CN105304773B - A kind of LED outer layer growths method - Google Patents
A kind of LED outer layer growths method Download PDFInfo
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- 238000006243 chemical reaction Methods 0.000 claims description 46
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- XCZXGTMEAKBVPV-UHFFFAOYSA-N trimethylgallium Chemical compound C[Ga](C)C XCZXGTMEAKBVPV-UHFFFAOYSA-N 0.000 description 30
- 239000000463 material Substances 0.000 description 12
- 238000005516 engineering process Methods 0.000 description 7
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 6
- 238000012360 testing method Methods 0.000 description 5
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- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical group [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
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- 229910052733 gallium Inorganic materials 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
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Abstract
本申请公开LED外延层生长方法,生长低温缓冲层GaN为:在衬底上生长低温缓冲层GaN‑1,温度500℃‑600℃,压力300mbar‑600mbar,通入NH3、TMGa、H2;在GaN‑1上生长缓冲层GaN‑2,温度为400℃‑480℃,压力270mbar‑540mbar,通入NH3、TMGa、H2;在GaN‑2上生长缓冲层GaN‑3,温度320℃‑384℃,压力243mbar‑486mbar,通入流量为10000sccm‑20000sccm的NH3、50sccm‑100sccm的TMGa、100L/min‑130L/min的H2。如此方式,能够减少外延层位错密度,提高外延层晶体质量。
This application discloses a method for growing an epitaxial layer of an LED. The growth of a low-temperature buffer layer GaN is as follows: growing a low-temperature buffer layer GaN-1 on a substrate at a temperature of 500°C-600°C and a pressure of 300mbar-600mbar, and injecting NH 3 , TMGa, and H 2 ; Grow buffer layer GaN-2 on GaN-1, temperature is 400°C-480°C, pressure 270mbar-540mbar, feed NH 3 , TMGa, H 2 ; grow buffer layer GaN-3 on GaN-2, temperature 320°C -384°C, pressure 243mbar-486mbar, NH 3 flow rate of 10000sccm-20000sccm, TMGa of 50sccm-100sccm, H 2 of 100L/min-130L/min. In this way, the dislocation density of the epitaxial layer can be reduced, and the crystal quality of the epitaxial layer can be improved.
Description
技术领域technical field
本申请涉及LED外延设计应用技术领域,具体地说,涉及一种能够减少外延层位错密度,提高外延层晶体质量的LED外延层生长方法。The application relates to the technical field of LED epitaxial design and application, in particular, to a method for growing an LED epitaxial layer that can reduce the dislocation density of the epitaxial layer and improve the crystal quality of the epitaxial layer.
背景技术Background technique
目前LED是一种固体照明,体积小、耗电量低使用寿命长高亮度、环保、坚固耐用等优点受到广大消费者认可,国内生产LED的规模也在逐步扩大;市场上对LED亮度和光效的需求与日俱增,如何生长更好的外延片日益受到重视,因为外延层晶体质量的提高,LED器件的性能可以得到提升,LED的发光效率、寿命、抗老化能力、抗静电能力、稳定性会随着外延层晶体质量的提升而提升。At present, LED is a kind of solid-state lighting. The advantages of small size, low power consumption, long service life, high brightness, environmental protection, and durability are recognized by consumers. The scale of domestic LED production is also gradually expanding; The demand for growing epitaxial wafers is increasing day by day, and how to grow better epitaxial wafers is getting more and more attention. Because the quality of epitaxial layer crystals improves, the performance of LED devices can be improved, and the luminous efficiency, life, anti-aging ability, antistatic ability, and stability of LEDs will change with With the improvement of the crystal quality of the epitaxial layer, it is improved.
现有外延技术中在蓝宝石Al2O3基板上生长GaN材料,因为Al2O3材料和GaN材料存在着约13%的晶格失配,带来的影响是GaN材料位错密度高达109根/cm2,目前控制位错密度的主要方法是低温生长一层薄GaN作缓冲层,现有传统的生长GaN缓冲层方法仍然具有较大的位错密度,导致所生长的外延层晶体质量不高。In the existing epitaxial technology, the GaN material is grown on the sapphire Al 2 O 3 substrate, because there is about 13% lattice mismatch between the Al 2 O 3 material and the GaN material, and the impact is that the dislocation density of the GaN material is as high as 10 9 root/cm 2 , the current main method to control the dislocation density is to grow a thin layer of GaN as a buffer layer at low temperature. The existing traditional method of growing GaN buffer layer still has a large dislocation density, which leads to the crystal quality of the grown epitaxial layer not tall.
发明内容Contents of the invention
有鉴于此,本申请所要解决的技术问题是提供了一种LED外延层生长方法,其能够减少外延层位错密度,提高外延层晶体质量,进而提升LED的光电性能。In view of this, the technical problem to be solved in this application is to provide a method for growing an epitaxial layer of an LED, which can reduce the dislocation density of the epitaxial layer, improve the crystal quality of the epitaxial layer, and further enhance the optoelectronic performance of the LED.
为了解决上述技术问题,本申请有如下技术方案:In order to solve the above technical problems, the application has the following technical solutions:
一种LED外延层生长方法,其特征在于,依次包括:处理衬底、生长低温缓冲层GaN、生长不掺杂GaN层、生长掺杂Si的N型GaN层、交替生长掺杂In的InxGa(1-x)N/GaN发光层、生长P型AlGaN层、生长掺杂Mg的P型GaN层,降温冷却,A method for growing an LED epitaxial layer, which is characterized in that it sequentially includes: processing a substrate, growing a low-temperature buffer layer GaN, growing an undoped GaN layer, growing an N-type GaN layer doped with Si, and alternately growing Inx doped with In Ga (1-x) N/GaN light-emitting layer, growing P-type AlGaN layer, growing Mg-doped P-type GaN layer, cooling down,
所述生长低温缓冲层GaN为分三步在衬底上生长,进一步为:The growing low-temperature buffer layer GaN is grown on the substrate in three steps, further comprising:
在衬底上生长厚度为15nm-30nm的低温缓冲层GaN-1,生长温度为500℃-600℃,反应腔的压力为300mbar-600mbar,通入流量为10000sccm-20000sccm的NH3、50sccm-100sccm的TMGa、100L/min-130L/min的H2;Grow a low-temperature buffer layer GaN-1 with a thickness of 15nm-30nm on the substrate, the growth temperature is 500°C-600°C, the pressure of the reaction chamber is 300mbar-600mbar, and the flow rate is 10000sccm-20000sccm NH 3 , 50sccm-100sccm TMGa, 100L/min-130L/min H2 ;
在低温缓冲层GaN-1上生长厚度为10.5nm-21nm的缓冲层GaN-2,生长温度为400℃-480℃,反应腔的压力为270mbar-540mbar,通入流量为10000sccm-20000sccm的NH3、50sccm-100sccm的TMGa、100L/min-130L/min的H2;Grow a buffer layer GaN-2 with a thickness of 10.5nm-21nm on the low-temperature buffer layer GaN-1, the growth temperature is 400°C-480°C, the pressure of the reaction chamber is 270mbar-540mbar, and the flow rate of NH3 is 10000sccm-20000sccm , TMGa of 50sccm-100sccm, H2 of 100L/min-130L/min;
在低温缓冲层GaN-2上生长厚度为7.35nm-14.7nm的缓冲层GaN-3,生长温度为320℃-384℃,反应腔的压力为243mbar-486mbar,通入流量为10000sccm-20000sccm的NH3、50sccm-100sccm的TMGa、100L/min-130L/min的H2。Grow a buffer layer GaN-3 with a thickness of 7.35nm-14.7nm on the low-temperature buffer layer GaN-2, the growth temperature is 320°C-384°C, the pressure of the reaction chamber is 243mbar-486mbar, and the flow rate is 10000sccm-20000sccm NH 3. TMGa of 50sccm-100sccm, H2 of 100L/min-130L/min.
优选地,其中,所述生长低温缓冲层GaN进一步包括:Preferably, wherein said growing the low-temperature buffer layer GaN further includes:
升高温度至1000℃-1100℃下,保持反应腔压力为300mbar-600mbar,通入流量为30000sccm-40000sccm的NH3、100L/min-130L/min的H2,保持温度稳定,持续300s-500s,将低温缓冲层GaN-1、GaN-2、GaN-3腐蚀成不规则小岛。Raise the temperature to 1000°C-1100°C, keep the pressure of the reaction chamber at 300mbar-600mbar, feed in NH 3 at a flow rate of 30000sccm-40000sccm, and H2 at 100L/min-130L/min, and keep the temperature stable for 300s-500s , etch the low-temperature buffer layers GaN-1, GaN-2, and GaN-3 into irregular islands.
优选地,其中,所述处理衬底为:在1000℃-1100℃的H2气氛下,通入100L/min-130L/min的H2,保持反应腔压力100mbar-300mbar,处理蓝宝石衬底8min-10min。Preferably, wherein, the processing substrate is: under the H 2 atmosphere of 1000°C-1100°C, feed 100L/min-130L/min of H 2 , keep the pressure of the reaction chamber at 100mbar-300mbar, and process the sapphire substrate for 8min -10min.
优选地,其中,所述生长不掺杂GaN层为:升高温度到1000℃-1200℃,保持反应腔压力300mbar-600mbar,通入流量为30000sccm-40000sccm的NH3、200sccm-400sccm的TMGa、100L/min-130L/min的H2、持续生长2μm-4μm的不掺杂GaN层。Preferably, the growth of the undoped GaN layer is as follows: increasing the temperature to 1000°C-1200°C, maintaining the pressure of the reaction chamber at 300mbar-600mbar, feeding NH 3 at a flow rate of 30000sccm-40000sccm, TMGa at 200sccm-400sccm, 100L/min-130L/min H 2 , continuously grow 2μm-4μm undoped GaN layer.
优选地,其中,所述生长掺杂Si的N型GaN层为:Preferably, wherein the growing Si-doped N-type GaN layer is:
保持反应腔压力、温度不变,通入流量为30000sccm-60000sccm的NH3、200sccm-400sccm的TMGa、100L/min-130L/min的H2、20sccm-50sccm的SiH4,持续生长3μm-4μm掺杂Si的N型GaN,Si掺杂浓度5E18-1E19;Keep the pressure and temperature of the reaction chamber constant, feed in NH 3 at a flow rate of 30000sccm-60000sccm, TMGa at 200sccm-400sccm, H2 at 100L/min-130L/min, SiH4 at 20sccm-50sccm, and continuously grow 3μm-4μm doped Si-doped N-type GaN, Si doping concentration 5E18-1E19;
保持反应腔压力、温度不变,通入流量为30000sccm-60000sccm的NH3、200sccm-400sccm的TMGa、100L/min-130L/min的H2、2sccm-10sccm的SiH4,持续生长200nm-400nm掺杂Si的N型GaN,Si掺杂浓度5E17-1E18。Keep the pressure and temperature of the reaction chamber constant, feed in NH 3 at a flow rate of 30000sccm-60000sccm, TMGa at 200sccm-400sccm, H2 at 100L/min-130L/min, SiH4 at 2sccm-10sccm, and continuously grow 200nm-400nm doped N-type GaN doped with Si, Si doping concentration 5E17-1E18.
优选地,其中,所述交替生长掺杂In的InxGa(1-x)N/GaN发光层为:Preferably, wherein, the alternately grown In x Ga (1-x) N/GaN light-emitting layer doped with In is:
保持反应腔压力300mbar-400mbar、温度700℃-750℃,通入流量为50000sccm-70000sccm的NH3、20sccm-40sccm的TMGa、1500sccm-2000sccm的TMIn、100L/min-130L/min的N2,生长掺杂In的2.5nm-3.5nm的InxGa(1-x)N层,x=0.20-0.25,发光波长450nm-455nm;Keep the pressure of the reaction chamber at 300mbar-400mbar, the temperature at 700°C-750°C, and feed the flow rate of 50000sccm-70000sccm of NH 3 , 20sccm-40sccm of TMGa, 1500sccm-2000sccm of TMIn, and 100L/min-130L/min of N2 to grow 2.5nm-3.5nm InxGa(1-x)N layer doped with In, x=0.20-0.25, luminous wavelength 450nm-455nm;
接着升高温度至750℃-850℃,保持反应腔压力300mbar-400mbar,通入流量为50000sccm-70000sccm的NH3、20sccm-100sccm的TMGa、100L/min-130L/min的N2,生长8nm-15nm的GaN层;Then raise the temperature to 750°C-850°C, keep the reaction chamber pressure at 300mbar-400mbar, feed NH 3 at a flow rate of 50000sccm-70000sccm, TMGa at 20sccm-100sccm, and N2 at 100L/min-130L/min, and grow 8nm- 15nm GaN layer;
重复InxGa(1-x)N的生长,然后重复GaN的生长,交替生长InxGa(1-x)N/GaN发光层,控制周期数为7-15个。Repeat the growth of InxGa(1-x)N, and then repeat the growth of GaN, alternately grow InxGa(1-x)N/GaN light-emitting layers, and control the number of cycles to 7-15.
优选地,其中,所述生长P型AlGaN层为:Preferably, wherein the growing p-type AlGaN layer is:
保持反应腔压力200mbar-400mbar、温度900℃-950℃,通入流量为50000sccm-70000sccm的NH3、30sccm-60sccm的TMGa、100L/min-130L/min的H2、100sccm-130sccm的TMAl、1000sccm-1800sccm的Cp2Mg,持续生长50nm-100nm的P型AlGaN层,Al掺杂浓度1E20-3E20,Mg掺杂浓度1E19-1E20。Keep the pressure of the reaction chamber at 200mbar-400mbar, the temperature at 900°C-950°C, and feed the flow rate of 50000sccm-70000sccm of NH3 , 30sccm-60sccm of TMGa, 100L/min-130sccm of H2 , 100sccm-130sccm of TMAl, 1000sccm -1800sccm of Cp2Mg, continuous growth of 50nm-100nm P-type AlGaN layer, Al doping concentration 1E20-3E20, Mg doping concentration 1E19-1E20.
优选地,其中,所述生长掺Mg的P型GaN层为:Preferably, wherein the growing Mg-doped P-type GaN layer is:
保持反应腔压力400mbar-900mbar、温度950℃-1000℃,通入流量为50000sccm-70000sccm的NH3、20sccm-100sccm的TMGa、100L/min-130L/min的H2、1000sccm-3000sccm的Cp2Mg,持续生长50nm-200nm的掺Mg的P型GaN层,Mg掺杂浓度1E19-1E20。Keep the pressure of the reaction chamber at 400mbar-900mbar, the temperature at 950°C-1000°C, and the flow rate of 50000sccm-70000sccm of NH3 , 20sccm-100sccm of TMGa, 100L/min-130L/min of H2 , 1000sccm-3000sccm of Cp2Mg, continuous A Mg-doped P-type GaN layer of 50nm-200nm is grown, and the Mg doping concentration is 1E19-1E20.
优选地,其中,所述降温冷却为:降温至650℃-680℃,保温20min-30min,接着关闭加热系统、关闭给气系统,随炉冷却。Preferably, wherein, the cooling is as follows: lower the temperature to 650°C-680°C, keep warm for 20min-30min, then turn off the heating system, turn off the gas supply system, and cool down with the furnace.
与现有技术相比,本申请所述的方法,达到了如下效果:Compared with the prior art, the method described in this application has achieved the following effects:
第一,现有外延技术中在蓝宝石Al2O3基板上生长GaN材料,因为Al2O3材料和GaN材料存在着约13%的晶格失配,带来的影响是GaN材料位错密度高达109根/cm2,本发明LED外延层生长方法中,通过规律性地改变生长条件,分三步生长缓冲层GaN,跟传统方式相比,能够更大程度降低LED外延层位错密度,提高外延层晶体质量,进而有利于提升LED的光电性能。First, GaN materials are grown on sapphire Al 2 O 3 substrates in the existing epitaxial technology, because Al 2 O 3 materials and GaN materials have a lattice mismatch of about 13%, which affects the dislocation density of GaN materials As high as 10 9 /cm 2 , in the LED epitaxial layer growth method of the present invention, by regularly changing the growth conditions, the buffer layer GaN is grown in three steps, which can reduce the dislocation density of the LED epitaxial layer to a greater extent compared with the traditional method , improve the crystal quality of the epitaxial layer, and then help to improve the photoelectric performance of the LED.
第二,利用本发明LED外延层生长方法制作的外延层的晶体质量较优,制作的LED器件亮度高、电压低、漏电小。Second, the crystal quality of the epitaxial layer produced by the method for growing the LED epitaxial layer of the present invention is better, and the produced LED device has high brightness, low voltage and small electric leakage.
附图说明Description of drawings
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described here are used to provide a further understanding of the application and constitute a part of the application. The schematic embodiments and descriptions of the application are used to explain the application and do not constitute an improper limitation to the application. In the attached picture:
图1为本发明实施例1中LED外延层的结构示意图;FIG. 1 is a schematic structural diagram of an LED epitaxial layer in Embodiment 1 of the present invention;
图2为对比实施例1中LED外延层的结构示意图;Fig. 2 is the structural representation of LED epitaxial layer in comparative example 1;
其中,1、衬底,2、缓冲层GaN-1,3、缓冲层GaN-2,4、缓冲层GaN-3,5、不掺杂GaN,6、掺杂Si的N型GaN,7、InxGa(1-x)N,8、GaN,9、P型AlGaN,10、P型GaN,11、缓冲层GaN。Among them, 1. substrate, 2. buffer layer GaN-1, 3, buffer layer GaN-2, 4, buffer layer GaN-3, 5, undoped GaN, 6, n-type GaN doped with Si, 7, In x Ga (1-x) N, 8, GaN, 9, P-type AlGaN, 10, P-type GaN, 11, buffer layer GaN.
具体实施方式detailed description
如在说明书及权利要求当中使用了某些词汇来指称特定组件。本领域技术人员应可理解,硬件制造商可能会用不同名词来称呼同一个组件。本说明书及权利要求并不以名称的差异来作为区分组件的方式,而是以组件在功能上的差异来作为区分的准则。如在通篇说明书及权利要求当中所提及的“包含”为一开放式用语,故应解释成“包含但不限定于”。“大致”是指在可接收的误差范围内,本领域技术人员能够在一定误差范围内解决所述技术问题,基本达到所述技术效果。此外,“耦接”一词在此包含任何直接及间接的电性耦接手段。因此,若文中描述一第一装置耦接于一第二装置,则代表所述第一装置可直接电性耦接于所述第二装置,或通过其他装置或耦接手段间接地电性耦接至所述第二装置。说明书后续描述为实施本申请的较佳实施方式,然所述描述乃以说明本申请的一般原则为目的,并非用以限定本申请的范围。本申请的保护范围当视所附权利要求所界定者为准。Certain terms are used, for example, in the description and claims to refer to particular components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. The specification and claims do not use the difference in name as a way to distinguish components, but use the difference in function of components as a criterion for distinguishing. As mentioned throughout the specification and claims, "comprising" is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect. In addition, the term "coupled" herein includes any direct and indirect electrical coupling means. Therefore, if it is described that a first device is coupled to a second device, it means that the first device may be directly electrically coupled to the second device, or indirectly electrically coupled through other devices or coupling means. connected to the second device. The subsequent description of the specification is a preferred implementation mode for implementing the application, but the description is for the purpose of illustrating the general principle of the application, and is not intended to limit the scope of the application. The scope of protection of the present application should be defined by the appended claims.
实施例1Example 1
参见图1,本发明运用MOCVD来生长高亮度GaN基LED外延片。采用高纯H2或高纯N2或高纯H2和高纯N2的混合气体作为载气,高纯NH3作为N源,金属有机源三甲基镓(TMGa)作为镓源,三甲基铟(TMIn)作为铟源,N型掺杂剂为硅烷(SiH4),三甲基铝(TMAl)作为铝源,P型掺杂剂为二茂镁(CP2Mg),衬底为(0001)面蓝宝石,反应压力在100mbar到800mbar之间。具体生长方式如下:Referring to Fig. 1, the present invention uses MOCVD to grow high-brightness GaN-based LED epitaxial wafers. Use high-purity H2 or high-purity N2 or a mixed gas of high-purity H2 and high-purity N2 as the carrier gas, high-purity NH3 as the N source, metal-organic source trimethylgallium (TMGa) as the gallium source, three Methyl indium (TMIn) is used as indium source, N-type dopant is silane (SiH 4 ), trimethylaluminum (TMAl) is used as aluminum source, P-type dopant is dichloromagnesium (CP 2 Mg), substrate For (0001) sapphire, the reaction pressure is between 100mbar and 800mbar. The specific growth method is as follows:
一种LED外延层生长方法,依次包括:处理衬底、生长低温缓冲层GaN、生长不掺杂GaN层、生长掺杂Si的N型GaN层、交替生长掺杂In的InxGa(1-x)N/GaN发光层、生长P型AlGaN层、生长掺Mg的P型GaN层,降温冷却,其中,A method for growing an LED epitaxial layer, comprising: processing a substrate, growing a low-temperature buffer layer GaN, growing an undoped GaN layer, growing an N-type GaN layer doped with Si, and alternately growing In x Ga (1- x) N/GaN light-emitting layer, growing a P-type AlGaN layer, growing a Mg-doped P-type GaN layer, and cooling down, wherein,
上述处理衬底的进一步为:在1000℃-1100℃的H2气氛下,通入100L/min-130L/min的H2,保持反应腔压力100mbar-300mbar,处理蓝宝石衬底8min-10min。The above step of processing the substrate is as follows: under the H 2 atmosphere at 1000°C-1100°C, feed 100L/min-130L/min H 2 , keep the reaction chamber pressure at 100mbar-300mbar, and process the sapphire substrate for 8min-10min.
上述生长低温缓冲层GaN可分三步在蓝宝石衬底上生长缓冲层,具体为:The above-mentioned growth of the low-temperature buffer layer GaN can be divided into three steps to grow the buffer layer on the sapphire substrate, specifically:
在衬底上生长厚度H1为15nm-30nm的低温缓冲层GaN-1,生长温度T1为500℃-600℃,反应腔的压力P1为300mbar-600mbar,通入流量为10000sccm-20000sccm(sccm为标准毫升每分钟)的NH3、50sccm-100sccm的TMGa、100L/min-130L/min的H2;Grow a low-temperature buffer layer GaN-1 with a thickness H1 of 15nm-30nm on the substrate, the growth temperature T1 is 500°C-600°C, the pressure P1 of the reaction chamber is 300mbar-600mbar, and the flow rate is 10000sccm-20000sccm (sccm is the standard Milliliters per minute) of NH 3 , 50sccm-100sccm of TMGa, 100L/min-130L/min of H 2 ;
在低温缓冲层GaN-1上生长厚度H2为10.5nm-21nm的缓冲层GaN-2,其中,H2=0.7H1;生长温度T2为400℃-480℃,其中,T2=0.8T1;反应腔的压力P2为270mbar-540mbar,其中,P2=0.9P1;通入流量为10000sccm-20000sccm的NH3、50sccm-100sccm的TMGa、100L/min-130L/min的H2;Grow a buffer layer GaN-2 with a thickness H2 of 10.5nm-21nm on the low-temperature buffer layer GaN-1, where H2=0.7H1; growth temperature T2 is 400°C-480°C, where T2=0.8T1; The pressure P2 is 270mbar-540mbar, wherein, P2=0.9P1; the flow rate is 10000sccm-20000sccm of NH3 , 50sccm-100sccm of TMGa, 100L/min-130L/min of H2 ;
在低温缓冲层GaN-2上生长厚度H3为7.35nm-14.7nm的缓冲层GaN-3,其中,H3=0.7H2;生长温度T3为320℃-384℃,其中,T3=0.8T2;反应腔的压力P3为243mbar-486mbar,其中,P3=0.9P2;通入流量为10000sccm-20000sccm的NH3、50sccm-100sccm的TMGa、100L/min-130L/min的H2。Grow a buffer layer GaN-3 with a thickness H3 of 7.35nm-14.7nm on the low-temperature buffer layer GaN-2, where H3=0.7H2; growth temperature T3 is 320°C-384°C, where T3=0.8T2; reaction chamber The pressure P3 is 243mbar-486mbar, wherein, P3=0.9P2; the flow rate of NH 3 is 10000sccm-20000sccm, TMGa is 50sccm-100sccm, and H2 is 100L/min-130L/min.
上述方案中,生长低温缓冲层GaN进一步可包括:升高温度至1000℃-1100℃下,保持反应腔压力为300mbar-600mbar,通入流量为30000sccm-40000sccm的NH3、100L/min-130L/min的H2,保持温度稳定,持续300s-500s,将低温缓冲层GaN-1、GaN-2、GaN-3腐蚀成不规则小岛。In the above solution, growing the low-temperature buffer layer GaN may further include: raising the temperature to 1000°C-1100°C, maintaining the pressure of the reaction chamber at 300mbar-600mbar, feeding NH 3 at a flow rate of 30000sccm-40000sccm, 100L/min-130L/ Min H 2 , keep the temperature stable, last for 300s-500s, etch the low-temperature buffer layers GaN-1, GaN-2, GaN-3 into irregular small islands.
上述生长不掺杂GaN层进一步为:升高温度到1000℃-1200℃,保持反应腔压力300mbar-600mbar,通入流量为30000sccm-40000sccm的NH3、200sccm-400sccm的TMGa、100L/min-130L/min的H2、持续生长2μm-4μm的不掺杂GaN层。The above-mentioned growth of the undoped GaN layer further includes: increasing the temperature to 1000°C-1200°C, maintaining the pressure of the reaction chamber at 300mbar-600mbar, feeding NH 3 at a flow rate of 30000sccm-40000sccm, TMGa at 200sccm-400sccm, and 100L/min-130L /min H 2 , continuously grow 2μm-4μm undoped GaN layer.
上述生长掺杂Si的N型GaN层进一步为:The above-mentioned growing Si-doped N-type GaN layer is further:
保持反应腔压力、温度不变,通入流量为30000sccm-60000sccm的NH3、200sccm-400sccm的TMGa、100L/min-130L/min的H2、20sccm-50sccm的SiH4,持续生长3μm-4μm掺杂Si的N型GaN,Si掺杂浓度5E18-1E19(1E19代表10的19次方,也就是1019,5E18代表5×1018,以下表示方式以此类推);Keep the pressure and temperature of the reaction chamber constant, feed in NH 3 at a flow rate of 30000sccm-60000sccm, TMGa at 200sccm-400sccm, H2 at 100L/min-130L/min, SiH4 at 20sccm-50sccm, and continuously grow 3μm-4μm doped N-type GaN doped with Si, Si doping concentration 5E18-1E19 (1E19 represents 10 to the 19th power, that is, 10 19 , 5E18 represents 5×10 18 , and so on in the following representation);
保持反应腔压力、温度不变,通入流量为30000sccm-60000sccm的NH3、200sccm-400sccm的TMGa、100L/min-130L/min的H2、2sccm-10sccm的SiH4,持续生长200nm-400nm掺杂Si的N型GaN,Si掺杂浓度5E17-1E18。Keep the pressure and temperature of the reaction chamber constant, feed in NH 3 at a flow rate of 30000sccm-60000sccm, TMGa at 200sccm-400sccm, H2 at 100L/min-130L/min, SiH4 at 2sccm-10sccm, and continuously grow 200nm-400nm doped N-type GaN doped with Si, Si doping concentration 5E17-1E18.
上述交替生长掺杂In的InxGa(1-x)N/GaN发光层进一步为:The above-mentioned In x Ga (1-x) N/GaN light-emitting layer doped with In alternately grown as follows:
保持反应腔压力300mbar-400mbar、温度700℃-750℃,通入流量为50000sccm-70000sccm的NH3、20sccm-40sccm的TMGa、1500sccm-2000sccm的TMIn、100L/min-130L/min的N2,生长掺杂In的2.5nm-3.5nm的InxGa(1-x)N层,x=0.20-0.25,发光波长450nm-455nm;Keep the pressure of the reaction chamber at 300mbar-400mbar, the temperature at 700°C-750°C, and feed the flow rate of 50000sccm-70000sccm of NH 3 , 20sccm-40sccm of TMGa, 1500sccm-2000sccm of TMIn, and 100L/min-130L/min of N2 to grow 2.5nm-3.5nm InxGa(1-x)N layer doped with In, x=0.20-0.25, luminous wavelength 450nm-455nm;
接着升高温度至750℃-850℃,保持反应腔压力300mbar-400mbar,通入流量为50000sccm-70000sccm的NH3、20sccm-100sccm的TMGa、100L/min-130L/min的N2,生长8nm-15nm的GaN层;Then raise the temperature to 750°C-850°C, keep the reaction chamber pressure at 300mbar-400mbar, feed NH 3 at a flow rate of 50000sccm-70000sccm, TMGa at 20sccm-100sccm, and N2 at 100L/min-130L/min, and grow 8nm- 15nm GaN layer;
重复InxGa(1-x)N的生长,然后重复GaN的生长,交替生长InxGa(1-x)N/GaN发光层,控制周期数为7-15个。Repeat the growth of InxGa(1-x)N, and then repeat the growth of GaN, alternately grow InxGa(1-x)N/GaN light-emitting layers, and control the number of cycles to 7-15.
上述生长P型AlGaN层进一步为:保持反应腔压力200mbar-400mbar、温度900℃-950℃,通入流量为50000sccm-70000sccm的NH3、30sccm-60sccm的TMGa、100L/min-130L/min的H2、100sccm-130sccm的TMAl、1000sccm-1800sccm的Cp2Mg,持续生长50nm-100nm的P型AlGaN层,Al掺杂浓度1E20-3E20,Mg掺杂浓度1E19-1E20。The above growth of the P-type AlGaN layer further includes: maintaining the pressure of the reaction chamber at 200mbar-400mbar, the temperature at 900°C-950°C, and feeding NH 3 at a flow rate of 50000sccm-70000sccm, TMGa at 30sccm-60sccm, and H at 100L/min-130L/min. 2. TMAl of 100sccm-130sccm, Cp2Mg of 1000sccm-1800sccm, continuously grow P-type AlGaN layer of 50nm-100nm, Al doping concentration 1E20-3E20, Mg doping concentration 1E19-1E20.
上述生长掺Mg的P型GaN层进一步为:保持反应腔压力400mbar-900mbar、温度950℃-1000℃,通入流量为50000sccm-70000sccm的NH3、20sccm-100sccm的TMGa、100L/min-130L/min的H2、1000sccm-3000sccm的Cp2Mg,持续生长50nm-200nm的掺Mg的P型GaN层,Mg掺杂浓度1E19-1E20。The above-mentioned growth of the Mg-doped P-type GaN layer further includes: maintaining the pressure of the reaction chamber at 400mbar-900mbar, the temperature at 950°C-1000°C, and feeding NH 3 at a flow rate of 50000sccm-70000sccm, TMGa at 20sccm-100sccm, 100L/min-130L/ Min of H 2 , 1000sccm-3000sccm of Cp2Mg, continuous growth of 50nm-200nm Mg-doped P-type GaN layer, Mg doping concentration 1E19-1E20.
上述降温冷却进一步为:降温至650℃-680℃,保温20min-30min,接着关闭加热系统、关闭给气系统,随炉冷却。The above-mentioned cooling is further carried out as follows: lower the temperature to 650°C-680°C, keep warm for 20min-30min, then turn off the heating system, turn off the gas supply system, and cool with the furnace.
本发明LED外延层生长方法中,通过规律性地改变生长条件,分三步生长缓冲层GaN,跟传统方式相比,能够更大程度降低LED外延层位错密度,提高外延层晶体质量,进而有利于提升LED的光电性能。In the LED epitaxial layer growth method of the present invention, by regularly changing the growth conditions, the buffer layer GaN is grown in three steps. Compared with the traditional method, the dislocation density of the LED epitaxial layer can be reduced to a greater extent, and the crystal quality of the epitaxial layer can be improved. It is beneficial to improve the photoelectric performance of LED.
对比实施例1Comparative Example 1
传统LED外延层的生长方法为(外延层结构参见图2):The growth method of the traditional LED epitaxial layer is (refer to Figure 2 for the epitaxial layer structure):
1、在1000℃-1100℃的H2气氛下,通入100L/min-130L/min的H2,保持反应腔压力100mbar-300mbar,处理蓝宝石衬底8min-10min。1. Under the H 2 atmosphere at 1000°C-1100°C, feed H 2 at 100L/min-130L/min, keep the reaction chamber pressure at 100mbar-300mbar, and process the sapphire substrate for 8min-10min.
2、降温至500-600℃下,保持反应腔压力300mbar-600mbar,通入流量为10000sccm-20000sccm的NH3、50sccm-100sccm的TMGa、100L/min-130L/min的H2、在蓝宝石衬底上生长厚度为30nm-50nm的低温缓冲层GaN;升高温度1000-1100℃下,保持反应腔压力300mbar-600mbar,通入流量为30000sccm-40000sccm的NH3、100L/min-130L/min的H2,保持温度稳定,持续300s-500s,将低温缓冲层GaN腐蚀成不规则小岛。2. Lower the temperature to 500-600°C, keep the pressure of the reaction chamber at 300mbar-600mbar, and feed in NH 3 at a flow rate of 10000sccm-20000sccm, TMGa at 50sccm-100sccm, and H2 at 100L/min-130L/min on the sapphire substrate A low-temperature buffer layer GaN with a thickness of 30nm-50nm is grown on top; at an elevated temperature of 1000-1100°C, the pressure of the reaction chamber is maintained at 300mbar-600mbar, and the flow rate of 30000sccm-40000sccm of NH 3 and 100L/min-130L/min of H 2. Keep the temperature stable for 300s-500s, etch the low-temperature buffer layer GaN into irregular islands.
3、高温度到1000℃-1200℃,保持反应腔压力300mbar-600mbar,通入流量为30000sccm-40000sccm的NH3、200sccm-400sccm的TMGa、100L/min-130L/min的H2、持续生长2μm-4μm的不掺杂GaN层。3. High temperature up to 1000°C-1200°C, keep the pressure of the reaction chamber at 300mbar-600mbar, feed the flow rate of 30000sccm-40000sccm of NH 3 , 200sccm-400sccm of TMGa, 100L/min-130L/min of H 2 , and continue to grow 2μm -4 μm undoped GaN layer.
4、保持反应腔压力、温度不变,通入流量为30000sccm-60000sccm的NH3、200sccm-400sccm的TMGa、100L/min-130L/min的H2、20sccm-50sccm的SiH4,持续生长3μm-4μm掺杂Si的N型GaN,Si掺杂浓度5E18-1E19(1E19代表10的19次方,也就是1019,5E18代表5×1018,以下表示方式以此类推)。4. Keep the pressure and temperature of the reaction chamber constant, feed in NH 3 at a flow rate of 30000sccm-60000sccm, TMGa at 200sccm-400sccm, H2 at 100L/min-130L/min, and SiH4 at 20sccm-50sccm, and continue to grow 3μm- 4μm Si-doped N-type GaN, Si doping concentration 5E18-1E19 (1E19 represents 10 to the 19th power, that is, 10 19 , 5E18 represents 5×10 18 , and so on).
5、保持反应腔压力、温度不变,通入流量为30000sccm-60000sccm的NH3、200sccm-400sccm的TMGa、100L/min-130L/min的H2、2sccm-10sccm的SiH4,持续生长200nm-400nm掺杂Si的N型GaN,Si掺杂浓度5E17-1E18。5. Keep the pressure and temperature of the reaction chamber constant, feed in NH 3 at a flow rate of 30000sccm-60000sccm, TMGa at 200sccm-400sccm, H2 at 100L/min-130L/min, SiH4 at 2sccm-10sccm, and grow continuously at 200nm- 400nm N-type GaN doped with Si, Si doping concentration 5E17-1E18.
6、保持反应腔压力300mbar-400mbar、温度700℃-750℃,通入流量为50000sccm-70000sccm的NH3、20sccm-40sccm的TMGa、1500sccm-2000sccm的TMIn、100L/min-130L/min的N2,生长掺杂In的2.5nm-3.5nm的InxGa(1-x)N层,x=0.20-0.25,发光波长450nm-455nm;接着升高温度至750℃-850℃,保持反应腔压力300mbar-400mbar,通入流量为50000sccm-70000sccm的NH3、20sccm-100sccm的TMGa、100L/min-130L/min的N2,生长8nm-15nm的GaN层;重复InxGa(1-x)N的生长,然后重复GaN的生长,交替生长InxGa(1-x)N/GaN发光层,控制周期数为7-15个。6. Keep the pressure of the reaction chamber at 300mbar-400mbar, the temperature at 700°C-750°C, and the flow rate of 50000sccm-70000sccm of NH 3 , 20sccm-40sccm of TMGa, 1500sccm-2000sccm of TMIn, and 100L/min-130L/min of N2 , grow an InxGa(1-x)N layer of 2.5nm-3.5nm doped with In, x=0.20-0.25, and the emission wavelength is 450nm-455nm; then raise the temperature to 750°C-850°C, and keep the reaction chamber pressure at 300mbar- 400mbar, feed NH 3 at a flow rate of 50000sccm-70000sccm, TMGa at 20sccm-100sccm, and N2 at 100L/min-130L/min, grow a GaN layer of 8nm-15nm; repeat the growth of InxGa(1-x)N, and then The growth of GaN is repeated, the InxGa(1-x)N/GaN light-emitting layer is alternately grown, and the number of control cycles is 7-15.
7、保持反应腔压力200mbar-400mbar、温度900℃-950℃,通入流量为50000sccm-70000sccm的NH3、30sccm-60sccm的TMGa、100L/min-130L/min的H2、100sccm-130sccm的TMAl、1000sccm-1800sccm的Cp2Mg,持续生长50nm-100nm的P型AlGaN层,Al掺杂浓度1E20-3E20,Mg掺杂浓度1E19-1E20。7. Keep the pressure of the reaction chamber at 200mbar-400mbar, the temperature at 900°C-950°C, and the flow rate of NH 3 at 50000sccm-70000sccm, TMGa at 30sccm-60sccm, H2 at 100sccm-130sccm, and TMAl at 100sccm-130sccm , 1000sccm-1800sccm Cp2Mg, continuous growth of 50nm-100nm P-type AlGaN layer, Al doping concentration 1E20-3E20, Mg doping concentration 1E19-1E20.
8、保持反应腔压力400mbar-900mbar、温度950℃-1000℃,通入流量为50000sccm-70000sccm的NH3、20sccm-100sccm的TMGa、100L/min-130L/min的H2、1000sccm-3000sccm的Cp2Mg,持续生长50nm-200nm的掺Mg的P型GaN层,Mg掺杂浓度1E19-1E20。8. Keep the pressure of the reaction chamber at 400mbar-900mbar, the temperature at 950°C-1000°C, and the flow rate of 50000sccm-70000sccm of NH3 , 20sccm-100sccm of TMGa, 100L/min-130L/min of H2 , and 1000sccm-3000sccm of Cp2Mg , and continuously grow a 50nm-200nm Mg-doped P-type GaN layer with a Mg doping concentration of 1E19-1E20.
9、最后降温至650℃-680℃,保温20min-30min,接着关闭加热系统、关闭给气系统,随炉冷却。9. Finally, cool down to 650°C-680°C, keep warm for 20min-30min, then turn off the heating system and gas supply system, and cool down with the furnace.
以下根据传统的LED外延层的生长方法,即对比实施例1的方法,制备4片样品1,根据本专利描述的方法制备4片样品2。样品1和样品2生长方法不同处只是生长缓冲层GaN的方法不同,其它生长步骤完全一样。生长完后取出在相同的条件下测试外延片的XRD102面,请参考表1。样品1和样品2在相同的前工艺条件下镀ITO层大约1500埃,相同的条件下镀Cr/Pt/Au电极大约2500埃,相同的条件下镀保护层SiO2大约500埃,然后在相同的条件下将样品研磨切割成762μm*762μm(30mi*30mil)的芯片颗粒,然后样品1和样品2在相同位置各自挑选100颗晶粒,在相同的封装工艺下,封装成白光LED。进行下列测试(1)光电性能测试:在同一台LED点测机在驱动电流350mA条件下测试样品1和样品2的光电性能,见表2。Next, according to the traditional LED epitaxial layer growth method, ie, the method of Comparative Example 1, 4 samples 1 were prepared, and 4 samples 2 were prepared according to the method described in this patent. The only difference between the growth methods of sample 1 and sample 2 is the method of growing buffer layer GaN, and the other growth steps are exactly the same. After the growth, take out the XRD102 surface of the epitaxial wafer and test it under the same conditions, please refer to Table 1. Sample 1 and sample 2 were plated with an ITO layer of about 1500 angstroms under the same pre-process conditions, plated a Cr/Pt/Au electrode with about 2500 angstroms under the same conditions, and plated a protective layer of SiO 2 with about 500 angstroms under the same conditions. The samples were ground and cut into 762μm*762μm (30mi*30mil) chip particles under certain conditions, and then sample 1 and sample 2 each selected 100 chips at the same position, and packaged them into white LEDs under the same packaging process. The following tests were carried out (1) photoelectric performance test: the photoelectric performance of sample 1 and sample 2 was tested on the same LED point measuring machine under the condition of driving current 350mA, see Table 2.
表1样品1和样品2外延XRD测试数据Table 1 Epitaxial XRD test data of sample 1 and sample 2
表2样品1和样品2的LED测试机光电测试数据Table 2 Photoelectric test data of LED testing machine for sample 1 and sample 2
通过表1和表2的数据可得出以下结论:The following conclusions can be drawn from the data in Table 1 and Table 2:
(1)表1显示本专利技术制作的样品XRD102面数值变小表征专利技术制作的样品外延层的晶体质量比较优,明显变好。(1) Table 1 shows that the XRD102 surface value of the sample produced by the patented technology becomes smaller, indicating that the crystal quality of the epitaxial layer of the sample produced by the patented technology is relatively good, and it is obviously better.
(2)表2显示本专利技术制作的样品LED器件亮度高、电压低、漏电小,这得益于本专利技术生长的缓冲层GaN减少了外延层位错,提高了外延层晶体质量,进而提升了LED的光电性能。(2) Table 2 shows that the sample LED device produced by this patented technology has high brightness, low voltage, and small leakage. This is due to the fact that the buffer layer GaN grown by this patented technology reduces the dislocation of the epitaxial layer and improves the crystal quality of the epitaxial layer. Improve the photoelectric performance of LED.
通过以上各实施例可知,本申请存在的有益效果是:Can know by above each embodiment, the beneficial effect that the present application exists is:
第一,现有外延技术中在蓝宝石Al2O3基板上生长GaN材料,因为Al2O3材料和GaN材料存在着约13%的晶格失配,带来的影响是GaN材料位错密度高达109根/cm2,本发明LED外延层生长方法中,通过规律性地改变生长条件,分三步生长缓冲层GaN,跟传统方式相比,能够更大程度降低LED外延层位错密度,提高外延层晶体质量,进而有利于提升LED的光电性能。First, GaN materials are grown on sapphire Al 2 O 3 substrates in the existing epitaxial technology, because Al 2 O 3 materials and GaN materials have a lattice mismatch of about 13%, which affects the dislocation density of GaN materials As high as 10 9 /cm 2 , in the LED epitaxial layer growth method of the present invention, by regularly changing the growth conditions, the buffer layer GaN is grown in three steps, which can reduce the dislocation density of the LED epitaxial layer to a greater extent compared with the traditional method , improve the crystal quality of the epitaxial layer, and then help to improve the photoelectric performance of the LED.
第二,利用本发明LED外延层生长方法制作的外延层的晶体质量较优,制作的LED器件亮度高、电压低、漏电小。Second, the crystal quality of the epitaxial layer produced by the method for growing the LED epitaxial layer of the present invention is better, and the produced LED device has high brightness, low voltage and small electric leakage.
本领域内的技术人员应明白,本申请的实施例可提供为方法、装置、或计算机程序产品。因此,本申请可采用完全硬件实施例、完全软件实施例、或结合软件和硬件方面的实施例的形式。而且,本申请可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。Those skilled in the art should understand that the embodiments of the present application may be provided as methods, apparatuses, or computer program products. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.
上述说明示出并描述了本申请的若干优选实施例,但如前所述,应当理解本申请并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述发明构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本申请的精神和范围,则都应在本申请所附权利要求的保护范围内。The above description shows and describes several preferred embodiments of the present application, but as mentioned above, it should be understood that the present application is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various Various other combinations, modifications, and environments can be made within the scope of the inventive concept described herein, by the above teachings or by skill or knowledge in the relevant field. However, modifications and changes made by those skilled in the art do not depart from the spirit and scope of the present application, and should all be within the protection scope of the appended claims of the present application.
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Denomination of invention: A method for growing LED epitaxial layer Granted publication date: 20170915 Pledgee: Huaxia Bank Co.,Ltd. Chenzhou Branch Pledgor: XIANGNENG HUALEI OPTOELECTRONIC Co.,Ltd. Registration number: Y2024980045783 |