CN105275153B - The production method of concrete-core column - Google Patents
The production method of concrete-core column Download PDFInfo
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- CN105275153B CN105275153B CN201510745923.4A CN201510745923A CN105275153B CN 105275153 B CN105275153 B CN 105275153B CN 201510745923 A CN201510745923 A CN 201510745923A CN 105275153 B CN105275153 B CN 105275153B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 12
- 230000005484 gravity Effects 0.000 claims abstract description 9
- 230000000694 effects Effects 0.000 claims abstract description 4
- 238000005498 polishing Methods 0.000 claims abstract 19
- 230000008676 import Effects 0.000 claims abstract 2
- 239000011521 glass Substances 0.000 claims description 89
- 239000004567 concrete Substances 0.000 claims description 77
- 239000004568 cement Substances 0.000 claims description 72
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- 229910000831 Steel Inorganic materials 0.000 claims description 31
- 239000010959 steel Substances 0.000 claims description 31
- 239000011265 semifinished product Substances 0.000 claims description 28
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 20
- 239000012634 fragment Substances 0.000 claims description 20
- 239000004576 sand Substances 0.000 claims description 19
- 239000011241 protective layer Substances 0.000 claims description 17
- 229910052742 iron Inorganic materials 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 8
- 239000002994 raw material Substances 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 7
- 239000011083 cement mortar Substances 0.000 claims 5
- 238000007493 shaping process Methods 0.000 claims 3
- 210000000988 bone and bone Anatomy 0.000 claims 1
- 239000010791 domestic waste Substances 0.000 claims 1
- 238000005259 measurement Methods 0.000 claims 1
- 238000007665 sagging Methods 0.000 claims 1
- 238000000227 grinding Methods 0.000 description 69
- 239000002699 waste material Substances 0.000 description 40
- 238000003756 stirring Methods 0.000 description 36
- 239000002002 slurry Substances 0.000 description 32
- 238000002156 mixing Methods 0.000 description 26
- 239000011230 binding agent Substances 0.000 description 25
- 239000011797 cavity material Substances 0.000 description 22
- 239000003822 epoxy resin Substances 0.000 description 11
- 229920000647 polyepoxide Polymers 0.000 description 11
- 238000007789 sealing Methods 0.000 description 9
- 239000000203 mixture Substances 0.000 description 8
- 239000004814 polyurethane Substances 0.000 description 7
- 229920002635 polyurethane Polymers 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 239000010813 municipal solid waste Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000008187 granular material Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000012615 aggregate Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种混凝土芯柱的制作方法,以及该制作方法所使用的搅拌装置。The invention relates to a manufacturing method of a concrete core column and a stirring device used in the manufacturing method.
背景技术Background technique
混凝土是指由胶结料(有机的、无机的或有机无机复合的)、颗粒状集料、水以及需要加入的化学外加剂和矿物掺合料按适当比例拌制而成的混合料,或经硬化后形成具有堆聚结构的复合材料(普通是以胶凝材料、水、细骨料、粗骨料),需要时掺入外加剂和矿物掺合料,按适当比例配合。Concrete refers to a mixture made of cement (organic, inorganic or organic-inorganic composite), granular aggregates, water, chemical admixtures and mineral admixtures that need to be added in appropriate proportions, or After hardening, a composite material with a stacked structure is formed (usually cementitious material, water, fine aggregate, coarse aggregate), and when necessary, admixtures and mineral admixtures are added in an appropriate proportion.
混凝土是当代最主要的土木工程材料之一。混凝土具有原料丰富,价格低廉,生产工艺简单的特点,因而使其用量越来越大。同时混凝土还具有抗压强度高,耐久性好,强度等级范围宽等特点。这些特点使其使用范围十分广泛,不仅在各种土木工程中使用,就是造船业,机械工业,海洋的开发,地热工程等,混凝土也是重要的材料。Concrete is one of the most important civil engineering materials today. Concrete has the characteristics of rich raw materials, low price and simple production process, so its consumption is increasing. At the same time, concrete also has the characteristics of high compressive strength, good durability, and a wide range of strength grades. These characteristics make it widely used, not only in various civil engineering, but also in shipbuilding, machinery industry, marine development, geothermal engineering, etc. Concrete is also an important material.
现有的混凝土通常采用石头和河沙作为颗粒状集料,上述上述集料需要花费时间和金钱对其进行收集。Existing concrete generally uses stones and river sand as granular aggregates, which require time and money to collect.
中国专利其公开号CN201314095Y提供了一种建筑构件,即“一种钢骨一钢管混凝土芯柱”,它包括钢管、钢板及混凝土,在混凝土芯柱内设有多个钢管,各钢管之间通过钢板相连接;在钢管外围设有多个纵筋,各纵筋通过箍筋绑定;各钢管内部及钢管与纵筋之间的间隙中均浇注有混凝土,纵筋外设有混凝土保护层;在混凝土芯柱纵肢与横肢的交叉点处及各肢的端部内分别设有钢管;位于混凝土芯柱纵肢内的钢管的轴线与连接芯柱纵肢内各钢管的钢板共面、且该平面位于纵肢的中心,位于混凝土芯柱横肢内的钢管的轴线与连接芯柱横肢内各钢管的钢板共面、且该平面位于横肢的中心。上述专利具有承载能力高、稳定性好,防火和防腐的效果明显,抗震性能好,延性极强等优点。Chinese Patent Publication No. CN201314095Y provides a building component, that is, "a steel frame-concrete steel tube core column", which includes steel tubes, steel plates and concrete, and a plurality of steel tubes are arranged in the concrete core column, and the steel tubes pass through The steel plates are connected; there are multiple longitudinal bars on the periphery of the steel pipe, and each longitudinal bar is bound by a stirrup; concrete is poured inside each steel tube and in the gap between the steel tube and the longitudinal bar, and a concrete protective layer is provided outside the longitudinal bar; Steel pipes are arranged at the intersections of the longitudinal limbs of the concrete core column and the transverse limbs and at the ends of each limb; the axes of the steel pipes located in the longitudinal limbs of the concrete core column are coplanar with the steel plates connecting the steel pipes in the longitudinal limbs of the core column, and The plane is located at the center of the longitudinal limb, the axis of the steel pipes in the concrete core column transverse limb is coplanar with the steel plates connecting the steel pipes in the core column transverse limb, and the plane is located at the center of the transverse limb. The above-mentioned patents have the advantages of high bearing capacity, good stability, obvious effects of fire prevention and corrosion protection, good seismic performance, and strong ductility.
但是,它还是采用普通的混凝土,只是单纯的通过钢管对增加其承载力,对于城市生活中的废气玻璃也不能将其合理利用。However, it still uses ordinary concrete, but simply increases its bearing capacity through steel pipes, and it cannot be used reasonably for the waste gas glass in urban life.
现有的其它混凝土芯柱也都存在着类似的问题。Similar problems also exist in other existing concrete core columns.
发明内容Contents of the invention
本发明的第一个目的是针对现有的技术存在的上述问题,提供一种能回收利用废弃玻璃的混凝土芯柱的制作方法。The first object of the present invention is to provide a method for manufacturing a concrete core column capable of recycling waste glass, aiming at the above-mentioned problems existing in the prior art.
本发明的第二个目的是提供上述制作方法中所使用的搅拌装置。The second object of the present invention is to provide a stirring device used in the above-mentioned production method.
本发明的第一个目的可通过下列技术方案来实现:First purpose of the present invention can be achieved through the following technical solutions:
一种混凝土芯柱的制作方法,该方法包括以下步骤:A method for manufacturing a concrete core column, the method comprising the following steps:
A、骨料备料:选取城市生活垃圾中的废弃玻璃作为原料;A. Aggregate material preparation: choose waste glass in municipal solid waste as raw material;
B、分料:将大块的玻璃击碎为玻璃碎片,选取宽度为4—10厘米的玻璃碎片作为粗骨料毛坯,将剩余尺寸较小的玻璃碎片通过普通的碾压设备将其碾压为颗粒状,作为细骨料;B. Raw materials: Break large pieces of glass into glass fragments, select glass fragments with a width of 4-10 cm as coarse aggregate blanks, and crush the remaining glass fragments with smaller sizes through ordinary rolling equipment Granular, as fine aggregate;
C、打磨:打磨筒内储存有占其总容积1/3—1/2的河沙,将上述粗骨料毛坯置入打磨筒内,打磨筒内具有能转动的搅拌桨,然后使搅拌桨以每分钟60—200转的速度匀速转动1—3小时,得到边角被磨钝且表面具有凹凸纹路的粗骨料半成品;C. Grinding: River sand that accounts for 1/3-1/2 of its total volume is stored in the grinding cylinder, and the above-mentioned coarse aggregate blank is placed in the grinding cylinder, which has a rotating stirring paddle, and then the stirring paddle Rotate at a constant speed of 60-200 revolutions per minute for 1-3 hours to obtain a coarse aggregate semi-finished product with blunt corners and uneven surfaces;
D、粗骨料成型:将水泥与水配比后形成粘稠状的水泥浆,然后将上述的粗骨料半成品粘附水泥浆后迅速将其放入干燥成型处,水泥浆在重力作用下自然垂下,待粘附在粗骨料半成品外侧的水泥浆自然干结成型后得到下部具有下垂水泥的粗骨料;D. Coarse aggregate forming: mix cement and water to form a viscous cement slurry, then attach the semi-finished coarse aggregate to the cement slurry and quickly put it into the drying and forming place. The cement slurry is under the action of gravity Hang down naturally, after the cement slurry adhered to the outside of the coarse aggregate semi-finished product is naturally dried and formed, the coarse aggregate with drooping cement in the lower part is obtained;
E、芯柱成型:采用普通的方法制作内部为空腔的混泥土保护层,在保护层内形成与混凝土芯柱相匹配的成型腔体,然后在成型腔内竖的放置钢管,将水泥、水、粗骨料和细骨料按照每立方米的重量比300:120—180:1000—1300:600—800搅拌混合后放入上述的成型腔和钢管内,待水泥自然干结成型后拆开保护层得到混凝土芯柱。E. Core column molding: use ordinary methods to make a concrete protective layer with a cavity inside, form a molding cavity that matches the concrete core column in the protective layer, and then place steel pipes vertically in the molding cavity, cement, Water, coarse aggregate and fine aggregate are mixed according to the weight ratio of 300:120-180:1000-1300:600-800 per cubic meter, then put into the above-mentioned forming cavity and steel pipe, and disassemble after the cement is naturally dried and formed. The protective layer gets concrete core columns.
城市生活中的废弃物中,废弃玻璃难以回收利用。本发明创造性的选取上述的废弃玻璃,然后通过选取和碾压得到粗骨料毛坯和细骨料。Among the waste in urban life, waste glass is difficult to recycle. The present invention creatively selects the above-mentioned waste glass, and then obtains coarse aggregate blanks and fine aggregates through selection and rolling.
粗骨料毛坯经过打磨后去除了粗骨料毛坯的尖锐棱角,同时在玻璃表面打磨出若干凹凸的纹路,得到粗骨料半成品。After the coarse aggregate blank is polished, the sharp edges and corners of the coarse aggregate blank are removed, and at the same time, several concave and convex lines are polished on the glass surface to obtain a coarse aggregate semi-finished product.
由于粗骨料半成品上具有凹凸的纹路,因此,粘稠的水泥浆能稳定的粘附在粗骨料半成品上。待水泥浆自然干结后就得到具有下垂水泥的粗骨料。Because the coarse aggregate semi-finished product has concave-convex lines, the viscous cement slurry can stably adhere to the coarse aggregate semi-finished product. After the cement slurry dries naturally, the coarse aggregate with drooping cement is obtained.
最后水泥、水、粗骨料和细骨料按照每立方米的重量比300:120—180:1000—1300:600—800的比例进行混合后得到混泥土。将该混泥土放入成型腔和钢管中,拆开保护层后就得到成型的混凝土芯柱。Finally, cement, water, coarse aggregate and fine aggregate are mixed according to the weight ratio of 300:120-180:1000-1300:600-800 per cubic meter to obtain concrete. The concrete is put into the forming cavity and the steel pipe, and the formed concrete core column is obtained after the protective layer is removed.
在上述混凝土芯柱的制作方法中,所述步骤A中将废弃玻璃放入60—80摄氏度的水中10—20分钟后,将其取出后采用高压水枪对废弃玻璃表面的污物进行冲洗。In the method for making the above-mentioned concrete core column, in the step A, put the waste glass into water at 60-80 degrees Celsius for 10-20 minutes, take it out, and use a high-pressure water gun to wash the dirt on the surface of the waste glass.
废弃玻璃在高温水中经蒸煮后,大部分粘附在废弃玻璃上的杂物会脱落。采用高压水枪能将小部粘附在废弃玻璃上但已松动的杂物顺畅的剥落。After the waste glass is cooked in high-temperature water, most of the sundries adhering to the waste glass will fall off. Using a high-pressure water gun can smoothly peel off a small part of the loose debris that adheres to the waste glass.
在上述混凝土芯柱的制作方法中,所述步骤B中将尺寸较小的玻璃碎片放置于铁板上,然后利用压路机由上述铁板上碾压经过,得到颗粒状的细骨料。In the method for making the above-mentioned concrete core column, in the step B, the smaller glass fragments are placed on the iron plate, and then rolled over the iron plate by a road roller to obtain granular fine aggregate.
通过现有的普通压力机能一次性的碾压制得到颗粒状的细骨料。Granular fine aggregate can be obtained through one-time rolling and compacting by existing ordinary presses.
在上述混凝土芯柱的制作方法中,所述步骤D中在水泥浆中加入有粘结剂。In the manufacturing method of the above-mentioned concrete core column, in the step D, a binder is added to the cement slurry.
通过粘结剂能使水泥顺畅的粘附在粗骨料半成品上。当然,通过粗骨料半成品外侧的凹凸纹路能进一步提高水泥浆与粗骨料半成品的粘附性。The cement can be smoothly adhered to the coarse aggregate semi-finished product through the binder. Of course, the adhesiveness between the cement slurry and the semi-finished coarse aggregate can be further improved through the concave-convex pattern on the outer side of the semi-finished coarse aggregate.
在上述混凝土芯柱的制作方法中,所述步骤D中粘结剂为环氧树脂粘结剂,所述水泥、水和环氧树脂的重量比为100:20—30:5—10。In the manufacturing method of the above-mentioned concrete core column, the binder in the step D is an epoxy resin binder, and the weight ratio of the cement, water and epoxy resin is 100:20-30:5-10.
在上述混凝土芯柱的制作方法中,所述步骤D中粘结剂为聚氨酯粘结剂,所述水泥、水和环氧树脂的重量比为100:20—30:5—10。In the manufacturing method of the above-mentioned concrete core column, the binder in the step D is a polyurethane binder, and the weight ratio of the cement, water and epoxy resin is 100:20-30:5-10.
无论采用环氧树脂粘结剂还是聚氨酯粘结剂都能提高水泥浆的粘稠度和粘附性。Both epoxy resin binder and polyurethane binder can improve the viscosity and adhesion of grout.
在上述混凝土芯柱的制作方法中,所述步骤D中干燥成型处具有用于放置粘附有粘稠水泥浆粗骨料半成品的托举件,所述的托举件包括支架、托板和连杆,上述托板和连杆均为干结的水泥件,上述连杆的两端分别固连在托板和支架上。In the method for making the above-mentioned concrete core column, in the step D, there is a lifter for placing the semi-finished product of viscous cement slurry coarse aggregate at the dry molding place, and the lifter includes a bracket, a supporting plate and a semi-finished product. The connecting rod, the above-mentioned supporting plate and the connecting rod are all dry-bonded cement parts, and the two ends of the above-mentioned connecting rod are fixedly connected to the supporting plate and the support respectively.
托板和连杆通过对应的模具使其单独成型,并且托板通过连接能牢固的连接在支架上。粘附有水泥浆的粗骨料半成品放置在托板上,待水泥浆自然干结,然后施加外力将连杆折断就得到粗骨料。The supporting plate and the connecting rod are molded separately through corresponding molds, and the supporting plate can be firmly connected to the bracket through connection. The semi-finished coarse aggregate with cement slurry is placed on the supporting plate, and the cement slurry is naturally dried, and then an external force is applied to break the connecting rod to obtain coarse aggregate.
在上述混凝土芯柱的制作方法中,所述的托板顶部具有凹入的定位槽,且托板尺寸小于粗骨料半成品尺寸。In the manufacturing method of the above-mentioned concrete core column, the top of the supporting plate has a concave positioning groove, and the size of the supporting plate is smaller than that of the coarse aggregate semi-finished product.
成型后的粗骨料将托板包覆,形成外形结构紧凑的粗骨料。The formed coarse aggregate covers the supporting plate to form a coarse aggregate with a compact shape and structure.
本发明的第二个目的可通过下列技术方案来实现:The second purpose of the present invention can be achieved through the following technical solutions:
一种用于搅拌玻璃骨料混凝土的搅拌装置,包括机架和呈圆筒状的打磨筒,其特征在于,所述打磨筒内具有搅拌桨,所述打磨筒的外端固连有电机,打磨筒的内端铰接在机架上,所述打磨筒外端处的上侧部具有与其内腔相通的进口,所述打磨筒内端具有与其内腔相通的出料管,在重力作用下上述出料管抵靠在机架上且打磨筒处于水平位置,所述的机架上还具有一卷扬机,上述打磨筒通过绳索与卷扬机相联。A mixing device for mixing glass aggregate concrete, comprising a frame and a cylindrical grinding cylinder, characterized in that the grinding cylinder has a stirring paddle inside, and a motor is fixedly connected to the outer end of the grinding cylinder. The inner end of the grinding cylinder is hinged on the frame, the upper side at the outer end of the grinding cylinder has an inlet communicating with its inner cavity, and the inner end of the grinding cylinder has a discharge pipe communicating with its inner cavity. The above-mentioned discharge pipe is against the frame and the grinding cylinder is in a horizontal position. The frame also has a hoist, and the above-mentioned grinding cylinder is connected with the hoist through a rope.
打磨筒内占有其容积1/3—1/2的河沙。混凝土由进口放入打磨筒,然后电机带动搅拌桨转动,从而使河沙与废弃玻璃混合后被搅拌,在河沙以及搅拌桨的作用下将废弃玻璃的尖角处打磨掉。同时,还在废弃玻璃表面打磨出若干凹凸的纹路。The sand in the grinding cylinder occupies 1/3-1/2 of its volume. The concrete is put into the grinding cylinder from the inlet, and then the motor drives the stirring paddle to rotate, so that the river sand and the waste glass are mixed and stirred, and the sharp corners of the waste glass are polished off under the action of the river sand and the paddle. At the same time, some concave and convex lines are polished on the surface of the waste glass.
待废弃玻璃打磨后,卷扬机动作,通过绳索拉动打磨筒绕其铰接处摆动使打磨筒竖立。打磨筒摆动后其上的出料管脱离机架,由于出料管此时位于打磨筒的下部,因此,位于打磨筒内的河沙和废弃玻璃顺畅的经出料管排出。After the waste glass is polished, the winch moves, and the grinding cylinder is pulled by the rope to swing around its hinge to make the grinding cylinder stand upright. After the grinding cylinder swings, the discharge pipe on it breaks away from the frame. Since the discharge pipe is located at the bottom of the grinding cylinder at this time, the river sand and waste glass in the grinding cylinder are smoothly discharged through the discharge pipe.
待打磨筒内的河沙和废弃玻璃排放完毕后,卷扬机反向转动,使连接筒逐步的绕其铰接处摆动,并恢复至其初始状态。After the river sand and waste glass in the grinding cylinder have been discharged, the winch rotates in reverse to make the connecting cylinder swing around its hinge gradually and return to its original state.
在上述用于搅拌玻璃骨料混凝土的搅拌装置中,所述打磨筒内端固连有限位板,上述卷扬机通过绳索拉动打磨筒绕其铰接处摆动后上述限位板能抵靠在机架上。In the above-mentioned mixing device for mixing glass aggregate concrete, the inner end of the grinding cylinder is fixedly connected to the limit plate, and the above-mentioned hoist pulls the grinding cylinder to swing around its hinge through a rope, and the above limit plate can be against the frame .
限位板起到限位作用,当限位板与机架接触后就能防止打磨筒继续绕其铰接处摆动。The limiting plate plays a limiting role, and when the limiting plate is in contact with the frame, it can prevent the grinding cylinder from continuing to swing around its hinge.
在上述用于搅拌玻璃骨料混凝土的搅拌装置中,所述的机架上具有竖立的连接柱,上述打磨筒内端具有呈杆状的连接杆,上述连接杆铰接在连接柱处。In the above mixing device for mixing glass aggregate concrete, the frame has an upright connecting column, and the inner end of the grinding cylinder has a rod-shaped connecting rod, and the connecting rod is hinged to the connecting column.
通过连接杆与连接柱连接能使打磨筒具有足够的摆动空间,并且还能使打磨筒顺畅的摆动。The connection between the connecting rod and the connecting column can make the grinding cylinder have enough swing space, and can also make the grinding cylinder swing smoothly.
在上述用于搅拌玻璃骨料混凝土的搅拌装置中,所述连接柱侧部具有凸出的挡杆,上述限位板能抵靠在挡杆上。In the above mixing device for mixing glass aggregate concrete, the side of the connecting column has a protruding stop rod, and the above-mentioned limiting plate can be abutted against the stop rod.
挡杆的设置能使限位板尽量与打磨筒平行,从而避免因限位板过渡弯曲而影响打磨筒正常摆动。The setting of the baffle rod can make the limit plate parallel to the grinding cylinder as much as possible, thereby avoiding the influence of the normal swing of the grinding cylinder due to the excessive bending of the limit plate.
在上述用于搅拌玻璃骨料混凝土的搅拌装置中,所述限位板侧部具有凹入的导向槽,上述绳索位于导向槽处。In the above mixing device for mixing glass aggregate concrete, the side of the limiting plate has a concave guide groove, and the above-mentioned rope is located at the guide groove.
导向槽对绳索进行导向,避免绳索滑动影响对打磨筒的正常牵引。The guide groove guides the rope to prevent the rope from slipping and affecting the normal traction of the grinding cylinder.
在上述用于搅拌玻璃骨料混凝土的搅拌装置中,所述搅拌桨包括转轴和呈片状的桨片,上述转轴位于打磨筒的中心处且转轴与打磨筒的轴心线重合,上述桨片呈圆盘状且桨片中心固连在转轴上,所述相邻两桨片呈V字形倾斜设置。In the above stirring device for stirring glass aggregate concrete, the stirring paddle includes a rotating shaft and a sheet-shaped paddle, the above-mentioned rotating shaft is located at the center of the grinding cylinder and the rotating shaft coincides with the axis of the grinding cylinder, and the above-mentioned paddle It is disc-shaped and the center of the paddles is fixedly connected to the rotating shaft, and the two adjacent paddles are arranged obliquely in a V shape.
桨片呈V字形设置能使河沙与废弃玻璃充分的接触,从而稳定的对废弃玻璃进行打磨。The paddles are set in a V shape to make the river sand fully contact with the waste glass, so that the waste glass can be stably polished.
在上述用于搅拌玻璃骨料混凝土的搅拌装置中,所述搅拌桨包括转轴和呈片状的桨片,上述转轴位于打磨筒的中心处且转轴与打磨筒的轴心线重合,上述桨片呈L形,桨片的一端固连在转轴上,桨片的另一端为用于搅拌玻璃骨料混凝土的搅拌部。In the above stirring device for stirring glass aggregate concrete, the stirring paddle includes a rotating shaft and a sheet-shaped paddle, the above-mentioned rotating shaft is located at the center of the grinding cylinder and the rotating shaft coincides with the axis of the grinding cylinder, and the above-mentioned paddle It is L-shaped, one end of the paddle is fixedly connected to the rotating shaft, and the other end of the paddle is a stirring part for mixing glass aggregate concrete.
每个桨片都是固连在转轴上的。由于桨片的连接位置固定,因此便于装配。Each paddle is fixedly connected on the rotating shaft. Easy assembly due to the fixed attachment position of the paddles.
在上述用于搅拌玻璃骨料混凝土的搅拌装置中,所述桨片的数量为若干个且沿转轴轴向均布设置,所述相邻两桨片分别位于转轴的两侧。In the above stirring device for stirring glass aggregate concrete, the number of the paddles is several and arranged uniformly along the axial direction of the rotating shaft, and the two adjacent paddles are respectively located on both sides of the rotating shaft.
错开设置的桨片更能稳定的对河沙和废弃玻璃进行搅拌。The staggered paddles can stir the river sand and waste glass more stably.
在上述用于搅拌玻璃骨料混凝土的搅拌装置中,所述转轴通过键连接周向固连有连接筒,上述桨片的一端通过焊接固连在连接筒侧部。In the above stirring device for stirring glass aggregate concrete, the rotating shaft is fixedly connected to the connecting cylinder in the circumferential direction through a key connection, and one end of the paddle is fixedly connected to the side of the connecting cylinder by welding.
键连接是通过键实现轴和轴上零件间的周向固定以传递运动和转矩。其中,有些类型还可以实现轴向固定和传递轴向力,有些类型并能实现轴向动联接。The key connection is to realize the circumferential fixation between the shaft and the parts on the shaft through the key to transmit motion and torque. Among them, some types can also realize axial fixation and transmit axial force, and some types can also realize axial dynamic connection.
键连接装配中,键(一般用45号钢制成)是用来连接轴上零件并对它们起周向固定作用,以达到传递扭矩的一种机械零件。In the key connection assembly, the key (generally made of No. 45 steel) is a mechanical part used to connect the parts on the shaft and fix them circumferentially to achieve torque transmission.
由于桨片通过焊接牢固的连接在连接筒上,再通过上述键连接就能使桨片间接的连接在转轴上。Since the paddles are firmly connected to the connecting cylinder by welding, the paddles can be indirectly connected to the rotating shaft through the key connection.
在上述用于搅拌玻璃骨料混凝土的搅拌装置中,所述连接柱侧部固连有柔性的密封垫,上述出料管端部抵靠在所述的密封垫处。In the aforementioned mixing device for mixing glass aggregate concrete, a flexible sealing gasket is fixedly connected to the side of the connecting column, and the end of the discharge pipe abuts against the sealing gasket.
由于密封垫是柔性的,因此出料管端口处抵靠在密封垫后能将出料管端口密封。有效防止打磨筒内的河沙和废弃玻璃由出料管处泄漏排出。Because the sealing pad is flexible, the port of the discharge pipe can be sealed against the sealing pad at the port of the discharge pipe. Effectively prevent river sand and waste glass in the grinding cylinder from leaking from the discharge pipe.
在上述用于搅拌玻璃骨料混凝土的搅拌装置中,所述连接柱侧部具有凹入的连接座,上述密封垫位于连接座处且密封垫与连接柱侧部相平齐。In the aforementioned mixing device for mixing glass aggregate concrete, the side of the connecting column has a concave connecting seat, the above-mentioned sealing gasket is located at the connecting seat and the sealing gasket is flush with the side of the connecting column.
连接座能对密封垫进行定位,同时还能使密封垫不占用空间。上The connecting seat can position the gasket, and at the same time prevent the gasket from occupying space. superior
在上述用于搅拌玻璃骨料混凝土的搅拌装置中,所述进口处具有能开闭的盖板。In the aforementioned mixing device for mixing glass aggregate concrete, the entrance has an openable and closable cover plate.
加入废弃玻璃时将盖板打开,在打磨过程中盖板关闭。The cover is opened when adding waste glass and closed during grinding.
与现有技术相比,本混凝土芯柱的制作方法中由于粗骨料和细骨料都是废弃玻璃,因此,城市生活中的废弃玻璃能得到良好的回收利用,不仅环保而且还减少了混凝土芯柱的成本。Compared with the prior art, in the production method of the concrete core column, since the coarse aggregate and the fine aggregate are all waste glass, the waste glass in urban life can be well recycled, which is not only environmentally friendly but also reduces the cost of concrete The cost of the stem.
同时,本混凝土芯柱的制作方法废弃玻璃经打磨后能稳定的水泥浆粘附并干结成型,得到粗骨料。由于上述粗骨料外侧为干结的水泥,因此,在混凝土成型时它能起到良好的承载作用,具有很高的实用价值。At the same time, after the waste glass of the manufacturing method of the concrete core column is polished, the stable cement slurry can be adhered and dried to form a coarse aggregate. Since the outer side of the above-mentioned coarse aggregate is dry-bonded cement, it can play a good load-bearing role when the concrete is formed, and has high practical value.
另外,本用于搅拌玻璃骨料混凝土的搅拌装置由于打磨筒在自身重力作用下垂下且其上的出料管抵靠在密封垫处,使打磨筒密封。出料时只需要卷扬机动作即可,具有很高的实用价值且操作简便。In addition, in the mixing device for mixing glass aggregate concrete, the grinding cylinder hangs down under the action of its own gravity and the discharge pipe on it abuts against the gasket, so that the grinding cylinder is sealed. It only needs the operation of the winch when discharging, which has high practical value and is easy to operate.
附图说明Description of drawings
图1是本用于搅拌玻璃骨料混凝土的搅拌装置搅拌状态的结构示意图。Fig. 1 is a structural schematic diagram of the stirring state of the stirring device for stirring glass aggregate concrete.
图2是本用于搅拌玻璃骨料混凝土的搅拌装置卸料状态的结构示意图。Fig. 2 is a structural schematic diagram of the unloading state of the stirring device for stirring glass aggregate concrete.
图3是本用于搅拌玻璃骨料混凝土的搅拌装置中限位板的立体结构示意图。Fig. 3 is a three-dimensional structural schematic diagram of a limiting plate in the mixing device for mixing glass aggregate concrete.
图4是本用于搅拌玻璃骨料混凝土的搅拌装置中转轴与桨片的连接结构示意图。Fig. 4 is a schematic diagram of the connection structure between the rotating shaft and the paddle in the mixing device for mixing glass aggregate concrete.
图中,1、机架;2、打磨筒;2a、进口;2b、连接杆;3、搅拌桨;3a、转轴;3b、桨片;4、电机;5、盖板;6、出料管;7、卷扬机;8、绳索;9、限位板;9a、导向槽;10、密封垫;11、连接柱;11a、连接座;11b、挡杆;12、连接筒。In the figure, 1. Rack; 2. Grinding cylinder; 2a, inlet; 2b, connecting rod; 3. Stirring paddle; 3a, rotating shaft; 3b, paddle; 4. Motor; 5. Cover plate; ; 7, hoist; 8, rope; 9, limit plate; 9a, guide groove; 10, gasket; 11, connecting column; 11a, connecting seat;
具体实施方式Detailed ways
实施例一Embodiment one
本混凝土芯柱的制作方法包括以下步骤:The manufacturing method of this concrete core column comprises the following steps:
A、骨料备料:选取城市生活垃圾中的废弃玻璃作为原料。本实施例中,将废弃玻璃放入60摄氏度的水中10分钟后,将其取出后采用高压水枪对废弃玻璃表面的污物进行冲洗。A. Aggregate material preparation: waste glass in municipal solid waste is selected as raw material. In this embodiment, put the waste glass into water at 60 degrees Celsius for 10 minutes, take it out, and use a high-pressure water gun to rinse the dirt on the surface of the waste glass.
B、分料:将大块的玻璃击碎为玻璃碎片,选取宽度为4厘米的玻璃碎片作为粗骨料毛坯。将剩余尺寸较小的玻璃碎片通过普通的碾压设备将其碾压为颗粒状,作为细骨料。B. Material splitting: crush large pieces of glass into glass fragments, and select glass fragments with a width of 4 cm as coarse aggregate blanks. The remaining small-sized glass fragments are rolled into granules by ordinary rolling equipment as fine aggregate.
将尺寸较小的玻璃碎片放置于铁板上,然后利用压路机由上述铁板上碾压经过,得到颗粒状的细骨料。Place the smaller glass fragments on the iron plate, and then use a road roller to roll over the above iron plate to obtain granular fine aggregate.
C、打磨:打磨筒内储存有占其总容积1/3的河沙,将上述粗骨料毛坯置入打磨筒内,打磨筒内具有能转动的搅拌桨,然后使搅拌桨以每分钟60转的速度匀速转动1小时,得到边角被磨钝且表面具有凹凸纹路的粗骨料半成品;C. Grinding: River sand that accounts for 1/3 of its total volume is stored in the grinding cylinder, and the above-mentioned coarse aggregate blank is placed in the grinding cylinder, which has a rotatable stirring paddle, and then the stirring paddle is driven at 60 per minute. Rotate at a constant speed for 1 hour to obtain a coarse aggregate semi-finished product with blunt edges and concave-convex lines on the surface;
D、粗骨料成型:将水泥与水配比后形成粘稠状的水泥浆,然后将上述的粗骨料半成品粘附水泥浆后迅速将其放入干燥成型处。水泥浆在重力作用下自然垂下,待粘附在粗骨料半成品外侧的水泥浆自然干结成型后得到下部具有下垂水泥的粗骨料;D. Coarse aggregate forming: mix cement and water to form a viscous cement slurry, then attach the semi-finished coarse aggregate to the cement slurry and quickly put it into the drying and forming place. The cement slurry hangs down naturally under the action of gravity, and after the cement slurry adhering to the outside of the coarse aggregate semi-finished product is naturally dried and formed, the coarse aggregate with drooping cement in the lower part is obtained;
本实施例中,在水泥浆中加入有粘结剂,粘结剂为环氧树脂粘结剂,所述水泥、水和环氧树脂的重量比为100:20:5。根据实际情况,也可以采用另外一种粘结剂,即:聚氨酯粘结剂,所述水泥、水和聚氨酯粘结剂的重量比为100:20:5。In this embodiment, a binder is added to the cement slurry, the binder is an epoxy resin binder, and the weight ratio of the cement, water and epoxy resin is 100:20:5. According to the actual situation, another kind of binder can also be used, that is: polyurethane binder, and the weight ratio of the cement, water and polyurethane binder is 100:20:5.
干燥成型处具有用于放置粘附有粘稠水泥浆粗骨料半成品的托举件。托举件包括支架、托板和连杆,托板和连杆均为干结的水泥件,上述连杆的两端分别固连在托板和支架上。The drying and forming part has lifting parts for placing semi-finished products with viscous cement slurry and coarse aggregate. The lifting part includes a bracket, a supporting plate and a connecting rod, and the supporting plate and the connecting rod are all dry cement parts, and the two ends of the above connecting rod are fixedly connected to the supporting plate and the bracket respectively.
在上述混凝土芯柱的制作方法中,所述的托板顶部具有凹入的定位槽,且托板尺寸小于粗骨料半成品尺寸。In the manufacturing method of the above-mentioned concrete core column, the top of the supporting plate has a concave positioning groove, and the size of the supporting plate is smaller than that of the coarse aggregate semi-finished product.
E、芯柱成型:采用普通的方法制作内部为空腔的混泥土保护层,在保护层内形成与混凝土芯柱相匹配的成型腔体。然后,在成型腔内竖的放置钢管,将水泥、水、粗骨料和细骨料按照每立方米的重量比300:120:1000:600搅拌混合后放入上述的成型腔和钢管内,待水泥自然干结成型后拆开保护层得到混凝土芯柱。E. Core column forming: use ordinary methods to make a concrete protective layer with a cavity inside, and form a molding cavity that matches the concrete core column in the protective layer. Then, place the steel pipe vertically in the forming cavity, mix cement, water, coarse aggregate and fine aggregate according to the weight ratio of 300:120:1000:600 per cubic meter, and then put them into the above forming cavity and steel tube. After the cement is naturally dried and formed, the protective layer is removed to obtain the concrete core column.
如图1和图2所示,本用于搅拌玻璃骨料混凝土的搅拌装置包括机架1和呈圆筒状的打磨筒2,打磨筒2内具有搅拌桨3,打磨筒2的外端固连有电机4,打磨筒2的内端铰接在机架1上,打磨筒2外端处的上侧部具有与其内腔相通的进口2a,进口2a处具有能开闭的盖板5。As shown in Fig. 1 and Fig. 2, the mixing device used for mixing glass aggregate concrete comprises a frame 1 and a cylindrical grinding cylinder 2. There is a stirring paddle 3 inside the grinding cylinder 2, and the outer end of the grinding cylinder 2 is fixed. Connected with motor 4, the inner end of grinding cylinder 2 is hinged on the frame 1, and the upper side of grinding cylinder 2 outer end places has the entrance 2a that communicates with its inner cavity, and entrance 2a place has the cover plate 5 that can open and close.
打磨筒2内端具有与其内腔相通的出料管6,在重力作用下上述出料管6抵靠在机架1上且打磨筒2处于水平位置,机架1上还具有一卷扬机7,打磨筒2通过绳索8与卷扬机7相联。打磨筒2内端固连有限位板9,卷扬机7通过绳索8拉动打磨筒2绕其铰接处摆动后上述限位板9能抵靠在机架1上。The inner end of the grinding cylinder 2 has a discharge pipe 6 communicating with its inner cavity. Under the action of gravity, the above discharge pipe 6 abuts against the frame 1 and the grinding cylinder 2 is in a horizontal position. The frame 1 also has a hoist 7, Grinding cylinder 2 links with winch 7 by rope 8. The inner end of the grinding cylinder 2 is fixedly connected with the limiting plate 9, and the hoist 7 pulls the grinding cylinder 2 through the rope 8 to swing around its hinge, and the above-mentioned limiting plate 9 can lean against the frame 1.
本实施例中,限位板9侧部具有凹入的导向槽9a,绳索8位于导向槽9a处,见图3所示。In this embodiment, the side of the limiting plate 9 has a concave guide groove 9a, and the rope 8 is located at the guide groove 9a, as shown in FIG. 3 .
机架1上具有竖立的连接柱11,打磨筒2内端具有呈杆状的连接杆2b,连接杆2b铰接在连接柱11处。本实施例中,连接柱11侧部具有凸出的挡杆11b,限位板9能抵靠在挡杆11b上。The frame 1 has an upright connecting column 11, and the inner end of the grinding cylinder 2 has a rod-shaped connecting rod 2b, and the connecting rod 2b is hinged at the connecting column 11. In this embodiment, the side of the connecting column 11 has a protruding blocking rod 11b, and the limiting plate 9 can abut against the blocking rod 11b.
连接柱11侧部固连有柔性的密封垫10,出料管6端部抵靠在所述的密封垫10处。本实施例中,连接柱11侧部具有凹入的连接座11a,密封垫10位于连接座11a处且密封垫10与连接柱11侧部相平齐。A flexible sealing gasket 10 is fixedly connected to the side of the connecting column 11 , and the end of the discharge pipe 6 abuts against the sealing gasket 10 . In this embodiment, the side of the connecting post 11 has a recessed connecting seat 11 a, the gasket 10 is located at the connecting seat 11 a and the sealing gasket 10 is flush with the side of the connecting post 11 .
搅拌桨3包括转轴3a和呈片状的桨片3b,转轴3a位于打磨筒2的中心处且转轴3a与打磨筒2的轴心线重合,桨片3b呈圆盘状且桨片3b中心固连在转轴3a上,相邻两桨片3b呈V字形倾斜设置。The paddle 3 comprises a rotating shaft 3a and a sheet-shaped paddle 3b, the rotating shaft 3a is located at the center of the grinding cylinder 2 and the rotating shaft 3a coincides with the axis of the grinding cylinder 2, the paddle 3b is disc-shaped and the center of the paddle 3b is fixed. Connected to the rotating shaft 3a, two adjacent paddles 3b are inclined in a V shape.
根据实际情况,搅拌桨3也可以采用另外一种结构,即:搅拌桨3包括转轴3a和呈片状的桨片3b,转轴3a位于打磨筒2的中心处且转轴3a与打磨筒2的轴心线重合,桨片3b呈L形,桨片3b的一端固连在转轴3a上,桨片3b的另一端为用于搅拌玻璃骨料混凝土的搅拌部,见图4所示。桨片3b的数量为若干个且沿转轴3a轴向均布设置,相邻两桨片3b分别位于转轴3a的两侧。According to the actual situation, the stirring paddle 3 can also adopt another structure, that is: the stirring paddle 3 includes a rotating shaft 3a and a sheet-shaped paddle 3b, the rotating shaft 3a is located at the center of the grinding drum 2 and the shaft of the rotating shaft 3a and the grinding drum 2 The center lines coincide, and the paddle 3b is L-shaped. One end of the paddle 3b is fixedly connected to the rotating shaft 3a, and the other end of the paddle 3b is a stirring part for mixing glass aggregate concrete, as shown in FIG. 4 . The number of paddles 3b is several and are uniformly distributed along the axis of the rotating shaft 3a, and two adjacent paddles 3b are respectively located on both sides of the rotating shaft 3a.
转轴3a通过键连接周向固连有连接筒12,桨片3b的一端通过焊接固连在连接筒12侧部。The rotating shaft 3a is fixedly connected to the connecting cylinder 12 in the circumferential direction through a key connection, and one end of the paddle 3b is fixedly connected to the side of the connecting cylinder 12 by welding.
城市生活中的废弃物玻璃经过清洗后,再进行选取和碾压得到粗骨料毛坯和细骨料。The waste glass in urban life is cleaned, then selected and rolled to obtain rough aggregate and fine aggregate.
粗骨料毛坯经过打磨后去除了粗骨料毛坯的尖锐棱角,同时在玻璃表面打磨出若干凹凸的纹路,得到粗骨料半成品。After the coarse aggregate blank is polished, the sharp edges and corners of the coarse aggregate blank are removed, and at the same time, several concave and convex lines are polished on the glass surface to obtain a coarse aggregate semi-finished product.
由于粗骨料半成品上具有凹凸的纹路,因此,粘稠的水泥浆能稳定的粘附在粗骨料半成品上。待水泥浆自然干结后就得到具有下垂水泥的粗骨料。Because the coarse aggregate semi-finished product has concave-convex lines, the viscous cement slurry can stably adhere to the coarse aggregate semi-finished product. After the cement slurry dries naturally, the coarse aggregate with drooping cement is obtained.
最后水泥、水、粗骨料和细骨料按照设定的比例进行混合,得到混泥土。将该混泥土放入成型腔和钢管中,拆开保护层后就得到成型的混凝土芯柱。Finally, cement, water, coarse aggregate and fine aggregate are mixed according to the set ratio to obtain concrete. The concrete is put into the forming cavity and the steel pipe, and the formed concrete core column is obtained after the protective layer is removed.
其中,打磨筒2内占有其容积1/2的河沙。混凝土由进口2a放入打磨筒2,然后电机4带动搅拌桨3转动,从而使河沙与废弃玻璃混合后被搅拌,在河沙以及搅拌桨3的作用下将废弃玻璃的尖角处打磨掉。同时,还在废弃玻璃表面打磨出若干凹凸的纹路。Wherein, the river sand that occupies its volume 1/2 in the grinding cylinder 2. The concrete is put into the grinding cylinder 2 through the inlet 2a, and then the motor 4 drives the stirring paddle 3 to rotate, so that the river sand and the waste glass are mixed and stirred, and the sharp corners of the waste glass are polished off under the action of the river sand and the stirring paddle 3 . At the same time, some concave and convex lines are polished on the surface of the waste glass.
待废弃玻璃打磨后,卷扬机7动作,通过绳索8拉动打磨筒2绕其铰接处摆动使打磨筒2竖立。打磨筒2摆动后其上的出料管6脱离机架1,由于出料管6此时位于打磨筒2的下部,因此,位于打磨筒2内的河沙和废弃玻璃顺畅的经出料管6排出。After the waste glass is polished, the hoist 7 moves to pull the grinding cylinder 2 to swing around its hinge through the rope 8 to make the grinding cylinder 2 stand upright. After the grinding cylinder 2 swings, the discharge pipe 6 on it is separated from the frame 1. Since the discharge pipe 6 is located at the bottom of the grinding cylinder 2 at this time, the river sand and waste glass in the grinding cylinder 2 pass through the discharge pipe smoothly. 6 discharge.
待打磨筒2内的河沙和废弃玻璃排放完毕后,卷扬机7反向转动,使连接筒2逐步的绕其铰接处摆动,并恢复至其初始状态。After the river sand and waste glass in the grinding cylinder 2 are discharged, the hoist 7 rotates in reverse, so that the connecting cylinder 2 gradually swings around its hinge and returns to its initial state.
实施例二Embodiment two
本混凝土芯柱的制作方法包括以下步骤:The manufacturing method of this concrete core column comprises the following steps:
A、骨料备料:选取城市生活垃圾中的废弃玻璃作为原料。本实施例中,将废弃玻璃放入70摄氏度的水中15分钟后,将其取出后采用高压水枪对废弃玻璃表面的污物进行冲洗。A. Aggregate material preparation: waste glass in municipal solid waste is selected as raw material. In this embodiment, put the waste glass into water at 70 degrees Celsius for 15 minutes, take it out, and use a high-pressure water gun to wash the dirt on the surface of the waste glass.
B、分料:将大块的玻璃击碎为玻璃碎片,选取宽度为5厘米的玻璃碎片作为粗骨料毛坯。将剩余尺寸较小的玻璃碎片通过普通的碾压设备将其碾压为颗粒状,作为细骨料。B. Divide the material: Break the large piece of glass into glass fragments, and select the glass fragments with a width of 5 cm as the coarse aggregate blank. The remaining small-sized glass fragments are rolled into granules by ordinary rolling equipment as fine aggregate.
将尺寸较小的玻璃碎片放置于铁板上,然后利用压路机由上述铁板上碾压经过,得到颗粒状的细骨料。Place the smaller glass fragments on the iron plate, and then use a road roller to roll over the above iron plate to obtain granular fine aggregate.
C、打磨:打磨筒内储存有占其总容积1/3的河沙,将上述粗骨料毛坯置入打磨筒内,打磨筒内具有能转动的搅拌桨,然后使搅拌桨以每分钟100转的速度匀速转动2小时,得到边角被磨钝且表面具有凹凸纹路的粗骨料半成品;C. Grinding: River sand that accounts for 1/3 of its total volume is stored in the grinding cylinder, and the above-mentioned coarse aggregate blank is placed in the grinding cylinder, which has a rotating stirring paddle, and then the stirring paddle is rotated at 100 times per minute. Rotate at a constant speed for 2 hours at a rotating speed to obtain a coarse aggregate semi-finished product with blunt edges and concave-convex lines on the surface;
D、粗骨料成型:将水泥与水配比后形成粘稠状的水泥浆,然后将上述的粗骨料半成品粘附水泥浆后迅速将其放入干燥成型处。水泥浆在重力作用下自然垂下,待粘附在粗骨料半成品外侧的水泥浆自然干结成型后得到下部具有下垂水泥的粗骨料;D. Coarse aggregate forming: mix cement and water to form a viscous cement slurry, then attach the semi-finished coarse aggregate to the cement slurry and quickly put it into the drying and forming place. The cement slurry hangs down naturally under the action of gravity, and after the cement slurry adhering to the outside of the coarse aggregate semi-finished product is naturally dried and formed, the coarse aggregate with drooping cement in the lower part is obtained;
本实施例中,在水泥浆中加入有粘结剂,粘结剂为环氧树脂粘结剂,所述水泥、水和环氧树脂的重量比为100:25:8。根据实际情况,也可以采用另外一种粘结剂,即:聚氨酯粘结剂,所述水泥、水和聚氨酯粘结剂的重量比为100:25:8。In this embodiment, a binder is added to the cement slurry, and the binder is an epoxy resin binder, and the weight ratio of the cement, water and epoxy resin is 100:25:8. According to the actual situation, another kind of binder can also be used, that is: polyurethane binder, and the weight ratio of the cement, water and polyurethane binder is 100:25:8.
干燥成型处具有用于放置粘附有粘稠水泥浆粗骨料半成品的托举件。托举件包括支架、托板和连杆,托板和连杆均为干结的水泥件,上述连杆的两端分别固连在托板和支架上。The drying and forming part has lifting parts for placing semi-finished products with viscous cement slurry and coarse aggregate. The lifting part includes a bracket, a supporting plate and a connecting rod, and the supporting plate and the connecting rod are all dry cement parts, and the two ends of the above connecting rod are fixedly connected to the supporting plate and the bracket respectively.
在上述混凝土芯柱的制作方法中,所述的托板顶部具有凹入的定位槽,且托板尺寸小于粗骨料半成品尺寸。In the manufacturing method of the above-mentioned concrete core column, the top of the supporting plate has a concave positioning groove, and the size of the supporting plate is smaller than that of the coarse aggregate semi-finished product.
E、芯柱成型:采用普通的方法制作内部为空腔的混泥土保护层,在保护层内形成与混凝土芯柱相匹配的成型腔体。然后,在成型腔内竖的放置钢管,将水泥、水、粗骨料和细骨料按照每立方米的重量比300:15:1100:700搅拌混合后放入上述的成型腔和钢管内,待水泥自然干结成型后拆开保护层得到混凝土芯柱。E. Core column forming: use ordinary methods to make a concrete protective layer with a cavity inside, and form a molding cavity that matches the concrete core column in the protective layer. Then, place the steel pipe vertically in the forming cavity, mix cement, water, coarse aggregate and fine aggregate according to the weight ratio of 300:15:1100:700 per cubic meter, and then put them into the above forming cavity and steel tube, After the cement is naturally dried and formed, the protective layer is removed to obtain the concrete core column.
实施例三Embodiment Three
本混凝土芯柱的制作方法包括以下步骤:The manufacturing method of this concrete core column comprises the following steps:
A、骨料备料:选取城市生活垃圾中的废弃玻璃作为原料。本实施例中,将废弃玻璃放入80摄氏度的水中20分钟后,将其取出后采用高压水枪对废弃玻璃表面的污物进行冲洗。A. Aggregate material preparation: waste glass in municipal solid waste is selected as raw material. In this embodiment, after putting the waste glass into water at 80 degrees Celsius for 20 minutes, take it out and use a high-pressure water gun to wash the dirt on the surface of the waste glass.
B、分料:将大块的玻璃击碎为玻璃碎片,选取宽度为10厘米的玻璃碎片作为粗骨料毛坯。将剩余尺寸较小的玻璃碎片通过普通的碾压设备将其碾压为颗粒状,作为细骨料。B. Divide the material: break the large piece of glass into glass fragments, and select the glass fragments with a width of 10 cm as the coarse aggregate blank. The remaining small-sized glass fragments are rolled into granules by ordinary rolling equipment as fine aggregate.
将尺寸较小的玻璃碎片放置于铁板上,然后利用压路机由上述铁板上碾压经过,得到颗粒状的细骨料。Place the smaller glass fragments on the iron plate, and then use a road roller to roll over the above iron plate to obtain granular fine aggregate.
C、打磨:打磨筒内储存有占其总容积1/2的河沙,将上述粗骨料毛坯置入打磨筒内,打磨筒内具有能转动的搅拌桨,然后使搅拌桨以每分钟200转的速度匀速转动3小时,得到边角被磨钝且表面具有凹凸纹路的粗骨料半成品;C. Grinding: River sand that accounts for 1/2 of its total volume is stored in the grinding cylinder, and the above-mentioned coarse aggregate blank is placed in the grinding cylinder, which has a rotating stirring paddle, and then the stirring paddle is rotated at 200 per minute. Rotate at a constant speed for 3 hours at a rotating speed to obtain a semi-finished coarse aggregate whose corners are blunted and have concave-convex lines on the surface;
D、粗骨料成型:将水泥与水配比后形成粘稠状的水泥浆,然后将上述的粗骨料半成品粘附水泥浆后迅速将其放入干燥成型处。水泥浆在重力作用下自然垂下,待粘附在粗骨料半成品外侧的水泥浆自然干结成型后得到下部具有下垂水泥的粗骨料;D. Coarse aggregate forming: mix cement and water to form a viscous cement slurry, then attach the semi-finished coarse aggregate to the cement slurry and quickly put it into the drying and forming place. The cement slurry hangs down naturally under the action of gravity, and after the cement slurry adhering to the outside of the coarse aggregate semi-finished product is naturally dried and formed, the coarse aggregate with drooping cement in the lower part is obtained;
本实施例中,在水泥浆中加入有粘结剂,粘结剂为环氧树脂粘结剂,所述水泥、水和环氧树脂的重量比为100:30:10。根据实际情况,也可以采用另外一种粘结剂,即:聚氨酯粘结剂,所述水泥、水和环氧树脂的重量比为100:30:10。In this embodiment, a binder is added to the cement slurry, and the binder is an epoxy resin binder, and the weight ratio of the cement, water and epoxy resin is 100:30:10. According to the actual situation, another kind of binder can also be used, that is: polyurethane binder, and the weight ratio of the cement, water and epoxy resin is 100:30:10.
干燥成型处具有用于放置粘附有粘稠水泥浆粗骨料半成品的托举件。托举件包括支架、托板和连杆,托板和连杆均为干结的水泥件,上述连杆的两端分别固连在托板和支架上。The drying and forming part has lifting parts for placing semi-finished products with viscous cement slurry and coarse aggregate. The lifting part includes a bracket, a supporting plate and a connecting rod, and the supporting plate and the connecting rod are all dry cement parts, and the two ends of the above connecting rod are fixedly connected to the supporting plate and the bracket respectively.
在上述混凝土芯柱的制作方法中,所述的托板顶部具有凹入的定位槽,且托板尺寸小于粗骨料半成品尺寸。In the manufacturing method of the above-mentioned concrete core column, the top of the supporting plate has a concave positioning groove, and the size of the supporting plate is smaller than that of the coarse aggregate semi-finished product.
E、芯柱成型:采用普通的方法制作内部为空腔的混泥土保护层,在保护层内形成与混凝土芯柱相匹配的成型腔体。然后,在成型腔内竖的放置钢管,将水泥、水、粗骨料和细骨料按照每立方米的重量比300:180:1300:800搅拌混合后放入上述的成型腔和钢管内,待水泥自然干结成型后拆开保护层得到混凝土芯柱。E. Core column forming: use ordinary methods to make a concrete protective layer with a cavity inside, and form a molding cavity that matches the concrete core column in the protective layer. Then, place the steel pipe vertically in the forming cavity, mix cement, water, coarse aggregate and fine aggregate according to the weight ratio of 300:180:1300:800 per cubic meter, and then put them into the above forming cavity and steel tube, After the cement is naturally dried and formed, the protective layer is removed to obtain the concrete core column.
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