CN105309535A - Small-scale steamed stuffed bun machine - Google Patents

Abstract

The invention relates to a small-scale steamed stuffed bun machine, and belongs to the field of food machinery. The small-scale steamed stuffed bun machine comprises a base, a lower transmission system, a material hopper drive system, a material hopper transmission device, a middle bracket, a vertical column, an upper drive device, an upper bracket, an upper transmission system, a universal joint, a stuffing conveying mechanism, a stuffing hopper, a dough hopper, a dough conveying mechanism, a mixing device, a material outlet, a steamed stuffed bun segmenting cutting molding mechanism, a finished product tray, small vertical columns, and a control system. The small-scale steamed stuffed bun machine of the present invention has characteristics of dough extrusion time reducing, dough extrusion distance reducing, miniaturization achieving, product taste improving, easy operation, high work efficiency, easy cleaning, easy maintenance, and the like.

Description

A kind of small package handset

Technical field

The invention belongs to food machinery field, particularly a kind of small package handset.

Background technology

Steamed stuffed bun is one of a kind of Main Foods in Chinese food system, is wrap up fillings in musculus cutaneus, then steams, just edible; Existing bun stuffing machine necessarily to be prepared burden as meat, vegetables, the hybrid modulation such as condiment well form fillings afterwards, squeeze out a face cylinder at the skin of fillings, and fillings is transported to inside the cylinder of face, then cut off shaping through segmentation, form steamed stuffed bun, steam for next process; The supply in its face is that the face be stirred is entered horizontal DWG structure through hopper, deliver to the vertical spiral conveying mechanism of fillings supply mixing portion, entering surface cylinder molding port under the extruding of spiral conveying mechanism, forming surface cylinder, fillings passes through spiral conveying mechanism simultaneously, the fillings modulated is transported to face cylinder and fillings mixing portion from fillings hopper, in entering surface cylinder, because the shaping of face cylinder is looped around fillings outlet around, therefore face cylinder moulding section can be clamp-oned in requisition for larger extruding force in face by the confession in face; Due to above reason, the fed distance just causing face is long, and link is many, and the extrusion cycle on opposite is long, and the gluten easily forming inside, opposite causes damage, makes the steamed stuffed bun mouthfeel made not good enough; On the other hand, because the fed distance in face is long, cause the complex structure of Song Mian mechanism, bulky, bun stuffing machine also just can not be made miniaturized, cause transport, use, the inconvenience of installation.

Summary of the invention

For the above defect that existing bun stuffing machine exists, the present invention proposes a kind of small package handset, it is characterized in that: comprise support, lower transmission system, hopper drive unit, hopper transmission device, intermediate support, column, upper drive unit, upper bracket, upper driving system, universal joint, stuffings conveying mechanism, fillings hopper, fabric hopper, fabric conveying mechanism, mixing arrangement, discharging opening, shaping mechanism is cut off in steamed stuffed bun segmentation, finished product charging tray, post, control system; Support is arranged on bottom, has cavity in described support, and lower transmission system is arranged in the cavity of support, support is provided with post, be provided with installing plate above post, be provided with column above installing plate, upper bracket is arranged on the upper locating flange of column upper end; Lower locating flange is in the middle of the column and be connected with intermediate support, and unclamp upper and lower locating flange, intermediate support and upper bracket can rotate around column; One end of intermediate support is provided with hopper drive unit, and the other end of intermediate support is provided with mixing arrangement; Hopper drive unit adopts transmission system to be connected with feeding system, and fabric feeding system can be driven to rotate; One end of upper bracket is provided with drive unit, and the other end is provided with stuffings conveying mechanism, and stuffings conveying mechanism is connected with upper drive unit transmission system; Be provided with finished product charging tray at the stepped ramp type low side of support, finished product charging tray is connected with lower transmission system, can rotate under the driving of lower transmission system around central rotating shaft; Above finished product charging tray, be provided with steamed stuffed bun segmentation cut off shaping mechanism, described steamed stuffed bun segmentation is cut off shaping mechanism and is comprised shell, drive unit, cuts off shaping mechanism; Described mixing arrangement comprises housing, fillings feed system, fabric feed system, face cylinder shaped device; Housing is arranged on intermediate support, and housing central section offers opening, and opening part is provided with fabric hopper; Be provided with fabric conveying mechanism in housing, fabric conveying mechanism is connected with housing by bearing, can rotate relative to housing; Described fabric conveying mechanism is cylinder type hollow axle, and the outer surface of axle is provided with spiral conveying blade, and the top of hollow shaft is provided with fillings hopper, fillings hopper synchronous rotary when hollow shaft rotates; Hollow shaft inside is provided with stuffings conveying mechanism, and described stuffings conveying mechanism is cylinder oblique crank Z, and the outer surface of axle has spirality conveying blade, and the upper end of axle is connected with upper driving system by universal joint, can rotate under the driving of upper driving system; Control system is arranged on support, and described control system comprises power control system, drive unit setting parameter and control system.

Beneficial effect

Beneficial effect of the present invention is, decreases the time that is extruded and the distance of fabric, achieves miniaturization, and improve the mouthfeel that product is edible, easy to operate, operating efficiency is high, cleaning and easy to maintenance.

Accompanying drawing explanation

Fig. 1 is structural representation of the present invention

1. support, 2. lower transmission system, 3. hopper drive unit, 4. hopper transmission system, 5. intermediate support, 6 columns, 7. go up drive unit, 8. upper bracket, 9. upper driving system, 10. universal joint, 11. stuffings conveying mechanisms, 12. fillings hoppers, 13. fabric hoppers, 14. mixing arrangements, 15. discharging openings, shaping mechanism is cut off in 16. steamed stuffed bun segmentations, 17. finished product charging trays, 18. posts.

Fig. 2 is the cross-sectional view of mixing arrangement

11. stuffings conveying mechanisms, 12. fillings hoppers, 13. fabric hoppers, 19. fabric conveying mechanisms, 20. bearings.

Detailed description of the invention

Now further illustrate the specific embodiment of the present invention by reference to the accompanying drawings

As Fig. 1, support 1 is arranged to the cavity housing that wall thickness is 10 millimeters, and offers window in relevant installation position, arrange four lower margins, whole installation is stepped ramp type, at upper stage+module four posts 18 of stepped ramp type, post 18 adopts the round steel of diameter 25 millimeters, and two ends are threaded; In the middle of post 18, install the drive unit that shaping mechanism 16 is cut off in steamed stuffed bun segmentation, in this example, this drive unit adopts motor as drive unit, and its output shaft lower end is connected with lower transmission system 2, for lower transmission system 2 provides power; Lower transmission system 2 adopts intermittently-driving, and cut off shaping mechanism 16 from steamed stuffed bun segmentation and often to fall next steamed stuffed bun, lower transmission system 2 drives finished product rotation of disc angle; The installing plate that the steel plate installing a thickness 16 millimeters above four posts 18 is made, column 6 is installed at the middle part on installing plate, and column 6 adopts the steel cylindrical tube of diameter 80 millimeters of wall thickness 10 millimeters to make, and lower end is fixedly connected with installing plate by flange; The middle part of column 6 is provided with lower locating flange, above lower locating flange, intermediate support 5 is installed, intermediate support 5 adopts thickness to be that accurate rectangle made by the steel plate of 20 millimeters, middle porose, middle hole empty set is on lower locating flange, intermediate support 5 can be rotated around column 6, and locating flange is for limiting and the relative position of fixing intermediate support 5 on column 6; One end of intermediate support 5 is provided with L-type support, for installing intermediate drive device 3, motor is adopted in intermediate drive device 3 examples, the power output shaft of intermediate drive device 3 is provided with sprocket wheel or synchronous pulley, is connected with the sprocket wheel on the mixing arrangement 14 being arranged on intermediate support 5 other end or synchronous pulley by chain or synchronous cog belt; The upper end of column 6 by locating flange be fixed with upper bracket 8, upper bracket 8 adopts the steel plate of thickness 16 millimeters to make accurate rectangle, middle porose, middle hole empty set is on upper locating flange, upper bracket 8 can be rotated around column 6, and upper locating flange is for limiting and the relative position of fixing upper bracket 8 on column 6; Offer porose in upper bracket one end, for installing drive unit 7, in this example, upper drive unit 7 adopts motor; At the Power output axle head of upper drive unit 7, sprocket wheel or synchronizing jugged belt wheel are installed, are connected with stuffings conveying mechanism 11 by chain or synchronous cog belt; At the stepped ramp type low side of support 1, finished product charging tray 17 is installed, finished product charging tray 17 adopts the corrosion resistant plate of thickness 8 mm dia 500 millimeters or electroplating steel plate to make, lower end is connected with support 1 by installation shaft and axle bed, finished product charging tray 17 can rotate around installation shaft, can intermittent rotary be realized under the drive of lower transmission system 2, deposit finished product owing to have employed rotating disc type, overcome existing bun stuffing machine and adopt conveyor type to be inconvenient to the defect of clearing up; On the top of finished product charging tray 17, be provided with steamed stuffed bun segmentation and cut off shaping mechanism 16, this mechanism is identical with existing bun stuffing machine, and its function is by after wrapping up fillings in tubular face, carries out cut-out shaping according to certain length; Cut off above shaping mechanism 16 in steamed stuffed bun segmentation and be provided with mixing arrangement 14, the function of mixing arrangement 14 is by fabric forming surface cylinder, and in the cylinder of face filling fillings; Mixing arrangement 14 to be arranged on intermediate support 5 by housing and relative to the other end of intermediate drive device 3 position; As Fig. 2, the shell of mixing arrangement 14 is cylindrical shape, and middle part is provided with opening, for installing fabric hopper 13, housing is fixed on intermediate support 5, bearing 20 is equipped with in inside, upper end, and bearing 20 inner ring is connected with fabric conveying mechanism 19, and fabric structure for conveying 19 is hollow cylinder structure, its outer surface is provided with spiral conveying blade, lower end and fabric discharging opening form annular gap, and upper end connects fillings hopper 12, and fillings hopper 12 is taper; The endoporus top of fabric conveying mechanism 19 is communicated with fillings hopper 12, lower end is fillings discharging opening, with one heart stuffings conveying mechanism 11 is installed in the endoporus of fabric conveying mechanism 19, stuffings conveying mechanism 11 is cylindrical, outer surface is provided with spiral conveying blade, spiral conveying blade mates with fillings hopper 12 at fillings hopper 12 place diameter, and the endoporus of bottom and fabric conveying mechanism 19 matches; The upper end of stuffings conveying mechanism 11 is connected with upper driving system 9 by universal joint 10; control system is arranged on fuselage; for setting kinematic parameter and the controlled motion rule of each several part mechanism; PLC is adopted to control in this example; touch-screen carries out man-machine interaction; by the operational factor of touch-screen setting each several part, PLC is according to the moving law of the various piece of the whole machine of programme-control and startup-shutdown time.During work, the face of becoming reconciled is placed into from fabric hopper 13, the steamed stuffed bun fillings modulated is placed into from fillings hopper 12, start intermediate drive device 3, fabric conveying mechanism 19 is driven to rotate by intermediate transmission system 4, fabric enters in the housing of mixing arrangement 14 from fabric hopper 13, under the spiral conveying blade of fabric conveying mechanism 19 drives, drive the face between the shell of mixing arrangement 14 and fabric conveying mechanism 19, move to discharging opening 15 direction, because the housing of mixing arrangement 14 is concentric installations with fabric conveying mechanism 19, annular gap is formed between the shell and fabric conveying mechanism 19 lower end of mixing arrangement 14, face just forms tubular face cylinder at this, change the discharging opening 15 of different size, be used for changing the gap between fabric conveying mechanism 19 lower end and the housing of mixing arrangement 14, the i.e. thickness of adjustable face cylinder, because the distance of the spiral conveying blade effect of fabric conveying mechanism 19 is short, just decrease the extrusion time to dough, the gluten protected in dough is not destroyed, simultaneously, drive unit 7 in startup, stuffings conveying mechanism 11 is driven to rotate by upper driving system 9, under the effect of the spiral conveying blade of the fillings modulated on stuffings conveying mechanism 11, extruding fillings makes its direction along stuffings conveying mechanism 11 move downward, be concentric with the endoporus of fabric conveying mechanism 19 due to stuffings conveying mechanism 11, fillings is just moved until the exit, lower end of fabric conveying mechanism 19 from the endoporus of fabric conveying mechanism 19, and be filled in the face cylinder that formed, be enclosed with the face cylinder of fillings, downward operation enters into steamed stuffed bun segmentation and cuts off shaping mechanism 16, according to the parameter of setting, start steamed stuffed bun segmentation and cut off shaping mechanism 16, the face cylinder that steamed stuffed bun segmentation cut-out shaping mechanism 16 is enclosed with fillings cuts off shaping, and form single steamed stuffed bun, this part is identical with existing mechanism principle, single steamed stuffed bun drops on finished product charging tray 17, and control system controls often to fall next steamed stuffed bun, and finished product charging tray 17 rotates to an angle, to facilitate dropping of next steamed stuffed bun, by the steamed stuffed bun on finished product charging tray 17, take off and deliver to next process as steamed, fried etc., just complete enforcement of the present invention, conveniently overhaul and clear up, after completing a phased mission, take off the universal joint 10 between stuffings conveying mechanism 11 and upper driving system 9, unclamp the lower limit flange on intermediate support 5, intermediate support 5 is rotated, now mixing arrangement 14 rotates around column 6 together with intermediate support 5 with stuffings conveying mechanism 11, just can the inside of easy cleaning mixing arrangement 14.

Claims (2)

1. a small package handset, is characterized in that: comprise support, lower transmission system, hopper drive unit, hopper transmission device, intermediate support, column, upper drive unit, upper bracket, upper driving system, universal joint, stuffings conveying mechanism, fillings hopper, fabric hopper, fabric conveying mechanism, mixing arrangement, discharging opening, shaping mechanism is cut off in steamed stuffed bun segmentation, finished product charging tray, post, control system; Support is arranged on bottom, has cavity in described support, and lower transmission system is arranged in the cavity of support, support is provided with post, be provided with installing plate above post, be provided with column above installing plate, upper bracket is arranged on the upper locating flange of column upper end; Lower locating flange is in the middle of the column and be connected with intermediate support, and unclamp upper and lower locating flange, intermediate support and upper bracket can rotate around column; One end of intermediate support is provided with hopper drive unit, and the other end of intermediate support is provided with mixing arrangement; Hopper drive unit adopts transmission system to be connected with feeding system, and fabric feeding system can be driven to rotate; One end of upper bracket is provided with drive unit, and the other end is provided with stuffings conveying mechanism, and stuffings conveying mechanism is connected with upper drive unit transmission system; Be provided with finished product charging tray at the stepped ramp type low side of support, finished product charging tray is connected with lower transmission system, can rotate under the driving of lower transmission system around central rotating shaft; Above finished product charging tray, be provided with steamed stuffed bun segmentation cut off shaping mechanism, described steamed stuffed bun segmentation is cut off shaping mechanism and is comprised shell, drive unit, cuts off shaping mechanism.

2. a kind of small package handset according to claim 1, is characterized in that: described mixing arrangement comprises housing, fillings feed system, fabric feed system, face cylinder shaped device; Housing is arranged on intermediate support, and housing central section offers opening, and opening part is provided with fabric hopper; Be provided with fabric conveying mechanism in housing, fabric conveying mechanism is connected with housing by bearing, can rotate relative to housing; Described fabric conveying mechanism is cylinder type hollow axle, and the outer surface of axle is provided with spiral conveying blade, and the top of hollow shaft is provided with fillings hopper, fillings hopper synchronous rotary when hollow shaft rotates; Hollow shaft inside is provided with stuffings conveying mechanism, and described stuffings conveying mechanism is cylinder oblique crank Z, and the outer surface of axle has spirality conveying blade, and the upper end of axle is connected with upper driving system by universal joint, can rotate under the driving of upper driving system.