心面管中,另一方面可以避免空心面管从环形通道中挤出后因失去支撑而收缩,有利于下方剪切成型系统的剪切成型,使面制品形状不会变形,提高成品品质。The single-screw medium-sized glutinous rice ball machine of the present invention, by adopting the single-screw noodle delivery system, the stuffing tube cap has an external section extending out of the dough outlet, and the external section can provide a diameter for the hollow noodle tube coming out of the annular channel. The support force keeps the hollow noodle tube in a stretched state. On the one hand, it is beneficial for the stuffing in the stuffing tube to enter the hollow noodle tube. On the other hand, it can prevent the hollow noodle tube from shrinking due to loss of support after being extruded from the annular channel. It is beneficial to the shear forming of the lower shear forming system, so that the shape of the noodle product will not be deformed, and the quality of the finished product will be improved.

附图说明Description of drawings

本说明书包括以下附图,所示内容分别是:This manual includes the following drawings, the contents shown are:

图1是本发明汤圆机的主视图;Fig. 1 is the front view of dumpling machine of the present invention;

图2是本发明汤圆机的侧视图;Fig. 2 is the side view of dumpling machine of the present invention;

图3是输馅系统的剖视图;Fig. 3 is a sectional view of the filling system;

图4是单螺杆输面系统的剖视图;Fig. 4 is the sectional view of single-screw conveying surface system;

图5是图4中C处放大图;Figure 5 is an enlarged view at C in Figure 4;

图中标记为:Labeled in the figure:

1、机头架;2、输送系统;3、剪切成型系统;1. Head frame; 2. Conveyor system; 3. Shear forming system;

4、单螺杆输面系统;401、馅管;402、托架;403、主套管;404、输面螺杆;405、面斗;406、传动轴;407、链条箱套;408、面副链轮;409、钢圈;410、座盖;411、座盖套;412、馅管座;413、链条箱;414、馅管帽;415、内置段;416、外置段;417、内套管;418、出面嘴;4. Single-screw noodle delivery system; 401, stuffing tube; 402, bracket; 403, main casing; 404, noodle delivery screw; 405, noodle bucket; 406, transmission shaft; 407, chain box cover; Sprocket; 409, steel ring; 410, seat cover; 411, seat cover cover; 412, stuffing pipe seat; 413, chain box; 414, stuffing pipe cap; 415, built-in section; Casing; 418, face mouth;

5、输馅系统;501、馅料筒;502、馅绞龙;503、叶片泵芯;504、进料口;505、泵上盖;506、轴套;507、输馅管;508、泵体;509、泵下盖;510、接座;511、联轴器;512、驱动轴;514、接管螺母;515、转子;5. Stuffing system; 501, stuffing barrel; 502, stuffing auger; 503, vane pump core; 504, feed port; 505, pump cover; 506, shaft sleeve; 507, stuffing tube; 508, pump Body; 509, pump lower cover; 510, seat; 511, coupling; 512, drive shaft; 514, union nut; 515, rotor;

6、输馅管;61、第二馅接管;7、组合面嘴结构;8、中螺母;9、汤圆。6. Stuffing tube; 61. Second filling tube; 7. Combined noodle mouth structure; 8. Medium nut; 9. Glutinous rice balls.

具体实施方式Detailed ways

下面对照附图,通过对实施例的描述,对本发明的具体实施方式作进一步详细的说明,目的是帮助本领域的技术人员对本发明的构思、技术方案有更完整、准确和深入的理解,并有助于其实施。The specific embodiment of the present invention will be described in further detail by describing the embodiments below with reference to the accompanying drawings, the purpose is to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solutions of the present invention, and contribute to its implementation.

如图1和图2所示,本发明提供了一种单螺杆中型汤圆机,包括机头架1、输馅系统5、单螺杆输面系统4、剪切成型系统3和输送系统2,机头架1作为其他系统安装的基础,输馅系统5是用于向单螺杆输面系统4中输送馅料,单螺杆输面系统4是用于将面团制成空心面管并将其输送至下方的剪切成型系统3,剪切成型系统3用于剪切带馅料的空心面管并将其收口,制成完整的汤圆9,经剪切成型系统3处理后的汤圆9下落至下方的输送系统2,输送系统将汤圆9输送到操作人员方便取出的位置。As shown in Fig. 1 and Fig. 2, the present invention provides a kind of single-screw medium-sized glutinous rice balls machine, comprises machine head frame 1, filling system 5, single-screw noodle feeding system 4, shear forming system 3 and conveying system 2, machine The head frame 1 is used as the basis for other system installations, the filling system 5 is used to deliver fillings to the single-screw noodle delivery system 4, and the single-screw noodle delivery system 4 is used to make the dough into a hollow noodle tube and deliver it to the The shear forming system 3 below, the shear forming system 3 is used for cutting the hollow noodle tube with filling and closing it to make a complete glutinous rice ball 9, and the glutinous rice ball 9 processed by the shear forming system 3 falls to the bottom The conveying system 2, conveying system conveys glutinous rice balls 9 to the position that the operator is convenient to take out.

具体地说,如图3所示,输馅系统5主要包括馅料筒501和置于其中的馅绞龙502;馅料筒501是用于储存馅料,固定设置于机头架1的顶部。馅绞龙502是沿竖直方向设置于馅料筒501内,且用于搅拌进入馅料筒501内的馅料;馅料筒501作为存储馅料的主要部件,馅料筒501为顶部和底部均设置一开口、且内部中空的壳体结构,馅料筒501的周向封闭,且馅料筒501的底部开口的面积小于顶部开口的面积。馅绞龙502正对馅料筒501的底板开口,便于馅料的挤出,输馅流畅,而且对馅料的搅拌效果好,使馅料搅拌均匀。馅绞龙502由驱动机构驱动转动,如电机驱动,带动馅绞龙502同步旋转,实现对馅料进行搅拌。Specifically, as shown in Figure 3, the filling system 5 mainly includes a stuffing cylinder 501 and a filling auger 502 placed therein; . The stuffing auger 502 is arranged in the stuffing tube 501 along the vertical direction, and is used for stirring the stuffing that enters the stuffing tube 501; Each bottom has an opening and is a hollow shell structure. The filling tube 501 is closed in the circumferential direction, and the area of the bottom opening of the stuffing tube 501 is smaller than the area of the top opening. The stuffing auger 502 is facing the opening of the bottom plate of the stuffing tube 501, which is convenient for the extrusion of the stuffing, smooth feeding, and a good stirring effect on the stuffing, so that the stuffing is evenly stirred. The stuffing auger 502 is driven to rotate by a driving mechanism, such as a motor, which drives the stuffing auger 502 to rotate synchronously to realize stirring the stuffing.

馅料经出料口通过输馅管507连接输送至单螺杆输送系统4中的馅管401中,输馅管507两端分别通过第一馅接管和第二馅接管61分别连接输馅系统的出料口和单螺杆输送系统4的馅管401进料口。连接单螺杆输送系统的馅管401,将搅拌后的馅料输送至馅管401中。第一馅接管和第二馅接管61为长度较短的直通管,通过接管螺母514和中螺母8连接,便于更换,在换馅时极少造成馅料浪费。可在馅接管处设置密封圈,从而可以避免馅料泄露,避免馅料浪费。The stuffing is transported to the stuffing tube 401 in the single-screw conveying system 4 through the stuffing outlet through the stuffing tube 507. The stuffing pipe 401 feeding port of discharging port and single-screw conveying system 4. The stuffing pipe 401 connected with the single-screw conveying system conveys the stuffing after stirring into the stuffing pipe 401 . The first filling connecting pipe and the second filling connecting pipe 61 are straight through pipes with a shorter length, which are connected with the middle nut 8 through the connecting nut 514, which is convenient for replacement and rarely causes filling waste when changing the filling. A sealing ring can be arranged at the filling joint, so that the filling can be prevented from leaking and waste of the filling can be avoided.

具体地说,本发明的单螺杆中型汤圆机采用的输馅系统5如图3所示,该输馅系统5主要包括接座510、馅料筒501、馅绞龙502和输送泵,接座510固定设置于机头架1的顶部,输送泵设置于接座510上,馅料筒501设置于输送泵上,馅绞龙502设置于馅料筒501内。馅料筒501是用于储存馅料的部件,馅绞龙502是沿竖直方向设置于馅料筒501内,且用于搅拌进入馅料筒501内的馅料,馅绞龙502并将馅料推挤进输送泵内,输送泵将进入的馅料输送至下方的单螺杆输面系统中。Specifically, the filling system 5 adopted by the single-screw medium-sized rice dumpling machine of the present invention is shown in Figure 3. 510 is fixedly arranged on the top of the machine head frame 1, the conveying pump is arranged on the connecting seat 510, the stuffing material cylinder 501 is arranged on the conveying pump, and the stuffing auger 502 is arranged in the stuffing material cylinder 501. The stuffing tube 501 is a part used to store the stuffing, the stuffing auger 502 is vertically arranged in the stuffing tube 501, and is used to stir the stuffing that enters the stuffing tube 501, the stuffing auger 502 will The stuffing is pushed into the conveying pump, and the conveying pump conveys the incoming filling to the single-screw noodle conveying system below.

如图3所示,馅料筒501作为存储馅料的主要部件,其为顶部和底部均设置一开口、且内部中空的圆锥形壳体结构,馅料筒501的周向封闭,且馅料筒501的底部开口的面积小于顶部开口的面积。馅料筒501在输送泵上为竖直设置,馅料筒501的轴线位于竖直面内,馅绞龙502在馅料筒501内且两者同轴设置。As shown in Figure 3, the stuffing tube 501 is used as the main part for storing the stuffing, and it is a conical shell structure with an opening on the top and a bottom and a hollow inside. The circumferential direction of the stuffing tube 501 is closed, and the stuffing The area of the bottom opening of the cartridge 501 is smaller than the area of the top opening. The stuffing tube 501 is vertically arranged on the delivery pump, the axis of the stuffing tube 501 is located in the vertical plane, the stuffing auger 502 is in the stuffing tube 501 and the two are coaxially arranged.

如图3所示,输送泵设置于馅料筒501与接座510之间,作为优选的,输送泵为叶片泵,输送泵的工作原理与现有技术的叶片泵的工作原理一样,是转子槽内的叶片与泵体内表面相接触,将吸入的物体由进口压向出口的泵。该输送泵主要包括泵体508、用于封闭泵体508上端开口的泵上盖505、用于封闭泵体508上端开口的泵下盖509、设置于泵体508的内腔中的转子515和在置于转子515上且沿整个周向均匀布置的多个叶片。泵体508为内部中空的结构,泵体508内的转子515旋转时,叶片在离心力的作用下,尖部紧贴在泵体508内腔的内表面上,这样相邻两个叶片与转子515和泵体508内表面所构成的工作容积,先由小到大使馅料进入后再由大到小排出馅料。As shown in Figure 3, the delivery pump is arranged between the stuffing tube 501 and the socket 510. Preferably, the delivery pump is a vane pump, and the working principle of the delivery pump is the same as that of the vane pump in the prior art. The blades in the groove are in contact with the inner surface of the pump, and the inhaled objects are pressed from the inlet to the outlet of the pump. The conveying pump mainly includes a pump body 508, a pump upper cover 505 for closing the upper opening of the pump body 508, a pump lower cover 509 for closing the upper opening of the pump body 508, a rotor 515 arranged in the inner cavity of the pump body 508 and A plurality of blades placed on the rotor 515 and uniformly arranged along the entire circumference. The pump body 508 is a hollow structure inside. When the rotor 515 in the pump body 508 rotates, the tips of the blades will cling to the inner surface of the inner cavity of the pump body 508 under the action of centrifugal force, so that two adjacent blades and the rotor 515 And the working volume formed by the inner surface of the pump body 508, the filling material enters from small to small and then discharges the filling from large to small.

如图3所示,输送泵的泵体508与馅料筒501的下端固定连接,泵上盖505位于泵下盖509与馅绞龙502之间,泵体508内的转子515支撑于泵上盖505和泵下盖509上。泵上盖505上并设有让搅拌后的馅料进入的进料口504,该进料口504为沿竖直方向贯穿泵上盖505的通孔,进料口使泵体508的内腔与馅料筒501的内腔连通。馅绞龙502旋转,依靠其上的螺旋叶片将馅料筒501内的馅料向下推挤进入泵体508内。As shown in Figure 3, the pump body 508 of the delivery pump is fixedly connected to the lower end of the stuffing tube 501, the pump upper cover 505 is located between the pump lower cover 509 and the filling auger 502, and the rotor 515 in the pump body 508 is supported on the pump Cover 505 and pump lower cover 509. The pump loam cake 505 is also provided with a feed inlet 504 that allows the stuffing after stirring to enter. The feed inlet 504 is a through hole that runs through the pump loam cake 505 in the vertical direction. It communicates with the inner cavity of the stuffing tube 501 . The stuffing auger 502 rotates, and the filling material in the stuffing tube 501 is pushed down into the pump body 508 by means of the helical blade on it.

如图3所示,输送泵的转子515的上端中心处设置有叶片泵芯503,叶片泵芯503穿过泵上盖505后与馅绞龙502的下端固定连接,转子515的下端与穿设于接座510内且可旋转的驱动轴512同轴固定连接。驱动轴512的下端通过联轴器511与下方的输馅电机连接,实现动力传递,驱动输送泵和馅绞龙502同步旋转。As shown in Figure 3, the center of the upper end of the rotor 515 of the delivery pump is provided with a vane pump core 503, and the vane pump core 503 is fixedly connected to the lower end of the filling auger 502 after passing through the pump upper cover 505, and the lower end of the rotor 515 is connected to the piercing The rotatable driving shaft 512 is coaxially and fixedly connected in the socket 510 . The lower end of the drive shaft 512 is connected with the stuffing motor below by a coupling 511 to realize power transmission, and drives the delivery pump and the stuffing auger 502 to rotate synchronously.

如图3所示,输馅系统5还包括与泵体508的侧壁上所设的出料口连接且用于向单螺杆输面系统输送馅料的输馅管507,输馅管507为软管。As shown in Figure 3, the stuffing system 5 also includes a stuffing pipe 507 that is connected with the outlet provided on the side wall of the pump body 508 and is used to convey the filling to the single-screw noodle feeding system, and the stuffing pipe 507 is hose.

如图3所示,输馅系统5的馅绞龙502的结构如同本领域技术人员所公知的那样,具有输送和搅拌功能,主要包括位于中心的转轴和设置于转轴外圆面的螺旋叶片,通过螺旋叶片的旋转将馅料筒501内的馅料推挤进输送泵中。As shown in Figure 3, the structure of the stuffing auger 502 of the stuffing delivery system 5 is known to those skilled in the art, and has conveying and stirring functions, mainly comprising a rotating shaft at the center and a helical blade arranged on the outer surface of the rotating shaft, The stuffing in the stuffing barrel 501 is pushed into the conveying pump by the rotation of the screw blade.

如图1、图2和图4所示,单螺杆输面系统4主要包括托架402、用于容纳面团的面斗405、输面螺杆404、穿设于输面螺杆404中的馅管401、馅管帽414以及设置于面斗405下方且与输面螺杆404和馅管帽414配合的组合面嘴结构,馅管401上端与输馅系统的馅接管连接,馅管401下端从输面螺杆404中伸出,馅管帽414套设于馅管401的下端。托架402横置于剪切成型系统25的上方,托架402的一端与机头架24固定连接,托架402的长度方向并与绞龙座的23的轴线相平行。组合面嘴结构和面斗405固定设置于托架402上,面斗405并位于组合面嘴结构的上方。输面螺杆404为竖直设置,输面螺杆404是用于将面斗405中的面团向下推动,并与组合面嘴结构和馅管帽414相配合,最终制成可包裹从馅管401下端开口挤出的馅料的空心面管。As shown in Fig. 1, Fig. 2 and Fig. 4, the single-screw noodle conveying system 4 mainly includes a bracket 402, a noodle bucket 405 for accommodating dough, a noodle conveying screw 404, and a stuffing tube 401 pierced in the noodle conveying screw 404 , stuffing tube cap 414 and the combined noodle mouth structure that is arranged below the noodle bucket 405 and cooperates with the noodle delivery screw 404 and the stuffing tube cap 414, the upper end of the stuffing tube 401 is connected with the stuffing tube of the stuffing delivery system, and the lower end of the stuffing tube 401 is connected from the delivery surface The screw rod 404 protrudes, and the stuffing tube cap 414 is sleeved on the lower end of the stuffing tube 401 . The bracket 402 is placed horizontally above the shear forming system 25, one end of the bracket 402 is fixedly connected with the head frame 24, and the length direction of the bracket 402 is parallel to the axis of the auger seat 23. The combined noodle mouth structure and the noodle bucket 405 are fixedly arranged on the bracket 402, and the noodle bucket 405 is located above the combined noodle mouth structure. The noodle delivery screw 404 is vertically arranged, and the noodle delivery screw 404 is used to push the dough in the noodle bucket 405 downwards, and cooperates with the combined noodle mouth structure and the stuffing tube cap 414 to finally make it wrapable from the stuffing tube 401 A hollow noodle tube with fillings extruded from the lower end opening.

如图4所示,面斗405为顶部和底部均设置一开口、且内部中空的壳体结构,面斗405的周向封闭,且面斗405的底部开口的面积小于顶部开口的面积。输面螺杆404的结构如同本领域技术人员所公知的那样,具有输送和搅拌功能,主要包括位于中心的空心轴和设置于空心轴外圆面的螺旋叶片,馅管401插入空心轴内,馅管401与空心轴同轴,且馅管401上下端分别从空心管的两端伸出。馅管401为两端开口、内部中空的空心圆管,上端开口让馅料进入,下端开口让馅料挤出。As shown in FIG. 4 , the noodle bucket 405 is a shell structure with an opening at the top and bottom and a hollow inside. The circumference of the noodle bucket 405 is closed, and the area of the bottom opening of the noodle bucket 405 is smaller than the area of the top opening. The structure of the delivery screw 404 is as well known to those skilled in the art, has conveying and stirring functions, mainly comprises the hollow shaft at the center and the helical blade that is arranged on the hollow shaft outer surface, the stuffing tube 401 is inserted in the hollow shaft, and the stuffing The tube 401 is coaxial with the hollow shaft, and the upper and lower ends of the stuffing tube 401 protrude from the two ends of the hollow tube respectively. The stuffing tube 401 is a hollow circular tube with two ends open and a hollow inside, the upper end is open for the stuffing to enter, and the lower end is opened for the stuffing to extrude.

如图4所示,输面螺杆404具有用于向下推进面团的螺旋推进面,面团从面斗405的上端开口加入,由输面螺杆404的旋转将面团推挤从面斗405的下端开口挤出,并使面团推挤进入组合面嘴结构中。单螺杆输面系统4还包括用于对输面螺杆404提供使其旋转的驱动力的驱动机构,该驱动机构包括链条箱413、传动轴406和链传动机构。链条箱413横置于面斗405的上方,链条箱413的一端与机头架24固定连接,链条箱413的长度方向与托架402的长度方向相平行。链条箱413为内部中空的结构,链传动机构和传动轴406的一部分位于链条箱413的内部。传动轴406为两端开口、内部中空的空心轴,馅管401从传动轴406中穿过且两者同轴。传动轴406的上端插入链条箱413内与链传动机构连接,传动轴406的下端伸出链条箱413外与输面螺杆404固定连接。机头架24内部设有用于产生源动力的部件,如电机等,电机与链传动机构连接,产生的动力经链传动机构传递至传动轴406,使传动轴406旋转,传动轴406并带动输面螺杆404同步旋转。As shown in Figure 4, the dough screw 404 has a spiral propulsion surface for pushing the dough downward, and the dough is added from the upper opening of the dough bucket 405, and the dough is pushed from the lower opening of the dough bucket 405 by the rotation of the dough screw 404. Extrude and push the dough into the combined mouth structure. The single-screw noodle conveying system 4 also includes a driving mechanism for providing a driving force for rotating the noodle conveying screw 404 , and the driving mechanism includes a chain box 413 , a transmission shaft 406 and a chain transmission mechanism. The chain box 413 is placed horizontally above the surface bucket 405, one end of the chain box 413 is fixedly connected with the head frame 24, and the length direction of the chain box 413 is parallel to the length direction of the bracket 402. The chain box 413 is a hollow structure, and a part of the chain transmission mechanism and the transmission shaft 406 are located inside the chain box 413 . The transmission shaft 406 is a hollow shaft with open ends and a hollow interior. The stuffing tube 401 passes through the transmission shaft 406 and the two are coaxial. The upper end of transmission shaft 406 is inserted in the chain case 413 and is connected with chain drive mechanism, and the lower end of transmission shaft 406 stretches out outside chain case 413 and is fixedly connected with conveying surface screw rod 404. Headstock 24 inside is provided with the parts that are used to produce source power, as motor etc., and motor is connected with chain transmission mechanism, and the power that produces is transmitted to transmission shaft 406 through chain transmission mechanism, and transmission shaft 406 is rotated, and transmission shaft 406 also drives transmission shaft 406. The face screws 404 rotate synchronously.

如图4所示,链传动机构包括设置于机头架1内部的面主链轮(图中未示出)、套设于传动轴406上的面副链轮408以及与面主链轮和面副链轮408配合的链条。链条箱413内还设置一个链条箱套407、一个座盖套411、一个钢圈409、一个座盖410和一个馅管座412,座盖410设置于链条箱413的上端开口中,座盖套411设置于座盖410的中心孔中,链条箱套407设置于链条箱413的下端开口中,链条箱套407位于面副链轮408的下方,传动轴406的上端插入座盖套411的中心孔中,下端穿过链条箱套407后伸出于链条箱413外。钢圈409套设于传动轴406上,且夹在座盖套411与面副链轮408之间。馅管座412固定设置于座盖410上,馅管座412位于座盖套411的上方,馅管401从馅管座412的中心孔中穿过后插入传动轴406中,馅管座412用于在轴向上对馅管401起到限位作用,确保馅管401与上方的馅接管保持对接状态。As shown in Figure 4, the chain transmission mechanism includes a surface main sprocket (not shown in the figure) arranged inside the headstock 1, a surface secondary sprocket 408 sleeved on the drive shaft 406, and a surface main sprocket and a surface secondary sprocket. The face secondary sprocket 408 cooperates with the chain. A chain case cover 407, a seat cover cover 411, a steel ring 409, a seat cover 410 and a filling pipe seat 412 are also arranged in the chain case 413, the seat cover 410 is arranged in the upper end opening of the chain case 413, and the seat cover cover 411 is arranged in the center hole of the seat cover 410, the chain case cover 407 is arranged in the lower end opening of the chain case 413, the chain case cover 407 is located below the surface secondary sprocket 408, and the upper end of the drive shaft 406 is inserted into the center of the seat cover cover 411 In the hole, the lower end stretches out of the chain case 413 after passing through the chain case cover 407. The steel ring 409 is sheathed on the transmission shaft 406 and sandwiched between the seat cover 411 and the surface secondary sprocket 408 . The stuffing tube seat 412 is fixedly arranged on the seat cover 410, the stuffing tube seat 412 is positioned at the top of the seat cover cover 411, the stuffing tube 401 passes through the center hole of the stuffing tube seat 412 and is inserted into the drive shaft 406, the stuffing tube seat 412 is used for The stuffing tube 401 is limited in the axial direction, so as to ensure that the stuffing tube 401 is kept in a docking state with the top stuffing tube.

图4所示,第二馅接管61的下端设置成通过一个中螺母8与下方的馅管座412连接。中螺母8也一种管螺母,中螺母8套设于第二馅接管61上且两者同轴,中螺母8在第二馅接管61上可转动,中螺母8与馅管座412的上端为螺纹连接,相应在馅管座412的上端外表面上设有外螺纹,通过拧紧中螺母8,使馅管401上端所设的凸缘夹在第二馅接管61与馅管座412之间,使馅管401得以固定。在连接馅管401与第二馅接管61时,将第二馅接管61的下端管口对准馅管401的上端管口,然后向下旋紧中螺母8,实现馅管401与第二馅接管61的连接,输馅系统内的馅料最终通过第二馅接管61流入馅管401内,最终从馅管401的下端被挤出。第二馅接管61优选采用不锈钢管制作,长度小于馅管401的长度,长度短,输馅阻力小,减少馅料的浪费,还方便清洗。As shown in FIG. 4 , the lower end of the second filling pipe 61 is set to be connected with the filling pipe seat 412 below through a middle nut 8 . The middle nut 8 is also a kind of tube nut. The middle nut 8 is sleeved on the second filling pipe 61 and both are coaxial. The middle nut 8 is rotatable on the second filling pipe 61. For threaded connection, the outer surface of the upper end of the stuffing tube seat 412 is correspondingly provided with external threads, and by tightening the middle nut 8, the flange provided on the upper end of the stuffing tube 401 is sandwiched between the second stuffing tube 61 and the stuffing tube seat 412 , so that the stuffing tube 401 is fixed. When connecting the stuffing tube 401 and the second stuffing tube 61, the lower nozzle of the second stuffing tube 61 is aligned with the upper nozzle of the stuffing tube 401, and then the middle nut 8 is tightened downwards to realize the connection between the stuffing tube 401 and the second stuffing tube. With the connection of the connecting pipe 61, the filling in the stuffing delivery system finally flows into the filling pipe 401 through the second filling connecting pipe 61, and is finally extruded from the lower end of the filling pipe 401. The second filling connecting pipe 61 preferably adopts stainless steel pipe to make, and the length is less than the length of filling pipe 401, and length is short, and the filling resistance is little, reduces the waste of filling, and is also convenient to clean.

如图4和图5所示,组合面嘴结构7包括主套管403以及设置于主套管403内部的内套管417和出面嘴418,主套管403、内套管417和出面嘴418均为环形套管结构,且三者同轴设置。主套管403在面斗405的下方与托架402固定连接,内套管417从主套管403的上端开口插入主套管403中,内套管417并与主套管403为螺纹连接。出面嘴418位于内套管417的下方,在轴向上,出面嘴418由内套管417和主套管403下端所设的限位台阶夹紧固定,方便更换。内套管417的中心孔为孔径不变的圆孔,输面螺杆404的下端插入内套管417的中心孔中,输面螺杆404并与内套管417同轴。出面嘴418的中心孔为圆锥孔,且出面嘴418的孔径为从上至下逐渐减小的,出面嘴418的上端开口的孔径与内套管417的孔径大致相等,下端开口孔径最小。馅管帽414部分插入出面嘴418的中心孔中,出面嘴418的内圆面与馅管帽414的外圆面之间形成让面团通过的环形通道,从而在输面螺杆404的旋转作用下可以制成空心面管。As shown in Figure 4 and Figure 5, the composite surface nozzle structure 7 includes a main sleeve 403 and an inner sleeve 417 and a surface nozzle 418 arranged inside the main sleeve 403, the main sleeve 403, the inner sleeve 417 and the surface nozzle 418 They are all annular casing structures, and the three are arranged coaxially. The main casing 403 is fixedly connected with the bracket 402 below the surface bucket 405 , the inner casing 417 is inserted into the main casing 403 from the upper opening of the main casing 403 , and the inner casing 417 is threadedly connected with the main casing 403 . The face nozzle 418 is located below the inner sleeve 417, and axially, the face nozzle 418 is clamped and fixed by the limit steps set at the lower end of the inner sleeve 417 and the main sleeve 403, which is convenient for replacement. The central hole of the inner casing 417 is a circular hole with constant aperture, and the lower end of the feeding screw 404 is inserted into the central hole of the inner casing 417, and the feeding screw 404 is coaxial with the inner casing 417. The central hole of the face nozzle 418 is a conical hole, and the aperture of the face nozzle 418 decreases gradually from top to bottom. The aperture of the upper opening of the face nozzle 418 is approximately equal to the aperture of the inner sleeve 417, and the lower opening aperture is the smallest. The stuffing tube cap 414 is partially inserted into the center hole of the dough outlet 418, and an annular passage for the dough to pass is formed between the inner circular surface of the dough outlet 418 and the outer circumference of the stuffing tube cap 414, so that under the rotation of the dough delivery screw 404, Can be made into hollow face tubes.

作为优选的,如图4和图5所示,馅管帽414套设于馅管401的下端,且为可拆卸的,馅管401的下端从输面螺杆404的下端开口中伸出,馅管帽414的长度与馅管401从输面螺杆404中向下伸出的伸出段的长度大致相等,且大于出面嘴418的长度。馅管帽414具有插入出面嘴418中的内置段415和向下伸出于出面嘴418外且与内置段415同轴固定连接的外置段416,内置段415的长度与出面嘴418的长度大致相等,内置段415的上端面与出面嘴418的上端面处于与轴线垂直的同一平面内,出面嘴418的下端面与主套管403的下端面处于与轴线垂直的同一平面内。内置段415和外置段416均为圆环形结构,但内置段415的外圆面为圆锥面,且内置段415的外直径为从上至下逐渐减小的,外置段416的外圆面为直径不变的圆柱面,外置段416的外直径与内置段415直径最小处也即下端的外直径大小相等。As preferably, as shown in Figure 4 and Figure 5, the stuffing tube cap 414 is sleeved on the lower end of the stuffing tube 401, and is detachable, and the lower end of the stuffing tube 401 stretches out from the lower end opening of the noodle delivery screw 404, and the stuffing The length of the pipe cap 414 is approximately equal to the length of the extension section of the stuffing tube 401 protruding downward from the dough delivery screw 404 , and is greater than the length of the mouth 418 . The stuffing tube cap 414 has a built-in section 415 inserted into the mouth 418 and an outer section 416 that protrudes downward from the mouth 418 and is coaxially fixedly connected with the built-in section 415. The length of the built-in section 415 is the same as the length of the mouth 418. Roughly equal, the upper end surface of the built-in section 415 and the upper end surface of the outlet nozzle 418 are in the same plane perpendicular to the axis, and the lower end surface of the outlet nozzle 418 and the lower end surface of the main sleeve 403 are in the same plane perpendicular to the axis. Both the built-in section 415 and the outer section 416 are annular structures, but the outer circular surface of the built-in section 415 is a conical surface, and the outer diameter of the built-in section 415 gradually decreases from top to bottom, and the outer diameter of the outer section 416 The circular surface is a cylindrical surface with constant diameter, and the outer diameter of the outer section 416 is equal to the outer diameter of the inner section 415 where the diameter is the smallest, that is, the lower end.

上述结构的馅管帽414设置成长度大于出面嘴418的长度,馅管帽414具有伸出至出面嘴418下方的外置段416,该外置段416可以将初步制成且围绕在外的空心面管撑开,一方面有利于馅管401中的馅料进入空心面管中,另一方面可以避免空心面管从环形通道中挤出后因失去支撑而收缩,有利于下方剪切成型系统25的剪切成型,使汤圆更容易成型,提高产品质量。The stuffing tube cap 414 of the above-mentioned structure is set to be longer than the length of the mouth 418. The stuffing tube cap 414 has an external section 416 extending below the mouth 418. The external section 416 can be initially made and surrounded by a hollow Stretching the noodle tube, on the one hand, is beneficial for the stuffing in the stuffing tube 401 to enter the hollow noodle tube, and on the other hand, it can prevent the hollow noodle tube from shrinking due to loss of support after being extruded from the annular channel, which is beneficial to the lower shear forming system 25 cut forming makes the glutinous rice balls easier to shape and improves product quality.

本发明汤圆机所采用的剪切成型系统3如同本领域技术人员所公知的那样,在此不再赘述。The shear forming system 3 adopted by the rice dumpling machine of the present invention is known to those skilled in the art, and will not be repeated here.

本发明汤圆机采用的输送系统2为皮带输送系统,具有沿水平方向设置且位于剪切成型系统3下方的输送皮带和用于驱动输送皮带运转的驱动机构,驱动机构设置于机头架上。经剪切成型系统3处理后制成的汤圆会向下掉落至运转的输送皮带上,最后由输送皮带将汤圆输送至指定位置处。The conveying system 2 that glutinous rice ball machine of the present invention adopts is a belt conveying system, has the conveying belt that is arranged in horizontal direction and is positioned at shearing forming system 3 below and is used to drive the driving mechanism that conveying belt runs, and driving mechanism is arranged on the nose frame. The glutinous rice balls made after being processed by the shearing and forming system 3 will drop down onto the running conveyor belt, and finally the glutinous rice balls will be transported to the designated position by the conveyor belt.

本发明的单螺杆中型汤圆机,采用上述结构,相对于传统汤圆机有以下几方面的优越性:The single-screw medium-sized glutinous rice ball machine of the present invention adopts the above-mentioned structure, and has the following advantages with respect to the traditional glutinous rice ball machine:

1)结构简单、零件少,成本低;1) Simple structure, few parts and low cost;

2)生产的汤圆规格范围广;2) The glutinous rice balls produced have a wide range of specifications;

3)生产的汤圆皮薄但不破损;3) The glutinous rice balls produced are thin but not damaged;

4)新型输面系统制品气孔的均匀细腻、弹韧性,且持水性绝佳,制品口感滑爽,远超过旧式机器生产的产品;4) The pores of the new noodle conveying system are even and fine, elastic and tough, and have excellent water holding capacity, and the taste of the product is smooth, far exceeding the products produced by the old machine;

5)可生成多品种馅料汤圆。5) It can produce glutinous rice balls with various fillings.

以上结合附图对本发明进行了示例性描述。显然,本发明具体实现并不受上述方式的限制。只要是采用了本发明的方法构思和技术方案进行的各种非实质性的改进;或未经改进,将本发明的上述构思和技术方案直接应用于其它场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above with reference to the accompanying drawings. Apparently, the specific implementation of the present invention is not limited by the above methods. As long as various insubstantial improvements are made using the method concept and technical solution of the present invention; or without improvement, the above-mentioned concept and technical solution of the present invention are directly applied to other occasions, all within the protection scope of the present invention within.

Claims (3)

1. the medium-sized stuffed dumplings machine of single screw rod, including single screw rod chances of losing games system and transport system, it is characterised in that:The single screw rod chances of losing games System upper end connects stuffings-conveying system, and stuffings-conveying system is mainly including fillings cylinder and the filling auger being placed in one;The single screw rod chances of losing games System include filling pipe cap and with the matched combinatorial surface mouth structure of filling pipe cap, formed between combinatorial surface mouth structure and filling pipe cap and allow face Group passes through and is formed the circular passage of hollow facial canal, the filling pipe cap have the built-in section being inserted into the combinatorial surface mouth structure and It is outer and external section for being supported to the offer of hollow facial canal to stretch out in combinatorial surface mouth structure;The built-in section and described external section are It is fixedly and coaxially connected, external section is located at below built-in section;The length of the built-in section and the length of export nozzle are roughly equal, built-in Upper surface and the upper end surface of export nozzle of section are in the same plane vertical with axis, the lower face of export nozzle and main casing Lower face is in the same plane vertical with axis;The built-in section and described external section are cirque structure, built-in section Periphery be circular conical surface, external section of periphery is the constant cylindrical surface of diameter;The combinatorial surface mouth structure includes main casing And it is set to the inner sleeve and export nozzle of main inside pipe casing, export nozzle is located at below inner sleeve, in the chances of losing games screw rod insertion Formed in casing, between export nozzle and the filling pipe cap allow dough by circular passage, the inner sleeve and the main casing To be threadedly coupled, the export nozzle is fixedly clamped by inner sleeve and main casing.
2. the medium-sized stuffed dumplings machine of single screw rod described in accordance with the claim 1, it is characterised in that:The single screw rod chances of losing games system further includes It chances of losing games screw rod for storing the bucket of dough, being rotatably arranged in bucket and is arranged in chances of losing games screw rod and for storing The filling pipe of fillings, the filling pipe cap are sheathed on filling pipe and below chances of losing games screw rods.
3. according to the medium-sized stuffed dumplings machine of claim 1 to 2 any one of them single screw rod, it is characterised in that:The single screw rod chances of losing games Shear forming system is equipped with below system, transport system is set to below the shear forming system.
CN201510862831.4A 2015-11-27 2015-11-27 The medium-sized stuffed dumplings machine of single screw rod Active CN105309540B (en)

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Publication number Priority date Publication date Assignee Title
CN112655730B (en) * 2020-12-21 2022-03-08 贵州宏色粮缘食品有限责任公司 Full-automatic rice dumpling machine
CN116268027B (en) * 2023-03-03 2024-06-04 黑龙江省绿色食品科学研究院 Sandwich food forming device and using method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85203284U (en) * 1985-07-31 1986-08-20 上海南燕饮食机具厂 Steamed stuffed bunmaking machine
CN2230083Y (en) * 1995-08-12 1996-07-03 赵卫发 Machine for making small dumpling to be instantly boiled, which is changed from general dumpline machine
US5670185A (en) * 1994-09-29 1997-09-23 Nestec S.A. Die assembly for extruding edible substances
CN2305062Y (en) * 1997-07-02 1999-01-27 安徽省应用技术研究所 Automatic forming machine for stuffed dumplings made of glutinous rice flour served in soup
CN101142928A (en) * 2007-08-28 2008-03-19 吴相标 Flour conveying mechanism
CN102986763A (en) * 2012-12-18 2013-03-27 苏州麦克食品机械塑胶有限公司 Moon cake making machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85203284U (en) * 1985-07-31 1986-08-20 上海南燕饮食机具厂 Steamed stuffed bunmaking machine
US5670185A (en) * 1994-09-29 1997-09-23 Nestec S.A. Die assembly for extruding edible substances
CN2230083Y (en) * 1995-08-12 1996-07-03 赵卫发 Machine for making small dumpling to be instantly boiled, which is changed from general dumpline machine
CN2305062Y (en) * 1997-07-02 1999-01-27 安徽省应用技术研究所 Automatic forming machine for stuffed dumplings made of glutinous rice flour served in soup
CN101142928A (en) * 2007-08-28 2008-03-19 吴相标 Flour conveying mechanism
CN102986763A (en) * 2012-12-18 2013-03-27 苏州麦克食品机械塑胶有限公司 Moon cake making machine

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