CN105277160A - Sensor installing base and displacement measuring device using sensor installing base - Google Patents
Sensor installing base and displacement measuring device using sensor installing base Download PDFInfo
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Abstract
本发明涉及传感器安装座及使用该传感器安装座的位移测量装置,传感器安装座包括用于与相应直线位移传感器的固定部分相连的底座,还包括位于底座后端的用于传动设置于直线位移传感器的活动部分与被测量件之间的辅助滑块,底座上设置有沿上下方向延伸的底座支撑面,辅助滑块上设置有与底座支撑面支撑滑动配合的滑块支撑面,底座支撑面为平面,滑块支撑面为轴线沿左右方向延伸的朝向所述底座支撑面方向凸起的圆弧面,滑块支撑面与底座支撑面线接触配合。本发明解决了现有技术中的辅助滑块易倾斜而使底座变形的问题。
The invention relates to a sensor mounting base and a displacement measuring device using the sensor mounting base. The sensor mounting base includes a base for connecting with a fixed part of a corresponding linear displacement sensor, and a rear end of the base for driving and setting on the linear displacement sensor. For the auxiliary slider between the movable part and the measured piece, the base is provided with a base support surface extending in the up and down direction, and the auxiliary slider is provided with a slider support surface that slides and cooperates with the support surface of the base, and the base support surface is a plane The supporting surface of the slider is an arc surface protruding toward the direction of the supporting surface of the base with the axis extending along the left and right directions, and the supporting surface of the slider is in line contact with the supporting surface of the base. The invention solves the problem in the prior art that the auxiliary sliding block is easy to tilt and the base is deformed.
Description
技术领域 technical field
本发明涉及传感器安装座及使用该传感器安装座的位移测量装置。 The invention relates to a sensor mounting base and a displacement measuring device using the sensor mounting base.
背景技术 Background technique
我国电网建设发展迅速,数字化变电站成为建设和研究的热点,一次设备的智能化数字化变电站的核心呢绒之一。对于断路器这种极为重要的电力控制和保护设备而言,其智能化的实现有十分重要的意义,随着传感器技术的发展和应用,断路器的智能化功能得到了提高和完善。 With the rapid development of my country's power grid construction, digital substations have become a hot spot in construction and research, and one of the cores of intelligent digital substations for primary equipment. For the circuit breaker, which is an extremely important power control and protection equipment, the realization of its intelligence is of great significance. With the development and application of sensor technology, the intelligent function of the circuit breaker has been improved and perfected.
利用直线位移传感器可以方便读取断路器各相动触头的位移数据,而针对真空断路器而言,真空断路器的结构尺寸比较小,常规方式安装直线位移传感器比较困难,需要借助特殊的传感器安装座来实现直线位移传感器的安装。现有的传感器安装座如图1~2所示:包括底座1和辅助滑块5,直线位移传感器2的固定部分固定于底座1上,辅助滑块则安装于直线位移传感器的活动部分上,底座上设置有沿上下方向延伸的底座支撑面4,辅助滑块具有与底座支撑平面支撑滑动配合的滑块支撑面6,底座支撑面和滑块支撑面均为平面,使用时,使辅助滑块与被测量件即动触头相连,动触头移动时,通过辅助滑块带动直线位移传感器的活动部分同步移动,从而实现对动触头位移量的测量。图中项3表示实现辅助滑块与动触头同步运动的连接杆3。 The linear displacement sensor can be used to easily read the displacement data of the moving contacts of each phase of the circuit breaker, but for the vacuum circuit breaker, the structure size of the vacuum circuit breaker is relatively small, it is difficult to install the linear displacement sensor in the conventional way, and special sensors are required The mounting base is used to realize the installation of the linear displacement sensor. The existing sensor mounting seat is shown in Figures 1-2: it includes a base 1 and an auxiliary slider 5, the fixed part of the linear displacement sensor 2 is fixed on the base 1, and the auxiliary slider is installed on the movable part of the linear displacement sensor. The base is provided with a base support surface 4 extending in the up and down direction, and the auxiliary slider has a slider support surface 6 that is slidably matched with the base support plane. The base support surface and the slider support surface are both planes. The block is connected with the measured object, that is, the moving contact. When the moving contact moves, the movable part of the linear displacement sensor is driven by the auxiliary slider to move synchronously, so as to realize the measurement of the displacement of the moving contact. Item 3 in the figure represents the connecting rod 3 that realizes the synchronous movement of the auxiliary slider and the moving contact.
现有的这种传感器安装座存在的问题在于:断路器在分、合闸动作时,动触头的移动是一个往复运动,辅助滑块的受力点是不同的,比如说断路器在合闸过程中,辅助滑块的受力点就靠上,断路器在分闸过程中,辅助滑块的受力点就靠下,受力点的不同导致辅助滑块易发生偏斜,由于滑块支撑平面与底座支撑平面的平面接触配合,倾斜后的辅助滑块对直线位移传感器和底座的施力不均,不仅直线位移传感器易损坏,底座也变形严重,导致滑块不能灵活地与直线位移传感器的活动部分同步运动,从而与被测量件分离,造成位移测量失真,甚至阻碍断路器的分、合闸动作,导致断路器不能正常分合闸。 The problem with the existing sensor mount is that when the circuit breaker is opening and closing, the movement of the moving contact is a reciprocating motion, and the stress points of the auxiliary slider are different. During the brake process, the force point of the auxiliary slider is on the upper side, and the force point of the auxiliary slider is on the lower side during the opening process of the circuit breaker. The difference in the force point makes the auxiliary slider prone to deflection. The support plane of the block and the support plane of the base are in contact with each other. The inclined auxiliary slider exerts uneven force on the linear displacement sensor and the base. The movable part of the displacement sensor moves synchronously, thereby separating from the measured object, causing displacement measurement distortion, and even hindering the opening and closing action of the circuit breaker, resulting in the circuit breaker not being able to open and close normally.
发明内容 Contents of the invention
本发明的目的在于提供一种传感器安装座,以解决现有技术中的辅助滑块易倾斜而使底座变形的问题;本发明的目的还在于提供一种使用该传感器安装座的位移测量装置。 The purpose of the present invention is to provide a sensor mounting base to solve the problem in the prior art that the auxiliary slider is easily tilted and the base is deformed; the purpose of the present invention is also to provide a displacement measuring device using the sensor mounting base.
为了解决上述问题,本发明中位移测量装置的技术方案为: In order to solve the above problems, the technical solution of the displacement measuring device in the present invention is:
位移测量装置,包括直线位移传感器和传感器安装座,传感器安装座包括与直线位移传感器的固定部分相连的底座,传感器安装座还包括位于底座后端的用于传动设置于直线位移传感器的活动部分与被测量件之间的辅助滑块,底座上设置有沿上下方向延伸的底座支撑面,辅助滑块上设置有与底座支撑面支撑滑动配合的滑块支撑面,底座支撑面为平面,滑块支撑面为轴线沿左右方向延伸的朝向所述底座支撑面方向凸起的圆弧面,滑块支撑面与底座支撑面线接触配合。 The displacement measurement device includes a linear displacement sensor and a sensor mounting base. The sensor mounting base includes a base connected to the fixed part of the linear displacement sensor. For the auxiliary slider between the measuring parts, the base is provided with a base support surface extending in the up and down direction, and the auxiliary slider is provided with a slider support surface that slides and cooperates with the support surface of the base. The surface is an arc surface protruding toward the direction of the base support surface with the axis extending along the left and right directions, and the slider support surface is in line contact with the base support surface.
所述辅助滑块包括分体设置的滑块本体和被测量件连接头,被测量件连接头上设置有用于与被测量件相连的被测量件连接结构,所述滑块支撑面设置于所述被测量件连接头上,滑块本体上设置有导向方向沿左右方向延伸的滑道,所述被测量件连接头导向移动装配于所述滑道上。 The auxiliary slider includes a separate slider body and a connection head of the measured piece, the connection head of the measured piece is provided with a connection structure for the measured piece connected to the measured piece, and the supporting surface of the slider is set on the On the connecting head of the measured part, the slider body is provided with a slideway whose guiding direction extends in the left and right directions, and the connecting head of the measured part guides and moves and is assembled on the slideway.
所述辅助滑块还包括位于滑块本体前侧的传感器连接头,传感器连接头上设置有用于与直线位移传感器的活动部分相连的传感器连接结构,滑块本体的前端设置有槽口朝前的传动槽,所述传感器连接头上设置有伸入所述传动槽中的传动球头,传动球头与传动槽转动配合。 The auxiliary slider also includes a sensor connection head located on the front side of the slider body, the sensor connection head is provided with a sensor connection structure for connecting with the movable part of the linear displacement sensor, and the front end of the slider body is provided with a notch facing forward. The transmission groove, the sensor connection head is provided with a transmission ball head extending into the transmission groove, and the transmission ball head is rotatably matched with the transmission groove.
底座上设置有固定部分安装腔,固定部分安装腔的腔壁上设置有工艺孔,直线位移传感器与固定部分安装腔的腔壁之间设有经工艺孔注入的连接橡胶或连接树脂。 The base is provided with a fixed part installation cavity, the cavity wall of the fixed part installation cavity is provided with a process hole, and the connection rubber or connection resin injected through the process hole is provided between the linear displacement sensor and the cavity wall of the fixed part installation cavity.
本发明中传感器安装座的技术方案为: The technical scheme of sensor mounting seat among the present invention is:
传感器安装座,包括用于与相应直线位移传感器的固定部分相连的底座,还包括位于底座后端的用于传动设置于直线位移传感器的活动部分与被测量件之间的辅助滑块,底座上设置有沿上下方向延伸的底座支撑面,辅助滑块上设置有与底座支撑面支撑滑动配合的滑块支撑面,底座支撑面为平面,滑块支撑面为轴线沿左右方向延伸的朝向所述底座支撑面方向凸起的圆弧面,滑块支撑面与底座支撑面线接触配合。 The sensor mounting seat includes a base used to connect with the fixed part of the corresponding linear displacement sensor, and also includes an auxiliary slider located at the rear end of the base for driving and arranged between the movable part of the linear displacement sensor and the measured object. There is a base support surface extending in the up and down direction, and the auxiliary slider is provided with a slider support surface that is slidably matched with the base support surface. The arc surface protrudes in the direction of the support surface, and the support surface of the slider is in line contact with the support surface of the base.
所述辅助滑块包括分体设置的滑块本体和被测量件连接头,被测量件连接头上设置有用于与被测量件相连的被测量件连接结构,所述滑块支撑面设置于所述被测量件连接头上,滑块本体上设置有导向方向沿左右方向延伸的滑道,所述被测量件连接头导向移动装配于所述滑道上。 The auxiliary slider includes a separate slider body and a connection head of the measured piece, the connection head of the measured piece is provided with a connection structure for the measured piece connected to the measured piece, and the supporting surface of the slider is set on the On the connecting head of the measured part, the slider body is provided with a slideway whose guiding direction extends in the left and right directions, and the connecting head of the measured part guides and moves and is assembled on the slideway.
所述辅助滑块还包括位于滑块本体前侧的传感器连接头,传感器连接头上设置有用于与直线位移传感器的活动部分相连的传感器连接结构,滑块本体的前端设置有槽口朝前的传动槽,所述传感器连接头上设置有伸入所述传动槽中的传动球头,传动球头与传动槽转动配合。 The auxiliary slider also includes a sensor connection head located on the front side of the slider body, the sensor connection head is provided with a sensor connection structure for connecting with the movable part of the linear displacement sensor, and the front end of the slider body is provided with a notch facing forward. The transmission groove, the sensor connection head is provided with a transmission ball head extending into the transmission groove, and the transmission ball head is rotatably matched with the transmission groove.
底座上设置有固定部分安装腔,固定部分安装腔的腔壁上设置有工艺孔。 The base is provided with a fixed part installation cavity, and a cavity wall of the fixed part installation cavity is provided with a process hole.
本发明的有益效果为:本发明中,滑块支撑面为与轴线沿左右方向延伸朝向底座支撑面方向凸起的圆弧面,滑块支撑面与底座支撑面线接触配合,当辅助滑块因受力不稳而倾斜时,圆弧面可相对底座支撑面转动,保证滑块支撑面与底座支撑面始终线接触,同时辅助滑块的倾斜力也不会传递给底座,底座不会变形,保证了底座的使用寿命。 The beneficial effects of the present invention are as follows: in the present invention, the supporting surface of the slider is a circular arc surface extending along the left and right direction with the axis and protruding toward the direction of the supporting surface of the base, and the supporting surface of the slider is in line contact with the supporting surface of the base. When tilted due to unstable force, the arc surface can rotate relative to the support surface of the base to ensure that the support surface of the slider and the support surface of the base are always in line contact. At the same time, the tilting force of the auxiliary slider will not be transmitted to the base, and the base will not be deformed. The service life of the base is guaranteed.
附图说明 Description of drawings
图1是本发明中背景技术的结构示意图; Fig. 1 is the structural representation of background technology among the present invention;
图2是图1的使用状态图; Fig. 2 is the usage state diagram of Fig. 1;
图3是本发明中位移测量装置的一个实施例的结构示意图; Fig. 3 is the structural representation of an embodiment of displacement measuring device among the present invention;
图4是图3的俯视图; Fig. 4 is the top view of Fig. 3;
图5是图3中底座的结构示意图; Fig. 5 is a schematic structural view of the base in Fig. 3;
图6是图3中传感器连接头的结构示意图; Fig. 6 is a schematic structural view of the sensor connector in Fig. 3;
图7是图3中滑块本体的结构示意图; Fig. 7 is a schematic structural view of the slider body in Fig. 3;
图8是图3中被测量件连接头的结构示意图; Fig. 8 is a schematic structural view of the connector of the measured part in Fig. 3;
图9是图3中传感器连接头与滑块本体的配合示意图。 FIG. 9 is a schematic diagram of cooperation between the sensor connector and the slider body in FIG. 3 .
具体实施方式 detailed description
位移测量装置的实施例如图3~9所示:包括直线位移传感器6和传感器安装座,直线位移传感器包括固定部分和活动部分,传感器安装座包括前后设置的底座1和辅助滑块,辅助滑块包括前后顺序设置的传感器连接头7、滑块本体8和被测量件连接头9。底座上设置有固定部分安装腔11,直线位移传感器的固定部分设置于固定部分安装腔11中,固定部分安装腔的腔壁上开设有工艺孔20,使用时,可以通过工艺孔20向固定部分安装腔的腔壁与直线位移传感器的固定部分之间注入橡胶,待其温度至常温,橡胶形成用于将固定部分固定于固定部分安装腔中的连接橡胶2,同时连接橡胶还能起到缓冲固定部分与底座之间力的作用。传感器连接头7上设置有用于与直线位移传感器的活动部分相连的传感器连接结构12,本实施例中传感器连接结构为柱台结构,直线位移传感器的活动部分可以卡在柱台结构上。滑块本体的前端设置有槽口朝前的传动槽15,传感器连接头7上设置有伸入传动槽中的传动球头13,传动球头13与传动槽15转动配合。被测量件连接头9上设置有用于与被测量件相连的被测量件连接结构17,本实施例中被测量件为动触头,测量件连接结构为插杆结构,滑动本体上设置有导向方向沿左右方向延伸的滑道16,被测量件连接头9导向移动装配于滑道16上。底座上设置有沿上下方向延伸的底座支撑面10,滑块本体上设置有与底座支撑面支撑滑动配合的滑块支撑面14,底座支撑面为平面,滑块支撑面为轴线沿左右方向延伸的朝向底座支撑面方向凸起的圆弧面,滑块支撑面与底座支撑面线接触配合。 The embodiment of the displacement measurement device is shown in Figures 3 to 9: it includes a linear displacement sensor 6 and a sensor mounting seat, the linear displacement sensor includes a fixed part and a movable part, and the sensor mounting seat includes a base 1 and an auxiliary slider arranged front and rear, and the auxiliary slider It includes a sensor connector 7 , a slider body 8 and a measured piece connector 9 arranged sequentially. The base is provided with a fixed part installation cavity 11, the fixed part of the linear displacement sensor is arranged in the fixed part installation cavity 11, and a process hole 20 is opened on the cavity wall of the fixed part installation cavity. Rubber is injected between the cavity wall of the installation cavity and the fixed part of the linear displacement sensor. When the temperature reaches normal temperature, the rubber forms the connecting rubber 2 for fixing the fixed part in the fixed part installation cavity. At the same time, the connecting rubber can also play a buffer role. The action of force between the fixed part and the base. The sensor connector 7 is provided with a sensor connection structure 12 for connecting with the movable part of the linear displacement sensor. In this embodiment, the sensor connection structure is a pillar structure, and the movable part of the linear displacement sensor can be stuck on the pillar structure. The front end of the slider body is provided with a transmission groove 15 with a notch facing forward, and the sensor connector 7 is provided with a transmission ball head 13 extending into the transmission groove, and the transmission ball head 13 is rotatably matched with the transmission groove 15. The measured piece connection head 9 is provided with a measured piece connecting structure 17 for connecting with the measured piece. In this embodiment, the measured piece is a moving contact, the measuring piece connecting structure is an insertion rod structure, and a guide is provided on the sliding body. The direction is along the slideway 16 extending in the left and right direction, and the connecting head 9 of the measured object is guided and moved on the slideway 16 . The base is provided with a base support surface 10 extending in the up and down direction, and the slider body is provided with a slider support surface 14 that is slidingly matched with the base support surface. The base support surface is a plane, and the slider support surface is an axis extending along the left and right directions. The circular arc surface protrudes toward the direction of the base support surface, and the slider support surface is in line contact with the base support surface.
使用时,将直线位移传感器的固定部分置于固定部分安装腔中,通过工艺孔向固定部分与固定部分安装腔之间注入橡胶,橡胶填充满固定部分安装腔与固定部分之间的间隙,待橡胶温度至常温,橡胶形成实现固定部分与固定部分安装腔相连的连接橡胶。将传感器连接结构按压在直线位移传感器的活动部分的滑片中,保证能带动活动部分灵活的上下移动,传动槽的槽壁与传动球头相切,保证传感器连接头与滑块本体可相对转动,被测量件连接头可沿轨道左右移动,但是不能由轨道上脱出,将被测量件连接头与动触头相连。在动触头上下移动时,动触头可通过被测量件连接头、滑块本体、传感器连接头带动直线位移传感器的活动部分同步上下移动,如果动触头出现左右晃动,通过被测量件连接头沿滑道的左右移动,使该力不传递给底座和直线位移传感器,如果被测量件连接头发生偏转,通过滑块本体与传感器测量头的相对转动,也可使该力不传递给底座和直线位移传感器,如果滑块本体因动触头的施力点位置不同而倾斜,通过滑块支撑面相对底座支撑面的转动也可以很好的隔断该力。最终实现了底座和直线位移传感器不因外力损坏,保证了整个位移测量装置的使用寿命和测量精度。 When in use, place the fixed part of the linear displacement sensor in the fixed part installation cavity, inject rubber between the fixed part and the fixed part installation cavity through the process hole, and the rubber fills the gap between the fixed part installation cavity and the fixed part. When the temperature of the rubber reaches normal temperature, the rubber forms a connecting rubber that realizes the connection between the fixed part and the installation cavity of the fixed part. Press the sensor connecting structure into the sliding piece of the movable part of the linear displacement sensor to ensure that the movable part can move up and down flexibly. The groove wall of the transmission groove is tangent to the transmission ball head to ensure that the sensor connection head and the slider body can rotate relatively , the connecting head of the measured piece can move left and right along the track, but it cannot come out from the track, and connect the connecting head of the measured piece with the moving contact. When the moving contact moves up and down, the moving contact can drive the movable part of the linear displacement sensor to move up and down synchronously through the connecting head of the measured piece, the slider body, and the sensor connecting head. The left and right movement of the head along the slideway prevents the force from being transmitted to the base and the linear displacement sensor. If the connecting head of the measured object deflects, the force is not transmitted to the base through the relative rotation of the slider body and the sensor measuring head. As with linear displacement sensors, if the slider body is inclined due to the position of the force point of the moving contact, the force can also be well blocked by the rotation of the slider support surface relative to the base support surface. Finally, the base and the linear displacement sensor are not damaged by external force, which ensures the service life and measurement accuracy of the entire displacement measuring device.
在本发明的其它实施例中:被测量件连接头、滑块本体和传感器连接头还可以一体设置;连接橡胶还可以被连接树脂代替,当然,工艺孔也可以不设,此时可以通过螺钉或过盈装配形式将固定部分固定于底座上;传动槽还可以是与传动球头适配的球形;该位移测量装置还可以应用于除动触头以外的其它需要测量位移量的被测量件上。 In other embodiments of the present invention: the connecting head of the measured piece, the slider body and the sensor connecting head can also be integrally arranged; the connecting rubber can also be replaced by connecting resin, of course, the process hole can also be omitted, and at this time, the screw can be used Or the form of interference fit to fix the fixed part on the base; the transmission groove can also be a spherical shape adapted to the transmission ball head; this displacement measurement device can also be applied to other measured parts that need to measure the displacement except the moving contact superior.
传感器安装座的实施例如图3~9所示:传感器安装座的具体结构与上述各位移测量装置实施例中所述的传感器安装座相同,在此不再详述。 The embodiment of the sensor mounting seat is shown in Figures 3-9: the specific structure of the sensor mounting seat is the same as the sensor mounting seat described in the embodiments of the above-mentioned displacement measuring devices, and will not be described in detail here.
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