CN105290108A - Magnesium alloy sheet strip coupling and deformation combined rolling system and rolling method thereof - Google Patents
Magnesium alloy sheet strip coupling and deformation combined rolling system and rolling method thereof Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/30—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a non-continuous process
- B21B1/32—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a non-continuous process in reversing single stand mills, e.g. with intermediate storage reels for accumulating work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/40—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling foils which present special problems, e.g. because of thinness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
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Abstract
本发明涉及一种镁合金薄板带耦合变形组合轧制系统及其方法。本发明主要是解决传统的轧制工艺存在的轧后镁合金薄板带力学各向异性强、板形和边裂缺陷严重、成材率低及等径角轧制方法存在的生产效率低下的技术问题。本发明的技术方案是:一种镁合金薄板带耦合变形组合轧制系统,它由两台开卷-卷取机、两台五辊剪切弯曲大变形可调节装置、两台三辊矫直机、两台夹送辊装置和六辊可逆轧机组成,开卷-卷取机、五辊剪切弯曲大变形可调节装置、三辊矫直机和夹送辊装置依序设置在六辊可逆轧机的前、后两边,实现往复轧制镁合金薄板带。轧制系统的轧制方法是:开卷后的镁合金带卷依序通过上述设备往复轧制,直到最终完成成品轧制停机。
The invention relates to a magnesium alloy sheet strip coupled deformation combined rolling system and method thereof. The present invention mainly solves the technical problems of strong mechanical anisotropy of rolled magnesium alloy thin strips, serious defects of plate shape and edge cracks, low yield of finished product and low production efficiency of the equal-diameter angle rolling method existing in the traditional rolling process . The technical solution of the present invention is: a magnesium alloy sheet strip coupling deformation combined rolling system, which consists of two uncoiling-coilers, two five-roller shear bending large deformation adjustable devices, and two three-roller straightening machines , two pinch roll devices and a six-roll reversible rolling mill, the uncoiler-coiler, the five-roll shear bending large deformation adjustable device, the three-roll straightening machine and the pinch roll device are arranged in sequence in the six-roll reversible rolling mill The front and rear sides realize reciprocating rolling of magnesium alloy thin strips. The rolling method of the rolling system is as follows: the uncoiled magnesium alloy coils are sequentially rolled back and forth through the above-mentioned equipment until the final product rolling is stopped.
Description
技术领域technical field
本发明涉及一种镁合金薄板带耦合变形组合轧制系统及其轧制方法,它属于一种镁合金薄板轧制设备及其轧制方法。The invention relates to a magnesium alloy sheet strip coupled deformation combined rolling system and a rolling method thereof, belonging to a magnesium alloy sheet rolling equipment and a rolling method thereof.
背景技术Background technique
镁合金板带传统的轧制生产方式多为多道次连轧或单机架往复轧制,往复轧制能够大大提高生产效率。然而全纵轧致使轧后镁板带表现出强烈的力学各向异性,导致后续的深加工难以进行;现有学者研究出等径角轧制方法,该方法是一种能实现连续剪切变形的轧制方法,能够使镁合金板材的晶粒取向由基面取向转变为非基面取向,进而为镁合金提供更多的滑移系,能大大改善其塑性变形能力。经等径角轧制后的镁板力学各向异性具有显著改善,然而由于镁合金散热快,每道次轧制完成后都需回炉重新加热。同时由于等径角的特殊工艺,无法实现连轧或可逆往复轧制,由此大大制约了等径角轧制的生产效率。另外,镁板剪切变形过程中受到模具的滑动摩擦阻力会导致失稳起皱和裂纹的缺陷,镁板受到模具单向弯曲,致使轧后镁板的残余应力分布不均,很容易出现板形波浪等缺陷。The traditional rolling production methods of magnesium alloy strips are mostly multi-pass continuous rolling or single-stand reciprocating rolling. Reciprocating rolling can greatly improve production efficiency. However, full longitudinal rolling results in strong mechanical anisotropy of the rolled magnesium strip, which makes subsequent deep processing difficult. Existing scholars have developed a method of equal-angle rolling, which is a method that can achieve continuous shear deformation. The rolling method can change the grain orientation of the magnesium alloy sheet from the basal orientation to the non-basal orientation, thereby providing more slip systems for the magnesium alloy and greatly improving its plastic deformation ability. The mechanical anisotropy of the magnesium plate after equal diameter rolling has been significantly improved. However, due to the rapid heat dissipation of the magnesium alloy, it needs to be returned to the furnace for reheating after each pass of rolling. At the same time, due to the special process of the equal-diameter angle, continuous rolling or reversible reciprocating rolling cannot be realized, which greatly restricts the production efficiency of the equal-diameter angle rolling. In addition, the sliding friction resistance of the mold during the shear deformation of the magnesium plate will lead to instability, wrinkling and crack defects. The magnesium plate is subjected to one-way bending of the mold, resulting in uneven distribution of residual stress on the magnesium plate after rolling, and it is easy to appear. Shaped waves and other defects.
发明内容Contents of the invention
本发明的目的是解决传统的轧制工艺存在的轧后镁合金薄板带力学各向异性强、板形和边裂缺陷严重、成材率低及等径角轧制方法存在的生产效率低下的技术问题,提供一种镁合金薄板带耦合变形组合轧制系统及其轧制方法。The purpose of the present invention is to solve the problems of the traditional rolling process, such as strong mechanical anisotropy of the rolled magnesium alloy thin strip, serious shape and edge crack defects, low yield and low production efficiency in the equal-diameter rolling method. The problem is to provide a combined rolling system and rolling method of a magnesium alloy sheet strip coupled with deformation.
为解决上述技术问题,本发明采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种镁合金薄板带耦合变形组合轧制系统,它由两台开卷-卷取机、两台五辊剪切弯曲大变形可调节装置、两台三辊矫直机、两台夹送辊装置和六辊可逆轧机组成,第一台开卷-卷取机、第一台五辊剪切弯曲大变形可调节装置、第一台三辊矫直机和第一台夹送辊装置依序设置在六辊可逆轧机的前边,第二台夹送辊装置、第二台三辊矫直机、第二台五辊剪切弯曲大变形可调节装置和第二台开卷-卷取机依序设置在六辊可逆轧机的后边,实现往复轧制镁合金薄板带。A magnesium alloy sheet strip coupled deformation combined rolling system, which consists of two uncoiler-coilers, two five-roll shear bending large deformation adjustable devices, two three-roll levelers, and two pinch roll devices It consists of a six-roll reversible rolling mill, the first uncoiler-coiler, the first five-roll shear bending large deformation adjustable device, the first three-roll straightening machine and the first pinch roll device are set in sequence In front of the six-high reversing rolling mill, the second pinch roll device, the second three-roll straightening machine, the second five-roll shear bending large deformation adjustable device and the second uncoiling-coiler are arranged in sequence. The rear side of the six-high reversing rolling mill realizes reciprocating rolling of magnesium alloy thin strips.
所述两台开卷-卷取机、两台五辊剪切弯曲大变形可调节装置、两台三辊矫直机、两台夹送辊装置和六辊可逆轧机均安装有温度加热和温度检测装置。The two uncoiling-coilers, two five-roll shear bending large deformation adjustable devices, two three-roll levelers, two pinch roll devices and six-roll reversing mills are all equipped with temperature heating and temperature detection device.
一种使用上述镁合金薄板带耦合变形组合轧制系统的轧制方法,其首先通过第一台开卷-卷取机将经罩式加热炉预热后的镁合金带卷打开,开卷后的镁合金带卷通过第一台五辊剪切弯曲大变形可调节装置对板材厚度方向施加轧制前的预变形,预变形的镁合金带卷进入第一台三辊矫直机进行矫直,矫直后的镁合金带卷经由第一台夹送辊装置进入六辊可逆轧机进行轧制,轧制后的镁合金带材经由第二台夹送辊装置送入第二台三辊矫直机进行卷曲前的再矫直,之后进入第二台五辊剪切弯曲大变形可调节装置进行轧制后的再变形,最后进入第二台开卷-卷取机进行卷取,当第一台开卷-卷取机卷径检测装置检测到剩余最后2圈时,全线设备停止,开始反向运转,进行镁合金带卷的反向轧制,直到最终完成成品轧制停机。A rolling method using the above-mentioned magnesium alloy sheet strip coupling deformation combined rolling system, which first uncoils the magnesium alloy strip coil preheated by the bell furnace through the first uncoiler-coiler, and the uncoiled magnesium alloy The alloy coils are pre-deformed before rolling through the first five-roller shearing and bending large-deformation adjustable device in the thickness direction of the plate, and the pre-deformed magnesium alloy coils enter the first three-roller straightening machine for straightening and straightening. The straightened magnesium alloy coil enters the six-high reversing rolling mill through the first pinch roll device for rolling, and the rolled magnesium alloy strip is sent to the second three-roll leveler through the second pinch roll device Perform re-straightening before crimping, then enter the second five-roller shear bending large deformation adjustable device for re-deformation after rolling, and finally enter the second uncoiler-coiler for coiling, when the first uncoiler - When the coil diameter detection device of the coiler detects the last 2 coils remaining, the equipment of the whole line stops and starts to run in reverse, and carries out the reverse rolling of the magnesium alloy coil until the finished product rolling is finally completed and stopped.
所述五辊剪切弯曲大变形可调节装置由可上下移动的二辊预变形单元和固定的塔形三辊再变形单元组成,通过二辊预变形单元的上下移动调节剪切弯曲变形的角度θ,θ的范围为90~120°。The five-roll shear bending large deformation adjustable device is composed of a two-roll pre-deformation unit that can move up and down and a fixed tower-shaped three-roll re-deformation unit, and the angle of the shear bending deformation can be adjusted by moving the two-roll pre-deformation unit up and down θ, θ ranges from 90° to 120°.
由于本发明采用了上述技术方案,解决了现有轧制工艺存在的轧后镁合金薄板带力学各向异性强、板形和边裂缺陷严重、成材率低及等径角轧制方法存在的生产效率低下的技术问题。因此,与背景技术相比,本发明具有的优点和进步是:Because the present invention adopts the above-mentioned technical scheme, it solves the problems of strong mechanical anisotropy of the rolled magnesium alloy sheet strip, serious plate shape and edge crack defects, low yield and the existence of the equal-diameter angle rolling method in the existing rolling process. Technical problems of low production efficiency. Therefore, compared with background technology, advantage and progress that the present invention has are:
1)轧机前后布置的五辊剪切弯曲大变形可调节装置对板材施加轧制预变形和再变形。该耦合变形方式能够有效诱导板材发生剪切变形拉伸孪生和动态再结晶形核,有利于调控镁合金的组织和织构结构,达到弱化基面织构、细化晶粒、降低各向异性和板形波浪,以及裂纹缺陷。1) The five-roll shear bending large deformation adjustable device arranged before and after the rolling mill applies rolling pre-deformation and re-deformation to the plate. This coupling deformation method can effectively induce shear deformation, tensile twinning and dynamic recrystallization nucleation in the sheet, which is beneficial to control the microstructure and texture structure of the magnesium alloy, so as to weaken the basal texture, refine the grain, and reduce anisotropy. and plate waves, and crack defects.
2)由塔形三辊再变形单元转动(板辊间为滚动摩擦)施加剪切变形,有效克服了等径角轧制变形模具处因板辊间为滑动摩擦,导致薄板轧制出现失稳、起皱和裂纹的缺陷。2) The shear deformation is applied by the rotation of the tower-shaped three-roller re-deformation unit (rolling friction between the plate rolls), which effectively overcomes the instability of thin plate rolling caused by the sliding friction between the plate rolls at the deformed die of equal-diameter angular rolling , wrinkling and cracking defects.
3)塔形三辊再变形单元采用了多辊组合的塔形辊结构,解决了其刚度、强度低无法采用轴承支承的结构问题。3) The tower-shaped three-roller re-deformation unit adopts a multi-roller combination tower-shaped roller structure, which solves the structural problem that its rigidity and strength are low and cannot be supported by bearings.
4)五辊剪切弯曲大变形可调节装置有效克服了目前镁合金板材异步轧制因辊速比匹配不合适而出现板面微裂纹缺陷、晶粒细化、织构类型转变及基面织构弱化不足等问题。4) The five-roll shear bending large deformation adjustable device effectively overcomes the micro-crack defects on the plate surface, grain refinement, texture type transformation and base surface weaving caused by the current asynchronous rolling of magnesium alloy plates due to inappropriate roll speed ratio matching. Insufficient structural weakening and other issues.
5)本发明同时具备可逆往复轧制的高生产效率和等径角轧制的改善镁板各向异性的优点而又克服了两种工艺的不足。实现了可逆往复轧制和等径角轧制的统一,大大提高了轧后镁板性能和生产效率。5) The present invention has both the high production efficiency of reversible rolling and the advantages of improving the anisotropy of the magnesium plate by equal-diameter rolling and overcomes the shortcomings of the two processes. The unification of reversible reciprocating rolling and equal angle rolling is realized, and the performance and production efficiency of the rolled magnesium plate are greatly improved.
附图说明Description of drawings
图1是本发明装置的结构示意图;Fig. 1 is the structural representation of device of the present invention;
图2是本发明五辊剪切弯曲大变形可调节装置结构原理图。Fig. 2 is a structural principle diagram of the five-roll shear bending large deformation adjustable device of the present invention.
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步的详细描述。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.
如图1和图2所示,本实施例中的一种镁合金薄板带耦合变形组合轧制系统,它由两台开卷-卷取机1、9、两台五辊剪切弯曲大变形可调节装置2、8、两台三辊矫直机3、7、两台夹送辊装置4、6和六辊可逆轧机5组成,第一台开卷-卷取机1、第一台五辊剪切弯曲大变形可调节装置2、第一台三辊矫直机3和第一台夹送辊装置4依序设置在六辊可逆轧机5的前边,第二台夹送辊装置6、第二台三辊矫直机7、第二台五辊剪切弯曲大变形可调节装置8和第二台开卷-卷取机9依序设置在六辊可逆轧机5的后边,实现往复轧制镁合金薄板带。As shown in Fig. 1 and Fig. 2, a kind of magnesium alloy sheet strip coupling deformation combined rolling system in the present embodiment, it is made up of two uncoiling-coilers 1,9, two five-roller shear bending large deformation can Adjusting device 2, 8, two three-roll straightening machines 3, 7, two pinch roll devices 4, 6 and six-roll reversing mill 5, the first uncoiling-coiler 1, the first five-roll shear Cutting and bending large deformation adjustable device 2, the first three-roll leveler 3 and the first pinch roll device 4 are sequentially arranged in front of the six-roll reversing mill 5, the second pinch roll device 6, the second A three-roll straightening machine 7, a second five-roll shear bending large deformation adjustable device 8 and a second uncoiler-coiler 9 are sequentially arranged behind the six-roll reversing mill 5 to realize reciprocating rolling of magnesium alloys Thin strip.
所述两台开卷-卷取机1、9、两台五辊剪切弯曲大变形可调节装置2、8、两台三辊矫直机3、7、两台夹送辊装置4、6和六辊可逆轧机5均安装有温度加热和温度检测装置。The two uncoiling-coilers 1, 9, two five-roll shear bending large deformation adjustable devices 2, 8, two three-roll straightening machines 3, 7, two pinch roll devices 4, 6 and The six-high reversing rolling mill 5 is equipped with temperature heating and temperature detection devices.
一种使用上述镁合金薄板带耦合变形组合轧制系统的轧制方法,其首先通过第一台开卷-卷取机1将经罩式加热炉预热后的镁合金带卷打开,开卷后的镁合金带卷通过第一台五辊剪切弯曲大变形可调节装置2对板材厚度方向施加轧制前的预变形,预变形的镁合金带卷进入第一台三辊矫直机3进行矫直,矫直后的镁合金带卷经由第一台夹送辊装置4进入六辊可逆轧机5进行轧制,轧制后的镁合金带材经由第二台夹送辊装置6送入第二台三辊矫直机7进行卷曲前的再矫直,之后进入第二台五辊剪切弯曲大变形可调节装置8进行轧制后的再变形,最后进入第二台开卷-卷取机9进行卷取,当第一台开卷-卷取机卷径检测装置检测到剩余最后2圈时,全线设备停止,开始反向运转,进行镁合金带卷的反向轧制,直到最终完成成品轧制停机。A rolling method using the above-mentioned magnesium alloy sheet strip coupled deformation combined rolling system, which first uncoils the magnesium alloy strip coil preheated by the bell-type heating furnace through the first uncoiling-coiler 1, and the uncoiled Magnesium alloy coils pass through the first five-roller shear bending large deformation adjustable device 2 to apply pre-deformation to the thickness direction of the plate before rolling, and the pre-deformed magnesium alloy coils enter the first three-roller straightening machine 3 for straightening Straightening, the straightened magnesium alloy coil enters the six-high reversing rolling mill 5 through the first pinch roll device 4 for rolling, and the rolled magnesium alloy strip is sent into the second pinch roll device 6 through the second pinch roll device 6 The first three-roller straightening machine 7 performs re-straightening before crimping, and then enters the second five-roller shear bending large deformation adjustable device 8 for re-deformation after rolling, and finally enters the second uncoiling-coiler 9 Coiling, when the first uncoiler-coiler coil diameter detection device detects the last 2 laps remaining, the entire line of equipment stops and starts to run in reverse to carry out reverse rolling of magnesium alloy coils until the final rolling of the finished product is completed. stop.
上述五辊剪切弯曲大变形可调节装置2和8由可上下移动的二辊预变形单元和固定的塔形三辊再变形单元组成,通过二辊预变形单元的上下移动调节剪切弯曲变形的角度θ,θ的范围为90~120°。The above-mentioned five-roll shear bending large deformation adjustable devices 2 and 8 are composed of a two-roll pre-deformation unit that can move up and down and a fixed tower-shaped three-roll re-deformation unit, and the shear bending deformation can be adjusted by moving the two-roll pre-deformation unit up and down The angle θ, θ ranges from 90 to 120°.
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CN108817133A (en) * | 2018-04-17 | 2018-11-16 | 河南明镁镁业科技有限公司 | A kind of magnesium alloy texture weakening apparatus and method |
CN110788134A (en) * | 2019-09-27 | 2020-02-14 | 太原科技大学 | A kind of magnesium alloy sheet and strip warm rolling-ultra-low temperature cold rolling production process |
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CN113118213A (en) * | 2021-04-16 | 2021-07-16 | 上海五星铜业股份有限公司 | Uniform-tension rolling method |
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CN117564084A (en) * | 2024-01-17 | 2024-02-20 | 太原科技大学 | Magnesium alloy sheet and asynchronous angle rolling combined rolling process to improve its anisotropy |
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CN110788134A (en) * | 2019-09-27 | 2020-02-14 | 太原科技大学 | A kind of magnesium alloy sheet and strip warm rolling-ultra-low temperature cold rolling production process |
CN110788134B (en) * | 2019-09-27 | 2021-05-25 | 太原科技大学 | A kind of magnesium alloy ultra-thin strip warm rolling-ultra-low temperature cold rolling production process |
CN111633058B (en) * | 2020-05-14 | 2022-05-31 | 太原科技大学 | A kind of plate straightening method and system |
CN111633058A (en) * | 2020-05-14 | 2020-09-08 | 太原科技大学 | A kind of plate straightening method and system |
CN113118213A (en) * | 2021-04-16 | 2021-07-16 | 上海五星铜业股份有限公司 | Uniform-tension rolling method |
CN113118213B (en) * | 2021-04-16 | 2023-03-03 | 上海五星铜业股份有限公司 | Rolling method capable of realizing uniform tension distribution |
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CN115647053B (en) * | 2022-12-07 | 2023-03-21 | 河北纵横集团丰南钢铁有限公司 | Finishing mill group |
CN117564084A (en) * | 2024-01-17 | 2024-02-20 | 太原科技大学 | Magnesium alloy sheet and asynchronous angle rolling combined rolling process to improve its anisotropy |
CN117564084B (en) * | 2024-01-17 | 2024-04-26 | 太原科技大学 | Magnesium alloy sheet and asynchronous angle rolling combination rolling process for improving anisotropy of magnesium alloy sheet |
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