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CN105289613B - Alumina load cobalt fischer-tropsch synthetic catalyst and preparation method and application - Google Patents

Alumina load cobalt fischer-tropsch synthetic catalyst and preparation method and application Download PDF

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CN105289613B
CN105289613B CN201510742620.7A CN201510742620A CN105289613B CN 105289613 B CN105289613 B CN 105289613B CN 201510742620 A CN201510742620 A CN 201510742620A CN 105289613 B CN105289613 B CN 105289613B
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李德宝
刘岩
贾丽涛
侯博
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Zhongke Lu'an Energy Technology Co Ltd
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Shanxi Institute of Coal Chemistry of CAS
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Abstract

一种氧化铝负载钴费托合成催化剂由四氧化三钴、二氧化硅和氧化铝组成,其摩尔组成为四氧化三钴:二氧化硅:氧化铝=0.1‑0.25:0.02‑0.2:1。本发明催化剂具有高稳定性,能应用于浆态床或固定床反应器的优点。An alumina-supported cobalt Fischer-Tropsch synthesis catalyst is composed of tricobalt tetroxide, silicon dioxide and alumina, and its molar composition is tricobalt tetroxide:silica:alumina=0.1-0.25:0.02-0.2:1. The catalyst of the invention has high stability and can be applied to slurry bed or fixed bed reactors.

Description

氧化铝负载钴费托合成催化剂及制法和应用Alumina-supported cobalt Fischer-Tropsch synthesis catalyst, preparation method and application

技术领域technical field

本发明涉及一种钴基费托合成催化剂及制备方法和应用,具体地说是一种氧化铝负载钴费托合成催化剂及其制备方法和应用。The invention relates to a cobalt-based Fischer-Tropsch synthesis catalyst and its preparation method and application, in particular to an alumina-supported cobalt Fischer-Tropsch synthesis catalyst and its preparation method and application.

背景技术Background technique

费托合成反应是CO催化加氢生成烃类化合物的过程,其产物环境友好,不含芳烃、硫化物以及氮化合物等,受到了日益广泛的关注。用于费托合成反应的钴基催化剂具有较高的链增长能力,对水煤气变换反应不敏感,在反应过程中稳定、不易积炭和中毒、产物中含氧化合物少,CO转化可接近理论转化率。钴基催化剂通常采用钴负载到氧化铝来制备,然而氧化铝的水热稳定性差,很容易在费托合成反应的水热条件下进行水合反应,形成Al-O-Al桥键而生成拟薄水铝石,造成氧化铝比表面积大幅下降、孔结构破坏,负载其上的金属容易脱落,最终导致催化剂失活。Fischer-Tropsch synthesis reaction is the process of catalytic hydrogenation of CO to generate hydrocarbons. Its products are environmentally friendly and do not contain aromatics, sulfides, and nitrogen compounds, and have received increasing attention. Cobalt-based catalysts for Fischer-Tropsch synthesis reactions have high chain growth capabilities, are insensitive to water-gas shift reactions, are stable during the reaction process, are not prone to carbon deposition and poisoning, have fewer oxygen-containing compounds in the product, and CO conversion can be close to theoretical conversion. Rate. Cobalt-based catalysts are usually prepared by loading cobalt on alumina. However, the hydrothermal stability of alumina is poor, and it is easy to undergo hydration reaction under the hydrothermal conditions of the Fischer-Tropsch synthesis reaction, forming Al-O-Al bridges to form pseudo-thin The diaspore causes a large decrease in the specific surface area of alumina, the destruction of the pore structure, and the metals loaded on it are easy to fall off, which eventually leads to the deactivation of the catalyst.

因此,需要采取措施对氧化铝载体进行改性,以改善其作为载体的催化稳定性。在氧化铝结构中引入某些离子,能有效地去除氧化铝表面的羟基和阴、阳离子空穴,并能维持其固有孔道结构和比表面积,对改善氧化铝的水热稳定性、抑制相变具有显著影响。Therefore, measures need to be taken to modify the alumina support to improve its catalytic stability as a support. The introduction of certain ions into the alumina structure can effectively remove the hydroxyl groups and anion and cation holes on the surface of alumina, and maintain its inherent pore structure and specific surface area, which is helpful for improving the hydrothermal stability of alumina and inhibiting phase transition. have a significant impact.

发明内容Contents of the invention

本发明目的在于提供一种能用于浆态床或固定床反应器的高稳定性的钴基费托合成催化剂及其制备方法和应用。The purpose of the present invention is to provide a highly stable cobalt-based Fischer-Tropsch synthesis catalyst that can be used in a slurry bed or a fixed bed reactor, as well as its preparation method and application.

本发明在氧化铝前驱体的制备过程中引入Si元素,Si能与氧化铝前驱体表面羟基结合,生成玻璃状表面层,在前驱体焙烧脱羟基过程中能形成Si-O-Si或者Si-O-Al键,消除了表面阴离子空穴,提高了焙烧后氧化铝水热稳定性,从而提高了负载钴催化剂的费托合成稳定性。The present invention introduces Si element during the preparation process of the alumina precursor, and Si can combine with the hydroxyl group on the surface of the alumina precursor to form a glassy surface layer, which can form Si-O-Si or Si-O-Si or Si- The O-Al bond eliminates the surface anion holes and improves the hydrothermal stability of alumina after calcination, thereby improving the Fischer-Tropsch synthesis stability of the supported cobalt catalyst.

本发明催化剂由四氧化三钴、二氧化硅和氧化铝组成,其摩尔组成为四氧化三钴:二氧化硅:氧化铝=(0.1-0.25):(0.02-0.2):1。The catalyst of the present invention is composed of tricobalt tetroxide, silicon dioxide and alumina, and its molar composition is tricobalt tetroxide:silicon dioxide:alumina=(0.1-0.25):(0.02-0.2):1.

本发明催化剂的制备方法如下:The preparation method of catalyst of the present invention is as follows:

(1)按最终催化剂组成,称取硝酸配制成水溶液A,称取偏铝酸钠配制成水溶液B,再称取硅源配制成乙醇溶液C,A溶液体积=B溶液体积+C溶液体积,其中,硝酸:(偏铝酸钠+硅源)物质的量比=(0.95-1.1):1;(1) According to final catalyst composition, take nitric acid and be mixed with aqueous solution A, take by weighing sodium metaaluminate and be mixed with aqueous solution B, then take silicon source and be mixed with ethanol solution C, A solution volume=B solution volume+C solution volume, Wherein, nitric acid: (sodium metaaluminate+silicon source) substance ratio=(0.95-1.1): 1;

(2)先将溶液A和溶液B在水浴50-85℃下进行并流共沉淀,A、B体积流量相同,溶液B沉淀完毕后,将溶液A和溶液C在相同温度的水浴下继续进行并流共沉淀,A、C体积流量相同;(2) First, solution A and solution B are co-precipitated in a water bath at 50-85°C, the volume flow rate of A and B is the same, and after solution B is precipitated, continue to carry out solution A and solution C in a water bath at the same temperature Co-current co-precipitation, the volume flow rate of A and C are the same;

(3)沉淀完毕后,在70-90℃下老化2-24h;(3) After the precipitation is completed, aging at 70-90°C for 2-24h;

(4)老化结束后,用去离子水洗涤至滤液中钠离子小于5ppm,然后过滤得到滤饼,将滤饼置于90-120℃干燥10~24h得到含硅铝前驱体,将得到的前驱体于400-800℃焙烧4-10h,得到含硅氧化铝载体;(4) After aging, wash with deionized water until the sodium ion in the filtrate is less than 5ppm, then filter to obtain a filter cake, place the filter cake at 90-120°C and dry for 10-24 hours to obtain a silicon-aluminum precursor. The body is calcined at 400-800°C for 4-10 hours to obtain a silicon-containing alumina carrier;

(5)按最终催化剂组成,称取硝酸钴溶于水配制溶液,等体积浸渍于上述含硅氧化铝载体,90-120℃下干燥10-24h,300-400℃焙烧4-10h,制得最终催化剂。(5) According to the final catalyst composition, take cobalt nitrate and dissolve it in water to prepare a solution, impregnate the above-mentioned silicon-containing alumina carrier in equal volume, dry at 90-120°C for 10-24h, and roast at 300-400°C for 4-10h to obtain ultimate catalyst.

如上所述的硅源为正硅酸甲酯、正硅酸乙酯、正硅酸丙酯、正硅酸丁酯的一种。The aforementioned silicon source is one of methyl orthosilicate, ethyl orthosilicate, propyl orthosilicate, and butyl orthosilicate.

如上所述的费托合成钴基催化剂,可以在固定床反应器中进行还原、反应;还原条件为:350-450℃,0.3-1.5MPa,GHSV=300-1000h-1,恒温12-24h,采用氮中氢还原气,H2含量为15%-85%(v/v);反应条件为:170-230℃,2.0-5.0Mpa,体积空速GHSV=700-2500h-1,H2/CO(v/v)=2.0-2.5。The cobalt-based catalyst for Fischer-Tropsch synthesis as described above can be reduced and reacted in a fixed-bed reactor; the reduction conditions are: 350-450°C, 0.3-1.5MPa, GHSV=300-1000h -1 , constant temperature 12-24h, Using hydrogen reducing gas in nitrogen, the H 2 content is 15%-85% (v/v); the reaction conditions are: 170-230°C, 2.0-5.0Mpa, volumetric space velocity GHSV=700-2500h -1 , H 2 / CO (v/v) = 2.0-2.5.

如上所述的费托合成钴基催化剂,可以在浆态床反应器中进行还原、反应;还原条件为:270-320℃,0.2-1.2MPa,GHSV=500-800h-1,恒温12-36h,采用氮中氢还原气,H2含量为15%-85%(v/v),转速为400-800rpm;反应条件为:170-230℃,2.0-3.0MPa,体积空速GHSV=700-2000h-1,H2/CO(v/v)=2.0-3.0,转速为400-800rpm。The cobalt-based catalyst for Fischer-Tropsch synthesis as described above can be reduced and reacted in a slurry bed reactor; the reduction conditions are: 270-320°C, 0.2-1.2MPa, GHSV=500-800h -1 , constant temperature 12-36h , using hydrogen reducing gas in nitrogen, the H2 content is 15%-85% (v/v), the rotating speed is 400-800rpm; the reaction conditions are: 170-230°C, 2.0-3.0MPa, volumetric space velocity GHSV=700- 2000h -1 , H 2 /CO(v/v) = 2.0-3.0, the rotation speed is 400-800rpm.

本发明掺硅氧化铝负载钴催化剂与现有费托合成钴基催化剂相比,在水热反应条件下,焙烧后氧化铝能维持固有孔道结构和高比表面积,提高了水热稳定性,阻止了氧化铝相变,从而提高了负载钴催化剂费托合成稳定性。Compared with the existing cobalt-based catalysts for Fischer-Tropsch synthesis, the silicon-doped alumina-supported cobalt catalyst of the present invention can maintain the inherent pore structure and high specific surface area after roasting under hydrothermal reaction conditions, improve hydrothermal stability, prevent The phase transition of alumina is realized, thereby improving the stability of Fischer-Tropsch synthesis of supported cobalt catalysts.

具体实施方式detailed description

下面实施例将对本发明做进一步说明,本发明的保护范围并不受这些实施例的限制。The following examples will further illustrate the present invention, and the protection scope of the present invention is not limited by these examples.

实施例1:Example 1:

按照最终催化剂组成,称取1909g 66(wt.)%的浓硝酸配制成40L水溶液A,称取1640g偏铝酸钠配制成32L水溶液B,再称取304g正硅酸甲酯配制成8L乙醇溶液C;先将溶液A和溶液B在水浴60℃下进行并流共沉淀,A、B体积流量相同;待溶液B沉淀完毕后,继续将溶液A和溶液C在60℃下进行并流共沉淀,A、C体积流量相同;待溶液A、C沉淀完毕后,在80℃下老化4h;老化结束后,用去离子水洗涤至滤液中钠离子小于5ppm,过滤得到滤饼,将滤饼置于烘箱于100℃干燥10h得到含硅氧化铝前驱体;将得到的前驱体置于马弗炉中,于550℃焙烧6h,得到含硅氧化铝;按最终催化剂组成,称取1746g六水合硝酸钴配制水溶液,等体积浸渍于上述载体,65℃下干燥24h,300℃焙烧8h,制得最终催化剂,其摩尔组成为四氧化三钴:二氧化硅:氧化铝=0.2:0.2:1。According to final catalyst composition, take by weighing 1909g 66 (wt.)% concentrated nitric acid and be mixed with 40L aqueous solution A, take by weighing 1640g sodium metaaluminate and be mixed with 32L aqueous solution B, then take by weighing 304g orthosilicate and be mixed with 8L ethanol solution C; first carry out co-current co-precipitation of solution A and solution B in a water bath at 60°C, and the volume flow rate of A and B is the same; after the precipitation of solution B is completed, continue to carry out co-current co-precipitation of solution A and solution C at 60 °C , the volume flow rate of A and C is the same; after the solution A and C are precipitated, they are aged at 80°C for 4 hours; Dry in an oven at 100°C for 10 hours to obtain a silicon-containing alumina precursor; place the obtained precursor in a muffle furnace and roast at 550°C for 6 hours to obtain a silicon-containing alumina; weigh 1746g of nitric acid hexahydrate according to the final catalyst composition Prepare an aqueous solution of cobalt, impregnate the same volume on the above carrier, dry at 65°C for 24 hours, and calcinate at 300°C for 8 hours to obtain the final catalyst, whose molar composition is cobalt tetraoxide:silicon dioxide:alumina=0.2:0.2:1.

取上述催化剂5ml不稀释装填于固定床反应器中(Ф10×500mm),还原条件为:370℃,0.5MPa,恒温12h,1000h-1(v/v),采用氮中氢,H2含量为25%(v/v)。反应条件为:230℃,3.0MPa,2000h-1(v/v),H2/CO(mol)=2.3。评价结果:CO转化率41.5%,CH4选择性为12.3%,720h内失活率为0.22%。Take 5ml of the above catalyst without dilution and fill it in a fixed bed reactor (Ф10×500mm). The reduction conditions are: 370°C, 0.5MPa, constant temperature for 12h, 1000h -1 (v/v), using hydrogen in nitrogen, and the H2 content is 25% (v/v). The reaction conditions are: 230°C, 3.0MPa, 2000h -1 (v/v), H 2 /CO(mol)=2.3. Evaluation results: the CO conversion rate is 41.5%, the CH 4 selectivity is 12.3%, and the inactivation rate within 720h is 0.22%.

取上述催化剂20ml于1L浆态床反应器进行评价,还原条件为,320℃,0.1MPa,500h-1(v/v),采用氮中氢,H2含量为15%(v/v),恒温12h,600rpm。还原完毕后降至室温切换成合成气进行反应,反应条件为225℃,2.0MPa,1800h-1(v/v),H2/CO(v/v)=2.2,600rpm。评价结果:CO转化率46.5%,CH4选择性为11.2%,720h内失活率为1.13%。Take 20ml of the above catalyst for evaluation in a 1L slurry bed reactor, the reducing conditions are 320°C, 0.1MPa, 500h -1 (v/v), hydrogen in nitrogen, H content of 15% (v/v), Constant temperature 12h, 600rpm. After the reduction is completed, lower the temperature to room temperature and switch to synthesis gas for reaction. The reaction conditions are 225°C, 2.0MPa, 1800h -1 (v/v), H 2 /CO (v/v)=2.2, 600rpm. Evaluation results: The CO conversion rate is 46.5%, the CH 4 selectivity is 11.2%, and the deactivation rate within 720h is 1.13%.

实施例2:Example 2:

按照最终催化剂组成,称取1286g 98(wt.)%的发烟硝酸配制成20L水溶液A,称取1640g偏铝酸钠配制成19L水溶液B,再称取208g正硅酸乙酯配制成1L乙醇溶液C;先将溶液A和溶液B在水浴70℃下进行并流共沉淀,A、B体积流量相同;待溶液B沉淀完毕后,继续将溶液A和溶液C在70℃下进行并流共沉淀,A、C体积流量相同;待溶液A、C沉淀完毕后,在90℃下老化2h;老化结束后,用去离子水洗涤至滤液中钠离子小于5ppm,过滤得到滤饼,将滤饼置于烘箱于90℃干燥24h得到含硅氧化铝前驱体;将得到的前驱体置于马弗炉中,于400℃焙烧10h,得到含硅氧化铝;按最终催化剂组成,称取2182.5g六水合硝酸钴配制水溶液,等体积浸渍于上述载体,90℃下干燥24h,300℃焙烧10h,制得最终催化剂,其摩尔组成为四氧化三钴:二氧化硅:氧化铝=0.25:0.1:1。取上述催化剂5ml不稀释装填于固定床反应器中(Ф10×500mm),还原条件为:450℃,1.5MPa,恒温15h,300h-1(v/v),采用氮中氢,H2含量为70%(v/v),。反应条件为:220℃,2.0MPa,1000h-1(v/v),H2/CO(mol)=2.5。评价结果:CO转化率52.6%,CH4选择性为6.9%,720h内失活率为0.03%。According to final catalyst composition, take by weighing 1286g 98 (wt.)% fuming nitric acid and be mixed with 20L aqueous solution A, take by weighing 1640g sodium metaaluminate and be mixed with 19L aqueous solution B, then take by weighing 208g ethyl orthosilicate and be mixed with 1L ethanol Solution C; firstly carry out co-current co-precipitation of solution A and solution B in a water bath at 70°C, the volume flow rate of A and B is the same; after the precipitation of solution B is completed, continue to co-flow co-precipitate solution A and solution C at 70 Precipitation, the volume flow rate of A and C is the same; after the precipitation of solutions A and C is completed, age at 90°C for 2 hours; after aging, wash with deionized water until the sodium ion in the filtrate is less than 5ppm, filter to obtain a filter cake, and filter the cake Place in an oven and dry at 90°C for 24 hours to obtain a silicon-containing alumina precursor; place the obtained precursor in a muffle furnace and roast at 400°C for 10 hours to obtain silicon-containing alumina; weigh 2182.5g six Prepare an aqueous solution of hydrated cobalt nitrate, impregnate an equal volume on the above-mentioned carrier, dry at 90°C for 24 hours, and calcinate at 300°C for 10 hours to obtain the final catalyst. Take 5ml of the above catalyst without dilution and fill it in a fixed bed reactor (Ф10×500mm). The reduction conditions are: 450°C, 1.5MPa, constant temperature for 15h, 300h -1 (v/v), using hydrogen in nitrogen, and the H2 content is 70% (v/v), . The reaction conditions are: 220°C, 2.0MPa, 1000h -1 (v/v), H 2 /CO(mol)=2.5. Evaluation results: CO conversion rate 52.6%, CH 4 selectivity 6.9%, inactivation rate 0.03% within 720h.

取上述催化剂10ml于1L浆态床反应器进行评价,还原条件为,300℃,1.2MPa,700h-1(v/v),采用氮中氢,H2含量为80%(v/v),恒温12h,750rpm。还原完毕后降至室温切换成合成气进行反应,反应条件为210℃,2.2MPa,1500h-1(v/v),H2/CO(v/v)=2.2,700rpm。评价结果:CO转化率60.5%,CH4选择性为6.4%,720h内失活率为0.92%。Take 10ml of the above catalyst in a 1L slurry bed reactor for evaluation, the reducing conditions are 300°C, 1.2MPa, 700h -1 (v/v), hydrogen in nitrogen, H content of 80% (v/v), Constant temperature 12h, 750rpm. After the reduction is completed, lower the temperature to room temperature and switch to synthesis gas for reaction. The reaction conditions are 210°C, 2.2MPa, 1500h -1 (v/v), H 2 /CO (v/v)=2.2, 700rpm. Evaluation results: CO conversion rate is 60.5%, CH 4 selectivity is 6.4%, and inactivation rate is 0.92% within 720h.

实施例3:Example 3:

按照最终催化剂组成,称取926.5g 68(wt.)%的浓硝酸配制成20L水溶液A,称取620g偏铝酸钠配制成19.5L水溶液B,再称取26.4g正硅酸丙酯配制成0.5L乙醇溶液C;先将溶液A和溶液B在水浴50℃下进行并流共沉淀,A、B体积流量相同;待溶液B沉淀完毕后,继续将溶液A和溶液C在50℃下进行并流共沉淀,A、C体积流量相同;待溶液A、C沉淀完毕后,在70℃下老化24h;老化结束后,用去离子水洗涤至滤液中钠离子小于5ppm,过滤得到滤饼,将滤饼置于烘箱于100℃干燥8h得到含硅氧化铝前驱体;将得到的前驱体置于马弗炉中,于500℃焙烧8h,得到含硅氧化铝;按最终催化剂组成,称取873g六水合硝酸钴配制水溶液,等体积浸渍于上述载体,10℃下干燥20h,320℃焙烧8h,制得最终催化剂,其摩尔组成为四氧化三钴:二氧化硅:氧化铝=0.2:0.02:1。取上述催化剂5ml不稀释装填于固定床反应器中(Ф10×500mm),还原条件为:360℃,0.5MPa,恒温24h,600h-1(v/v),采用氮中氢,H2含量为25%(v/v),。反应条件为:225℃,2.5MPa,800h-1(v/v),H2/CO(mol)=2.2。评价结果:CO转化率75.3%,CH4选择性为7.7%,720h内失活率为0.05%。According to final catalyst composition, take by weighing 926.5g 68 (wt.)% concentrated nitric acid and be mixed with 20L aqueous solution A, take by weighing 620g sodium metaaluminate and be mixed with 19.5L aqueous solution B, then take by weighing 26.4g orthopropyl silicate and be mixed with 0.5L ethanol solution C; first carry out co-precipitation of solution A and solution B in a water bath at 50°C, the volume flow rate of A and B is the same; after the precipitation of solution B is completed, continue to carry out solution A and solution C at 50°C Co-precipitation, A and C have the same volume flow rate; after the precipitation of solutions A and C, age at 70°C for 24 hours; after aging, wash with deionized water until the sodium ion in the filtrate is less than 5ppm, and filter to obtain a filter cake. Dry the filter cake in an oven at 100°C for 8 hours to obtain a silicon-containing alumina precursor; place the obtained precursor in a muffle furnace and roast at 500°C for 8 hours to obtain a silicon-containing alumina; according to the final catalyst composition, weigh Prepare an aqueous solution of 873g of cobalt nitrate hexahydrate, impregnate the same volume on the above carrier, dry at 10°C for 20 hours, and roast at 320°C for 8 hours to obtain the final catalyst. The molar composition is cobalt tetraoxide: silica: alumina = 0.2:0.02:1. Take 5ml of the above catalyst without dilution and fill it in a fixed bed reactor (Ф10×500mm). The reduction conditions are: 360°C, 0.5MPa, constant temperature for 24h, 600h -1 (v/v), using hydrogen in nitrogen, and the H2 content is 25% (v/v), . The reaction conditions are: 225°C, 2.5MPa, 800h -1 (v/v), H 2 /CO(mol)=2.2. Evaluation results: the CO conversion rate is 75.3%, the CH 4 selectivity is 7.7%, and the deactivation rate within 720h is 0.05%.

取上述催化剂10ml于1L浆态床反应器进行评价,还原条件为,340℃,0.5MPa,900h-1(v/v),采用氮中氢,H2含量为70%(v/v),恒温18h,720rpm。还原完毕后降至室温切换成合成气进行反应,反应条件为225℃,2.8MPa,2500h-1(v/v),H2/CO(v/v)=3.0,850rpm。评价结果:CO转化率49.5%,CH4选择性为5.0%,720h内失活率为0.34%。Take 10ml of the above catalyst for evaluation in a 1L slurry bed reactor, the reducing conditions are 340°C, 0.5MPa, 900h -1 (v/v), hydrogen in nitrogen, H content of 70% (v/v), Constant temperature 18h, 720rpm. After the reduction is completed, lower the temperature to room temperature and switch to synthesis gas for reaction. The reaction conditions are 225°C, 2.8MPa, 2500h -1 (v/v), H 2 /CO (v/v)=3.0, 850rpm. Evaluation results: the CO conversion rate is 49.5%, the CH 4 selectivity is 5.0%, and the deactivation rate within 720h is 0.34%.

实施例4:Example 4:

按照最终催化剂组成,称取1894.7g 66.5(wt.)%的浓硝酸配制成30L水溶液A,称取1640g偏铝酸钠配制成27.5L水溶液B,再称取160g正硅酸丁酯配制成2.5L乙醇溶液C;先将溶液A和溶液B在水浴80℃下进行并流共沉淀,A、B体积流量相同;待溶液B沉淀完毕后,继续将溶液A和溶液C在80℃下进行并流共沉淀,A、C体积流量相同;待溶液A、C沉淀完毕后,在85℃下老化4h;老化结束后,用去离子水洗涤至滤液中钠离子小于5ppm,过滤得到滤饼,将滤饼置于烘箱于120℃干燥12h得到含硅氧化铝前驱体;将得到的前驱体置于马弗炉中,于700℃焙烧5h,得到含硅氧化铝;按最终催化剂组成,称取873g六水合硝酸钴配制水溶液,等体积浸渍于上述载体,95℃下干燥18h,340℃焙烧6h,制得最终催化剂,其摩尔组成为四氧化三钴:二氧化硅:氧化铝=0.1:0.05:1。取上述催化剂5ml不稀释装填于固定床反应器中(Ф10×500mm),还原条件为:310℃,0.3MPa,恒温18h,600h-1(v/v),采用氮中氢,H2含量为30%(v/v),。反应条件为:215℃,5.0MPa,2000h-1(v/v),H2/CO(mol)=2.0。评价结果:CO转化率71.3%,CH4选择性为9.6%,720h内失活率为0.21%。According to final catalyst composition, take by weighing 1894.7g 66.5(wt.)% concentrated nitric acid and be mixed with 30L aqueous solution A, take by weighing 1640g sodium metaaluminate and be mixed with 27.5L aqueous solution B, then take by weighing 160g orthobutyl silicate and be mixed with 2.5 L ethanol solution C; first carry out co-precipitation of solution A and solution B in a water bath at 80°C, and the volume flow rate of A and B is the same; Flow co-precipitation, the volume flow rate of A and C is the same; after the solution A and C are precipitated, age at 85°C for 4h; after aging, wash with deionized water until the sodium ion in the filtrate is less than 5ppm, filter to obtain a filter cake, and The filter cake was dried in an oven at 120°C for 12 hours to obtain a silicon-containing alumina precursor; the obtained precursor was placed in a muffle furnace and roasted at 700°C for 5 hours to obtain a silicon-containing alumina; according to the final catalyst composition, weigh 873g Prepare an aqueous solution of cobalt nitrate hexahydrate, impregnate the same volume on the above-mentioned carrier, dry at 95°C for 18 hours, and calcinate at 340°C for 6 hours to obtain the final catalyst. Take 5ml of the above catalyst without dilution and fill it in a fixed bed reactor (Ф10×500mm). The reduction conditions are: 310°C, 0.3MPa, constant temperature for 18h, 600h -1 (v/v), using hydrogen in nitrogen, and the H2 content is 30% (v/v), . The reaction conditions are: 215°C, 5.0MPa, 2000h -1 (v/v), H 2 /CO(mol)=2.0. Evaluation results: The CO conversion rate is 71.3%, the CH 4 selectivity is 9.6%, and the inactivation rate within 720h is 0.21%.

取上述催化剂10ml于1L浆态床反应器进行评价,还原条件为,350℃,0.1MPa,1000h-1(v/v),采用氮中氢,H2含量为60%(v/v),恒温36h,600rpm。还原完毕后降至室温切换成合成气进行反应,反应条件为190℃,3.0MPa,1300h-1(v/v),H2/CO(v/v)=2.0,700rpm。评价结果:CO转化率72.8%,CH4选择性为5.8%,720h内失活率为0.22%。Take 10ml of the above catalyst in a 1L slurry bed reactor for evaluation, the reduction conditions are 350°C, 0.1MPa, 1000h -1 (v/v), hydrogen in nitrogen, H content of 60% (v/v), Constant temperature 36h, 600rpm. After the reduction, lower the temperature to room temperature and switch to syngas for reaction. The reaction conditions are 190°C, 3.0MPa, 1300h -1 (v/v), H 2 /CO (v/v)=2.0, 700rpm. Evaluation results: CO conversion rate 72.8%, CH 4 selectivity 5.8%, inactivation rate 0.22% within 720h.

实施例5:Example 5:

按照最终催化剂组成,称取1928.6g 98(wt.)%的发烟硝酸配制成80L水溶液A,称取2460g偏铝酸钠配制成75L水溶液B,再称取342.5g正硅酸甲酯配制成8L乙醇溶液C;先将溶液A和溶液B在水浴80℃下进行并流共沉淀,A、B体积流量相同;待溶液B沉淀完毕后,继续将溶液A和溶液C在80℃下进行并流共沉淀,A、C体积流量相同;待溶液A、C沉淀完毕后,在85℃下老化6h;老化结束后,用去离子水洗涤至滤液中钠离子小于5ppm,过滤得到滤饼,将滤饼置于烘箱于120℃干燥10h得到含硅氧化铝前驱体;将得到的前驱体置于马弗炉中,于750℃焙烧5h,得到含硅氧化铝;按最终催化剂组成,称取3273.8g六水合硝酸钴配制水溶液,等体积浸渍于上述载体,100℃下干燥16h,380℃焙烧4h,制得最终催化剂,其摩尔组成为四氧化三钴:二氧化硅:氧化铝=0.25:0.15:1。According to final catalyst composition, take by weighing 1928.6g 98 (wt.)% fuming nitric acid and be mixed with 80L aqueous solution A, take by weighing 2460g sodium metaaluminate and be mixed with 75L aqueous solution B, then weigh 342.5g methyl orthosilicate and be mixed with 8L ethanol solution C; first carry out co-precipitation of solution A and solution B in a water bath at 80°C, and the volume flow rate of A and B is the same; Flow co-precipitation, the volume flow rate of A and C is the same; after the precipitation of solutions A and C, aging at 85°C for 6h; after aging, wash with deionized water until the sodium ion in the filtrate is less than 5ppm, filter to obtain a filter cake, and The filter cake was dried in an oven at 120°C for 10 hours to obtain a silicon-containing alumina precursor; the obtained precursor was placed in a muffle furnace and roasted at 750°C for 5 hours to obtain a silicon-containing alumina; according to the final catalyst composition, weigh 3273.8 Prepare an aqueous solution with g cobalt nitrate hexahydrate, impregnate the same volume on the above-mentioned carrier, dry at 100°C for 16 hours, and calcinate at 380°C for 4 hours to obtain the final catalyst.

取上述催化剂5ml不稀释装填于固定床反应器中(Ф10×500mm),还原条件为:400℃,0.5MPa,恒温12h,800h-1(v/v),采用氮中氢,H2含量为10%(v/v),。反应条件为:170℃,2.0MPa,700h-1(v/v),H2/CO(mol)=2.5。评价结果:CO转化率85.5%,CH4选择性为7.5%,720h内失活率为0.02%。Take 5ml of the above catalyst without dilution and fill it in a fixed bed reactor (Ф10×500mm). The reduction conditions are: 400°C, 0.5MPa, constant temperature for 12h, 800h -1 (v/v), using hydrogen in nitrogen, and the H2 content is 10% (v/v), . The reaction conditions are: 170°C, 2.0MPa, 700h -1 (v/v), H 2 /CO(mol)=2.5. Evaluation results: The CO conversion rate is 85.5%, the CH 4 selectivity is 7.5%, and the inactivation rate within 720h is 0.02%.

取上述催化剂10ml于1L浆态床反应器进行评价,还原条件为,270℃,01.2MPa,500h-1(v/v),采用氮中氢,H2含量为85%(v/v),恒温36h,700rpm。还原完毕后降至室温切换成合成气进行反应,反应条件为195℃,1.5MPa,700h-1(v/v),H2/CO(v/v)=2.2,600rpm。评价结果:CO转化率88.8%,CH4选择性为6.7%,720h内失活率为0.11%。Take 10ml of the above catalyst for evaluation in a 1L slurry bed reactor, the reduction conditions are 270°C, 01.2MPa, 500h -1 (v/v), hydrogen in nitrogen is used, and the H content is 85% (v/v), Constant temperature 36h, 700rpm. After the reduction is complete, lower down to room temperature and switch to syngas for reaction. The reaction conditions are 195°C, 1.5MPa, 700h -1 (v/v), H 2 /CO (v/v)=2.2, 600rpm. Evaluation results: the CO conversion rate is 88.8%, the CH 4 selectivity is 6.7%, and the deactivation rate within 720h is 0.11%.

实施例6:Embodiment 6:

按照最终催化剂组成,称取940.3(wt.)%的浓硝酸配制成40L水溶液A,称取820g偏铝酸钠配制成37.5L水溶液B,再称取52.1g正硅酸乙酯配制成2.5L乙醇溶液C;先将溶液A和溶液B在水浴85℃下进行并流共沉淀,A、B体积流量相同;待溶液B沉淀完毕后,继续将溶液A和溶液C在5℃下进行并流共沉淀,A、C体积流量相同;待溶液A、C沉淀完毕后,在90℃下老化12h;老化结束后,用去离子水洗涤至滤液中钠离子小于5ppm,过滤得到滤饼,将滤饼置于烘箱于105℃干燥12h得到含硅氧化铝前驱体;将得到的前驱体置于马弗炉中,于800℃焙烧4h,得到含硅氧化铝;按最终催化剂组成,称取654.8g六水合硝酸钴配制水溶液,等体积浸渍于上述载体,120℃下干燥10h,400℃焙烧5h,制得最终催化剂,其摩尔组成为四氧化三钴:二氧化硅:氧化铝=0.15:0.05:1。According to the final catalyst composition, take 940.3 (wt.)% concentrated nitric acid and be mixed with 40L aqueous solution A, weigh 820g sodium metaaluminate and be mixed with 37.5L aqueous solution B, then weigh 52.1g ethyl orthosilicate and be mixed with 2.5L Ethanol solution C; first carry out co-current co-precipitation of solution A and solution B in a water bath at 85°C, and the volume flow rate of A and B is the same; after solution B is precipitated, continue to carry out co-current co-precipitation of solution A and solution C at 5°C Co-precipitation, the volume flow rate of A and C is the same; after the precipitation of solutions A and C is completed, age at 90°C for 12 hours; after aging, wash with deionized water until the sodium ion in the filtrate is less than 5ppm, filter to obtain a filter cake, filter The cake was dried in an oven at 105°C for 12 hours to obtain a silicon-containing alumina precursor; the obtained precursor was placed in a muffle furnace and calcined at 800°C for 4 hours to obtain a silicon-containing alumina; according to the final catalyst composition, weigh 654.8g Prepare an aqueous solution of cobalt nitrate hexahydrate, impregnate the same volume on the above-mentioned carrier, dry at 120°C for 10 hours, and calcinate at 400°C for 5 hours to obtain the final catalyst.

取上述催化剂5ml不稀释装填于固定床反应器中(Ф10×500mm),还原条件为:450℃,0.3MPa,恒温12h,500h-1(v/v),采用氮中氢,H2含量为85%(v/v),。反应条件为:230℃,2.0MPa,1500h-1(v/v),H2/CO(mol)=2.0。评价结果:CO转化率52.3%,CH4选择性为10.0%,720h内失活率为0.07%。Take 5ml of the above catalyst without dilution and fill it in a fixed bed reactor (Ф10×500mm). The reduction conditions are: 450°C, 0.3MPa, constant temperature for 12h, 500h -1 (v/v), using hydrogen in nitrogen, and the H2 content is 85% (v/v), . The reaction conditions are: 230°C, 2.0MPa, 1500h -1 (v/v), H 2 /CO(mol)=2.0. Evaluation results: CO conversion rate is 52.3%, CH 4 selectivity is 10.0%, and inactivation rate is 0.07% within 720h.

取上述催化剂10ml于1L浆态床反应器进行评价,还原条件为,330℃,1.2MPa,800h-1(v/v),采用氮中氢,H2含量为45%(v/v),恒温20h,700rpm。还原完毕后降至室温切换成合成气进行反应,反应条件为180℃,2.5MPa,1200h-1(v/v),H2/CO(v/v)=3.0,750rpm。评价结果:CO转化率77.5%,CH4选择性为2.5%,720h内失活率为0.09%。Take 10ml of the above catalyst in a 1L slurry bed reactor for evaluation, the reduction conditions are 330°C, 1.2MPa, 800h -1 (v/v), hydrogen in nitrogen is used, and the H content is 45% (v/v), Constant temperature 20h, 700rpm. After the reduction is completed, lower the temperature to room temperature and switch to synthesis gas for reaction. The reaction conditions are 180°C, 2.5MPa, 1200h -1 (v/v), H 2 /CO (v/v)=3.0, 750rpm. Evaluation results: The CO conversion rate is 77.5%, the CH 4 selectivity is 2.5%, and the deactivation rate within 720h is 0.09%.

实施例7:Embodiment 7:

按照最终催化剂组成,称取128.6g 98(wt.)%的发烟硝酸配制成2L水溶液A,称取164g偏铝酸钠配制成1.8L水溶液B,再称取14.6g正硅酸乙酯配制成0.2L乙醇溶液C;先将溶液A和溶液B在水浴60℃下进行并流共沉淀,A、B体积流量相同;待溶液B沉淀完毕后,继续将溶液A和溶液C在60℃下进行并流共沉淀,A、C体积流量相同;待溶液A、C沉淀完毕后,在70℃下老化10h;老化结束后,用去离子水洗涤至滤液中钠离子小于5ppm,过滤得到滤饼,将滤饼置于烘箱于95℃干燥20h得到含硅氧化铝前驱体;将得到的前驱体置于马弗炉中,于500℃焙烧7h,得到含硅氧化铝;按最终催化剂组成,称取1746g六水合硝酸钴配制水溶液,等体积浸渍于上述载体,110℃下干燥24h,400℃焙烧4h,制得最终催化剂,其摩尔组成为四氧化三钴:二氧化硅:氧化铝=0.15:0.07:1。According to final catalyst composition, take by weighing 128.6g 98 (wt.)% fuming nitric acid and be mixed with 2L aqueous solution A, take by weighing 164g sodium metaaluminate and be mixed with 1.8L aqueous solution B, then take by weighing 14.6g orthosilicate ethyl ester and prepare into 0.2L ethanol solution C; first carry out co-precipitation of solution A and solution B in a water bath at 60°C, and the volume flow rate of A and B is the same; Carry out co-current co-precipitation, the volume flow rate of A and C is the same; after the precipitation of solutions A and C is completed, age at 70°C for 10 hours; after aging, wash with deionized water until the sodium ion in the filtrate is less than 5ppm, and filter to obtain a filter cake , put the filter cake in an oven and dry at 95°C for 20 hours to obtain a silicon-containing alumina precursor; place the obtained precursor in a muffle furnace and roast at 500°C for 7 hours to obtain a silicon-containing alumina; according to the final catalyst composition, it is Take 1746g of cobalt nitrate hexahydrate to prepare an aqueous solution, impregnate the same volume on the above-mentioned carrier, dry at 110°C for 24 hours, and roast at 400°C for 4 hours to obtain the final catalyst. .

取上述催化剂5ml不稀释装填于固定床反应器中(Ф10×500mm),还原条件为:390℃,1.5MPa,恒温12h,900h-1(v/v),采用氮中氢,H2含量为15%(v/v),。反应条件为:200℃,2.4MPa,1000h-1(v/v),H2/CO(mol)=2.4。评价结果:CO转化率76.8%,CH4选择性为5.6%,720h内失活率为0.01%。Take 5ml of the above catalyst without dilution and fill it in a fixed bed reactor (Ф10×500mm). The reduction conditions are: 390°C, 1.5MPa, constant temperature for 12h, 900h -1 (v/v), using hydrogen in nitrogen, and the H2 content is 15% (v/v), . The reaction conditions are: 200°C, 2.4MPa, 1000h -1 (v/v), H 2 /CO(mol)=2.4. Evaluation results: the CO conversion rate is 76.8%, the CH 4 selectivity is 5.6%, and the deactivation rate within 720h is 0.01%.

取上述催化剂10ml于1L浆态床反应器进行评价,还原条件为,340℃,0.7MPa,800h-1(v/v),采用氮中氢,H2含量为50%(v/v),恒温24h,700rpm。还原完毕后降至室温切换成合成气进行反应,反应条件为205℃,2.0MPa,800h-1(v/v),H2/CO(v/v)=2.6,650rpm。评价结果:CO转化率92.3%,CH4选择性为2.7%,720h内失活率为0.1%。Take 10ml of the above catalyst for evaluation in a 1L slurry bed reactor, the reducing conditions are 340°C, 0.7MPa, 800h -1 (v/v), hydrogen in nitrogen, H content of 50% (v/v), Constant temperature 24h, 700rpm. After the reduction is complete, lower down to room temperature and switch to syngas for reaction. The reaction conditions are 205°C, 2.0MPa, 800h -1 (v/v), H 2 /CO(v/v)=2.6, 650rpm. Evaluation results: CO conversion rate 92.3%, CH 4 selectivity 2.7%, deactivation rate 0.1% within 720h.

Claims (3)

  1. A kind of 1. alumina load cobalt fischer-tropsch synthetic catalyst, it is characterised in that catalyst by cobaltosic oxide, silica and Aluminum oxide forms, and its mole of composition is cobaltosic oxide:Silica:Aluminum oxide=0.1-0.25:0.02-0.2:1;
    And by being prepared including following method:
    (1)Formed by final catalyst, weigh nitric acid and be configured to water solution A, weigh sodium metaaluminate and be configured to aqueous solution B, then claim Silicon source is taken to be configured to ethanol solution C, solution A volume=B solution volume+C solution volume, wherein, nitric acid:(Sodium metaaluminate+silicon source) Amount ratio=0.95-1.1 of material:1;
    (2)Solution A and solution B are first subjected to co-precipitation at 50-85 DEG C of water-bath, A, B volume flow are identical, and solution B is sunk After shallow lake, solution A is continued into co-precipitation with solution C under mutually synthermal water-bath, A, C volume flow are identical;
    (3)After precipitation, the aging 2-24h at 70-90 DEG C;
    (4)After aging terminates, sodium ion is washed with deionized into filtrate and is less than 5ppm, is then filtrated to get filter cake, will filter Cake is placed in 90-120 DEG C of dry 10-24h and obtains silicon-aluminum containing presoma, and obtained presoma is calcined into 4-10h in 400-800 DEG C, Obtain silicon-containing alumina carrier;
    (5)Formed by final catalyst, weigh cobalt nitrate and be dissolved in water preparation solution, incipient impregnation carries in above-mentioned silicon-containing alumina Body, 10-24h is dried at 90-120 DEG C, 300-400 DEG C of roasting 4-10 h, final catalyst is made;
    Described silicon source is methyl silicate, tetraethyl orthosilicate, positive silicic acid propyl ester, one kind of butyl silicate.
  2. 2. a kind of application of alumina load cobalt fischer-tropsch synthetic catalyst as claimed in claim 1, it is characterised in that described Fischer-Tropsch synthesis cobalt-based catalyst, reduced, reacted in fixed bed reactors;Reducing condition is:350-450 DEG C, 0.3- 1.5MPa, GHSV=300-1000h-1, constant temperature 12-24h, using hydrogen reduction gas, H in nitrogen2Volume content is 15 %-85%;Reaction Condition is:170-230 DEG C, 2.0-5.0Mpa, volume space velocity GHSV=700-2500h-1, H2/ CO volume ratios=2.0-2.5.
  3. 3. a kind of application of alumina load cobalt fischer-tropsch synthetic catalyst as claimed in claim 1, it is characterised in that described Fischer-Tropsch synthesis cobalt-based catalyst, reduced, reacted in paste state bed reactor;Reducing condition is:270-320 DEG C, 0.2- 1.2MPa, GHSV=500-800h-1, constant temperature 12-36h, using hydrogen reduction gas, H in nitrogen2Volume content is 15%-85%, and rotating speed is 400-800rpm;Reaction condition is:170-230 DEG C, 2.0-3.0MPa, volume space velocity GHSV=700-2000h-1, H2/ CO volumes Than=2.0-3.0, rotating speed 400-800rpm.
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