CN105290409B - The preparation method of hydrogenation and dehydrogenization stove and low oxygen content titanium valve - Google Patents
The preparation method of hydrogenation and dehydrogenization stove and low oxygen content titanium valve Download PDFInfo
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- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title claims abstract description 101
- 239000001301 oxygen Substances 0.000 title claims abstract description 54
- 229910052760 oxygen Inorganic materials 0.000 title claims abstract description 54
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 title claims abstract description 53
- 238000005984 hydrogenation reaction Methods 0.000 title claims abstract description 35
- 239000010936 titanium Substances 0.000 title claims description 41
- 229910052719 titanium Inorganic materials 0.000 title claims description 41
- 238000002360 preparation method Methods 0.000 title claims description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 123
- 239000001257 hydrogen Substances 0.000 claims abstract description 113
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 113
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 97
- 238000003860 storage Methods 0.000 claims abstract description 89
- 239000007789 gas Substances 0.000 claims abstract description 78
- 238000000034 method Methods 0.000 claims abstract description 57
- 238000006243 chemical reaction Methods 0.000 claims abstract description 31
- 238000006356 dehydrogenation reaction Methods 0.000 claims abstract description 29
- 238000001816 cooling Methods 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 150000002431 hydrogen Chemical class 0.000 claims description 11
- 239000012298 atmosphere Substances 0.000 claims description 10
- 239000012300 argon atmosphere Substances 0.000 claims description 9
- 239000001996 bearing alloy Substances 0.000 claims 8
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims 8
- 150000004678 hydrides Chemical class 0.000 claims 3
- 230000008676 import Effects 0.000 claims 2
- 229910000604 Ferrochrome Inorganic materials 0.000 claims 1
- 239000000725 suspension Substances 0.000 claims 1
- GFNGCDBZVSLSFT-UHFFFAOYSA-N titanium vanadium Chemical group [Ti].[V] GFNGCDBZVSLSFT-UHFFFAOYSA-N 0.000 claims 1
- 238000007789 sealing Methods 0.000 abstract description 23
- 229910045601 alloy Inorganic materials 0.000 description 30
- 239000000956 alloy Substances 0.000 description 30
- -1 titanium hydride Chemical compound 0.000 description 27
- 229910000048 titanium hydride Inorganic materials 0.000 description 27
- 238000004519 manufacturing process Methods 0.000 description 17
- 238000010521 absorption reaction Methods 0.000 description 15
- 239000002245 particle Substances 0.000 description 10
- 238000011068 loading method Methods 0.000 description 8
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 6
- BYVUDXNWSVHHSB-UHFFFAOYSA-N [Ti].[V].[Cr].[Fe] Chemical group [Ti].[V].[Cr].[Fe] BYVUDXNWSVHHSB-UHFFFAOYSA-N 0.000 description 5
- 238000000227 grinding Methods 0.000 description 5
- 239000012535 impurity Substances 0.000 description 5
- 238000010298 pulverizing process Methods 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 229910001069 Ti alloy Inorganic materials 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 229910000878 H alloy Inorganic materials 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 3
- 238000000498 ball milling Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
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Abstract
本发明提供了一种氢化脱氢炉,包括卧式放置的加热炉和反应器、气体蓄容罐,加热炉包括第一加热炉和第二加热炉,反应器包括第一反应器和第二反应器,加热炉上设有热电偶,第一反应器和第二反应器均为两端封闭的筒体,筒体的一端设有物料进出口,物料进出口处设有密封盖,在靠近密封盖的筒体上设有水冷套,筒体上设有气体进出口,气体蓄容罐上设有压力表、反应器接头、抽真空接头、氢源接头;第一反应器和第二反应器的反应部段分别位于第一加热炉和第二加热炉的炉膛中,气体蓄容罐的反应器接头通过管件分别与第一反应器和第二反应器的气体进出口连通。本发明还提供了一种低氧含量钛粉的制备方法,该方法制备的钛粉的氧含量不超过0.15wt%。
The invention provides a hydrogenation dehydrogenation furnace, which includes a horizontal heating furnace, a reactor, and a gas storage tank. The heating furnace includes a first heating furnace and a second heating furnace, and the reactor includes a first reactor and a second heating furnace. The reactor has a thermocouple on the heating furnace. Both the first reactor and the second reactor are cylinders with closed ends. One end of the cylinder is provided with a material inlet and outlet, and a sealing cover is provided at the material inlet and outlet. The cylinder body of the sealing cover is provided with a water cooling jacket, the cylinder body is provided with a gas inlet and outlet, and the gas storage tank is provided with a pressure gauge, a reactor joint, a vacuum joint, and a hydrogen source joint; the first reactor and the second reaction The reaction section of the reactor is respectively located in the hearth of the first heating furnace and the second heating furnace, and the reactor joint of the gas storage tank is respectively communicated with the gas inlet and outlet of the first reactor and the second reactor through pipe fittings. The invention also provides a method for preparing titanium powder with low oxygen content. The oxygen content of the titanium powder prepared by the method is not more than 0.15wt%.
Description
技术领域technical field
本发明属于钛粉的氢化脱氢工艺生产领域,涉及氢化脱氢炉及低氧含量钛粉的制备方法。The invention belongs to the production field of hydrogenation dehydrogenation process of titanium powder, and relates to a hydrogenation dehydrogenation furnace and a preparation method of titanium powder with low oxygen content.
背景技术Background technique
钛粉是制备钛合金的重要原料,钛合金的力学性能随着氧含量的增加而显著下降,例如,对于钛合金TC4而言,当其中的氧含量超过0.3%后,其断后伸长率将低于8%,当其中的氧含量达到1%后,其断后伸长率将低于1%,此时TC4将呈脆性断裂。由于粉末冶金烧结制品的氧含量普遍高于原始粉末基体,因此,现有氢化脱氢工艺生产的钛粉在粉末成型领域的应用就受到了限制,若希望制备出力学性能更为优良的钛合金,其前提就是制备出低氧含量的钛粉。Titanium powder is an important raw material for preparing titanium alloys. The mechanical properties of titanium alloys decrease significantly with the increase of oxygen content. For example, for titanium alloy TC4, when the oxygen content exceeds 0.3%, its elongation after fracture will decrease. If it is lower than 8%, when the oxygen content in it reaches 1%, its elongation after breaking will be lower than 1%, and TC4 will be brittle at this time. Since the oxygen content of powder metallurgy sintered products is generally higher than that of the original powder matrix, the application of titanium powder produced by the existing hydrogenation dehydrogenation process in the field of powder molding is limited. If you want to prepare titanium alloys with better mechanical properties , the premise is to prepare titanium powder with low oxygen content.
在众多的钛粉制备方法中,氢化脱氢工艺是制备钛粉的常用工艺,该工艺具有操作简单、对原料要求较低、生产成本低和易于实现规模化生产的优势。氢化脱氢工艺生产钛粉的流程为:将原料海绵钛在氢气氛围下加热活化并在400~500℃吸氢气转化为氢化钛,将冷却后的氢化钛磨削至所需粒度,将磨削后的氢化钛在真空条件下于600~700℃脱氢得到钛粉,然后在氩气保护下磨削至所需粒度。目前,用于上述工艺的氢化脱氢炉包括加热炉、以及位于加热炉中用于放置海绵钛或氢化钛的反应器,所述反应器为两端封闭的筒体,筒体一端的端部设有物料进出口,物料进出口处设有密封盖,在靠近密封盖的筒体上设有用于连接氢源的氢源接口和真空泵的抽真空接口,不包括氢气净化设备,使用时,将氢源和真空泵与反应器连通,海绵钛氢化时直接以高纯氢为氢源。Among the many methods for preparing titanium powder, the hydrodehydrogenation process is a common process for preparing titanium powder. This process has the advantages of simple operation, low requirements for raw materials, low production cost and easy realization of large-scale production. The production process of titanium powder by hydrogenation dehydrogenation process is as follows: the raw material sponge titanium is heated and activated in a hydrogen atmosphere and converted into titanium hydride by absorbing hydrogen at 400-500 ° C, grinding the cooled titanium hydride to the required particle size, and grinding The final titanium hydride is dehydrogenated at 600-700°C under vacuum to obtain titanium powder, which is then ground to the required particle size under the protection of argon. At present, the hydrodehydrogenation furnace used in the above process includes a heating furnace and a reactor for placing sponge titanium or titanium hydride in the heating furnace. The reactor is a cylinder with both ends closed, and the end of one end of the cylinder is There is a material inlet and outlet, and a sealing cover is provided at the material inlet and outlet. The hydrogen source interface for connecting the hydrogen source and the vacuum pumping interface of the vacuum pump are provided on the cylinder close to the sealing cover. The hydrogen purification equipment is not included. When in use, the The hydrogen source and the vacuum pump are connected with the reactor, and high-purity hydrogen is directly used as the hydrogen source when the titanium sponge is hydrogenated.
氢化脱氢工艺的生产环节较为冗长,各个环节都可能向中间产物或者终产品中引入不需要的氧杂质,其中以海绵钛的吸氢环节受氧污染的情况最为严重。由于氢化反应在400~500℃的高温条件下进行,且海绵钛的吸氢量极大,而在高温条件下,氧在海绵钛中的固溶及海绵钛的氧化都会急剧增加,虽然以高纯氢作为氢源,但其中不可避免地含有氧,氢化过程会造成氢源及气路中的氧在海绵钛中大量富集;同时,在氢化反应过程中,钛的相变体积的骤变以及钛的脆化会造成物料上产生裂纹,进而造成物料的表面积急剧增加,这也增加了物料受杂质氧污染的几率。上述因素都会造成终产品钛粉的纯度降低,加之原料海绵钛本身受氧污染、磨削过程受氧污染等原因,现有氢化脱氢工艺制备的钛粉的氧含量通常高于0.3wt%。The production process of the hydrodehydrogenation process is relatively lengthy, and each process may introduce unnecessary oxygen impurities into the intermediate product or the final product. Among them, the hydrogen absorption process of sponge titanium is most seriously polluted by oxygen. Since the hydrogenation reaction is carried out at a high temperature of 400-500 ° C, and the hydrogen absorption capacity of sponge titanium is extremely large, and under high temperature conditions, the solid solution of oxygen in sponge titanium and the oxidation of sponge titanium will increase sharply. As a hydrogen source, but it inevitably contains oxygen, the hydrogenation process will cause a large amount of oxygen in the hydrogen source and the gas path to be enriched in the sponge titanium; at the same time, during the hydrogenation reaction, the phase change volume of titanium changes suddenly and titanium The embrittlement of the material will cause cracks on the material, which will cause a sharp increase in the surface area of the material, which also increases the probability of the material being polluted by impurity oxygen. The above factors will reduce the purity of the final product titanium powder. In addition, the raw material sponge titanium itself is polluted by oxygen, and the grinding process is polluted by oxygen. The oxygen content of the titanium powder prepared by the existing hydrodehydrogenation process is usually higher than 0.3wt%.
为了解决氧污染的问题,有研究者提出将氢化脱氢工艺的各个环节都在保护气氛下操作或者在保护气氛下进行一体化操作,减少增氧环节,但这类方法会导致生产成本过高,并且不能从根本上解决海绵钛高温氢化时的氧污染问题,故该类方法对钛粉中氧含量的控制效果也是比较有限的。因此,若能基于低成本的氢化脱氢工艺开发出低氧含量钛粉的制备方法及配套的氢化脱氢炉,对拓展氢化脱氢钛粉在粉末成型领域的应用将产生重要的意义。In order to solve the problem of oxygen pollution, some researchers have proposed to operate all the steps of the hydrodehydrogenation process under a protective atmosphere or to carry out integrated operations under a protective atmosphere to reduce the oxygen-increasing link, but this method will lead to high production costs , and cannot fundamentally solve the problem of oxygen pollution during the high-temperature hydrogenation of sponge titanium, so the control effect of this type of method on the oxygen content in titanium powder is also relatively limited. Therefore, if the preparation method of titanium powder with low oxygen content and the supporting hydrodehydrogenation furnace can be developed based on the low-cost hydrodehydrogenation process, it will have important significance for expanding the application of hydrodehydrogenation titanium powder in the field of powder molding.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种氢化脱氢炉及一种低氧含量钛粉的制备方法,以降低氢化脱氢工艺制备的钛粉的氧含量,提高氢化脱氢工艺制备的钛粉的品质。The purpose of the present invention is to overcome the deficiencies of the prior art, to provide a hydrodehydrogenation furnace and a method for preparing titanium powder with low oxygen content, to reduce the oxygen content of titanium powder prepared by the hydrodehydrogenation process, and to improve the hydrodehydrogenation process The quality of the prepared titanium powder.
本发明提供的氢化脱氢炉,包括卧式放置的加热炉和反应器,气体蓄容罐、第一支架、第二支架、移动式第三支架和移动式第四支架,所述加热炉包括第一加热炉和第二加热炉,反应器包括第一反应器和第二反应器,The hydrogenation dehydrogenation furnace provided by the present invention includes a heating furnace and a reactor placed horizontally, a gas storage tank, a first support, a second support, a movable third support and a mobile fourth support, and the heating furnace includes The first heating furnace and the second heating furnace, the reactor includes the first reactor and the second reactor,
第一加热炉和第二加热炉上均设有热电偶,第一反应器和第二反应器均为两端封闭的筒体,所述筒体的一端设有物料进出口,物料进出口处设有密封盖,在靠近密封盖的筒体上设有水冷套,所述筒体上还设有气体进出口,第一反应器和第二反应器的气体进出口上分别设有第一阀门和第二阀门;气体蓄容罐上设有压力表、配置了第三阀门的反应器接头、配置了第四阀门的抽真空接头、配置了第五阀门的氢源接头;Both the first heating furnace and the second heating furnace are equipped with thermocouples, the first reactor and the second reactor are cylinders with both ends closed, one end of the cylinder is provided with a material inlet and outlet, and the material inlet and outlet A sealing cover is provided, and a water cooling jacket is provided on the cylinder close to the sealing cover. The cylinder is also provided with a gas inlet and outlet, and the gas inlet and outlet of the first reactor and the second reactor are respectively provided with first valves. and the second valve; the gas storage tank is provided with a pressure gauge, a reactor joint equipped with the third valve, a vacuum joint equipped with the fourth valve, and a hydrogen source joint equipped with the fifth valve;
第一加热炉和第二加热炉分别安装在第一支架和第二支架上,第一反应器和第二反应器分别安装在移动式第三支架和移动式第四支架上,第一反应器的反应部段位于第一加热炉的炉膛中,第二反应器的反应部段位于第二加热炉的炉膛中,气体蓄容罐的反应器接头通过管件分别与第一反应器和第二反应器的气体进出口连通。The first heating furnace and the second heating furnace are respectively installed on the first support and the second support, and the first reactor and the second reactor are respectively installed on the mobile third support and the mobile fourth support, and the first reactor The reaction section of the second reactor is located in the furnace of the first heating furnace, and the reaction section of the second reactor is located in the furnace of the second heating furnace. The reactor joint of the gas storage tank is respectively connected with the first reactor and the second reaction chamber through pipe fittings. The gas inlet and outlet of the device are connected.
上述氢化脱氢炉中,所述移动式第三支架和移动式第四支架上设有用于冷却第一反应器和第二反应器的风机。当第一反应器或第二反应器在生产过程中需要降温时,风机能够加快降温速度,节约生产时间。In the above-mentioned hydrodehydrogenation furnace, fans for cooling the first reactor and the second reactor are installed on the third movable support and the fourth movable support. When the first reactor or the second reactor needs to be cooled during the production process, the fan can speed up the cooling speed and save production time.
上述氢化脱氢炉中,第一反应器和第二反应器上设有吊钩,以方便配合起吊设备对反应器进行装料和卸料。In the above-mentioned hydrodehydrogenation furnace, the first reactor and the second reactor are provided with hooks to facilitate loading and unloading of the reactors with lifting equipment.
本发明所述低氧含量钛粉的制备方法,该方法使用上述氢化脱氢炉并配备有真空泵和储有高纯氢气的储罐,将真空泵和储有高纯氢气的储罐通过管件分别与氢化脱氢炉的气体蓄容罐的抽真空接头和氢源接头连通,步骤如下:The preparation method of titanium powder with low oxygen content according to the present invention, the method uses the above-mentioned hydrodehydrogenation furnace and is equipped with a vacuum pump and a storage tank storing high-purity hydrogen, and the vacuum pump and the storage tank storing high-purity hydrogen are respectively connected to the vacuum pump and the storage tank containing high-purity hydrogen through pipe fittings The vacuum joint of the gas storage tank of the hydrodehydrogenation furnace is connected with the hydrogen source joint, and the steps are as follows:
①装料① Loading
将储氢合金和海绵钛分别置于第一反应器的反应部段和第二反应器的反应部段中,关闭密封盖以及第一阀门至第五阀门,然后启动真空泵并打开第一阀门至第四阀门,抽真空至第一反应器、第二反应器以及气体蓄容罐中的压强为100~1000Pa,关闭第一阀门至第四阀门和真空泵;The hydrogen storage alloy and the titanium sponge are respectively placed in the reaction section of the first reactor and the reaction section of the second reactor, close the sealing cover and the first valve to the fifth valve, then start the vacuum pump and open the first valve to the fifth valve. The fourth valve, evacuate until the pressure in the first reactor, the second reactor and the gas storage tank is 100-1000Pa, close the first valve to the fourth valve and the vacuum pump;
②储氢合金活化并净化炉内气氛②Hydrogen storage alloy activates and purifies the atmosphere in the furnace
开启第一加热炉使第一加热炉的炉膛温度升至200~300℃并保持该温度,打开第五阀门,向气体蓄容罐中通氢气至压强为0.1~0.5MPa,关闭第五阀门,然后打开第一阀门至第三阀门,待气体蓄容罐上的压力表的示数不变后启动真空泵并打开第四阀门抽真空至第一反应器、第二反应器以及气体蓄容罐中的压强为100~1000Pa,关闭第一阀门至第四阀门及真空泵;重复前述通氢气和抽真空的操作3~5次,然后关闭第一加热炉,将第一反应器的温度降至室温;Turn on the first heating furnace to raise the furnace temperature of the first heating furnace to 200-300°C and maintain the temperature, open the fifth valve, pass hydrogen gas into the gas storage tank until the pressure is 0.1-0.5 MPa, close the fifth valve, Then open the first valve to the third valve, start the vacuum pump after the indication of the pressure gauge on the gas storage tank remains unchanged, and open the fourth valve to evacuate to the first reactor, the second reactor and the gas storage tank The pressure is 100~1000Pa, close the first valve to the fourth valve and the vacuum pump; repeat the aforementioned operation of passing hydrogen and vacuuming for 3 to 5 times, then close the first heating furnace, and drop the temperature of the first reactor to room temperature;
③储氢合金吸氢③Hydrogen storage alloy hydrogen absorption
打开第五阀门,向气体蓄容罐中通氢气至压强为1~1.5MPa,关闭第五阀门,然后打开第一阀门和第三阀门使第一反应器内的储氢合金吸氢,待气体蓄容罐上的压力表的示数不变后,关闭第一阀门和第三阀门;重复前述通氢气和吸氢的操作直到储氢合金达到吸氢饱和,然后启动真空泵并打开第一阀门、第三阀门和第四阀门,抽真空至第一反应器和气体蓄容罐中的压强为100~1000Pa,关闭第一阀门、第三阀门和第四阀门及真空泵;Open the fifth valve, pass hydrogen gas into the gas storage tank until the pressure is 1-1.5MPa, close the fifth valve, then open the first valve and the third valve to make the hydrogen storage alloy in the first reactor absorb hydrogen, and wait for the gas After the indication of the pressure gauge on the storage tank remains unchanged, close the first valve and the third valve; repeat the aforementioned hydrogen flow and hydrogen absorption operations until the hydrogen storage alloy reaches hydrogen absorption saturation, then start the vacuum pump and open the first valve, The third valve and the fourth valve are evacuated until the pressure in the first reactor and the gas storage tank is 100-1000Pa, and the first valve, the third valve and the fourth valve and the vacuum pump are closed;
④海绵钛的氢化反应④Hydrogenation reaction of sponge titanium
开启第一加热炉和第二加热炉,分别将第一加热炉和第二加热炉的炉膛温度升至300~350℃、400~425℃并保持前述温度,打开第一阀门至第三阀门,进行储氢合金放氢反应和海绵钛的氢化反应,海绵钛的氢化反应完成后即得氢化钛,关闭第一加热炉和第二加热炉以及第一阀门至第三阀门,将第一反应器和第二反应器的温度降至室温;Turn on the first heating furnace and the second heating furnace, raise the furnace temperature of the first heating furnace and the second heating furnace to 300-350°C and 400-425°C respectively and maintain the aforementioned temperature, open the first valve to the third valve, Carry out the hydrogenation reaction of the hydrogen storage alloy and the hydrogenation reaction of the sponge titanium. After the hydrogenation reaction of the sponge titanium is completed, titanium hydride is obtained. The first heating furnace and the second heating furnace and the first valve to the third valve are closed, and the first reactor and the temperature of the second reactor is lowered to room temperature;
⑤粉碎和脱氢⑤ Pulverization and dehydrogenation
将氢化钛从第二反应器中取出,在氩气氛围下粉碎后置于第二反应器的反应部段中,然后关闭第二反应器的密封盖,开启真空泵并打开第二阀门至第四阀门,抽真空使第二反应器和气体蓄容罐中的压强保持在100~1000Pa,再开启第二加热炉将第二加热炉的炉膛温度升至600~650℃并保持该温度进行氢化钛的脱氢反应,脱氢反应完成后,关闭第二加热炉、第二阀门至第四阀门及真空泵,即得氧含量不超过0.15wt%的钛粉。Take titanium hydride out of the second reactor, place it in the reaction section of the second reactor after pulverization under the argon atmosphere, then close the sealing cover of the second reactor, turn on the vacuum pump and open the second valve to the fourth Valve, vacuumize to keep the pressure in the second reactor and gas storage tank at 100-1000Pa, then open the second heating furnace to raise the furnace temperature of the second heating furnace to 600-650°C and maintain this temperature for titanium hydride After the dehydrogenation reaction is completed, the second heating furnace, the second valve to the fourth valve and the vacuum pump are closed to obtain titanium powder with an oxygen content of no more than 0.15wt%.
上述方法的骤①中,第一反应器中的储氢合金与第二反应器中的海绵钛的质量比为(2~2.5):1。In step ① of the above method, the mass ratio of the hydrogen storage alloy in the first reactor to the titanium sponge in the second reactor is (2-2.5):1.
上述方法中,所述储氢合金为钒钛铬铁。In the above method, the hydrogen storage alloy is vanadium-titanium-chromium-iron.
上述方法中,所述海绵钛为0级海绵钛,即符合GB/T 2524-2010《海绵钛》标准的0级海绵钛。In the above method, the titanium sponge is grade 0 titanium sponge, that is, grade 0 titanium sponge conforming to the GB/T 2524-2010 "Titanium Sponge" standard.
上述方法的步骤⑤中,氢化钛的粉碎程度根据实际应用需求进行确定,通常将氢化钛粉碎至250μm以下。In step ⑤ of the above method, the pulverization degree of titanium hydride is determined according to actual application requirements, and the titanium hydride is usually pulverized to be below 250 μm.
上述方法的步骤⑤中,在脱氢反应完成后,关闭第二阀门至第四阀门及真空泵,将反应器的温度降至室温后取出所得钛粉,在氩气氛围下研磨、筛分,具体的研磨和筛分条件根据实际应用中对钛粉粒度的需求进行确定,通常可根据YS/T 654—2007《钛粉》标准中的粒度要求进行研磨和筛分。In step ⑤ of the above method, after the dehydrogenation reaction is completed, the second valve to the fourth valve and the vacuum pump are closed, the temperature of the reactor is lowered to room temperature, and the obtained titanium powder is taken out, ground and sieved under an argon atmosphere, specifically The grinding and sieving conditions are determined according to the requirements for the particle size of titanium powder in practical applications. Usually, grinding and sieving can be carried out according to the particle size requirements in the YS/T 654-2007 "Titanium Powder" standard.
上述方法中的步骤②中,优选采用风机将第一反应器的温度降至室温,步骤④中优选采用风机将第一反应器和第二反应器的温度降至室温。In step ② in the above method, it is preferred to use a fan to reduce the temperature of the first reactor to room temperature, and in step ④ it is preferred to use a fan to reduce the temperature of the first reactor and the second reactor to room temperature.
上述方法中,所述高纯氢气是指纯度等于或高于99.999%的氢气。In the above method, the high-purity hydrogen refers to hydrogen with a purity equal to or higher than 99.999%.
上述方法的步骤③中,当气体蓄容罐上的压力表的示数高于大气压且不再变化时,储氢合金即达到吸氢饱和。In step ③ of the above method, when the reading on the pressure gauge on the gas storage tank is higher than the atmospheric pressure and does not change anymore, the hydrogen storage alloy reaches hydrogen absorption saturation.
上述方法的步骤④中,海绵钛的氢化反应是否完成的判断方法为:使第一阀门、第四阀门和第五阀门处于关闭状态,第二阀门和第三阀门处于打开状态,待气体蓄容罐上的压力表的示数高于大气压且不再变化时,海绵钛的氢化反应完成。In step ④ of the above method, the method for judging whether the hydrogenation reaction of sponge titanium is completed is as follows: make the first valve, the fourth valve and the fifth valve in the closed state, the second valve and the third valve in the open state, and wait for the gas to be stored When the reading on the pressure gauge on the tank is higher than the atmospheric pressure and does not change, the hydrogenation reaction of sponge titanium is completed.
上述方法的步骤⑤中,氢化钛的脱氢反应是否完成的判断方法为:使第一阀门、第四阀门和第五阀门处于关闭状态,第二阀门和第三阀门处于打开状态,待气体蓄容罐上的压力表的示数不再变化时,氢化钛的脱氢反应完成。In the step ⑤ of the above-mentioned method, the judging method of whether the dehydrogenation reaction of titanium hydride is completed is: make the first valve, the fourth valve and the fifth valve be in the closed state, the second valve and the third valve are in the open state, wait for the gas storage When the indication of the pressure gauge on the container tank no longer changes, the dehydrogenation reaction of titanium hydride is completed.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明提供了一种新型结构的氢化脱氢炉,由于该氢化脱氢炉设置了两组加热炉、两组反应器以及气体蓄容罐,其中一组加热炉和反应器与气体蓄容罐以及储氢合金、氢源相互配合能实现储氢合金对氢源的净化,降低氢源的氧含量,再配合另一组加热炉和反应器以及气体蓄容罐,能够实现海绵钛氢化以及氢化钛脱氢过程制备出低氧含量的氢化钛以及钛粉,适用于低氧含量的氢化钛、钛粉的生产。1. The present invention provides a kind of hydrodehydrogenation furnace of novel structure, because this hydrodehydrogenation furnace is provided with two groups of heating furnaces, two groups of reactors and gas storage tank, wherein one group of heating furnaces and reactors and gas storage tanks The combination of the tank, the hydrogen storage alloy and the hydrogen source can realize the purification of the hydrogen source by the hydrogen storage alloy, reduce the oxygen content of the hydrogen source, and cooperate with another set of heating furnace, reactor and gas storage tank to realize the hydrogenation of sponge titanium And titanium hydride and titanium powder with low oxygen content are prepared during the dehydrogenation process of titanium hydride, which is suitable for the production of titanium hydride and titanium powder with low oxygen content.
2.由于本发明所述氢化脱氢炉将支撑第一反应器和第二反应器的支架设置成了移动式的,在所述移动式的支架上还设置了风机,在生产过程中当第一反应器或第二反应器需要降温时,采用所述移动式支架将反应器从加热炉的炉膛中推出并启动风机对反应器进行冷却,有利于加快反应器的冷却速度,提高生产效率。2. Since the hydrogenation dehydrogenation furnace of the present invention sets the supports supporting the first reactor and the second reactor into a mobile type, and a blower fan is also set on the mobile support, when the first reactor is used in the production process When the temperature of the first reactor or the second reactor needs to be lowered, the movable support is used to push the reactor out of the hearth of the heating furnace and start the fan to cool the reactor, which is beneficial to speed up the cooling speed of the reactor and improve the production efficiency.
3.本发明提供了一种氢化脱氢工艺生产钛粉的新方法,该方法采用储氢合金净化后的氢气生产氢化钛,由于储氢合金在吸氢时,氢气以外的杂质气体不能被储氢合金吸收,在储氢合金吸氢饱和后,通过抽真空即可将富集于储氢合金外的气氛中的杂质气体、特别是杂质氧有效去除,因此,后续对储氢合金加热时储氢合金能放出纯度极高的氢气,使用该氢气制备氢化钛能有效降低氢化钛中的氧含量,进而有效降低钛粉中的氧含量。3. The present invention provides a new method for producing titanium powder by hydrodehydrogenation process. The method uses hydrogen purified by hydrogen storage alloy to produce titanium hydride. Since the hydrogen storage alloy absorbs hydrogen, impurity gases other than hydrogen cannot be stored. Hydrogen alloy absorption, after the hydrogen storage alloy is saturated with hydrogen, the impurity gas, especially impurity oxygen, which is enriched in the atmosphere outside the hydrogen storage alloy can be effectively removed by vacuuming. Therefore, when the hydrogen storage alloy is subsequently heated, the storage The hydrogen alloy can emit extremely high-purity hydrogen, and the use of the hydrogen to prepare titanium hydride can effectively reduce the oxygen content in the titanium hydride, and then effectively reduce the oxygen content in the titanium powder.
4.实验表明,本发明所述方法采用氢化脱氢工艺制备的钛粉的氧含量不超过0.15wt%,较现有氢化脱氢工艺制备的钛粉的氧含量明显更低,品质更高。4. Experiments show that the oxygen content of the titanium powder prepared by the hydrodehydrogenation process in the method of the present invention is no more than 0.15wt%, which is obviously lower than that of the titanium powder prepared by the existing hydrodehydrogenation process, and the quality is higher.
5.本发明所述方法的工艺简单,在生产过程中可交替使用多个第二反应器,从而实现钛粉的高效生产,而第一反应器中的储氢合金可反复使用,有利于节约生产成本,因而本发明所述方法有利于推广应用和实现工业化生产。5. The process of the method of the present invention is simple, multiple second reactors can be used alternately in the production process, thereby realizing the efficient production of titanium powder, and the hydrogen storage alloy in the first reactor can be used repeatedly, which is conducive to saving production cost, thus the method of the present invention is conducive to popularization and application and the realization of industrialized production.
附图说明Description of drawings
图1为本发明所述氢化脱氢炉的一种结构示意图;Fig. 1 is a kind of structural representation of hydrodehydrogenation furnace of the present invention;
图2为本发明所述氢化脱氢炉的另一种结构示意图;Fig. 2 is another kind of structural representation of hydrodehydrogenation furnace of the present invention;
图3为采用本发明所述氢化脱氢炉配合真空泵、储有高纯氢气的储罐制备钛粉的示意图;Fig. 3 is the schematic diagram that adopts the hydrogenation dehydrogenation furnace of the present invention to cooperate vacuum pump, the storage tank that stores high-purity hydrogen to prepare titanium powder;
图中,1—第一阀门、2—第二阀门、3—第三阀门、4—第四阀门、5—第五阀门,6—气体蓄容罐、7—第一加热炉、8—第二加热炉、9—第一反应器、9-1—第一反应器的反应部段、10-1—第二反应器的反应部段、10—第二反应器、11—密封盖、12—水冷套、13—热电偶、14—第一支架、15—第二支架、16—移动式第三支架、17—移动式第四支架、18—压力表、19—吊钩、20—风机、21—真空泵、22—储有高纯氢气的储罐。In the figure, 1—first valve, 2—second valve, 3—third valve, 4—fourth valve, 5—fifth valve, 6—gas storage tank, 7—first heating furnace, 8—the first Two heating furnaces, 9—the first reactor, 9-1—the reaction section of the first reactor, 10-1—the reaction section of the second reactor, 10—the second reactor, 11—the sealing cover, 12 —Water cooling jacket, 13—Thermocouple, 14—First bracket, 15—Second bracket, 16—Mobile third bracket, 17—Mobile fourth bracket, 18—Pressure gauge, 19—Hook, 20—Fan , 21—vacuum pump, 22—storage tank with high-purity hydrogen.
具体实施方式detailed description
以下通过实施例并结合附图对本发明所述氢化脱氢炉及低氧含量钛粉的制备方法作进一步说明。下述实施例中使用的高纯氢气的纯度≥99.999%。The preparation method of the hydrodehydrogenation furnace and the low-oxygen content titanium powder of the present invention will be further described through examples and in conjunction with the accompanying drawings. The purity of the high-purity hydrogen used in the following examples is ≥99.999%.
实施例1Example 1
本实施例中,氢化脱氢炉的结构如图1所示,包括卧式放置的加热炉、卧式放置的反应器、气体蓄容罐6、第一支架14、第二支架15、移动式第三支架16和移动式第四支架17,所述加热炉包括第一加热炉7和第二加热炉8,反应器包括第一反应器9和第二反应器10,In this embodiment, the structure of the hydrogenation dehydrogenation furnace is shown in Figure 1, including a horizontally placed heating furnace, a horizontally placed reactor, a gas storage tank 6, a first support 14, a second support 15, a mobile The third support 16 and the fourth mobile support 17, the heating furnace includes the first heating furnace 7 and the second heating furnace 8, and the reactor includes the first reactor 9 and the second reactor 10,
第一加热炉7和第二加热炉8上均设有热电偶13,第一反应器9和第二反应器10均为两端封闭的圆筒体,所述圆筒体的一端设有物料进出口,物料进出口处设有密封盖11,在靠近密封盖的圆筒体上设有水冷套12,该水冷套用于在反应器使用过程中降低密封盖处的温度,以避免是密封盖的密封垫圈受高温影响而老化变形,所述圆筒体上设有吊钩19,以方便配合起吊设备对反应器进行装料和卸料,所述圆筒体上还设有气体进出口,第一反应器和第二反应器的气体进出口上分别设有第一阀门1和第二阀门2;气体蓄容罐6上设有压力表18、配置了第三阀门3的反应器接头、配置了第四阀门4的抽真空接头、配置了第五阀门5的氢源接头;The first heating furnace 7 and the second heating furnace 8 are equipped with thermocouples 13, and the first reactor 9 and the second reactor 10 are cylinders with both ends closed, and one end of the cylinder is provided with a material Inlet and outlet, there is a sealing cover 11 at the material inlet and outlet, and a water cooling jacket 12 is provided on the cylinder close to the sealing cover. The water cooling jacket is used to reduce the temperature at the sealing cover during the use of the reactor to avoid the sealing cover The sealing gasket of the reactor is aged and deformed due to the influence of high temperature. The cylinder body is provided with a hook 19 to facilitate loading and unloading of the reactor with the lifting equipment. The cylinder body is also provided with a gas inlet and outlet. The gas inlet and outlet of the first reactor and the second reactor are respectively provided with a first valve 1 and a second valve 2; the gas storage tank 6 is provided with a pressure gauge 18, a reactor joint equipped with a third valve 3, The vacuum joint equipped with the fourth valve 4 and the hydrogen source joint equipped with the fifth valve 5;
第一加热炉和第二加热炉分别安装在第一支架14和第二支架15上,第一反应器9和第二反应器10分别安装在带滚轮的移动式第三支架16和带滚轮的移动式第四支架17上,第一反应器的反应部段9-1位于位于第一加热炉7的炉膛中,第二反应器的反应部段10-1位于第二加热炉8的炉膛中。将第一反应器和第二反应器设置在移动式第三支架16和带滚轮的移动式第四支架17上是为了将第一反应器和第二反应器方便地从第一加热炉和第二加热炉中推入和推出,以方便装料和卸料,同时,在需要对第一反应器和第二反应器降温时,将它们从加热炉中推出能加快降温速度。气体蓄容罐6的反应器接头通过管件分别与第一反应器和第二反应器的气体进出口连通。The first heating furnace and the second heating furnace are installed on the first support 14 and the second support 15 respectively, and the first reactor 9 and the second reactor 10 are respectively installed on the movable third support 16 of the band roller and the third support of the band roller. On the mobile fourth support 17, the reaction section 9-1 of the first reactor is located in the hearth of the first heating furnace 7, and the reaction section 10-1 of the second reactor is located in the hearth of the second heating furnace 8 . The first reactor and the second reactor are arranged on the movable third support 16 and the fourth movable support 17 with rollers in order to facilitate the first reactor and the second reactor from the first heating furnace and the second Pushing in and out of the heating furnace is convenient for loading and unloading. At the same time, when the first reactor and the second reactor need to be cooled, pushing them out of the heating furnace can speed up the cooling speed. The reactor joint of the gas storage tank 6 communicates with the gas inlet and outlet of the first reactor and the second reactor respectively through pipe fittings.
实施例2Example 2
本实施例中,氢化脱氢炉的结构如图2所示,包括卧式放置的加热炉和卧式放置的反应器、气体蓄容罐6、第一支架14、第二支架15、移动式第三支架16、移动式第四支架17和风机20,所述加热炉包括第一加热炉7和第二加热炉8,反应器包括第一反应器9和第二反应器10,In this embodiment, the structure of the hydrodehydrogenation furnace is shown in Figure 2, including a horizontally placed heating furnace, a horizontally placed reactor, a gas storage tank 6, a first support 14, a second support 15, a mobile The third support 16, the fourth mobile support 17 and the fan 20, the heating furnace includes the first heating furnace 7 and the second heating furnace 8, and the reactor includes the first reactor 9 and the second reactor 10,
第一加热炉7和第二加热炉8上均设有热电偶13,第一反应器9和第二反应器10均为两端封闭的圆筒体,所述圆筒体的一端设有物料进出口,物料进出口处设有密封盖11,在靠近密封盖的圆筒体上设有水冷套12,该水冷套用于在反应器使用过程中降低密封盖处的温度,以避免是密封盖的密封垫圈受高温影响而老化变形,所述圆筒体上设有吊钩19,以方便配合起吊设备对反应器进行装料和卸料,所述圆筒体上还设有气体进出口,第一反应器和第二反应器的气体进出口上分别设有第一阀门1和第二阀门2;气体蓄容罐6上设有压力表18、配置了第三阀门3的反应器接头、配置了第四阀门4的抽真空接头、配置了第五阀门5的氢源接头;The first heating furnace 7 and the second heating furnace 8 are equipped with thermocouples 13, and the first reactor 9 and the second reactor 10 are cylinders with both ends closed, and one end of the cylinder is provided with a material Inlet and outlet, there is a sealing cover 11 at the material inlet and outlet, and a water cooling jacket 12 is provided on the cylinder close to the sealing cover. The water cooling jacket is used to reduce the temperature at the sealing cover during the use of the reactor to avoid the sealing cover The sealing gasket of the reactor is aged and deformed due to the influence of high temperature. The cylinder body is provided with a hook 19 to facilitate loading and unloading of the reactor with the lifting equipment. The cylinder body is also provided with a gas inlet and outlet. The gas inlet and outlet of the first reactor and the second reactor are respectively provided with a first valve 1 and a second valve 2; the gas storage tank 6 is provided with a pressure gauge 18, a reactor joint equipped with a third valve 3, The vacuum joint equipped with the fourth valve 4 and the hydrogen source joint equipped with the fifth valve 5;
第一加热炉和第二加热炉分别安装在第一支架14和第二支架15上,第一反应器9和第二反应器10分别安装在带滚轮的移动式第三支架16和带滚轮的移动式第四支架17上,第一反应器的反应部段9-1位于位于第一加热炉7的炉膛中,第二反应器的反应部段10-1位于第二加热炉8的炉膛中,所述移动式第三支架16和移动式第四支架17上均设有用于冷却第一反应器和第二反应器的风机20,将第一反应器和第二反应器设置在移动式第三支架16和带滚轮的移动式第四支架17上是为了将第一反应器和第二反应器方便地从第一加热炉和第二加热炉中推入和推出,以方便装料和卸料,同时,在需要对第一反应器和第二反应器降温时,将它们从加热炉中推出能加快降温速度,在降温时启动风机20,能进一步加快降温速度,提高生产效率,气体蓄容罐6的反应器接头通过管件分别与第一反应器和第二反应器的气体进出口连通。The first heating furnace and the second heating furnace are installed on the first support 14 and the second support 15 respectively, and the first reactor 9 and the second reactor 10 are respectively installed on the movable third support 16 of the band roller and the third support of the band roller. On the mobile fourth support 17, the reaction section 9-1 of the first reactor is located in the hearth of the first heating furnace 7, and the reaction section 10-1 of the second reactor is located in the hearth of the second heating furnace 8 , the mobile third support 16 and the fourth mobile support 17 are all provided with fans 20 for cooling the first reactor and the second reactor, and the first reactor and the second reactor are arranged on the mobile first The three supports 16 and the movable fourth support 17 with rollers are used to push the first reactor and the second reactor in and out from the first heating furnace and the second heating furnace conveniently, so as to facilitate loading and unloading. At the same time, when the first reactor and the second reactor need to be cooled, they can be pushed out from the heating furnace to speed up the cooling speed, and the blower fan 20 can be started during cooling, which can further speed up the cooling speed and improve production efficiency. The reactor joint of the container tank 6 communicates with the gas inlet and outlet of the first reactor and the second reactor respectively through pipe fittings.
实施例3Example 3
本实施例提高低氧含量钛粉的制备方法,如图3所示,该方法使用实施例2所述氢化脱氢炉并配备有真空泵21和储有高纯氢气的储罐22,将真空泵21和储有高纯氢气的储罐22通过管件分别与氢化脱氢炉的气体蓄容罐6的抽真空接头和氢源接头连通,步骤如下:The present embodiment improves the preparation method of titanium powder with low oxygen content, as shown in Figure 3, the method uses the hydrodehydrogenation furnace described in Example 2 and is equipped with a vacuum pump 21 and a storage tank 22 storing high-purity hydrogen, and the vacuum pump 21 The storage tank 22 that stores high-purity hydrogen is communicated with the vacuum joint and the hydrogen source joint of the gas storage tank 6 of the hydrodehydrogenation furnace respectively through pipe fittings, and the steps are as follows:
①装料① Loading
将储氢合金钒钛铬铁置于第一反应器的反应部段9-1中,将粒径不超过25mm的0级海绵钛置于第二反应器的反应部段10-1中,储氢合金钒钛铬铁与0级海绵钛的质量比为2:1,关闭第一反应器和第二反应器的密封盖11,关闭第一阀门至第五阀门,然后启动真空泵21并打开第一阀门至第四阀门,抽真空至第一反应器、第二反应器以及气体蓄容罐中的压强为1000Pa,关闭第一阀门至第四阀门和真空泵21。The hydrogen storage alloy vanadium titanium chromium iron is placed in the reaction section 9-1 of the first reactor, and the 0-grade sponge titanium with a particle size of no more than 25 mm is placed in the reaction section 10-1 of the second reactor. The mass ratio of hydrogen alloy vanadium-titanium-chromium-iron to 0-grade sponge titanium is 2:1, close the sealing cover 11 of the first reactor and the second reactor, close the first valve to the fifth valve, then start the vacuum pump 21 and open the second From one valve to the fourth valve, vacuumize until the pressure in the first reactor, the second reactor and the gas storage tank is 1000 Pa, and close the first valve to the fourth valve and the vacuum pump 21 .
②储氢合金活化并净化炉内气氛②Hydrogen storage alloy activates and purifies the atmosphere in the furnace
开启第一加热炉7将第一加热炉的炉膛的温度升至200℃并保持该温度;打开第五阀门,向气体蓄容罐6中通氢气至压强为0.1MPa,关闭第五阀门,然后打开第一阀门至第三阀门,待气体蓄容罐上的压力表18的示数不再变化(此过程为通氢气操作),启动真空泵并打开第四阀门抽真空至第一反应器、第二反应器以及气体蓄容罐中的压强为1000Pa,关闭第一阀门至第四阀门及真空泵(此过程为抽真空操作);重复前述通氢气和抽真空的操作5次,然后关闭第一加热炉,将第一反应器9从第一加热炉7中推出,启动移动式第三支架16上的风机将第一反应器的温度降至室温,再将第一反应器推入第一加热炉中。Open the first heating furnace 7 to raise the temperature of the hearth of the first heating furnace to 200°C and keep this temperature; open the fifth valve, pass hydrogen to the gas storage tank 6 to a pressure of 0.1MPa, close the fifth valve, and then Open the first valve to the third valve, until the indication of the pressure gauge 18 on the gas storage tank no longer changes (this process is the operation of passing hydrogen), start the vacuum pump and open the fourth valve to evacuate to the first reactor, the second The pressure in the second reactor and the gas storage tank is 1000Pa, close the first valve to the fourth valve and the vacuum pump (this process is a vacuum operation); repeat the aforementioned hydrogen and vacuum operation 5 times, then close the first heating Furnace, the first reactor 9 is released from the first heating furnace 7, the fan on the mobile third support 16 is started to reduce the temperature of the first reactor to room temperature, and then the first reactor is pushed into the first heating furnace middle.
③储氢合金吸氢③Hydrogen storage alloy hydrogen absorption
打开第五阀门,向气体蓄容罐中通氢气至压强为1MPa,关闭第五阀门(此过程为通氢气操作),然后打开第一阀门和第三阀门使第一反应器内的储氢合金吸氢,待气体蓄容罐上的压力表18的示数不变后,关闭第一阀门和第三阀门(此过程为吸氢操作);重复前述通氢气和吸氢的操作,当气体蓄容罐上的压力表的示数高于大气压且不再变化,储氢合金即达到吸氢饱和;然后启动真空泵并打开第一阀门、第三阀门和第四阀门,抽真空至第一反应器和气体蓄容罐中的压强为1000Pa,关闭第一阀门、第三阀门和第四阀门及真空泵。Open the fifth valve, pass hydrogen to the gas storage tank until the pressure is 1MPa, close the fifth valve (this process is the operation of passing hydrogen), then open the first valve and the third valve to make the hydrogen storage alloy in the first reactor Inhale hydrogen, after the indication of the pressure gauge 18 on the gas storage tank remains unchanged, close the first valve and the third valve (this process is hydrogen absorption operation); The reading on the pressure gauge on the container tank is higher than the atmospheric pressure and does not change, and the hydrogen storage alloy reaches hydrogen absorption saturation; then start the vacuum pump and open the first valve, the third valve and the fourth valve to evacuate to the first reactor And the pressure in the gas storage tank is 1000Pa, close the first valve, the third valve and the fourth valve and the vacuum pump.
④海绵钛的氢化反应④Hydrogenation reaction of sponge titanium
开启第一加热炉7和第二加热炉8,分别将第一加热炉和第二加热炉的炉膛温度升至300℃和400℃保持前述温度,打开第一阀门至第三阀门,进行储氢合金放氢反应和海绵钛的氢化反应,1h后,使第一阀门、第四阀门和第五阀门处于关闭状态,第二阀门和第三阀门处于打开状态,气体蓄容罐上的压力表的示数高于大气压且不再变化,说明海绵钛的氢化反应已经完成,得到氢化钛。关闭第一加热炉和第二加热炉以及第一阀门至第三阀门,将第一反应器从第一加热炉中推出、将第二反应器从第二加热炉中推出,启动移动式第三支架16和移动式第四支架17上的风机20将第一反应器和第二反应器的温度降至室温。Turn on the first heating furnace 7 and the second heating furnace 8, respectively raise the furnace temperature of the first heating furnace and the second heating furnace to 300°C and 400°C to maintain the aforementioned temperature, and open the first valve to the third valve for hydrogen storage Alloy hydrogenation reaction and hydrogenation reaction of sponge titanium, after 1h, make the first valve, the fourth valve and the fifth valve be in closed state, the second valve and the third valve are in open state, the pressure gauge on the gas storage tank The reading is higher than the atmospheric pressure and does not change, indicating that the hydrogenation reaction of the sponge titanium has been completed to obtain titanium hydride. Close the first heating furnace and the second heating furnace and the first valve to the third valve, push the first reactor out of the first heating furnace, push the second reactor out of the second heating furnace, start the mobile third The fan 20 on the frame 16 and the mobile fourth frame 17 reduces the temperature of the first reactor and the second reactor to room temperature.
⑤粉碎和脱氢⑤ Pulverization and dehydrogenation
将氢化钛快速从第二反应器中取出,在手套箱中封入球磨罐中球磨至粒径不超过100μm,球磨时不使用磨球以避免磨球对氢化钛造成污染,手套箱中的气氛为氧含量<1000ppm的氩气,将球磨后的氢化钛快速转移至第二反应器的反应部段10-1中,然后关闭第二反应器的密封盖,将第二反应器推入第二加热炉中,开启真空泵并打开第二阀门至第四阀门,抽真空使第二反应器和气体蓄容罐中的压强保持在100~1000Pa,同时开启第二加热炉将第二加热炉的炉膛加热至600℃并保持该温度,进行氢化钛的脱氢反应,脱氢反应时间为2h,脱氢完成后,关闭第二加热炉、第二阀门至第四阀门及真空泵,即得低氧含量的钛粉。The titanium hydride is quickly taken out from the second reactor, sealed in a ball mill jar in the glove box and ball-milled until the particle size does not exceed 100 μm. No balls are used during ball milling to avoid contamination of the titanium hydride by the balls. The atmosphere in the glove box is Argon gas with oxygen content <1000ppm, quickly transfer the ball-milled titanium hydride to the reaction section 10-1 of the second reactor, then close the sealing cover of the second reactor, and push the second reactor into the second heating In the furnace, turn on the vacuum pump and open the second valve to the fourth valve, evacuate to keep the pressure in the second reactor and the gas storage tank at 100-1000Pa, and at the same time turn on the second heating furnace to heat the hearth of the second heating furnace To 600 ℃ and keep the temperature, carry out the dehydrogenation reaction of titanium hydride, the dehydrogenation reaction time is 2h, after the dehydrogenation is completed, close the second heating furnace, the second valve to the fourth valve and the vacuum pump to obtain low oxygen content Titanium powder.
使用移动式第四支架17将第二反应器从第二加热炉中推出,将第二反应器的温度自然冷却至室温后快速取出所得钛粉,在氩气氛围下粉碎、筛分得到粒径不超过80μm的钛粉样品并在氩气氛围下封装,使用LECO TCH-600氮氧氢分析仪测定该钛粉的氧含量,结果为0.15wt%。而采用现有氢化脱氢法,采用与本实施例相同的海绵钛,相同的氢化反应温度和时间,相同的球磨条件和相同的脱氢反应温度与时间制备的钛粉的氧含量为0.31wt%。说明本发明所述方法能够有效降低钛粉中的氧含量,提高钛粉的品质。Use the mobile fourth support 17 to push the second reactor out of the second heating furnace, cool the temperature of the second reactor to room temperature, quickly take out the obtained titanium powder, pulverize and sieve under an argon atmosphere to obtain the particle size A titanium powder sample of no more than 80 μm was packaged in an argon atmosphere, and the oxygen content of the titanium powder was measured using a LECO TCH-600 nitrogen, oxygen and hydrogen analyzer, and the result was 0.15 wt%. And adopt existing hydrodehydrogenation method, adopt the sponge titanium identical with present embodiment, identical hydrogenation reaction temperature and time, the oxygen content of the titanium powder prepared by identical ball milling condition and identical dehydrogenation reaction temperature and time is 0.31wt %. It shows that the method of the present invention can effectively reduce the oxygen content in the titanium powder and improve the quality of the titanium powder.
实施例4Example 4
本实施例提高低氧含量钛粉的制备方法,如图3所示,该方法使用实施例2所述氢化脱氢炉并配备有真空泵21和储有高纯氢气的储罐22,将真空泵21和储有高纯氢气的储罐22通过管件分别与氢化脱氢炉的气体蓄容罐6的抽真空接头和氢源接头连通,步骤如下:The present embodiment improves the preparation method of titanium powder with low oxygen content, as shown in Figure 3, the method uses the hydrodehydrogenation furnace described in Example 2 and is equipped with a vacuum pump 21 and a storage tank 22 storing high-purity hydrogen, and the vacuum pump 21 The storage tank 22 that stores high-purity hydrogen is communicated with the vacuum joint and the hydrogen source joint of the gas storage tank 6 of the hydrodehydrogenation furnace respectively through pipe fittings, and the steps are as follows:
①装料① Loading
将储氢合金钒钛铬铁置于第一反应器的反应部段9-1中,将粒径不超过25mm的0级海绵钛置于第二反应器的的反应部段10-1中,储氢合金钒钛铬铁与0级海绵钛的质量比为2.5:1,关闭第一反应器和第二反应器的密封盖11,关闭第一阀门至第五阀门,然后启动真空泵21并打开第一阀门至第四阀门,抽真空至第一反应器、第二反应器以及气体蓄容罐中的压强为100Pa,关闭第一阀门至第四阀门和真空泵21。The hydrogen storage alloy vanadium titanium chromium iron is placed in the reaction section 9-1 of the first reactor, and the 0-grade sponge titanium with a particle size of no more than 25mm is placed in the reaction section 10-1 of the second reactor, The mass ratio of the hydrogen storage alloy vanadium-titanium-chromium-iron to 0-grade sponge titanium is 2.5:1, close the sealing cover 11 of the first reactor and the second reactor, close the first valve to the fifth valve, then start the vacuum pump 21 and open The first valve to the fourth valve are vacuumed until the pressure in the first reactor, the second reactor and the gas storage tank is 100 Pa, and the first valve to the fourth valve and the vacuum pump 21 are closed.
②储氢合金活化并净化炉内气氛②Hydrogen storage alloy activates and purifies the atmosphere in the furnace
开启第一加热炉7将第一加热炉的炉膛温度升至300℃并保持该温度;打开第五阀门,向气体蓄容罐6中通氢气至压强为0.5MPa,关闭第五阀门,然后打开第一阀门至第三阀门,待气体蓄容罐上的压力表18的示数不再变化(此过程为通氢气操作),启动真空泵并打开第四阀门抽真空至第一反应器、第二反应器以及气体蓄容罐中的压强为100Pa,关闭第一阀门至第四阀门及真空泵(此过程为抽真空操作);重复前述通氢气和抽真空的操作3次,然后关闭第一加热炉,将第一反应器9从第一加热炉7中推出,启动移动式第三支架16上的风机将第一反应器的温度降至室温,再将第一反应器推入第一加热炉中。Open the first heating furnace 7 to raise the furnace temperature of the first heating furnace to 300°C and keep the temperature; open the fifth valve, pass hydrogen to the gas storage tank 6 until the pressure is 0.5MPa, close the fifth valve, and then open From the first valve to the third valve, when the indication of the pressure gauge 18 on the gas storage tank no longer changes (this process is hydrogen operation), start the vacuum pump and open the fourth valve to evacuate to the first reactor, the second The pressure in the reactor and the gas storage tank is 100Pa, close the first valve to the fourth valve and the vacuum pump (this process is a vacuum pumping operation); repeat the aforementioned hydrogen gas and vacuum pumping operations for 3 times, then close the first heating furnace , the first reactor 9 is released from the first heating furnace 7, the fan on the mobile third support 16 is started to reduce the temperature of the first reactor to room temperature, and then the first reactor is pushed into the first heating furnace .
③储氢合金吸氢③Hydrogen storage alloy hydrogen absorption
打开第五阀门,向气体蓄容罐中通氢气至压强为1.5MPa,关闭第五阀门(此过程为通氢气操作),然后打开第一阀门和第三阀门使第一反应器内的储氢合金吸氢,待气体蓄容罐上的压力表18的示数不变后,关闭第一阀门和第三阀门(此过程为吸氢操作);重复前述通氢气和吸氢的操作,当气体蓄容罐上的压力表的示数高于大气压且不再变化,储氢合金即达到吸氢饱和;然后启动真空泵并打开第一阀门、第三阀门和第四阀门,抽真空至第一反应器和气体蓄容罐中的压强为100Pa,关闭第一阀门、第三阀门和第四阀门及真空泵。Open the fifth valve, pass hydrogen to the gas storage tank until the pressure is 1.5MPa, close the fifth valve (this process is the operation of passing hydrogen), then open the first valve and the third valve to make the hydrogen storage in the first reactor Alloy hydrogen absorption, after the indication of the pressure gauge 18 on the gas storage tank remains unchanged, close the first valve and the third valve (this process is the hydrogen absorption operation); repeat the aforementioned hydrogen flow and hydrogen absorption operations, when the gas The indication of the pressure gauge on the storage tank is higher than the atmospheric pressure and does not change, and the hydrogen storage alloy reaches hydrogen absorption saturation; then start the vacuum pump and open the first valve, the third valve and the fourth valve, and vacuumize to the first reaction The pressure in the device and the gas storage tank is 100Pa, and the first valve, the third valve and the fourth valve and the vacuum pump are closed.
④海绵钛的氢化反应④Hydrogenation reaction of sponge titanium
开启第一加热炉7和第二加热炉8,分别将第一加热炉和第二加热炉的炉膛温度升至350℃和425℃保持前述温度,打开第一阀门至第三阀门,进行储氢合金放氢反应和海绵钛的氢化反应,1h后,使第一阀门、第四阀门和第五阀门处于关闭状态,第二阀门和第三阀门处于打开状态,气体蓄容罐上的压力表的示数高于大气压且不再变化,说明海绵钛的氢化反应已经完成,得到氢化钛。关闭第一加热炉和第二加热炉以及第一阀门至第三阀门,将第一反应器从第一加热炉中推出、将第二反应器从第二加热炉中推出,启动移动式第三支架16和移动式第四支架17上的风机20将第一反应器和第二反应器的温度降至室温。Turn on the first heating furnace 7 and the second heating furnace 8, respectively raise the furnace temperature of the first heating furnace and the second heating furnace to 350°C and 425°C to maintain the aforementioned temperature, and open the first valve to the third valve for hydrogen storage Alloy hydrogenation reaction and hydrogenation reaction of sponge titanium, after 1h, make the first valve, the fourth valve and the fifth valve be in closed state, the second valve and the third valve are in open state, the pressure gauge on the gas storage tank The reading is higher than the atmospheric pressure and does not change, indicating that the hydrogenation reaction of the sponge titanium has been completed to obtain titanium hydride. Close the first heating furnace and the second heating furnace and the first valve to the third valve, push the first reactor out of the first heating furnace, push the second reactor out of the second heating furnace, start the mobile third The fan 20 on the frame 16 and the mobile fourth frame 17 reduces the temperature of the first reactor and the second reactor to room temperature.
⑤粉碎和脱氢⑤ Pulverization and dehydrogenation
将氢化钛快速从第二反应器中取出,在手套箱中封入球磨罐中球磨至粒径不超过100μm,球磨时不使用磨球以避免磨球对氢化钛造成污染,手套箱中的气氛为氧含量<1000ppm的氩气,将球磨后的氢化钛快速转移至第二反应器的反应部段10-1中,然后关闭第二反应器的密封盖,将第二反应器推入第二加热炉中,开启真空泵并打开第二阀门至第四阀门,抽真空使第二反应器和气体蓄容罐中的压强保持在100~1000Pa,同时开启第二加热炉将第二加热炉的炉膛加热至650℃并保持该温度,进行氢化钛的脱氢反应,脱氢反应时间为2h,脱氢完成后,关闭第二加热炉、第二阀门至第四阀门及真空泵,即得低氧含量的钛粉。The titanium hydride is quickly taken out from the second reactor, sealed in a ball mill jar in the glove box and ball-milled until the particle size does not exceed 100 μm. No balls are used during ball milling to avoid contamination of the titanium hydride by the balls. The atmosphere in the glove box is Argon gas with oxygen content <1000ppm, quickly transfer the ball-milled titanium hydride to the reaction section 10-1 of the second reactor, then close the sealing cover of the second reactor, and push the second reactor into the second heating In the furnace, turn on the vacuum pump and open the second valve to the fourth valve, evacuate to keep the pressure in the second reactor and the gas storage tank at 100-1000Pa, and at the same time turn on the second heating furnace to heat the hearth of the second heating furnace To 650 ℃ and keep the temperature, carry out the dehydrogenation reaction of titanium hydride, the dehydrogenation reaction time is 2h, after the dehydrogenation is completed, close the second heating furnace, the second valve to the fourth valve and the vacuum pump to obtain low oxygen content Titanium powder.
使用移动式第四支架17将第二反应器从第二加热炉中推出,开启风机20将第二反应器的温度降至室温后快速取出所得钛粉,在氩气氛围下粉碎、筛分得到粒径不超过75μm的钛粉样品并在氩气氛围下封装,使用LECO TCH-600氮氧氢分析仪测定该钛粉的氧含量,结果为0.12wt%。Use the mobile fourth support 17 to push the second reactor out of the second heating furnace, turn on the fan 20 to lower the temperature of the second reactor to room temperature, and then quickly take out the obtained titanium powder, crush and sieve it under an argon atmosphere to obtain A titanium powder sample with a particle size of no more than 75 μm was packaged under an argon atmosphere, and the oxygen content of the titanium powder was measured using a LECO TCH-600 nitrogen, oxygen and hydrogen analyzer, and the result was 0.12 wt%.
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