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CN105278359B - A controller that achieves multivariable control through a single variable control unit - Google Patents

A controller that achieves multivariable control through a single variable control unit Download PDF

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CN105278359B
CN105278359B CN201410281718.2A CN201410281718A CN105278359B CN 105278359 B CN105278359 B CN 105278359B CN 201410281718 A CN201410281718 A CN 201410281718A CN 105278359 B CN105278359 B CN 105278359B
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苏鸿德
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Abstract

一种通过单变量控制单元达成多变量控制的控制器,其包含一控制单元、至少一变量、一动态偏离因子单元及一补偿单元。控制单元依据一测量讯号与一参考讯号而得到一输出讯号,输出讯号送到一程序中以使测量讯号趋近参考讯号。变量是程序中可影响测量讯号或受该控制单元影响的讯号。动态偏离因子单元依据变量的一短时间均值与一长时间均值而得到变量的一动态偏离因子。补偿单元将动态偏离因子补偿到测量讯号、参考讯号或输出讯号,而得到对应的补偿讯号。该补偿讯号取代对应的测量讯号、参考讯号或输出讯号以对程序进行控制。

A controller that achieves multivariable control through a single variable control unit, comprising a control unit, at least one variable, a dynamic deviation factor unit and a compensation unit. The control unit obtains an output signal based on a measurement signal and a reference signal, and the output signal is sent to a program to make the measurement signal approach the reference signal. The variable is a signal in the program that can affect the measurement signal or be affected by the control unit. The dynamic deviation factor unit obtains a dynamic deviation factor of the variable based on a short-term average and a long-term average of the variable. The compensation unit compensates the dynamic deviation factor to the measurement signal, the reference signal or the output signal to obtain a corresponding compensation signal. The compensation signal replaces the corresponding measurement signal, the reference signal or the output signal to control the program.

Description

一种通过单变量控制单元达成多变量控制的控制器A controller that achieves multivariable control through a single variable control unit

技术领域technical field

本发明关于一种控制器,特别关于一种通过单变量控制单元达成多变量控制的控制器。The present invention relates to a controller, in particular to a controller that achieves multivariable control through a single variable control unit.

背景技术Background technique

图1为一种动态程序(Dynamic Process,或制程)的示意图。在图1所示的动态程序中有三个或更多个模拟程序变量(Process Variable,PV),每个程序变量会随着时间而改变,变量与变量间也会有不同的相互影响关系。其中至少有一个是独立变量(IdependentVariable)和一个依赖变量(Dependent Variable)。FIG. 1 is a schematic diagram of a dynamic process (Dynamic Process, or process). In the dynamic program shown in Figure 1, there are three or more simulated process variables (Process Variable, PV), each process variable will change with time, and there will be different mutual influences between variables. At least one of them is an independent variable (IndependentVariable) and a dependent variable (Dependent Variable).

如图2所示,为了控制其中一个依赖变量而将其定义为被控制变量(ControlledVariable,CV)并加入一个例如单变量控制器(Single-Input Single-Output,SISO)的控制单元101,便形成一个控制回路(Control Loop),如此,动态程序还包含控制单元。可通过动态程序中的独立变量(或称操作变量(Manipulated Variable,MV))对被控制变量的影响,将被控制变量控制在特定参考值或设定值(Reference or Setpoint,SP)的范围内。图2中实线代表控制单元的输出入讯号与方向,细虚线代表变量间确定的相互影响关系,粗虚线代表变量间可能的相互影响关系,箭头方向代表相互影响关系的方向。As shown in Figure 2, in order to control one of the dependent variables, it is defined as a controlled variable (ControlledVariable, CV) and a control unit 101 such as a single variable controller (Single-Input Single-Output, SISO) is added to form A control loop (Control Loop), so that the dynamic program also contains the control unit. The controlled variable can be controlled within the range of a specific reference value or set point (Reference or Setpoint, SP) through the influence of the independent variable (or Manipulated Variable (MV)) in the dynamic program on the controlled variable . In Fig. 2, the solid line represents the input and output signals and directions of the control unit, the thin dotted line represents the definite mutual influence relationship between variables, the thick dotted line represents the possible mutual influence relationship between variables, and the direction of the arrow represents the direction of the mutual influence relationship.

由于技术成熟以及简易通用性与价格考虑,一般工业程序都是使用单变量控制器。然而,一般的程序中大部分都有两个或更多的程序变量,因此除了简单独立式的单变量控制策略外,在先前技术中也有许多不同的方法,可以将单变量控制器扩展成适用于多变量环境中,以达到更好的控制效果。例如独立式的单变量控制策路(Single LoopControl)、串级式的单变量控制策略(Cascade Control)、前馈式的单变量控制策略(Feedforward Control)及多变量控制策略(Multi-Variable Control)等。在现有技术中的控制策路通常需要使用到多个单变量控制器,每一个单变量控制器对应一个被控制变量(即每一单变量控制器的MV与CV自成一个回路),因而,只能提供单一的控制功能,并无法利用到其余的程序变量来协助控制。Due to the maturity of technology and the consideration of simple versatility and price, general industrial procedures use single-variable controllers. However, most general programs have two or more program variables, so in addition to the simple stand-alone single-variable control strategy, there are many different methods in the prior art to extend the single-variable controller to be suitable for In a multivariate environment, in order to achieve better control effect. For example, independent single-variable control strategy (Single LoopControl), cascaded single-variable control strategy (Cascade Control), feedforward single-variable control strategy (Feedforward Control) and multi-variable control strategy (Multi-Variable Control) Wait. The control strategy in the prior art usually needs to use multiple univariate controllers, and each univariate controller corresponds to a controlled variable (that is, the MV and CV of each univariate controller form a loop by itself), thus , can only provide a single control function, and cannot use the rest of the program variables to assist in the control.

因此,如何提供一种通过单变量控制单元达成多变量控制的控制器,特别是仅利用单变量控制器便可达到多变量或多功能控制的控制效能,实为当前重要课题之一。Therefore, how to provide a controller that achieves multivariable control through a single variable control unit, especially how to achieve multivariable or multifunctional control performance with only a single variable controller, is one of the current important issues.

发明内容Contents of the invention

本发明的一目的在于提供一种通过单变量控制单元达成多变量控制的控制器,该控制器可以将控制回路以外的程序变量很轻易地导入到动态程序的控制回路中,而不需修改或调整控制参数,便可将任何一个单变量控制器变成一个性能优越的多变量或多功能控制器。An object of the present invention is to provide a controller that achieves multivariable control through a single variable control unit. The controller can easily introduce program variables outside the control loop into the control loop of the dynamic program without modification or modification. By adjusting the control parameters, any single variable controller can be turned into a multivariable or multifunctional controller with superior performance.

为达上述目的,依据本发明构成的控制器包含一控制单元、至少一变量、至少一动态偏离因子单元以及一补偿单元。该控制单元依据一测量讯号与一参考讯号而得到一输出讯号,该输出讯号送到该程序以使该测量讯号改变。该变量是程序中可影响该测量讯号或受该控制单元影响的其中一个讯号。该至少一动态偏离因子单元依据该变量的一短时间均值与一长时间均值而得到该变量的一动态偏离因子(Dynamic Offshoot Factor,DOF)。该补偿单元将该动态偏离因子补偿到该测量讯号、该参考讯号与该输出讯号的其中一个,而得到对应的一补偿讯号,该补偿讯号取代该相对应的测量讯号、该参考讯号或该输出讯号,以对该控制单元进行控制。To achieve the above purpose, the controller according to the present invention comprises a control unit, at least one variable, at least one dynamic deviation factor unit and a compensation unit. The control unit obtains an output signal according to a measurement signal and a reference signal, and the output signal is sent to the program to change the measurement signal. The variable is one of the signals in the program that can affect the measurement signal or be affected by the control unit. The at least one dynamic offshoot factor unit obtains a dynamic offshoot factor (Dynamic Offshoot Factor, DOF) of the variable according to a short-time mean value and a long-time mean value of the variable. The compensation unit compensates the dynamic deviation factor to one of the measurement signal, the reference signal and the output signal to obtain a corresponding compensation signal, and the compensation signal replaces the corresponding measurement signal, the reference signal or the output signal to control the control unit.

在一实施例中,该控制单元为一单变量控制器或一多变量控制器中的一个单变量控制单元。In one embodiment, the control unit is a single variable controller or a single variable control unit in a multivariable controller.

在一实施例中,测量讯号、参考讯号、输出讯号与补偿讯号各为一数值或一函数。In one embodiment, each of the measurement signal, the reference signal, the output signal and the compensation signal is a value or a function.

在一实施例中,变量为程序的一程序变量、或另一控制器的一测量讯号、一参考讯号或一输出讯号。In one embodiment, the variable is a program variable of the program, or a measurement signal, a reference signal or an output signal of another controller.

在一实施例中,动态偏离因子是关于短时间均值或当时的测量值偏离长时间均值的程度。In one embodiment, the dynamic deviation factor is related to the degree to which the short-term mean value or current measured value deviates from the long-term mean value.

在一实施例中,短时间均值是在一个测量时距(Sampling Interval)下所测得的讯号值、或是在S个测量时距下所测得的讯号平均值、或是该变量的讯号经过一个低通滤波器后的讯号值,该滤波器的沉淀时间相当于S个测量时距,该S大于或等于1;该长时间均值是在一个测量时距下所测得的讯号值经过一个低通滤波器后的讯号值,或是在L个测量时距下所测得的讯号平均值,该滤波器的沉淀时间相当于该L个测量时距,该L的值大于该S的值。In one embodiment, the short-time mean value is the signal value measured under one measurement interval (Sampling Interval), or the average value of the signal measured under S measurement intervals, or the signal of the variable The signal value after passing through a low-pass filter, the settling time of the filter is equivalent to S measurement intervals, and the S is greater than or equal to 1; the long-term mean value is the signal value measured under a measurement interval after passing through The signal value after a low-pass filter, or the average value of the signal measured under L measurement time intervals, the settling time of the filter is equivalent to the L measurement time intervals, and the value of L is greater than that of S value.

在一实施例中,补偿单元以相加或百分比方式将动态偏离因子补偿到测量讯号、参考讯号与输出讯号的其中一个。In one embodiment, the compensation unit compensates the dynamic deviation factor to one of the measurement signal, the reference signal and the output signal in an additive or percentage manner.

在一实施例中,当该短时间均值与该长时间均值实质相等时,该变量的动态偏离因子实质为零,或者该短时间均值与该长时间均值接近时,该动态偏离因子的值接近零而可被忽略。In one embodiment, when the short-time mean value is substantially equal to the long-term mean value, the dynamic deviation factor of the variable is substantially zero, or when the short-time mean value is close to the long-term mean value, the value of the dynamic deviation factor is close to Zero and can be ignored.

在一实施例中,动态偏离因子的计算公式如下:In one embodiment, the formula for calculating the dynamic deviation factor is as follows:

其中,β为动态偏离因子,为短时间均值,为长时间均值,α为零或可调整常数,可避免分母为零或可用于调整β。再者,该动态偏离因子可经过处理得到一补偿量后再补偿到该测量讯号、该参考讯号与该输出讯号的至少其中之一。Among them, β is the dynamic deviation factor, is the short-term average, is the long-term average value, α is zero or an adjustable constant, which can avoid the denominator from being zero or can be used to adjust β. Furthermore, the dynamic deviation factor can be processed to obtain a compensation amount and then compensated to at least one of the measurement signal, the reference signal and the output signal.

关于本发明的其他目的、优点及特征,将由以下较佳实施例及所附图示详细说明。Other objectives, advantages and features of the present invention will be described in detail by the following preferred embodiments and accompanying drawings.

附图说明Description of drawings

图1为一种动态程序的示意图。Figure 1 is a schematic diagram of a dynamic program.

图2为具有一单变量控制器的动态程序的示意图。Figure 2 is a schematic diagram of a dynamic program with a single variable controller.

图3为本发明一实施例的控制器的示意图。FIG. 3 is a schematic diagram of a controller according to an embodiment of the present invention.

图4为本发明一实施例的动态偏离因子单元的示意图。FIG. 4 is a schematic diagram of a dynamic deviation factor unit according to an embodiment of the present invention.

图5为本发明一实施例的短时间均值、长时间均值以及动态偏离因子的曲线示意图。FIG. 5 is a schematic diagram of curves of short-time mean value, long-time mean value and dynamic deviation factor according to an embodiment of the present invention.

图6为本发明另一实施例的控制器的示意图。Fig. 6 is a schematic diagram of a controller according to another embodiment of the present invention.

图7为本发明的控制器具有前馈控制特性的示意图。FIG. 7 is a schematic diagram of a controller of the present invention having a feed-forward control characteristic.

图8为本发明的控制器具有多对一控制、多功能控制的特性的示意图。Fig. 8 is a schematic diagram showing that the controller of the present invention has the characteristics of many-to-one control and multi-function control.

图9为本发明的控制器具有多对多控制特性的示意图。FIG. 9 is a schematic diagram of the controller of the present invention having many-to-many control characteristics.

图10为本发明的控制器应用于加热炉的示意图。Fig. 10 is a schematic diagram of the controller of the present invention applied to a heating furnace.

符号说明:Symbol Description:

2:控制器2: Controller

2a~2e:控制回路2a~2e: Control loop

100:加热炉100: heating furnace

101:进料流量控制器101: Feed flow controller

102:空气流量控制器102: Air flow controller

103:燃料气流量控制器103: Fuel gas flow controller

104:出口温度控制器104: Outlet temperature controller

105:过氧量控制器105: Peroxygen controller

106:燃料气热量指示器106: Fuel gas heat indicator

107:燃料气流量指示器107: Fuel gas flow indicator

201:控制单元201: Control unit

202:变量202: variable

203:动态偏离因子单元203: Dynamic Deviation Factor Unit

204:补偿单元204: compensation unit

205:测量讯号205: Measurement signal

206:参考讯号206: Reference signal

207:输出讯号207: output signal

208:短时间均值208: Short-term mean

209:长时间均值209: Long-term mean

210:动态偏离因子210: Dynamic deviation factor

211:补偿量211: Compensation amount

212:补偿讯号212: Compensation signal

213:原始讯号213: Original signal

具体实施方式Detailed ways

图3、图4显示本发明一实施例的控制器2,该控制器2用来对一程序进行控制,并包含一控制单元201、至少一变量202、至少一动态偏离因子单元203以及一补偿单元204。3 and 4 show a controller 2 according to an embodiment of the present invention. The controller 2 is used to control a program, and includes a control unit 201, at least one variable 202, at least one dynamic deviation factor unit 203 and a compensation Unit 204.

本实施例的控制单元201以单变量控制器为例,其中控制单元201并非直接比较原来的测量讯号205与参考讯号206而得到输出讯号207(输出讯号207送到程序以使测量讯号205改变而趋近参考讯号206),因为测量讯号205将被补偿后的补偿讯号212所取代(以下详述)。在其他实施例中,控制单元可为多变量控制器。The control unit 201 of this embodiment takes a single variable controller as an example, wherein the control unit 201 does not directly compare the original measurement signal 205 and the reference signal 206 to obtain the output signal 207 (the output signal 207 is sent to the program to make the measurement signal 205 change. approaching the reference signal 206 ), because the measurement signal 205 will be replaced by the compensated compensation signal 212 (detailed below). In other embodiments, the control unit may be a multivariable controller.

变量202为程序中可影响测量讯号205或受控制单元201影响的其中一个讯号。变量202可为一个或是一个以上,本实施例以多个变量202为例。变量202可为程序的程序变量、或另一控制器的测量讯号、参考讯号或输出讯号,在此,是以程序变量为例作说明。The variable 202 is one of the signals in the program that can affect the measurement signal 205 or be affected by the control unit 201 . There can be one variable 202 or more than one variable. This embodiment takes multiple variables 202 as an example. The variable 202 can be a program variable of a program, or a measurement signal, a reference signal or an output signal of another controller. Here, a program variable is taken as an example for illustration.

动态偏离因子单元203依据变量202的一短时间均值与一长时间均值而得到变量202的一动态偏离因子210。图4为本发明一实施例的动态偏离因子单元203的示意图,动态偏离因子单元203依据变量202得到一短时间均值208与一长时间均值209。短时间均值208是在一个测量时距(Sampling Interval)下所测得的讯号值、或是在S个测量时距下所测得的讯号平均值、或是该变量的讯号经过一个低通滤波器后的讯号值。在此,以在S个测量时距下所测得的讯号平均值为例,若是在利用低通滤波器的例子中,滤波器的沉淀时间(Settling Time)相当于S个测量时距(S大于或等于1)。长时间均值209是在一个测量时距下所测得的讯号值经过一个低通滤波器后的讯号值,或是在L个测量时距下所测得的讯号平均值。在此,以在L个测量时距下所测得的讯号平均值为例,若是在利用低通滤波器的例子中,滤波器的沉淀时间相当于L个测量时距(L的值大于该S)。The dynamic deviation factor unit 203 obtains a dynamic deviation factor 210 of the variable 202 according to a short-term mean value and a long-term mean value of the variable 202 . FIG. 4 is a schematic diagram of the dynamic deviation factor unit 203 according to an embodiment of the present invention. The dynamic deviation factor unit 203 obtains a short-term mean value 208 and a long-term mean value 209 according to the variable 202 . The short-time mean value 208 is the signal value measured under a measurement interval (Sampling Interval), or the signal average value measured under S measurement intervals, or the signal of the variable is subjected to a low-pass filter The signal value after the device. Here, taking the average value of the signal measured at S measurement time intervals as an example, if a low-pass filter is used, the settling time of the filter is equivalent to S measurement time intervals (S greater than or equal to 1). The long-term average value 209 is the signal value after the signal value measured under one measurement time interval passes through a low-pass filter, or the signal average value measured under L measurement time intervals. Here, taking the average value of the signal measured at L measurement time intervals as an example, if a low-pass filter is used in the example, the settling time of the filter is equivalent to L measurement time intervals (the value of L is greater than the S).

动态偏离因子的计算公式如下:The formula for calculating the dynamic deviation factor is as follows:

(式1) (Formula 1)

(式2) (Formula 2)

(式3) (Formula 3)

(式4) (Formula 4)

其中,均值估算器F(T,x(t))是依据一个程序变量x(t),在T个测量时距(samplingInterVal)下所测得的讯号值,来估算该讯号的平均值、或是依据该程序变量所测得的一个讯号,经过低通滤波器(Low Pass Filter)后的讯号值。λi与γi为分别依据平均时间长度(T个测量时距)与滤波器的沉淀时间(相当于T个测量时距)而定的系数,N代表滤波器的级数(Order)以使滤波器的沉淀时间相当于T;α为零或可调整常数,可避免分母为零或可用于调整β;为短时间均值;为长时间均值;β为动态偏离因子。Among them, the mean value estimator F(T, x(t)) estimates the mean value of the signal based on a program variable x(t) and the signal value measured under T measurement intervals (samplingInterVal), or It is the value of a signal measured according to the program variable after passing through the Low Pass Filter. λ i and γ i are coefficients determined according to the average time length (T measurement time intervals) and filter settling time (equivalent to T measurement time intervals), and N represents the order of the filter (Order) so that The settling time of the filter is equivalent to T; α is zero or an adjustable constant, which can avoid the denominator from being zero or can be used to adjust β; is the short-term average; is the long-term average value; β is the dynamic deviation factor.

图5为本发明一实施例的短时间均值、长时间均值以及动态偏离因子的曲线图,其中显示动态偏离因子是关于短时间均值偏离长时间均值的程度。再者,该动态偏离因子具有下列特性:FIG. 5 is a graph of the short-time mean value, the long-term mean value and the dynamic deviation factor according to an embodiment of the present invention, wherein the dynamic deviation factor is about the degree to which the short-time mean value deviates from the long-term mean value. Furthermore, the dynamic deviation factor has the following properties:

1、动态偏离因子的初始值等于零。1. The initial value of the dynamic deviation factor is equal to zero.

2、当变量的长时间均值与短时间均值并无明显差异、或达稳定状态(SteadyState)时,动态偏离因子等于零、或是其值接近零而可被忽略。2. When there is no significant difference between the long-term mean value and the short-term mean value of the variable, or when it reaches a steady state (SteadyState), the dynamic deviation factor is equal to zero, or its value is close to zero and can be ignored.

3、当变量在同一个数值附近维持相当长的时间时,动态偏离因子(DOF)等于零、或是接近零而可被忽略。3. When the variable remains near the same value for a long time, the dynamic deviation factor (DOF) is equal to zero or close to zero and can be ignored.

变量的讯号值可能是原始电子讯号、或是经过转换而代表物理意义的讯号,因此变量的讯号可先经过转换再估算平均值、或先估算平均值后再转换。此外,变量202的动态偏离因子210可经过进一步的处理以得到一补偿量211(如图4的g函数所示),例如以正负号限制方向性或以增益比调整其强度。The signal value of a variable may be an original electronic signal or a signal that has been converted to represent a physical meaning. Therefore, the signal of a variable can be converted first and then estimated the average value, or first estimated the average value and then converted. In addition, the dynamic deviation factor 210 of the variable 202 can be further processed to obtain a compensation value 211 (as shown by the g function in FIG. 4 ), such as limiting directivity with a sign or adjusting its strength with a gain ratio.

如图3所示,补偿单元204用来将动态偏离因子210补偿到测量讯号205、参考讯号206或输出讯号207,而得到对应的一补偿讯号212(补偿讯号212可为一数值或一函数),该补偿讯号212取代测量讯号205、参考讯号206或输出讯号207,以供控制单元201对该程序进行控制。图4所示的原始讯号(z(t))213可代表测量讯号205、参考讯号206与输出讯号207的其中之一,而代表其对应的补偿讯号212。在图3的实施例中,变量202为影响测量讯号205的讯号,而补偿讯号212取代原先的测量讯号205作为控制单元201的输入测量讯号。As shown in FIG. 3, the compensation unit 204 is used to compensate the dynamic deviation factor 210 to the measurement signal 205, the reference signal 206 or the output signal 207 to obtain a corresponding compensation signal 212 (the compensation signal 212 can be a value or a function) , the compensation signal 212 replaces the measurement signal 205 , the reference signal 206 or the output signal 207 for the control unit 201 to control the procedure. The original signal (z(t)) 213 shown in FIG. 4 may represent one of the measurement signal 205, the reference signal 206 and the output signal 207, and represents its corresponding compensation signal 212 . In the embodiment of FIG. 3 , the variable 202 is a signal that affects the measurement signal 205 , and the compensation signal 212 replaces the original measurement signal 205 as the input measurement signal of the control unit 201 .

补偿单元204可以相加或以百分比方式将动态偏离因子210补偿到测量讯号205、参考讯号206与输出讯号207的至少其中之一。在此是以相加方式将动态偏离因子210补偿到该测量讯号205为例作说明。在其他实施例中,该补偿单元204可以其他方式来补偿动态偏离因子210,例如以函数方式。The compensation unit 204 can add or compensate the dynamic deviation factor 210 to at least one of the measurement signal 205 , the reference signal 206 and the output signal 207 by percentage. Here, the method of compensating the dynamic deviation factor 210 to the measurement signal 205 in an additive manner is taken as an example for illustration. In other embodiments, the compensation unit 204 can compensate the dynamic deviation factor 210 in other ways, for example, in a function way.

本发明还提供一种通过单变量控制单元达成多变量控制的控制方法,该控制方法包含下列步骤:The present invention also provides a control method for achieving multivariable control through a single variable control unit, the control method comprising the following steps:

1.选择控制回路外的一个程序变量x(t),该变量与该回路中的控制单元的讯号z(t)必须有相互影响关系,亦即x(t)的改变会影向y(t)、或z(t)的改变会影向x(t);1. Select a program variable x(t) outside the control loop. This variable must have an interactive relationship with the signal z(t) of the control unit in the loop, that is, the change of x(t) will affect y(t) ), or z(t) changes will affect x(t);

2.利用一均值估算器算出x(t)的短时间均值 2. Use a mean estimator to calculate the short-term mean of x(t)

3.利用一均值估算器算出x(t)的长时间均值 3. Use a mean estimator to calculate the long-term mean of x(t)

4.利用步骤2与步骤3结果,计算动态偏离因子β;4. Using the results of steps 2 and 3, calculate the dynamic deviation factor β;

5.利用β计算出讯号的补偿量Δz(t);5. Use β to calculate the compensation amount Δz(t) of the signal;

6.将该补偿量Δz(t)导入z(t),使该控制单元的原始讯号更改为补偿信号 6. Import the compensation amount Δz(t) into z(t), so that the original signal of the control unit can be changed into a compensation signal

7.如果有需要加入其他程序变量,可重复步骤1至步骤6。7. If it is necessary to add other program variables, repeat steps 1 to 6.

其中z(t)代表该控制回路中的控制单元的测量讯号y(t)、参考讯号r(t)、或输出讯号u(t)或三者的任意组合均可(如图6所示)。Where z(t) represents the measurement signal y(t), reference signal r(t), or output signal u(t) of the control unit in the control loop, or any combination of the three (as shown in Figure 6) .

在图6中显示本发明的控制器2可应用于控制单元201的测量讯号205、参考讯号206、输出讯号207或三者任意组合上;其中,变量202分别与测量讯号205、参考讯号206与输出讯号207有相互影响关系。若有需要时,可选取一个或多个动态偏离因子单元203依据相对应的程序变量202得到个别变量的对应的动态偏离因子210。补偿单元204将对应的动态偏离因子210分别补偿到测量讯号205、参考讯号206或输出讯号207以得到对应的补偿讯号212。由此,就可使单变量控制单元201达到多变量的控制功能。In Fig. 6, it is shown that the controller 2 of the present invention can be applied to the measurement signal 205, the reference signal 206, the output signal 207 of the control unit 201 or any combination of the three; The output signals 207 have a mutual influence relationship. If necessary, one or more dynamic deviation factor units 203 can be selected to obtain the corresponding dynamic deviation factors 210 of individual variables according to the corresponding program variables 202 . The compensation unit 204 compensates the corresponding dynamic deviation factor 210 to the measurement signal 205 , the reference signal 206 or the output signal 207 to obtain a corresponding compensation signal 212 . In this way, the single-variable control unit 201 can achieve a multi-variable control function.

以下举例说明本发明的一控制器2所具有的特性。The following examples illustrate the characteristics of a controller 2 of the present invention.

(1)、具有前馈控制的特性:由于动态偏离因子没有单位(Dimensionless),因此更可以利用程序变量间的相互影响关系,而应用到多个控制回路上。如图7所示,当控制回路2a外的一个程序变量202对回路中的测量讯号205(被控制变量CV)有相互影响关系时,通过动态偏离因子单元203的转换,可将x1(t)导入到控制回路2a中,如此则可以产生类似前馈控制的功效。图7中z(t)可以是控制单元的测量讯号、参考讯号、与输出讯号的其中之一。(1) Features of feed-forward control: Since the dynamic deviation factor has no unit (Dimensionless), it can be applied to multiple control loops by utilizing the mutual influence relationship between program variables. As shown in Fig. 7, when a program variable 202 outside the control loop 2a has mutual influence on the measurement signal 205 (controlled variable CV) in the loop, through the conversion of the dynamic deviation factor unit 203, x 1 (t ) into the control loop 2a, so that the effect similar to feedforward control can be produced. In FIG. 7, z(t) may be one of a measurement signal, a reference signal, and an output signal of the control unit.

(2)、具有多对一控制、多功能控制的特性:如图8所示,当控制回路2b对控制回路2c中的测量讯号205有明显的相互影响关系时,测量讯号205可通过动态偏离因子单元203的转换,而补偿到控制回路2b中,如此可以使得两个单变量控制器同时可控制测量讯号205,而产生多对一控制的功效。图8中的z1(t)可以是控制回路2b的控制单元201的测量讯号、参考讯号、与输出讯号的其中之一。对控制回路2b而言,除了本身的控制功能外,当测量讯号205偏离的程度过高时,还可兼顾控制测量讯号205的功能,而达到多功能的效果。(2) Features of many-to-one control and multi-function control: as shown in Figure 8, when the control loop 2b has an obvious mutual influence on the measurement signal 205 in the control loop 2c, the measurement signal 205 can be dynamically deviated The conversion of the factor unit 203 is compensated in the control loop 2b, so that two single variable controllers can control the measurement signal 205 at the same time, thereby producing the effect of many-to-one control. z 1 (t) in FIG. 8 may be one of the measurement signal, reference signal, and output signal of the control unit 201 of the control loop 2b. As far as the control loop 2b is concerned, in addition to its own control function, when the measurement signal 205 deviates too much, it can also take into account the function of controlling the measurement signal 205 to achieve a multi-functional effect.

(3)、具有多对多控制的特性:如图9所示,当控制回路2d对控制回路2e有明显的相互影响关系时,两个回路的输出讯号或参考讯号可通过动态偏离因子单元203的转换,而补偿到对方的控制回路中,如此可以使得两个控制单元201相互控制对方,亦即产生多对多控制的功效。图9中的z1(t)或z2(t)可以是该控制回路2b的控制单元201的测量讯号、参考讯号、与输出讯号的其中之一。图9中的实施例以两个变数(y1、y2)方式呈现,然而,可以依需求而推广到两个以上变量的组态。(3) Features of many-to-many control: as shown in Figure 9, when the control loop 2d has an obvious mutual influence on the control loop 2e, the output signals or reference signals of the two loops can pass through the dynamic deviation factor unit 203 The conversion of the control unit 201 is compensated in the other's control loop, so that the two control units 201 can control each other, that is, the effect of many-to-many control is generated. z 1 (t) or z 2 (t) in FIG. 9 may be one of the measurement signal, reference signal, and output signal of the control unit 201 of the control loop 2 b. The embodiment in FIG. 9 is presented with two variables (y 1 , y 2 ), however, it can be extended to configurations with more than two variables according to requirements.

本发明的控制器2可应用于多种领域的控制,以下以应用于加热炉为例作说明。The controller 2 of the present invention can be applied to control in various fields, and the application to a heating furnace is used as an example for illustration below.

图10为本发明一实施例的控制器2应用于加热炉100的一控制回路示意图。在此应用中,空气与燃料气分别引入加热炉100中,使得进料在加热炉100中时,可产生燃烧反应,进而产生出料。加热炉100为一典型的多变量控制程序,为使加热炉100稳定作动,必须确认进料与进入的空气、燃料气达到操作的目标。因此,加热炉100的控制基本上具有进料流量控制器101、空气流量控制器102与燃料气流量控制器(FIC-FG)103。另外,为使加热炉100操作在一默认输出温度(TI-OUT),是通过加入炉管出口温度控制器104以控制燃料气流量。控制回路还包含一用来控制过氧量的过氧量控制器105、一燃料气热量(fuel gas heatcontent)指示器(AI-FG)106及一燃料气流量指示器(FI-FG)107。FIG. 10 is a schematic diagram of a control loop in which the controller 2 is applied to the heating furnace 100 according to an embodiment of the present invention. In this application, air and fuel gas are introduced into the heating furnace 100 separately, so that when the feed material is in the heating furnace 100, a combustion reaction can occur, and then a discharge material can be produced. The heating furnace 100 is a typical multi-variable control program. In order to make the heating furnace 100 operate stably, it must be confirmed that the feed material and the incoming air and fuel gas meet the operating goals. Therefore, the control of the heating furnace 100 basically has a feed flow controller 101 , an air flow controller 102 and a fuel gas flow controller (FIC-FG) 103 . In addition, in order to make the heating furnace 100 operate at a default output temperature (TI-OUT), a furnace tube outlet temperature controller 104 is added to control the fuel gas flow rate. The control circuit also includes an oxygen peroxide controller 105 for controlling the peroxygen, a fuel gas heat content indicator (AI-FG) 106 and a fuel gas flow indicator (FI-FG) 107 .

在加热炉100的操作上,当燃料气热值(燃料气流量乘上燃料气单位热量值)不稳定时,过氧量当然会非常难以控制,空气不足时,会导致燃烧不完全,最直接的后果便是冒黑烟,当然还有其他有害气体的产生,造成环境污染。当空气过多时,造成能源的浪费,也同样会造成环境污染。其实过氧量(AI-02)不仅受空气流量改变的影响,燃料气热值对过氧量的影响更甚。为改善控制性能,可以考虑使用燃料气流量来控制过氧量。然而,燃料气流量已使用于控制加热炉出口温度并形成它自己的控制回路,而一个单变量控制器一次仅能控制一个变量而已。但是,通过本发明的动态偏离因子单元203的设置,可先将过氧量控制器的测量讯号y(t)的动态偏离因子β计算出来,如下:In the operation of the heating furnace 100, when the calorific value of the fuel gas (the fuel gas flow rate multiplied by the unit calorific value of the fuel gas) is unstable, the amount of overoxygen will of course be very difficult to control. When the air is insufficient, it will lead to incomplete combustion. The most direct The consequence is black smoke, and of course the generation of other harmful gases, causing environmental pollution. When there is too much air, it will cause waste of energy and also cause environmental pollution. In fact, the oxygen peroxide (AI-02) is not only affected by the change of the air flow, but also the calorific value of the fuel gas has an even greater impact on the peroxygen. In order to improve the control performance, you can consider using the fuel gas flow rate to control the amount of oxygen. However, the fuel gas flow has been used to control the furnace outlet temperature and forms its own control loop, whereas a single variable controller can only control one variable at a time. However, through the setting of the dynamic deviation factor unit 203 of the present invention, the dynamic deviation factor β of the measurement signal y(t) of the peroxygen controller can be calculated first, as follows:

(式5) (Formula 5)

并且从燃料气流量FFG(t)减去动态偏离因子。这样,所得到的燃料气流量可通过过氧量的改变而得到补偿。And the dynamic deviation factor is subtracted from the fuel gas flow F FG (t). Thus, the resulting fuel gas flow Can be compensated by changes in peroxygen levels.

(式6) (Formula 6)

举例来说,当过氧量低于其长时间平均值时,其动态偏离因子210为负。再乘上一个负值的k,则补偿的燃料气流量会大于FFG(t)。当燃料气流量控制器103的输入讯号被调整时,燃料气流量控制器103可按照预定的设计工作。在其参考讯号没有改变的情况下,高出实际的燃料气流量ΔFFG(t)的量。结果,由于其输入讯号变高,燃料气流量控制器将会减少其输出以降低实际的燃料气流量。在该控制器103的其他设定没有改变的情况下,可以预估最后的燃料气流量将会减少ΔFFG(t)的量。For example, when the peroxygen level is lower than its long-term average value, its dynamic deviation factor 210 is negative. Multiplied by a negative value of k, the compensated fuel gas flow will be greater than F FG (t). When the input signal of the fuel gas flow controller 103 is adjusted, the fuel gas flow controller 103 can work according to the predetermined design. With no change in its reference signal, The amount higher than the actual fuel gas flow rate ΔF FG (t). As a result, as its input signal goes high, the fuel gas flow controller will reduce its output to reduce the actual fuel gas flow. In the case that other settings of the controller 103 are not changed, it can be estimated that the final fuel gas flow rate will decrease by ΔF FG (t).

通过本发明的应用,当过氧量太低时,不只过氧量控制器105会提升空气流量,而且燃料气流量会由于过氧量的动态偏离因子对燃料气流量控制器103的影响的关系而被间接降低。因此当加热炉过氧量太低而快要产生黑烟时,利用过氧量的动态偏离因子210β便可促使燃料气流量控制器103降低燃料气流量。过氧量的动态偏离因子中的k值可以如下计算:Through the application of the present invention, when the oxygen peroxide is too low, not only the peroxygen controller 105 will increase the air flow, but also the fuel gas flow will be affected by the fuel gas flow controller 103 due to the dynamic deviation factor of the peroxygen was indirectly reduced. Therefore, when the overoxygen level of the heating furnace is too low and black smoke is about to be generated, the fuel gas flow controller 103 can be prompted to reduce the fuel gas flow rate by using the dynamic deviation factor 210β of the overoxygen level. The value of k in the dynamic deviation factor of peroxygen can be calculated as follows:

(式7) (Formula 7)

其中,α为一正值常数,b为在不减少燃料气流量且加热炉不排出黑烟的情况下,过氧量的最小容许量。在此情况下,燃料气流量只有在过氧量低于b时才会被调整。反之,过氧量高于b时,燃料气流量不会被调整。如此一来,燃料气流量控制器103只控制加热炉出口温度。只有当加热炉快要冒黑烟时,燃料气流量控制器103先满足紧急的环境要求而降低燃料气流量。当长时间均值接近短时间均值时,动态偏离因子会逐渐接近零。DOF的效应自始至终不会出现。Wherein, α is a positive constant, and b is the minimum permissible amount of excess oxygen under the condition that the fuel gas flow rate is not reduced and the heating furnace does not emit black smoke. In this case, the fuel gas flow will only be adjusted if the oxygen excess is below b. Conversely, when the excess oxygen is higher than b, the fuel gas flow will not be adjusted. In this way, the fuel gas flow controller 103 only controls the outlet temperature of the heating furnace. Only when the heating furnace is about to emit black smoke, the fuel gas flow controller 103 first meets the urgent environmental requirements and reduces the fuel gas flow. When the long-term mean is close to the short-term mean, the dynamic deviation factor will gradually approach zero. The effect of DOF will not appear throughout.

当过氧量与其移动平均值非常接近时,动态偏离因子(DOF)也接近零,也就是燃料气补偿流量与燃料气流量将会非常接近,因此燃料气流量控制器(FIC-FG)103的运作正常。当过氧量在短时间变得偏低时,一般而言燃料气流量控制器103作用空气档板都会来不及。通过本发明,可通过动态偏离因子(DOF)的应用,先将燃料气阀关小,才能避免冒黑烟。其原理就是,当过氧量在短时间变得偏低时,动态偏离因子为负值,燃料气补偿流量经过补偿后会增加,在燃料气流量控制器103正常运作下,当被控制变量CV(即燃料气流量之测量讯号)因补偿而增加时,燃料气流量控制器103便会产生作用将控制阀关小,直到补偿流量趋近于其设定点(即参考讯号),因此燃料气实际流量便会被降低,也同时达到提高过氧量的功能。而炉管出口温度控制器104则仍然依照输出温度(TI-OUT)的测量值调整燃料气流量控制器103的设定点(即参考讯号)。因此烟道气过氧量除了有过氧量控制器(AIC-02)105透过空气流量控制器(FIC-AIR)102来控制外,也可透过燃料气流量控制器103来控制,而达到二对一的控制效果,因此控制成效将大幅提升。When the oxygen peroxide is very close to its moving average value, the dynamic deviation factor (DOF) is also close to zero, that is, the fuel gas compensation flow and the fuel gas flow will be very close, so the fuel gas flow controller (FIC-FG) 103 It works fine. When the oxygen peroxide becomes low in a short time, generally speaking, the fuel air flow controller 103 will not be able to act on the air baffle in time. Through the present invention, through the application of the dynamic deviation factor (DOF), the fuel gas valve can be turned down first to avoid black smoke. The principle is that when the oxygen peroxide becomes low in a short period of time, the dynamic deviation factor is a negative value, and the compensation flow of fuel gas will increase after compensation. Under the normal operation of the fuel gas flow controller 103, when the controlled variable CV (that is, the measurement signal of the fuel gas flow rate) increases due to compensation, the fuel gas flow controller 103 will act to close the control valve until the compensation flow rate approaches its set point (ie, the reference signal), so the fuel gas flow rate The actual flow rate will be reduced, and at the same time, the function of increasing the peroxygen amount will be achieved. The furnace tube outlet temperature controller 104 still adjusts the set point (ie, the reference signal) of the fuel gas flow controller 103 according to the measured value of the output temperature (TI-OUT). Therefore, the flue gas peroxygen can also be controlled by the fuel gas flow controller 103 except that the peroxygen controller (AIC-02) 105 is controlled through the air flow controller (FIC-AIR) 102, and A two-to-one control effect is achieved, so the control effect will be greatly improved.

本发明的控制器2先计算出程序变量的动态偏离因子210,并将其补偿到测量讯号、参考讯号或输出讯号,而得到对应的一补偿讯号,将补偿讯号取代测量讯号、参考讯号或输出讯号,以供控制单元对程序进行控制。如此,本发明便能将任何一个单变量控制器变成一个性能优越的多变量或多功能控制器,并对程序有真实的控制而能提升控制效能。The controller 2 of the present invention first calculates the dynamic deviation factor 210 of the program variable, and compensates it to the measurement signal, reference signal or output signal, and obtains a corresponding compensation signal, and replaces the measurement signal, reference signal or output signal with the compensation signal The signal is used for the control unit to control the program. In this way, the present invention can turn any single-variable controller into a multi-variable or multi-functional controller with superior performance, and has real control over the program to improve the control performance.

以上所述仅为举例,而非为限制。任何未脱离本发明的精神与范畴,而对其进行的等效修改或变更,均应包含于后附的申请专利范围中。如果控制单元被设定为手动操作时、或控制单元被忽略或省略时,该测量讯号经过DOF补偿过后的补偿讯号仍可以提供操作人员的预警作用。控制器可以是硬设备或软件或两者组合。The foregoing are examples only, not limitations. Any equivalent modification or change made without departing from the spirit and scope of the present invention shall be included in the scope of the appended patent application. If the control unit is set to manual operation, or the control unit is ignored or omitted, the compensation signal after DOF compensation of the measurement signal can still provide an early warning function for the operator. Controllers can be hardware or software or a combination of both.

Claims (8)

1.一种通过单变量控制单元达成多变量控制的控制器,其特征在于,其用于对一程序进行控制,并包含:1. A controller that achieves multivariable control by a single variable control unit, is characterized in that it is used to control a program, and includes: 一控制单元,依据一测量讯号与一参考讯号而得到一输出讯号,该输出讯号送到该程序以使该测量讯号改变;a control unit to obtain an output signal according to a measurement signal and a reference signal, the output signal is sent to the program to change the measurement signal; 至少一变量,其是程序中可影响该测量讯号或受该控制单元影响的其中一个讯号;at least one variable, which is one of the signals in the program that can affect the measurement signal or be affected by the control unit; 至少一动态偏离因子单元,依据该变量的一短时间均值与一长时间均值而得到该变量的一动态偏离因子;以及At least one dynamic deviation factor unit for obtaining a dynamic deviation factor of the variable according to a short-term mean value and a long-term mean value of the variable; and 一补偿单元,将该动态偏离因子补偿到该测量讯号、该参考讯号与该输出讯号的其中之一,而得到对应的一补偿讯号,该补偿讯号取代该相对应的测量讯号、该参考讯号或该输出讯号,以对该控制单元进行控制,a compensation unit, which compensates the dynamic deviation factor to one of the measurement signal, the reference signal and the output signal to obtain a corresponding compensation signal, and the compensation signal replaces the corresponding measurement signal, the reference signal or the output signal to control the control unit, 其中该动态偏离因子为该变量在一个测量时距下所测得的讯号值偏离该变量长时间均值的程度,该短时间均值是在一个测量时距下所测得的讯号值、或是在S个测量时距下所测得的讯号平均值、或是该变量的讯号经过一个低通滤波器后的讯号值,该滤波器的沉淀时间相当于S个测量时距,该S大于或等于1;该长时间均值是在一个测量时距下所测得的讯号值经过一个低通滤波器后的讯号值,或是在L个测量时距下所测得的讯号平均值,该滤波器的沉淀时间相当于该L个测量时距,该L的值大于S的值。The dynamic deviation factor is the degree to which the signal value of the variable measured under a measurement time interval deviates from the long-term mean value of the variable. The short-time mean value is the signal value measured under a measurement time interval, or The average value of the signal measured under S measurement time intervals, or the signal value of the variable signal after passing through a low-pass filter. The settling time of the filter is equivalent to S measurement time intervals. The S is greater than or equal to 1; the long-term mean value is the signal value measured under a measurement time interval after passing through a low-pass filter, or the average value of the signal measured under L measurement time intervals, the filter The settling time of is equivalent to the L measurement time intervals, and the value of L is greater than the value of S. 2.如权利要求1所述的控制器,其特征在于,该控制单元为一单变量控制器或一多变量控制器中的一个单变量控制单元。2. The controller according to claim 1, wherein the control unit is a single variable control unit in a single variable controller or a multivariable controller. 3.如权利要求1所述的控制器,其特征在于,该测量讯号、该参考讯号、该输出讯号、及该补偿讯号各为一数值或一函数。3. The controller according to claim 1, wherein the measurement signal, the reference signal, the output signal, and the compensation signal are each a value or a function. 4.如权利要求1所述的控制器,其特征在于,该变量为该程序的一程序变量、或另一控制器的一测量讯号、一参考讯号或一输出讯号。4. The controller of claim 1, wherein the variable is a program variable of the program, or a measurement signal, a reference signal or an output signal of another controller. 5.如权利要求1所述的控制器,其特征在于,该补偿单元以相加或百分比方式将该动态偏离因子补偿到该测量讯号、该参考讯号与该输出讯号的其中之一。5 . The controller according to claim 1 , wherein the compensation unit compensates the dynamic deviation factor to one of the measurement signal, the reference signal and the output signal by addition or percentage. 6.如权利要求1所述的控制器,其特征在于,当该短时间均值与该长时间均值实质相等时,该变量的动态偏离因子实质为零,或者该短时间均值与该长时间均值接近时,该动态偏离因子的值接近零而被忽略。6. The controller according to claim 1, wherein when the short-time mean value is substantially equal to the long-time mean value, the dynamic deviation factor of the variable is substantially zero, or the short-time mean value and the long-term mean value When , the value of the dynamic deviation factor is close to zero and is ignored. 7.一种通过单变量控制单元达成多变量控制的控制器,其特征在于,其用于对一程序进行控制,并包含:7. A controller that achieves multivariable control through a single variable control unit, characterized in that it is used to control a program and includes: 一控制单元,依据一测量讯号与一参考讯号而得到一输出讯号,该输出讯号送到该程序以使该测量讯号改变;a control unit to obtain an output signal according to a measurement signal and a reference signal, the output signal is sent to the program to change the measurement signal; 至少一变量,其是程序中可影响该测量讯号或受该控制单元影响的其中一个讯号;at least one variable, which is one of the signals in the program that can affect the measurement signal or be affected by the control unit; 至少一动态偏离因子单元,依据该变量的一短时间均值与一长时间均值而得到该变量的一动态偏离因子;以及At least one dynamic deviation factor unit for obtaining a dynamic deviation factor of the variable according to a short-term mean value and a long-term mean value of the variable; and 一补偿单元,将该动态偏离因子补偿到该测量讯号、该参考讯号与该输出讯号的其中之一,而得到对应的一补偿讯号,该补偿讯号取代该相对应的测量讯号、该参考讯号或该输出讯号,以对该控制单元进行控制,a compensation unit, which compensates the dynamic deviation factor to one of the measurement signal, the reference signal and the output signal to obtain a corresponding compensation signal, and the compensation signal replaces the corresponding measurement signal, the reference signal or the output signal to control the control unit, 该动态偏离因子的计算公式如下:The formula for calculating the dynamic deviation factor is as follows: 其中,β为动态偏离因子,为短时间均值,为长时间均值,α为零或调整常数,用于避免分母为零或用于调整。Among them, β is the dynamic deviation factor, is the short-term average, is the long-term mean, α is zero or an adjustment constant, used to avoid zero denominator or for adjustment. 8.如权利要求7所述的控制器,其特征在于,该动态偏离因子经过处理得到一补偿量后再补偿到该测量讯号、该参考讯号与该输出讯号的其中一个。8 . The controller according to claim 7 , wherein the dynamic deviation factor is processed to obtain a compensation amount and then compensated to one of the measurement signal, the reference signal and the output signal.
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