CN105303684A - Bus coin arrangement device - Google Patents
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- CN105303684A CN105303684A CN201510739652.1A CN201510739652A CN105303684A CN 105303684 A CN105303684 A CN 105303684A CN 201510739652 A CN201510739652 A CN 201510739652A CN 105303684 A CN105303684 A CN 105303684A
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Abstract
本发明涉及一种公交车用钱币整理装置,属于公共机械设计领域。包括机架和固定在机架上的纸币整理机构、硬币分离机构及引导收集机构;对于褶皱纸币被三角板和传送带相互作用压力,将纸币沿着三角板展开,用于将皱褶的纸币进行展开处理,并在不顺上纸币的前提下进行整理和收集,接着利用引导机构的弧形扇叶,进入收纳盒内;对于硬币,可实现按硬币的面值不同,进行不同的分类收集作用,硬币快速分离和整理出来。纸币展开后,不仅要压实压平,还有兼具整理收集的作用,利用引导收集机构的配合作用,可实现对于初步展开的纸币的压实和收集。整机实现了对于褶皱纸币,一般点钞机无法处理的问题进行解决,实现纸币整理的快速高效,减轻公交行业钱币整理负担。
The invention relates to a coin sorting device for buses, which belongs to the field of public machinery design. Including the frame and the banknote sorting mechanism fixed on the frame, the coin separation mechanism and the guiding and collecting mechanism; for the wrinkled banknotes, the triangular plate and the conveyor belt interact and press, and the banknotes are unfolded along the triangular plate for unfolding the wrinkled banknotes , and sort and collect the banknotes on the premise of not going up, and then use the arc-shaped fan blades of the guiding mechanism to enter the storage box; for coins, different classification and collection functions can be realized according to the different face values of the coins, and the coins can be collected quickly Separate and sort it out. After the banknotes are unfolded, they not only need to be compacted and flattened, but also have the function of sorting and collecting. With the cooperation of the guiding and collecting mechanism, the compaction and collection of the initially unfolded banknotes can be realized. The whole machine solves the problem of wrinkled banknotes, which cannot be handled by general banknote counters, realizes fast and efficient banknote sorting, and reduces the burden of coin sorting in the public transport industry.
Description
技术领域 technical field
本发明涉及一种公交车用钱币整理装置,属于公共机械设计领域。 The invention relates to a coin sorting device for buses, which belongs to the field of public machinery design.
背景技术 Background technique
随着社会的发展,人们越来越多的社会活动与金融行业接触,例如银行、交易所等,这些金融行业每天的货币流量多,额度大,可以统一用点钞机进行整理,方便了行业内的钱币管理。但是在公交公司,数钱却是一大难题,由于公交行业的特殊性,他的钱币大多为一元纸币和硬币,无法用现有的点钞机等先进机器进行自动整理,需要人工进行整理分类,这样做,不仅费时费力,还不安全卫生。公交公司每天上万的进账,都需要每天按时进行整理,这样一个浩大的工作量,如果因为人为因素而导致一天的工作无法按时完成,则可能会影响到公交公司的盈利情况,这对公司造成的负面影响显而易见。且钱币在流通过程中经过多方流转,带了许多细菌,既不安全。面对一堆的一元纸币,数钱工人都需要带上口罩,可是依然无法避免安全这一问题。所以我们认为研制出一个可以代替人工整理钱币的一体式机器意义十分重大,对此,我们经过了多方调查,我们了解到许多公交公司都有强烈的愿望,希望能有一种针对这个公交行业的钱币整理机械出现,这样既能减轻他们的工作量,同时由机器代替人工数钱整理,也可有效的提升公交公司的工作效率,对于公交行业的发展将产生深远影响。 With the development of society, more and more social activities of people are in contact with the financial industry, such as banks, exchanges, etc. These financial industries have a large amount of money flow every day and a large amount, so they can be sorted out by a banknote counter, which is convenient for the industry Coin management within. However, in the bus company, counting money is a big problem. Due to the particularity of the bus industry, most of his coins are one-yuan notes and coins, which cannot be automatically sorted by existing advanced machines such as money counters, and need to be manually sorted. , Doing so is not only time-consuming and laborious, but also unsafe and hygienic. The bus company’s daily income of tens of thousands needs to be sorted out on time every day. Such a huge workload, if the day’s work cannot be completed on time due to human factors, it may affect the profitability of the bus company, which will have a great impact on the company. The negative impact is obvious. Moreover, coins are circulated through multiple parties during the circulation process, which brings a lot of bacteria, which is neither safe. Faced with a pile of one-yuan banknotes, the counting workers need to wear masks, but the problem of safety is still unavoidable. Therefore, we think it is of great significance to develop an all-in-one machine that can replace manual sorting of coins. We have conducted many investigations on this, and we have learned that many bus companies have a strong desire to have a coin for this bus industry. The emergence of sorting machines can not only reduce their workload, but also replace manual counting and sorting by machines, and can also effectively improve the work efficiency of bus companies, which will have a profound impact on the development of the bus industry.
针对这一问题,我们决定利用专业知识,设计一种针对公交行业的钱币整理机械。了解到不少现有的点钞机,发现他们无法整理公交公司的钱币,其根本原因在于公交行业的纸币大多处于混乱状态,而现有的点钞机或整理机械对钱币的识别能力有限,一般只能识别100元额度的纸币,同时对纸币的整洁程度要求较高,如出现卷曲、皱褶的钱币将无法进行整理,甚至还会出现卡住机器、对钱币造成损毁等不良后果,这样不仅不能通过机械的方式起到提高效率的作用,反而会降低纸币整理的速度,对此而造成不必要的损失。本机械发明的优势就是克服了现有点钞机的缺点,实现对褶皱或卷曲的纸币进行展开后再整理与收集,同时又不会对纸币造成损毁。大家都知道在钱币整理过程中,由于钱币是纸质的,材质柔软,厚度很薄,不好施加压力,所以不易整理,我们的一体式机器采用滚筒带动皮带的方式对纸币进行摩擦带动,由于皮带的柔软性和较高的摩擦系数,能在不损伤纸币的前提下给纸币提供较大的摩擦力,方便之后对纸币的展开动作,展开之后可压实,进而聚合收集,达到替代人工整理的目的。另外,对于硬币的分离整理也有专门的处理机构,利用硬币的直径进行直接筛选,结构简单,但是效率高,与纸币分离部分结合在一个机器内部,可起到二者同时进行,相互之间不会降低效率,还能节省不少空间。 In response to this problem, we decided to use our professional knowledge to design a coin sorting machine for the public transportation industry. I learned that there are many existing banknote counters, and found that they cannot arrange the coins of the bus company. The fundamental reason is that most of the banknotes in the bus industry are in a state of confusion, and the existing banknote counters or sorting machines have limited ability to recognize coins. Generally, only 100 yuan banknotes can be recognized, and at the same time, the cleanliness of the banknotes is highly required. If there are curled and wrinkled coins, they will not be able to be sorted, and there may even be adverse consequences such as jamming the machine and causing damage to the coins. Not only can it not play a role in improving efficiency through mechanical means, but it will reduce the speed of banknote sorting, which will cause unnecessary losses. The advantage of the invention of the machine is that it overcomes the shortcomings of the existing banknote counting machines, realizes sorting and collecting folded or curled banknotes after unfolding them, and at the same time does not cause damage to the banknotes. Everyone knows that in the process of sorting coins, because the coins are made of paper, the material is soft, the thickness is very thin, and it is not easy to apply pressure, so it is not easy to sort. Our all-in-one machine uses the roller to drive the belt to friction drive the banknotes. The softness and high friction coefficient of the belt can provide greater friction to the banknotes without damaging the banknotes, which facilitates the unfolding of the banknotes later. After unfolding, it can be compacted and then aggregated and collected to replace manual sorting. the goal of. In addition, there is also a special processing mechanism for the separation and sorting of coins. The diameter of the coins is used for direct screening. The structure is simple, but the efficiency is high. It is combined with the separation part of the banknotes inside the machine, so that the two can be carried out at the same time without mutual interaction. It will reduce efficiency and save a lot of space.
发明内容 Contents of the invention
本发明的发明目的在于:针对上述存在的问题,提供一种公交车用钱币整理装置,克服了现有点钞机的缺点,实现对褶皱或卷曲的纸币进行展开后再整理与收集,同时又不会对纸币造成损毁,利用传输皮带的柔软性和较高的摩擦系数的特性,不损伤纸币的前提下给纸币提供较大的摩擦力,对纸币的展开、压实、收集,进而替代人工整理。另外,对于硬币的分离整理也有专门的处理机构,利用硬币的直径进行直接筛选,结构简单,但是效率高,与纸币分离部分结合在一个机器内部,可起到二者同时进行,相互之间不会降低效率,还能节省不少空间。利用机器内部连接紧凑的结构,可将纸币由传送带送至接下来的处理部分,整体流程类似流水线工作,将纸币整理这一整体流程分开成为多个活动部分,就能将纸币轻松展开并进行整理收集,方便工作人员直接取出。 The purpose of the present invention is to: aim at the above-mentioned problems, to provide a coin sorting device for buses, which overcomes the shortcomings of existing banknote counters, and realizes sorting and collecting wrinkled or curled banknotes after unfolding, without It will cause damage to the banknotes. Using the softness and high friction coefficient of the transmission belt, it can provide greater friction to the banknotes without damaging the banknotes. It can expand, compact and collect banknotes, and then replace manual sorting. . In addition, there is also a special processing mechanism for the separation and sorting of coins. The diameter of the coins is used for direct screening. The structure is simple, but the efficiency is high. It is combined with the separation part of the banknotes inside the machine, so that the two can be carried out at the same time without mutual interaction. It will reduce efficiency and save a lot of space. Using the compact structure inside the machine, the banknotes can be sent to the next processing part by the conveyor belt. The overall process is similar to the assembly line work. The overall process of banknote sorting is divided into multiple active parts, and the banknotes can be easily unfolded and sorted. Collection, convenient for the staff to take out directly.
本发明采用的技术方案如下: The technical scheme that the present invention adopts is as follows:
本发明公开了一种公交车用钱币整理装置,包括机架和固定在机架上的纸币整理机构、硬币分离机构及引导收集机构; The invention discloses a coin sorting device for buses, which comprises a frame, a banknote sorting mechanism fixed on the frame, a coin separation mechanism and a guiding collection mechanism;
纸币整理机构包括相互承接的下褶皱展开机构和上褶皱展开机构;上褶皱展开机构包括滚动轴、下传送带和上表面光滑的下三角板,下三角板设于上传送带下侧,下三角板两侧边的距离沿上传送带的传送方向增大并由松到紧贴紧上传送带;上褶皱展开机构包括皮带轮、支撑轴、下传送带及下表面光滑的上三角板,皮带轮用于驱动传送带,上三角板设于下传送带上方,支撑轴支撑下传送带贴紧上三角板,上三角板两侧边的距离沿下传送带的传送方向增大; The banknote sorting mechanism includes a lower fold unfolding mechanism and an upper fold unfolding mechanism which are connected to each other; the upper fold unfolding mechanism includes a rolling shaft, a lower conveyor belt and a lower triangular plate with a smooth upper surface. The distance increases along the conveying direction of the upper conveyor belt and is from loose to close to the upper conveyor belt; the upper pleat unfolding mechanism includes a pulley, a support shaft, a lower conveyor belt and an upper triangular plate with a smooth lower surface. The pulley is used to drive the conveyor belt, and the upper triangular plate is set on the lower Above the conveyor belt, the lower conveyor belt supported by the support shaft is close to the upper triangular plate, and the distance between the two sides of the upper triangular plate increases along the conveying direction of the lower conveyor belt;
硬币分离机构包括硬币滑道和硬币收纳盒,硬币滑道长度方向和宽度方向均倾斜;在硬币滑道长度方向设置有的多个通孔,该通孔的孔径与不同面值的硬币对应且沿硬币滑道增大,通孔设于硬币滑道宽度方向位置低的一侧;通孔下方竖直设置硬币收纳盒,硬币收纳盒的底部设有硬币出口; The coin separation mechanism includes a coin slideway and a coin storage box, and the length direction and the width direction of the coin slideway are all inclined; a plurality of through holes are provided in the length direction of the coin slideway, and the apertures of the through holes correspond to coins of different denominations and along the The coin slideway is increased, and the through hole is arranged on the side where the width direction of the coin slideway is low; a coin storage box is vertically arranged below the through hole, and a coin outlet is provided at the bottom of the coin storage box;
引导收集机构设于纸币整理机构出口处,包括引导部分和收集部分;引导部分包括扇叶底座和引导扇叶,引导扇叶设于下传送带末端并用于将纸币顺时针旋转90度后放入收集部分中,该引导扇叶通过皮带连接有上方电机;收集部分包括纸币收纳盒、伸缩杆、拨叉传送带及拨叉机构;伸缩杆用于开闭纸币收纳盒的底盖,拨叉传送带设于纸币收纳盒下方,拨叉传送带上设置有与纸币收纳盒并列的拨叉机构;该拨叉机构用于夹紧和压实纸币收纳盒内的纸币;拨叉传送带连接下方电机。 The guiding collection mechanism is set at the exit of the banknote sorting mechanism, including a guiding part and a collecting part; the guiding part includes a fan blade base and a guiding fan blade, and the guiding fan blade is set at the end of the lower conveyor belt and is used to rotate the banknotes 90 degrees clockwise and put them into collection In the part, the guide blade is connected to the upper motor through a belt; the collection part includes a banknote storage box, a telescopic rod, a fork conveyor belt and a fork mechanism; the telescopic rod is used to open and close the bottom cover of the banknote storage box, and the fork conveyor belt is located on Below the banknote storage box, a fork mechanism parallel to the banknote storage box is provided on the fork conveyor belt; the fork mechanism is used to clamp and compact the banknotes in the banknote storage box; the fork conveyor belt is connected to the lower motor.
更进一步,所述滚动轴、皮带轮及支撑轴为纺锤型;上传送带和下传送带的中部凸起。 Furthermore, the rolling shafts, pulleys and supporting shafts are spindle-shaped; the middle parts of the upper conveyor belt and the lower conveyor belt are raised.
更进一步,在褶皱展开机构和上褶皱展开机构的承接处,上传送带与下传送带的部分重叠。 Furthermore, at the junction of the pleat unfolding mechanism and the upper pleat unfolding mechanism, the upper conveyor belt partially overlaps the lower conveyor belt.
更进一步,所述上三角板和下三角板的底边长度不小于一元人民币纸币的宽度。 Furthermore, the length of the base of the upper triangular plate and the lower triangular plate is not less than the width of a RMB banknote.
更进一步,所述硬币滑道长度方向与水平方向的倾斜夹角为25-35度;硬币滑道宽度方向与水平方向的倾斜夹角5-10度。 Furthermore, the inclination angle between the length direction of the coin chute and the horizontal direction is 25-35 degrees; the inclination angle between the width direction of the coin chute and the horizontal direction is 5-10 degrees.
更进一步,所述机架内设有消毒机构和加热机构,该消毒机构包括雾化喷头、电磁阀、醋酸罐,该醋酸罐装有浓度为30-44%的醋酸,雾化喷头具有扁平的喷雾口,雾化喷头设置在上传送带上方或下传送带下方,雾化喷头用于向上传送带或下传送带的宽度方向均匀喷洒醋酸,然后由传送带将醋酸涂抹在人民币上;醋酸罐内的压力为30-50kpa;加热结构包括设置在上三角板或下三角板上的加热器。 Furthermore, a disinfection mechanism and a heating mechanism are arranged in the frame, and the disinfection mechanism includes an atomizing nozzle, a solenoid valve, and an acetic acid tank, and the acetic acid tank is filled with 30-44% acetic acid, and the atomizing nozzle has a flat Spray outlet, the atomizing nozzle is set above the upper conveyor belt or below the lower conveyor belt, the atomizing nozzle is used to spray acetic acid evenly in the width direction of the upper conveyor belt or the lower conveyor belt, and then the acetic acid is applied to the RMB by the conveyor belt; the pressure in the acetic acid tank is 30 -50kpa; the heating structure includes heaters arranged on the upper triangular plate or the lower triangular plate.
由于上述结构,当纸币进入机器后,纸币进入后被上传送带和下三角板相互抵压住,下三角板前方的扬起可由松到紧的将纸币逐渐压住,并通过下三角板的两边越来越宽,将纸币下方两边的皱褶逐渐撑开,再由传送带送至后方下一部分,进而纸币下方的褶皱展平部分,,依照以上方法,同样将纸币上方的褶皱展平;在下传送带的末端设置的引导收集机构,让处于上方的纸币顺利进入右下方的纸币收纳盒内,在引导扇叶的光滑界面上,可让纸币滑动至扇叶底座的工作范围内,扇叶底座在上方电动机的带动下,顺时针旋转,由于扇叶底座的扇叶弧度,可将纸币顺时针旋转度,并随着叶片的转动落入纸币收纳盒中。此时伸缩杆处分离机构于伸长状态,将纸币收在纸币收纳盒中。为了进一步将纸币整理方便取出,纸币收纳盒的形状与钱币大小符合,在一定程度上规范了钱币的状态,方便了之后的取出。其硬币分离机构,硬币进入分离机构,在硬币滑道中受重力加速度影响而做匀加速运动,在硬币滑道上因为存在着不同大小的孔,且小孔都位于内侧,并且硬币滑道也向内倾斜,引导了硬币顺着其靠硬币滑轨的内侧滑动,并进入与硬币面值对应的小孔;进一步的落入硬币收纳盒;如此往复投入硬币,当收纳盒内的硬币数量增加至一定量之后,收纳盒底部的硬币出口将受重力影响而打开,此时可取出硬币。 Due to the above structure, when the banknotes enter the machine, they are pressed against each other by the upper conveyor belt and the lower triangular plate. Wide, gradually stretch the folds on both sides of the bottom of the banknotes, and then send them to the next part of the rear by the conveyor belt, and then flatten the folds under the banknotes. According to the above method, also flatten the folds on the top of the banknotes; The advanced guide collection mechanism allows the banknotes at the top to smoothly enter the banknote storage box at the lower right. On the smooth interface of the guide fan blade, the banknotes can slide to the working range of the fan blade base. The fan blade base is driven by the upper motor. Down, rotate clockwise, due to the radian of the fan blade base, the banknotes can be rotated clockwise and fall into the banknote storage box with the rotation of the blades. At this time, the separation mechanism at the telescopic rod is in an extended state, and the banknotes are received in the banknote storage box. In order to further sort out the banknotes and take them out easily, the shape of the banknote storage box conforms to the size of the coins, which regulates the state of the coins to a certain extent and facilitates the subsequent taking out. Its coin separation mechanism, the coin enters the separation mechanism, and is affected by the acceleration of gravity in the coin slideway to perform uniform acceleration movement. Because there are holes of different sizes on the coin slideway, and the small holes are all located on the inside, and the coin slideway is also inward. Tilting guides the coins to slide along the inner side of the coin slide rail, and enters the small hole corresponding to the face value of the coin; further falls into the coin storage box; reciprocatingly inserting coins in this way, when the number of coins in the storage box increases to a certain amount The coin outlet at the bottom of the organizer will then open under the influence of gravity, allowing the coins to be removed.
更进一步,其钱币整理系统包括: Going a step further, its coin sorting system includes:
控制单元,包括控制器; control units, including controllers;
纸币整理单元,包括纸币整理机构,纸币整理机构包括相互承接的下褶皱展开机构和上褶皱展开机构;上褶皱展开机构包括滚动轴、下传送带和上表面光滑的下三角板,下三角板设于上传送带下侧,下三角板两侧边的距离沿上传送带的传送方向增大并由松到紧贴紧上传送带;上褶皱展开机构包括皮带轮、支撑轴、下传送带及下表面光滑的上三角板,皮带轮用于驱动传送带,上三角板设于下传送带上方,支撑轴支撑下传送带贴紧上三角板,上三角板两侧边的距离沿下传送带的传送方向增大;上三角板和下三角板的底边的长度为63-65mm;滚动轴、皮带轮及支撑轴为纺锤型,使上传送带和下传送带的中部凸起,进而使上传送带和下传送带的中部压力大于两侧的压力; The banknote sorting unit includes a banknote sorting mechanism. The banknote sorting mechanism includes a lower fold unfolding mechanism and an upper fold unfolding mechanism that are connected to each other; the upper fold unfolding mechanism includes a rolling shaft, a lower conveyor belt and a lower triangular plate with a smooth upper surface, and the lower triangular plate is arranged on the upper conveyor belt. On the lower side, the distance between the two sides of the lower triangular plate increases along the conveying direction of the upper conveyor belt and is tightly attached to the upper conveyor belt from loose to tight; the upper fold unfolding mechanism includes a pulley, a support shaft, a lower conveyor belt and an upper triangular plate with a smooth lower surface, which is used for the pulley. For the driving conveyor belt, the upper triangle is set above the lower conveyor belt, and the supporting shaft supports the lower conveyor belt to be close to the upper triangle, and the distance between the two sides of the upper triangle increases along the conveying direction of the lower conveyor belt; the length of the bottom of the upper triangle and the lower triangle is 63 -65mm; the rolling shaft, pulley and supporting shaft are spindle-shaped, which makes the middle of the upper conveyor belt and the lower conveyor belt protrude, so that the pressure in the middle of the upper conveyor belt and the lower conveyor belt is greater than the pressure on both sides;
纸币引导单元,包括引导收集机构,该引导收集机构设于纸币整理机构出口处,包括引导部分和收集部分;引导部分包括扇叶底座和引导扇叶,该引导扇叶设于下传送带末端引导扇叶用于将纸币顺时针旋转90度后放入收集部分中,该引导扇叶通过皮带连接上方电机;收集部分包括纸币收纳盒、伸缩杆、拨叉传送带及拨叉机构;伸缩杆用于开闭纸币收纳盒的底盖,拨叉传送带设于纸币收纳盒下方,拨叉传送带上设置有与纸币收纳盒并列的拨叉机构;该拨叉机构用于夹紧和压实纸币收纳盒内的纸币;拨叉传送带连接下方电机;在上传送带的末端设置有防粘连器,该防粘连器与上传送带贴紧并用于避免纸币与上传送带之间的粘连; The banknote guide unit includes a guide collection mechanism, which is arranged at the exit of the banknote sorting mechanism, and includes a guide part and a collection part; the guide part includes a fan base and a guide fan blade, and the guide fan blade is arranged at the end of the lower conveyor belt. The leaf is used to rotate the banknotes clockwise 90 degrees and put them into the collection part. The guide fan blade is connected to the upper motor through the belt; the collection part includes the banknote storage box, telescopic rod, fork conveyor belt and fork mechanism; the telescopic rod is used to open Close the bottom cover of the banknote storage box, the fork conveyor belt is set under the banknote storage box, and the fork conveyor belt is provided with a fork mechanism parallel to the banknote storage box; the fork mechanism is used to clamp and compact the banknote storage box. Banknotes; the fork conveyor belt is connected to the lower motor; an anti-adhesion device is provided at the end of the upper conveyor belt, and the anti-adhesion device is closely attached to the upper conveyor belt and used to avoid adhesion between the banknotes and the upper conveyor belt;
硬币分离单元,包括硬币分离机构,硬币分离机构该包括硬币滑道和硬币收纳盒,该硬币滑道长度方向与水平面的倾斜夹角为25-35度和宽度方向与水平面的倾斜夹角5-10度;在硬币滑道长度方向设置有的多个通孔,该通孔的孔径与不同面值的硬币对应且沿硬币滑道增大,通孔设于硬币滑道宽度方向位置低的一侧;通孔下方竖直设置硬币收纳盒,硬币收纳盒的底部设有硬币出口;所述硬币滑道长度方向; The coin separation unit includes a coin separation mechanism, which includes a coin slideway and a coin storage box. The slope angle between the length direction of the coin slideway and the horizontal plane is 25-35 degrees and the slope angle between the width direction and the horizontal plane is 5- 10 degrees; a plurality of through holes are provided in the length direction of the coin slideway. The apertures of the through holes correspond to coins of different denominations and increase along the coin slideway. The throughholes are located on the lower side of the width direction of the coin slideway. A coin storage box is vertically arranged below the through hole, and a coin outlet is provided at the bottom of the coin storage box; the length direction of the coin slideway;
消毒单元,包括消毒机构和加热机构,该消毒机构包括雾化喷头、电磁阀、醋酸罐,该醋酸罐装有浓度为30-44%的醋酸,雾化喷头具有扁平的喷雾口,雾化喷头设置在上传送带上方或下传送带下方,雾化喷头用于向上传送带或下传送带的宽度方向均匀喷洒醋酸,然后由传送带将醋酸涂抹在人民币上;醋酸罐内的压力为30-50kpa;加热结构包括设置在上三角板或下三角板上的加热器; The disinfection unit includes a disinfection mechanism and a heating mechanism. The disinfection mechanism includes an atomizing nozzle, a solenoid valve, and an acetic acid tank. The acetic acid tank is filled with 30-44% acetic acid. The atomizing nozzle has a flat spray port. Set above the upper conveyor belt or below the lower conveyor belt, the atomizing nozzle is used to evenly spray acetic acid in the width direction of the upper conveyor belt or the lower conveyor belt, and then smear the acetic acid on the RMB by the conveyor belt; the pressure in the acetic acid tank is 30-50kpa; the heating structure includes A heater arranged on the upper triangular plate or the lower triangular plate;
控制单元分别与纸币整理单元、纸币引导单元、硬币分离单元、及消毒单元连接并分别控制个单元。 The control unit is respectively connected with the banknote sorting unit, the banknote guiding unit, the coin separation unit and the disinfection unit and controls each unit respectively.
由于上述系统,能够快速的对一元的纸币和各个面值的硬币进行分离,对纸币惊喜抚平,抚平收集消毒,一体化设计,能够减少后续的工作量,同时减轻工作的污染,对人民币进行消毒,有效的保证了人身安全和健康,能够对人人民币的整理过程中新型消毒,保证单元间的工作不冲突,避免了设别的逻辑错误,保证了且对钱币在流通过程中经过多方流转携带的细菌进行消毒,提高工作人员的安全性;其硬币分离单元将一毛,五毛和一元的硬币快速分离和整理出来;另外,其消毒机构还能够对人民币进行湿润,经过三角板的加入后,相当于将人民币熨烫,能够保证被展平的人民币不会重复褶皱,能够保证人民币的展平质量,采用醋酸作为消毒剂,无毒无害,且不损伤人民币,能够保证人民币的多次利用。30-44%的醋酸具有更好的消毒效果,有利于能够保证消毒率的同时保证人民币的正常使用。 Due to the above system, it is possible to quickly separate the one-yuan banknotes from the coins of various denominations, smoothen the banknotes, collect and disinfect the banknotes, and the integrated design can reduce the follow-up workload and reduce the pollution of the work. Disinfection, effectively guarantees personal safety and health, can disinfect the new type of RMB in the process of sorting RMB, ensures that the work between units does not conflict, avoids the logic error of setting other, and ensures that the coins are circulated through multiple parties during the circulation process The bacteria carried are disinfected to improve the safety of the staff; the coin separation unit quickly separates and sorts the coins of 10 cents, 50 cents and 1 yuan; in addition, its disinfection mechanism can also moisten the RMB, after the triangular plate is added, It is equivalent to ironing the RMB, which can ensure that the flattened RMB will not be folded repeatedly, and can ensure the quality of the flattened RMB. Using acetic acid as a disinfectant, it is non-toxic and harmless, and does not damage the RMB, which can ensure the repeated use of the RMB. . 30-44% acetic acid has a better disinfection effect, which is conducive to ensuring the normal use of RMB while ensuring the disinfection rate.
更进一步,其钱币整理系统的控制方法: Further, the control method of its coin sorting system:
(1)、当纸币进入纸币入口后,上传送带在摩擦力作用下带动纸币以0.1m/s的速度移动,驱动上传送带的滚动轴呈纺锤形,其上传送带中部与下三角板的压力为60-70N、上传送带两侧与下三角板的压力为30-40N; (1) When the banknotes enter the banknote entrance, the upper conveyor belt drives the banknotes to move at a speed of 0.1m/s under the action of friction, and the rolling shaft driving the upper conveyor belt is spindle-shaped, and the pressure between the middle part of the upper conveyor belt and the lower triangular plate is 60 -70N, the pressure on both sides of the upper conveyor belt and the lower triangular plate is 30-40N;
(2)、设于下三角板上的加热器对下三角板进行加热至60-85℃;控制单元控制消毒机构的电磁阀打开,使雾化喷头对上传送带表面以3-4.3mL/s的速度均匀喷洒醋酸; (2) The heater installed on the lower triangular plate heats the lower triangular plate to 60-85°C; the control unit controls the solenoid valve of the disinfection mechanism to open, so that the atomizing nozzle faces the surface of the upper conveyor belt at a speed of 3-4.3mL/s Spray acetic acid evenly;
(3)、纸币通过下三角板后,纸币下侧的褶皱被抚平;然后,经过下传送带将纸币移动至上三角板处;上三角板上的加热器对上三角板进行加热至65-75℃;经过上三角板的纸币的褶皱被抚平; (3) After the banknote passes through the lower triangular plate, the folds on the lower side of the banknote are smoothed; then, the banknote is moved to the upper triangular plate through the lower conveyor belt; the heater on the upper triangular plate heats the upper triangular plate to 65-75°C; The folds of the banknotes of the settable are smoothed out;
(4)、纸币从下传送带末端送出后,被以100-120r/min的引导扇叶获取,引导扇叶将纸币翻转90度后,送入纸币收纳盒中; (4) After the banknotes are sent out from the end of the lower conveyor belt, they are picked up by the guide fan blade at 100-120r/min, and the guide fan blade turns the banknotes 90 degrees before sending them into the banknote storage box;
(5)、伸缩杆收缩动作,使纸币收纳盒底部打开,将纸币收纳盒中的纸币放出;同时处于盒子下方的下方电机控制拨叉传送带以30-40cm/min移动,将拨叉传送带上面的拨叉机构带至纸币收纳盒处,拨叉机构收紧,将盒子内部的纸币进行夹紧,并由拨叉传送带向伸缩杆收缩的方向移动;拨叉的夹紧动作进一步的压实纸币,同时保护纸币; (5) The telescopic rod shrinks to open the bottom of the banknote storage box, and release the banknotes in the banknote storage box; at the same time, the lower motor under the box controls the fork conveyor belt to move at 30-40cm/min, and the fork conveyor belt moves The fork mechanism is brought to the banknote storage box, the fork mechanism is tightened, the banknotes inside the box are clamped, and the fork conveyor belt moves to the direction where the telescopic rod shrinks; the clamping action of the fork further compacts the banknotes, while protecting banknotes;
(6)、当硬币投入硬币入口后,硬币沿硬币滑轨以3-5每平方秒的加速的移动;硬币滑轨由上至下设置有多个孔径增大的通孔,这些通孔分别对应于不同面值的硬币;硬币滑轨的厚度小于并列的两个一毛硬币的厚度。 (6) When the coin is put into the coin inlet, the coin moves along the coin slide rail at an acceleration of 3-5 per square second; the coin slide rail is provided with a plurality of through holes with enlarged apertures from top to bottom, and these through holes are respectively Corresponding to coins of different denominations; the thickness of the coin slide rail is less than the thickness of two dime coins juxtaposed.
由于上述方法,开始实现纸币的熨烫、展平、消毒、收集,还能实现硬币的快速分离,有利于装置的可持续使用,和快速钞票整理;实现纸币整理的快速高效,减轻公交行业钱币整理负担。对于公交行业的点钞困难问题得以解决。降低硬币的滑落速度,防止硬币过孔而不入,造成分离不完全。硬币可少量同时放入,并在滑轨处限制了厚度,防止过多的硬币一次性涌入,造成分离效果不佳,分离不纯粹等影响。 Due to the above method, the ironing, flattening, disinfection, and collection of banknotes can be realized, and the rapid separation of coins can also be realized, which is conducive to the sustainable use of the device and fast banknote sorting; realizes fast and efficient banknote sorting, and reduces the cost of coins in the public transportation industry. Tidy up the burden. The problem of money counting difficulties in the public transport industry has been resolved. Reduce the falling speed of the coin to prevent the coin from passing through the hole and not entering, resulting in incomplete separation. A small amount of coins can be put in at the same time, and the thickness of the slide rail is limited to prevent too many coins from pouring in at one time, resulting in poor separation effect and impure separation.
本装置的参数设置为对比第五套人民币的参数,应用于其他币种时,对应修改参数。 The parameters of this device are set to compare the parameters of the fifth set of RMB, and when applied to other currencies, the parameters should be modified accordingly.
综上所述,由于采用了上述技术方案,本发明的有益效果是: In summary, owing to adopting above-mentioned technical scheme, the beneficial effect of the present invention is:
1、本装置的机构简单使用方便,实现纸币的熨烫、展平、消毒、收集一体化处理,有利于节约成本和公交系统的发展,节约了人力成本和物力成本。 1. The mechanism of this device is simple and easy to use, and realizes the integrated processing of ironing, flattening, disinfection, and collection of banknotes, which is conducive to saving costs and the development of the public transportation system, saving labor costs and material costs.
2、整机实现了对于褶皱纸币,一般点钞机无法处理的问题进行解决,实现纸币整理的快速高效,减轻公交行业钱币整理负担。对于公交行业的点钞困难问题得以解决。 2. The whole machine solves the problem of wrinkled banknotes that cannot be handled by general banknote counters, realizes fast and efficient banknote sorting, and reduces the burden of coin sorting in the public transportation industry. The problem of money counting difficulties in the public transport industry has been resolved.
3、能对硬币进行快速分离,避免后期硬币分离的繁重工作,保证人力物力被有效利用,同时避免了公交系统的货币在流通过程中的污染,能够对货币进行消毒熨烫,保证了货币的安全性和洁净性。 3. It can quickly separate the coins, avoid the heavy work of coin separation in the later stage, ensure the effective use of manpower and material resources, and avoid the pollution of the currency in the public transportation system during the circulation process, and can disinfect and iron the currency to ensure the currency’s safety. safety and cleanliness.
附图说明 Description of drawings
图1是本发明中公交车用钱币整理装置主视图; Fig. 1 is the front view of the coin arrangement device for buses in the present invention;
图2是本发明中公交车用钱币整理装置俯视图; Fig. 2 is a top view of the coin arrangement device for buses in the present invention;
图3是本发明中公交车用钱币整理装置侧视图; Fig. 3 is a side view of the coin arrangement device for buses in the present invention;
图中标记:1-机架,2-滚动轴,3-上传送带,4-上三角板,5-支撑轴,6-皮带轮,7-扇叶底座,8-引导扇叶,9-纸币收纳盒,10-硬币滑道,11-硬币收纳盒,12-硬币出口,13-拨叉机构,14-拨叉传送带,15-下方电机,16-伸缩杆,17-皮带,18-上方电机,19-下三角板。 Markings in the figure: 1-frame, 2-rolling shaft, 3-upper conveyor belt, 4-upper triangular plate, 5-support shaft, 6-belt pulley, 7-blade base, 8-guiding fan blade, 9-banknote storage box , 10-coin chute, 11-coin storage box, 12-coin outlet, 13-fork mechanism, 14-fork conveyor belt, 15-lower motor, 16-telescopic rod, 17-belt, 18-upper motor, 19 -Lower triangle.
具体实施方式 detailed description
下面结合附图,对本发明作详细的说明。 Below in conjunction with accompanying drawing, the present invention is described in detail.
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。 In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
具体实施例1:Specific embodiment 1:
如图1-3所示,本发明的公交车用钱币整理装置,包括机架1和固定在机架1上的纸币整理机构、硬币分离机构及引导收集机构; As shown in Figures 1-3, the coin sorting device for buses of the present invention includes a frame 1 and a banknote sorting mechanism fixed on the frame 1, a coin separation mechanism and a guide collection mechanism;
纸币整理机构包括相互承接的下褶皱展开机构和上褶皱展开机构;上褶皱展开机构包括滚动轴2、下传送带和上表面光滑的下三角板19,下三角板19设于上传送带3下侧,下三角板19两侧边的距离沿上传送带3的传送方向增大并由松到紧贴紧上传送带3;上褶皱展开机构包括皮带轮6、支撑轴5、下传送带及下表面光滑的上三角板4,皮带轮6用于驱动传送带,上三角板4设于下传送带上方,支撑轴5支撑下传送带贴紧上三角板4,上三角板4两侧边的距离沿下传送带的传送方向增大; The banknote sorting mechanism includes a lower fold unfolding mechanism and an upper fold unfolding mechanism that are mutually connected; the upper fold unfolding mechanism includes a rolling shaft 2, a lower conveyor belt, and a lower triangular plate 19 with a smooth upper surface. 19 The distance between the two sides increases along the conveying direction of the upper conveyor belt 3 and is tight to the upper conveyor belt 3 from loose to tight; the upper fold unfolding mechanism includes a pulley 6, a support shaft 5, a lower conveyor belt and an upper triangular plate 4 with a smooth lower surface, and a pulley 6 is used to drive the conveyor belt, the upper triangle plate 4 is arranged above the lower conveyor belt, the lower conveyor belt supported by the support shaft 5 is close to the upper triangle plate 4, and the distance between the two sides of the upper triangle plate 4 increases along the transmission direction of the lower conveyor belt;
硬币分离机构包括硬币滑道10和硬币收纳盒11,硬币滑道10长度方向和宽度方向均倾斜;在硬币滑道10长度方向设置有的多个通孔,该通孔的孔径与不同面值的硬币对应且沿硬币滑道10增大,通孔设于硬币滑道10宽度方向位置低的一侧;通孔下方竖直设置硬币收纳盒11,硬币收纳盒11的底部设有硬币出口12; Coin separating mechanism comprises coin slideway 10 and coin storage box 11, and coin slideway 10 length direction and width direction are all inclined; The coin corresponds and increases along the coin slideway 10, and the through hole is located at the low side of the width direction of the coin slideway 10; the coin storage box 11 is vertically arranged below the through hole, and the bottom of the coin storage box 11 is provided with a coin outlet 12;
引导收集机构设于纸币整理机构出口处,包括引导部分和收集部分;引导部分包括扇叶底座7和引导扇叶8,引导扇叶8设于下传送带末端并用于将纸币顺时针旋转90度后放入收集部分中,该引导扇叶8通过皮带17连接有上方电机18;收集部分包括纸币收纳盒9、伸缩杆16、拨叉传送带14及拨叉机构13;伸缩杆16用于开闭纸币收纳盒9的底盖,拨叉传送带14设于纸币收纳盒9下方,拨叉传送带14上设置有与纸币收纳盒9并列的拨叉机构13;该拨叉机构13用于夹紧和压实纸币收纳盒9内的纸币;拨叉传送带14连接下方电机15。 The guide collection mechanism is located at the exit of the banknote sorting mechanism, including a guide part and a collection part; the guide part includes a fan blade base 7 and a guide fan blade 8, and the guide fan blade 8 is arranged at the end of the lower conveyor belt and is used to rotate the banknotes clockwise by 90 degrees Put it into the collection part, the guide fan blade 8 is connected with the upper motor 18 through the belt 17; the collection part includes the banknote storage box 9, the telescopic rod 16, the fork conveyor belt 14 and the fork mechanism 13; the telescopic rod 16 is used to open and close the banknote The bottom cover of the storage box 9, the fork conveyor belt 14 is located below the banknote storage box 9, the fork conveyor belt 14 is provided with a fork mechanism 13 juxtaposed with the banknote storage box 9; the fork mechanism 13 is used for clamping and compacting The banknotes in the banknote storage box 9; the fork conveyor belt 14 is connected to the motor 15 below.
滚动轴2、皮带轮6及支撑轴5为纺锤型;上传送带3和下传送带的中部凸起。 The rolling shaft 2, the belt pulley 6 and the support shaft 5 are spindle-shaped; the middle part of the upper conveyor belt 3 and the lower conveyor belt is convex.
在褶皱展开机构和上褶皱展开机构的承接处,上传送带3与下传送带的部分重叠。 At the joint of the fold unfolding mechanism and the upper fold unfolding mechanism, the upper conveyor belt 3 partially overlaps with the lower conveyor belt.
上三角板4和下三角板19的底边长度不小于一元人民币纸币的宽度。 The length of the base of the upper triangular plate 4 and the lower triangular plate 19 is not less than the width of a RMB banknote.
硬币滑道10长度方向与水平方向的倾斜夹角为25-35度;硬币滑道10宽度方向与水平方向的倾斜夹角5-10度。 The inclination angle between the length direction of the coin slideway 10 and the horizontal direction is 25-35 degrees; the inclination angle between the width direction of the coin slideway 10 and the horizontal direction is 5-10 degrees.
机架1内设有消毒机构和加热机构,该消毒机构包括雾化喷头、电磁阀、醋酸罐,该醋酸罐装有浓度为30-44%的醋酸,雾化喷头具有扁平的喷雾口,雾化喷头设置在上传送带3上方或下传送带下方,雾化喷头用于向上传送带3或下传送带的宽度方向均匀喷洒醋酸,然后由传送带将醋酸涂抹在人民币上;醋酸罐内的压力为30-50kpa;加热结构包括设置在上三角板4或下三角板19上的加热器。 Frame 1 is provided with a disinfection mechanism and a heating mechanism. The disinfection mechanism includes an atomizing nozzle, a solenoid valve, and an acetic acid tank. The acetic acid tank is filled with 30-44% acetic acid. The atomizing nozzle has a flat spray port. The atomizing nozzle is set above the upper conveyor belt 3 or below the lower conveyor belt. The atomizing nozzle is used to evenly spray acetic acid in the width direction of the upper conveyor belt 3 or the lower conveyor belt, and then smear the acetic acid on the RMB by the conveyor belt; the pressure in the acetic acid tank is 30-50kpa ; The heating structure includes a heater arranged on the upper triangular plate 4 or the lower triangular plate 19 .
由于上述结构,当纸币进入机器后,纸币进入后被上传送带3和下三角板19相互抵压住,下三角板19前方的扬起可由松到紧的将纸币逐渐压住,并通过下三角板19的两边越来越宽,将纸币下方两边的皱褶逐渐撑开,再由传送带送至后方下一部分,进而纸币下方的褶皱展平部分,,依照以上方法,同样将纸币上方的褶皱展平;在下传送带的末端设置的引导收集机构,让处于上方的纸币顺利进入右下方的纸币收纳盒9内,在引导扇叶8的光滑界面上,可让纸币滑动至扇叶底座7的工作范围内,扇叶底座7在上方电机18的带动下,顺时针旋转,由于扇叶底座7的扇叶弧度,可将纸币顺时针旋转度,并随着叶片的转动落入纸币收纳盒9中。此时伸缩杆16处分离机构于伸长状态,将纸币收在纸币收纳盒9中。为了进一步将纸币整理方便取出,纸币收纳盒9的形状与钱币大小符合,在一定程度上规范了钱币的状态,方便了之后的取出。其硬币分离机构,硬币进入分离机构,在硬币滑道10中受重力加速度影响而做匀加速运动,在硬币滑道10上因为存在着不同大小的孔,且小孔都位于内侧,并且硬币滑道10也向内倾斜,引导了硬币顺着其靠硬币滑道10的内侧滑动,并进入与硬币面值对应的小孔;进一步的落入硬币收纳盒11;如此往复投入硬币,当收纳盒内的硬币数量增加至一定量之后,收纳盒底部的硬币出口12将受重力影响而打开,此时可取出硬币。 Due to the above structure, when the banknotes enter the machine, they are pressed against each other by the upper conveyor belt 3 and the lower triangular plate 19 after the banknotes enter. The two sides are getting wider and wider, and the folds on the two sides below the banknote are gradually stretched, and then sent to the next part by the conveyor belt, and then the folds under the banknote are flattened. According to the above method, the folds on the top of the banknote are also flattened; The guide collection mechanism provided at the end of the conveyor belt allows the banknotes at the top to smoothly enter the banknote storage box 9 at the lower right. The leaf base 7 rotates clockwise under the drive of the motor 18 above. Due to the radian of the fan blade base 7, the banknotes can be rotated clockwise to 100°, and fall into the banknote storage box 9 with the rotation of the blades. At this time, the separation mechanism at the telescopic rod 16 is in an extended state, and the banknotes are received in the banknote storage box 9 . In order to facilitate taking out the banknotes further, the shape of the banknote storage box 9 conforms to the size of the coins, which regulates the state of the coins to a certain extent and facilitates subsequent taking out. Its coin separation mechanism, the coin enters the separation mechanism, and is subjected to the influence of gravitational acceleration in the coin slideway 10 and does uniform acceleration motion, because there are holes of different sizes on the coin slideway 10, and the small holes are all positioned at the inner side, and the coin slides Road 10 also inclines inwardly, guiding coin to slide along its inner side by coin chute 10, and enters the small hole corresponding to coin denomination; Further falls into coin storage box 11; After the number of coins increases to a certain amount, the coin outlet 12 at the bottom of the storage box will be opened under the influence of gravity, and coins can be taken out at this moment.
具体实施例2:Specific embodiment 2:
根据实施例1的公交车用钱币整理装置,其钱币整理系统包括: According to the bus coin arrangement device of embodiment 1, its coin arrangement system includes:
控制单元,包括控制器; control units, including controllers;
纸币整理单元,包括纸币整理机构,纸币整理机构包括相互承接的下褶皱展开机构和上褶皱展开机构;上褶皱展开机构包括滚动轴2、下传送带和上表面光滑的下三角板19,下三角板19设于上传送带3下侧,下三角板19两侧边的距离沿上传送带3的传送方向增大并由松到紧贴紧上传送带3;上褶皱展开机构包括皮带轮6、支撑轴5、下传送带及下表面光滑的上三角板4,皮带轮6用于驱动传送带,上三角板4设于下传送带上方,支撑轴5支撑下传送带贴紧上三角板4,上三角板4两侧边的距离沿下传送带的传送方向增大;上三角板4和下三角板19的底边的长度为63-65mm;滚动轴2、皮带轮6及支撑轴5为纺锤型,使上传送带3和下传送带的中部凸起,进而使上传送带3和下传送带的中部压力大于两侧的压力; The banknote sorting unit includes a banknote sorting mechanism, and the banknote sorting mechanism includes a lower fold unfolding mechanism and an upper fold unfolding mechanism that are mutually connected; the upper fold unfolding mechanism includes a rolling shaft 2, a lower conveyor belt, and a lower triangular plate 19 with a smooth upper surface, and the lower triangular plate 19 is designed On the lower side of the upper conveyor belt 3, the distance between the two sides of the lower triangular plate 19 increases along the transmission direction of the upper conveyor belt 3 and is tightly attached to the upper conveyor belt 3 from loose; The upper triangle plate 4 with a smooth lower surface and the pulley 6 are used to drive the conveyor belt. The upper triangle plate 4 is set above the lower conveyor belt. The support shaft 5 supports the lower conveyor belt to be close to the upper triangle plate 4. The distance between the two sides of the upper triangle plate 4 is along the conveying direction of the lower conveyor belt. Increase; the length of the base of the upper triangular plate 4 and the lower triangular plate 19 is 63-65mm; the rolling shaft 2, the pulley 6 and the support shaft 5 are spindle-shaped, so that the middle part of the upper conveyor belt 3 and the lower conveyor belt is raised, and then the upper conveyor belt 3 and the pressure in the middle of the lower conveyor belt is greater than the pressure on both sides;
纸币引导单元,包括引导收集机构,该引导收集机构设于纸币整理机构出口处,包括引导部分和收集部分;引导部分包括扇叶底座7和引导扇叶8,该引导扇叶8设于下传送带末端引导扇叶8用于将纸币顺时针旋转90度后放入收集部分中,该引导扇叶8通过皮带17连接上方电机18;收集部分包括纸币收纳盒9、伸缩杆16、拨叉传送带14及拨叉机构13;伸缩杆16用于开闭纸币收纳盒9的底盖,拨叉传送带14设于纸币收纳盒9下方,拨叉传送带14上设置有与纸币收纳盒9并列的拨叉机构13;该拨叉机构13用于夹紧和压实纸币收纳盒9内的纸币;拨叉传送带14连接下方电机15;在上传送带3的末端设置有防粘连器,该防粘连器与上传送带3贴紧并用于避免纸币与上传送带3之间的粘连; The banknote guide unit includes a guide collection mechanism, which is arranged at the exit of the banknote sorting mechanism, and includes a guide part and a collection part; the guide part includes a fan base 7 and a guide fan blade 8, and the guide fan blade 8 is arranged on the lower conveyor belt The end guide fan blade 8 is used to rotate the banknotes clockwise 90 degrees and put them into the collection part. The guide fan blade 8 is connected to the upper motor 18 through a belt 17; the collection part includes a banknote storage box 9, a telescopic rod 16, and a fork conveyor belt 14 And shift fork mechanism 13; Telescopic rod 16 is used for opening and closing the bottom cover of banknote storage box 9, shift fork conveyer belt 14 is located at the bottom of banknote storage box 9, and shift fork conveyer belt 14 is provided with the shift fork mechanism juxtaposed with banknote storage box 9 13; the fork mechanism 13 is used to clamp and compact the banknotes in the banknote storage box 9; the fork conveyor belt 14 is connected to the lower motor 15; the end of the upper conveyor belt 3 is provided with an anti-adhesion device, which is connected to the upper conveyor belt 3 close and used to avoid sticking between banknotes and the upper conveyor belt 3;
硬币分离单元,包括硬币分离机构,硬币分离机构该包括硬币滑道10和硬币收纳盒11,该硬币滑道10长度方向与水平面的倾斜夹角为25-35度和宽度方向与水平面的倾斜夹角5-10度;在硬币滑道10长度方向设置有的多个通孔,该通孔的孔径与不同面值的硬币对应且沿硬币滑道10增大,通孔设于硬币滑道10宽度方向位置低的一侧;通孔下方竖直设置硬币收纳盒11,硬币收纳盒11的底部设有硬币出口12;所述硬币滑道10长度方向; The coin separation unit includes a coin separation mechanism, which includes a coin slideway 10 and a coin storage box 11. The inclined angle between the length direction of the coin slideway 10 and the horizontal plane is 25-35 degrees, and the angle between the width direction and the horizontal plane is 25-35 degrees. Angle 5-10 degree; A plurality of through holes that are provided with in coin slideway 10 length direction, the aperture of this throughhole corresponds to the coin of different denominations and increases along coin slideway 10, and throughhole is located at coin slideway 10 widths The lower side of the direction position; the coin storage box 11 is vertically arranged below the through hole, and the bottom of the coin storage box 11 is provided with a coin outlet 12; the coin slideway 10 length direction;
消毒单元,包括消毒机构和加热机构,该消毒机构包括雾化喷头、电磁阀、醋酸罐,该醋酸罐装有浓度为30-44%的醋酸,雾化喷头具有扁平的喷雾口,雾化喷头设置在上传送带3上方或下传送带下方,雾化喷头用于向上传送带3或下传送带的宽度方向均匀喷洒醋酸,然后由传送带将醋酸涂抹在人民币上;醋酸罐内的压力为30-50kpa;加热结构包括设置在上三角板4或下三角板19上的加热器; The disinfection unit includes a disinfection mechanism and a heating mechanism. The disinfection mechanism includes an atomizing nozzle, a solenoid valve, and an acetic acid tank. The acetic acid tank is filled with 30-44% acetic acid. The atomizing nozzle has a flat spray port. Set above the upper conveyor belt 3 or below the lower conveyor belt, the atomizing nozzle is used to evenly spray acetic acid in the width direction of the upper conveyor belt 3 or the lower conveyor belt, and then smear the acetic acid on the RMB by the conveyor belt; the pressure in the acetic acid tank is 30-50kpa; heating The structure includes a heater arranged on the upper triangular plate 4 or the lower triangular plate 19;
控制单元分别与纸币整理单元、纸币引导单元、硬币分离单元、及消毒单元连接并分别控制个单元。 The control unit is respectively connected with the banknote sorting unit, the banknote guiding unit, the coin separation unit and the disinfection unit and controls each unit respectively.
由于上述系统,能够快速的对一元的纸币和各个面值的硬币进行分离,对纸币惊喜抚平,抚平收集消毒,一体化设计,能够减少后续的工作量,同时减轻工作的污染,对人民币进行消毒,有效的保证了人身安全和健康,能够对人人民币的整理过程中新型消毒,保证单元间的工作不冲突,避免了设别的逻辑错误,保证了且对钱币在流通过程中经过多方流转携带的细菌进行消毒,提高工作人员的安全性;其硬币分离单元将一毛,五毛和一元的硬币快速分离和整理出来;另外,其消毒机构还能够对人民币进行湿润,经过三角板的加入后,相当于将人民币熨烫,能够保证被展平的人民币不会重复褶皱,能够保证人民币的展平质量,采用醋酸作为消毒剂,无毒无害,且不损伤人民币,能够保证人民币的多次利用。30-44%的醋酸具有更好的消毒效果,有利于能够保证消毒率的同时保证人民币的正常使用。 Due to the above system, it is possible to quickly separate the one-yuan banknotes from the coins of various denominations, smoothen the banknotes, collect and disinfect the banknotes, and the integrated design can reduce the follow-up workload and reduce the pollution of the work. Disinfection, effectively guarantees personal safety and health, can disinfect the new type of RMB in the process of sorting RMB, ensures that the work between units does not conflict, avoids the logic error of setting other, and ensures that the coins are circulated through multiple parties during the circulation process The bacteria carried are disinfected to improve the safety of the staff; the coin separation unit quickly separates and sorts the coins of 10 cents, 50 cents and 1 yuan; in addition, its disinfection mechanism can also moisten the RMB, after the triangular plate is added, It is equivalent to ironing the RMB, which can ensure that the flattened RMB will not be folded repeatedly, and can ensure the quality of the flattened RMB. Using acetic acid as a disinfectant, it is non-toxic and harmless, and does not damage the RMB, which can ensure the repeated use of the RMB. . 30-44% acetic acid has a better disinfection effect, which is conducive to ensuring the normal use of RMB while ensuring the disinfection rate.
在纸币分离过程中在机体内部利用电机驱动,带动滚动轮或皮带轮6的转动,置于纸币由于摩擦力的带动,缓慢前进,并由翘起的三角板逐渐插入钱币的皱褶内,随着三角板两边的逐渐变大,可将纸币的皱褶撑开,同时由于三角板与传送带的平面呈一个较小的夹角,故随着钱币的深入,越到后来,三角板对钱币的压力越大,可以达到展平的作用,还能逐渐压实,这对于柔软的纸币而言,可以防止冲击而造成纸币二次卷曲。之后进入收集区域,由弧形扇叶将纸币引导进入收纳盒内,由拨叉机构13进行再次压实和收集,准备取出。 During the banknote separation process, a motor is used inside the body to drive the rotation of the rolling wheel or the pulley 6, and the banknotes are placed in the banknotes due to the friction force, and slowly advance, and the raised triangular plate is gradually inserted into the folds of the coin, along with the triangular plate The two sides gradually become larger, which can stretch the folds of the banknotes. At the same time, because the angle between the square plate and the plane of the conveyor belt is small, as the coins go deeper, the greater the pressure on the coins, the greater the pressure of the square plate can be. To achieve the effect of flattening, it can also be gradually compacted. For soft banknotes, it can prevent secondary curling of banknotes caused by impact. After entering the collection area, the banknotes are guided into the storage box by the arc-shaped fan blades, and are compacted and collected again by the fork mechanism 13, ready to be taken out.
硬币分离流程中,硬币则由专门的硬币口进入分离轨道,这里不用提供动力,受硬币自身的重力加速度的影响,可自动滑落,通过不同直径的孔落下,进入不同的收集口,由于受到收集盒的柱状形状约束,进入其中的硬币将自动按规则进行排列,达到了整理的目的,可从出取出。本装置的内部工作流程借鉴了流水线式的工作原理,对钱币进行分离和整理。可使用车载电源进行供电,对机器的正常运转提供动力,从而实现在钱币进入钱箱这一时间段进行提前的分离整理,避免了等钱币多而繁了之后麻烦处理。 During the coin separation process, the coins enter the separation track through the special coin opening. There is no need to provide power here. Affected by the gravity acceleration of the coin itself, it can slide down automatically, fall through holes of different diameters, and enter different collection ports. The columnar shape of the box is constrained, and the coins entering it will be automatically arranged according to the rules, achieving the purpose of sorting, and can be taken out from the box. The internal working process of the device draws on the working principle of the assembly line to separate and organize the coins. The on-board power supply can be used for power supply to provide power for the normal operation of the machine, so as to realize the separation and sorting in advance when the coins enter the cash box, and avoid troublesome handling after there are many and complicated coins.
具体实施例3:Specific embodiment 3:
根据实施例1或2的公交车用钱币整理装置的钱币整理系统,其控制方法: According to the coin sorting system of the bus coin sorting device of embodiment 1 or 2, its control method:
(1)、当纸币进入纸币入口后,上传送带3在摩擦力作用下带动纸币以0.1m/s的速度移动,驱动上传送带3的滚动轴2呈纺锤形,其上传送带3中部与下三角板19的压力为60-70N、上传送带3两侧与下三角板19的压力为30-40N; (1) When the banknotes enter the banknote entrance, the upper conveyor belt 3 drives the banknotes to move at a speed of 0.1m/s under the action of friction. The pressure of 19 is 60-70N, the pressure of upper conveyor belt 3 both sides and lower triangular plate 19 is 30-40N;
(2)、设于下三角板19上的加热器对下三角板19进行加热至60-85℃;控制单元控制消毒机构的电磁阀打开,使雾化喷头对上传送带3表面以3-4.3mL/s的速度均匀喷洒醋酸; (2) The heater installed on the lower triangular plate 19 heats the lower triangular plate 19 to 60-85°C; the control unit controls the solenoid valve of the disinfection mechanism to open, so that the atomizing nozzle faces the surface of the upper conveyor belt 3 at a rate of 3-4.3mL/ Spray acetic acid evenly at the speed of s;
(3)、纸币通过下三角板19后,纸币下侧的褶皱被抚平;然后,经过下传送带将纸币移动至上三角板4处;上三角板4上的加热器对上三角板4进行加热至65-75℃;经过上三角板4的纸币的褶皱被抚平; (3) After the banknote passes through the lower triangular plate 19, the wrinkles on the lower side of the banknote are smoothed; then, the banknote is moved to the upper triangular plate 4 through the lower conveyor belt; the heater on the upper triangular plate 4 heats the upper triangular plate 4 to 65-75 ℃; the creases of the banknotes passing through the upper triangular plate 4 are smoothed out;
(4)、纸币从下传送带末端送出后,被以100-120r/min的引导扇叶8获取,引导扇叶8将纸币翻转90度后,送入纸币收纳盒9中; (4) After the banknotes are sent out from the end of the lower conveyor belt, they are picked up by the guide fan blade 8 at 100-120r/min, and the guide fan blade 8 turns the banknotes 90 degrees before sending them into the banknote storage box 9;
(5)、伸缩杆16收缩动作,使纸币收纳盒9底部打开,将纸币收纳盒9中的纸币放出;同时处于盒子下方的下方电机15控制拨叉传送带14以30-40cm/min移动,将拨叉传送带14上面的拨叉机构13带至纸币收纳盒9处,拨叉机构13收紧,将盒子内部的纸币进行夹紧,并由拨叉传送带14向伸缩杆16收缩的方向移动;拨叉的夹紧动作进一步的压实纸币,同时保护纸币; (5) The telescopic rod 16 shrinks, so that the bottom of the banknote storage box 9 is opened, and the banknotes in the banknote storage box 9 are released; at the same time, the lower motor 15 under the box controls the fork conveyor belt 14 to move at 30-40cm/min, and the The fork mechanism 13 on the fork conveyor belt 14 is brought to the banknote storage box 9, the fork mechanism 13 is tightened, and the banknotes inside the box are clamped, and the fork conveyor belt 14 moves to the direction in which the telescopic rod 16 shrinks; The clamping action of the fork further compacts the banknote while protecting it;
(6)、当硬币投入硬币入口后,硬币沿硬币滑道10以3-5每平方秒的加速的移动;硬币滑道10由上至下设置有多个孔径增大的通孔,这些通孔分别对应于不同面值的硬币;硬币滑道10的厚度小于并列的两个一毛硬币的厚度。 (6) When the coin is put into the coin inlet, the coin moves along the coin chute 10 at an acceleration of 3-5 per square second; the coin chute 10 is provided with a plurality of through holes with enlarged apertures from top to bottom. The holes respectively correspond to coins of different denominations; the thickness of the coin slideway 10 is smaller than that of two dime coins juxtaposed.
由于上述方法,开始实现纸币的熨烫、展平、消毒、收集,还能实现硬币的快速分离,有利于装置的可持续使用,和快速钞票整理;实现纸币整理的快速高效,减轻公交行业钱币整理负担。对于公交行业的点钞困难问题得以解决。降低硬币的滑落速度,防止硬币过孔而不入,造成分离不完全。硬币可少量同时放入,并在滑轨处限制了厚度,防止过多的硬币一次性涌入,造成分离效果不佳,分离不纯粹等影响。 Due to the above method, the ironing, flattening, disinfection, and collection of banknotes can be realized, and the rapid separation of coins can also be realized, which is conducive to the sustainable use of the device and fast banknote sorting; realizes fast and efficient banknote sorting, and reduces the cost of coins in the public transportation industry. Tidy up the burden. The problem of money counting difficulties in the public transport industry has been resolved. Reduce the falling speed of the coin to prevent the coin from passing through the hole and not entering, resulting in incomplete separation. A small amount of coins can be put in at the same time, and the thickness of the slide rail is limited to prevent too many coins from pouring in at one time, resulting in poor separation effect and impure separation.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
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