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CN105273131A - Preparation method of cationic polyacrylamide emulsion - Google Patents

Preparation method of cationic polyacrylamide emulsion Download PDF

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CN105273131A
CN105273131A CN201510777962.2A CN201510777962A CN105273131A CN 105273131 A CN105273131 A CN 105273131A CN 201510777962 A CN201510777962 A CN 201510777962A CN 105273131 A CN105273131 A CN 105273131A
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ammonium chloride
cationic
preparation
acrylamide
cationic polyacrylamide
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徐景峰
徐科
傅春霞
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Changzhou Vocational Institute of Engineering
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Abstract

本发明涉及一种阳离子聚丙烯酰胺乳液的制备方法,包括以下步骤:去离子水中分别加入聚乙二醇、丙烯酰胺、阳离子单体丙烯酰胺基(2-羟基)丙基三甲基氯化铵、二甲基二烯丙基氯化铵和助剂β-二甲氨基丙腈、尿素,搅拌溶解,混合均匀;通入高纯氮气除氧,加入引发剂过硫酸铵、甲醛次亚硫酸钠和V-50,搅拌反应得到聚合物乳液产品。本发明的有益效果是:采用新型阳离子单体,通过双水相分散聚合法,制备得到生产成本低、黏度低、粒径分布均匀、稳定性高的阳离子聚丙烯酰胺乳液产品。The invention relates to a preparation method of a cationic polyacrylamide emulsion, which comprises the following steps: respectively adding polyethylene glycol, acrylamide and cationic monomer acrylamide group (2-hydroxyl) propyltrimethylammonium chloride into deionized water , dimethyl diallyl ammonium chloride and additives β-dimethylaminopropionitrile, urea, stir to dissolve, and mix well; feed high-purity nitrogen to remove oxygen, add initiator ammonium persulfate, sodium formaldehyde sulfoxylate and V -50, stirring reaction to obtain a polymer emulsion product. The beneficial effect of the present invention is that: a cationic polyacrylamide emulsion product with low production cost, low viscosity, uniform particle size distribution and high stability is prepared by adopting a novel cationic monomer through a two-phase dispersion polymerization method.

Description

一种阳离子聚丙烯酰胺乳液的制备方法A kind of preparation method of cationic polyacrylamide emulsion

技术领域technical field

本发明涉及一种阳离子聚丙烯酰胺乳液的制备方法。The invention relates to a preparation method of cationic polyacrylamide emulsion.

背景技术Background technique

阳离子聚丙烯酰胺是由一种阳离子单元和丙烯酰胺非离子单元构成的共聚物,其分子链上带有可以电离的正电荷基团,在水中可以电离成聚阳离子和小的阴离子,能与分散于溶液中的悬浮粒子吸附和架桥,有着极强的絮凝作用。阳离子聚丙烯酰胺被广泛用于水处理以及冶金、造纸、石油、化工、纺织、选矿等领域,用作增稠剂、絮凝剂、减阻剂,具有凝胶、沉降、补强等作用。阳离子聚丙烯酰胺特别适用于城市污水、城市污泥、造纸污泥及其它工业污泥的脱水处理。Cationic polyacrylamide is a copolymer composed of a cationic unit and acrylamide non-ionic unit. Its molecular chain has positively charged groups that can be ionized, and can be ionized into polycations and small anions in water. Adsorption and bridging of suspended particles in the solution has a strong flocculation effect. Cationic polyacrylamide is widely used in water treatment, metallurgy, papermaking, petroleum, chemical industry, textile, mineral processing and other fields. Cationic polyacrylamide is especially suitable for dehydration treatment of municipal sewage, municipal sludge, paper sludge and other industrial sludge.

就目前技术来说,仍较多采用均相水溶液聚合生产固体阳离子聚丙稀酰胺产品,然而双水相分散聚合法制备阳离子聚丙烯酰胺乳液的优越性开始得到商家的重视,陆续出现该方法合成乳液产品。双水相分散聚合法,目前产品粒径分布无法很好地控制,分散液的稳定性低、黏度高等问题还没有很好地解决。同时,共聚单体多采用甲基丙烯酰氧乙基三甲基氯化铵或丙烯酰氧乙基三甲基氯化铵,由于纯度质量要求高,多依赖进口,价格比较昂贵,大量生产时成本很难降下来。因此,我们制备和选用合适的廉价单体,来研究丙烯酰胺与两种阳离子单体双水相三元共聚方法,开发新型的阳离子聚丙烯酰胺乳液产品。As far as the current technology is concerned, homogeneous aqueous solution polymerization is still mostly used to produce solid cationic polyacrylamide products. However, the advantages of preparing cationic polyacrylamide emulsions by two-phase dispersion polymerization have begun to attract the attention of merchants, and this method has emerged one after another to synthesize emulsions. product. In the aqueous two-phase dispersion polymerization method, the particle size distribution of the product cannot be well controlled at present, and the problems of low stability and high viscosity of the dispersion have not been well resolved. At the same time, comonomers mostly use methacryloyloxyethyltrimethylammonium chloride or acryloyloxyethyltrimethylammonium chloride. Due to high purity and quality requirements, they rely on imports and are relatively expensive. When mass production Costs are hard to come down. Therefore, we prepare and select suitable cheap monomers to study the two-phase aqueous phase terpolymerization method of acrylamide and two cationic monomers, and develop new cationic polyacrylamide emulsion products.

发明内容Contents of the invention

本发明要解决的技术问题是:基于上述问题,本发明提供一种阳离子聚丙烯酰胺乳液的制备方法。The technical problem to be solved by the present invention is: based on the above problems, the present invention provides a preparation method of cationic polyacrylamide emulsion.

本发明解决其技术问题所采用的一个技术方案是:一种阳离子聚丙烯酰胺乳液的制备方法,包括以下步骤:A technical solution adopted by the present invention to solve its technical problem is: a kind of preparation method of cationic polyacrylamide emulsion, comprises the following steps:

(1)去离子水中分别加入聚乙二醇、丙烯酰胺、阳离子单体丙烯酰胺基(2-羟基)丙基三甲基氯化铵、二甲基二烯丙基氯化铵和助剂β-二甲氨基丙腈、尿素,搅拌溶解,混合均匀;(1) Add polyethylene glycol, acrylamide, cationic monomer acrylamido (2-hydroxyl) propyl trimethyl ammonium chloride, dimethyl diallyl ammonium chloride and auxiliary agent β respectively in deionized water - Dimethylaminopropionitrile, urea, stir to dissolve, and mix well;

(2)用稀硝酸调节步骤(1)中溶液体系的pH值为3~5;(2) adjusting the pH value of the solution system in step (1) with dilute nitric acid is 3~5;

(3)通入高纯氮气驱除溶液中的溶解氧,加入引发剂过硫酸铵、甲醛次亚硫酸钠和V-50,40℃下搅拌反应3~4h,得到聚合物乳液产品。(3) Passing high-purity nitrogen gas to drive away dissolved oxygen in the solution, adding initiator ammonium persulfate, sodium formaldehyde sulfoxylate and V-50, stirring and reacting at 40°C for 3-4 hours to obtain a polymer emulsion product.

进一步地,步骤(1)中相对于体系中的去离子水,按质量百分比计,聚乙二醇含量为12~14%,丙烯酰胺含量为12~14%,阳离子单体丙烯酰胺基(2-羟基)丙基三甲基氯化铵含量为2~3%,二甲基二烯丙基氯化铵含量为1.2~1.4%,聚乙二醇分子量为20000。Further, in step (1), relative to the deionized water in the system, the polyethylene glycol content is 12-14%, the acrylamide content is 12-14%, and the cationic monomer acrylamide group (2 -Hydroxy) propyl trimethyl ammonium chloride content is 2-3%, dimethyl diallyl ammonium chloride content is 1.2-1.4%, polyethylene glycol molecular weight is 20000.

进一步地,步骤(1)中β-二甲氨基丙腈占单体总质量的0.020~0.025%,尿素占单体总质量的5.5~6.5%,单体总质量为丙烯酰胺、阳离子单体丙烯酰胺基(2-羟基)丙基三甲基氯化铵和二甲基二烯丙基氯化铵三种单体的质量总和。Further, in step (1), β-dimethylaminopropionitrile accounts for 0.020-0.025% of the total mass of monomers, urea accounts for 5.5-6.5% of the total mass of monomers, and the total mass of monomers is acrylamide, cationic monomer propylene The mass sum of the three monomers of amido (2-hydroxyl) propyl trimethyl ammonium chloride and dimethyl diallyl ammonium chloride.

进一步地,步骤(2)中稀硝酸体积浓度为50%。Further, the dilute nitric acid volume concentration is 50% in the step (2).

进一步地,步骤(3)中过硫酸铵、甲醛次亚硫酸钠和V-50均占单体总质量的0.35~0.40%,单体总质量为丙烯酰胺、阳离子单体丙烯酰胺基(2-羟基)丙基三甲基氯化铵和二甲基二烯丙基氯化铵三种单体的质量总和。Further, in step (3), ammonium persulfate, sodium formaldehyde sulfoxylate and V-50 all account for 0.35-0.40% of the total mass of monomers, and the total mass of monomers is acrylamide, cationic monomer acrylamide group (2-hydroxyl) The mass sum of the three monomers of propyl trimethyl ammonium chloride and dimethyl diallyl ammonium chloride.

本发明的有益效果是:采用新型阳离子单体,通过双水相分散聚合法,制备得到生产成本低、黏度低、粒径分布均匀、稳定性高的阳离子聚丙烯酰胺乳液产品。The beneficial effect of the present invention is that: a cationic polyacrylamide emulsion product with low production cost, low viscosity, uniform particle size distribution and high stability is prepared by adopting a novel cationic monomer through a two-phase dispersion polymerization method.

具体实施方式detailed description

现在结合具体实施例对本发明作进一步说明,以下实施例旨在说明本发明而不是对本发明的进一步限定。The present invention will now be further described in conjunction with specific examples, and the following examples are intended to illustrate the present invention rather than further limit the present invention.

实施例1Example 1

(1)制备13%的聚乙二醇溶液150ml,搅拌均匀;(1) prepare 13% polyethylene glycol solution 150ml, stir;

(2)在上述溶液中加入丙烯酰胺20g、50%的阳离子单体丙烯酰胺基(2-羟基)丙基三甲基氯化铵溶液5ml、60%的二甲基二烯丙基氯化铵溶液3ml,以及β-二甲氨基丙腈6mg、尿素1g,搅拌溶解,混合均匀;(2) Add 20 g of acrylamide, 50% of cationic monomer acrylamide (2-hydroxyl) propyl trimethylammonium chloride solution 5ml, 60% of dimethyl diallyl ammonium chloride to the above solution Solution 3ml, and β-dimethylaminopropionitrile 6mg, urea 1g, stir to dissolve, mix well;

(3)用50%的硝酸调节溶液pH值为3,转入反应器中;(3) adjust solution pH value to be 3 with 50% nitric acid, change in the reactor;

(4)通入高纯氮气20分钟,加入引发剂2%的过硫酸铵溶液4ml、2%的甲醛次亚硫酸钠溶液4ml和2%的V-50溶液4ml;(4) Feed into high-purity nitrogen for 20 minutes, add initiator 2% ammonium persulfate solution 4ml, 2% sodium formaldehyde sulfoxylate solution 4ml and 2% V-50 solution 4ml;

(5)水浴加热至40℃,搅拌反应3.5h,得到乳液产品。(5) Heating to 40° C. in a water bath, stirring and reacting for 3.5 hours to obtain an emulsion product.

实施例2Example 2

(1)制备14%的聚乙二醇溶液150ml,搅拌均匀;(1) prepare 14% polyethylene glycol solution 150ml, stir;

(2)在上述溶液中加入丙烯酰胺22g、50%的阳离子单体丙烯酰胺基(2-羟基)丙基三甲基氯化铵溶液8ml、60%的二甲基二烯丙基氯化铵溶液5ml,以及β-二甲氨基丙腈7mg、尿素1g,搅拌溶解,混合均匀;(2) Add acrylamide 22g, 50% cationic monomer acrylamido (2-hydroxyl) propyl trimethyl ammonium chloride solution 8ml, 60% dimethyl diallyl ammonium chloride to the above solution Solution 5ml, and β-dimethylaminopropionitrile 7mg, urea 1g, stir to dissolve, mix well;

(3)用50%的稀硝酸调节溶液pH值为5,转入反应器中;(3) the solution pH value is 5 with 50% dilute nitric acid, and is transferred to the reactor;

(4)通入高纯氮气20分钟,加入引发剂2%的过硫酸铵溶液5ml、2%的甲醛次亚硫酸钠溶液5ml和2%的V-50溶液5ml;(4) Feed high-purity nitrogen for 20 minutes, add initiator 2% ammonium persulfate solution 5ml, 2% sodium formaldehyde sulfoxylate solution 5ml and 2% V-50 solution 5ml;

(5)水浴加热至40℃,搅拌反应3h,得到乳液产品。(5) Heating to 40° C. in a water bath, stirring and reacting for 3 hours to obtain an emulsion product.

实施例3Example 3

(1)制备12%的聚乙二醇溶液150ml,搅拌均匀;(1) prepare 12% polyethylene glycol solution 150ml, stir;

(2)在上述溶液中加入丙烯酰胺18g、50%的阳离子单体丙烯酰胺基(2-羟基)丙基三甲基氯化铵溶液4ml、60%的二甲基二烯丙基氯化铵溶液4ml,以及β-二甲氨基丙腈8mg、尿素1g,搅拌溶解,混合均匀;(2) Add acrylamide 18g, 50% cationic monomer acrylamido (2-hydroxyl) propyl trimethyl ammonium chloride solution 4ml, 60% dimethyl diallyl ammonium chloride to the above solution Solution 4ml, and β-dimethylaminopropionitrile 8mg, urea 1g, stir to dissolve, mix well;

(3)用50%的稀硝酸调节溶液pH值为4,转入反应器中;(3) adjust the solution pH value to 4 with 50% dilute nitric acid, and transfer it to the reactor;

(4)通入高纯氮气20分钟,加入引发剂2%的过硫酸铵溶液4.5ml、2%的甲醛次亚硫酸钠溶液4.5ml和2%的V-50溶液4.5ml;(4) Feed into high-purity nitrogen for 20 minutes, add initiator 2% ammonium persulfate solution 4.5ml, 2% sodium formaldehyde sulfoxylate solution 4.5ml and 2% V-50 solution 4.5ml;

(5)水浴加热至40℃,搅拌反应4h,得到乳液产品。(5) Heating to 40° C. in a water bath, stirring and reacting for 4 hours to obtain an emulsion product.

本工艺采用双水相体系聚合,合成过程没有三废排放,加热温度不高,终产品不需要加热烘干,节能环保。This process adopts two-phase aqueous system polymerization, no three wastes are discharged during the synthesis process, the heating temperature is not high, and the final product does not need to be heated and dried, which is energy-saving and environmentally friendly.

阳离子单体二甲基二烯丙基氯化铵结构性能好,形成共聚物具有正电荷密度高、水溶性好、高效无毒、造价低廉等优点,但其活性低,不易形成高分子量聚合物而影响絮凝性能。加入阳离子单体丙烯酰胺基(2-羟基)丙基三甲基氯化铵,其反应活性高,易于聚合,结构中含有羟基,可提高产品的絮凝性能。The cationic monomer dimethyl diallyl ammonium chloride has good structure and performance, and the formation of copolymers has the advantages of high positive charge density, good water solubility, high efficiency, non-toxicity, and low cost, but its activity is low, and it is difficult to form high molecular weight polymers affect the flocculation performance. Adding cationic monomer acrylamide group (2-hydroxyl) propyltrimethyl ammonium chloride has high reactivity and is easy to polymerize. The structure contains hydroxyl groups, which can improve the flocculation performance of the product.

采用更为有效的过硫酸铵、甲醛次亚硫酸钠和V-50氧化还原-偶氮化合物复合引发体系,通过添加的助剂,制备出溶解性好、乳液稳定性好、絮凝性能优异的新型阳离子聚丙烯酰胺产品。Using more effective ammonium persulfate, sodium formaldehyde sulfoxylate and V-50 redox-azo compound composite initiation system, through the addition of additives, a new type of cationic polymer with good solubility, good emulsion stability and excellent flocculation performance is prepared. Acrylamide products.

该合成方法成本降低,与常规的阳离子单体比较,每吨产品降低成本1000元左右。乳液稳定性提高,稳定性大于半年,单体残留量小于1%,絮凝性能优于同类的乳液产品及固体阳离子聚丙烯酰胺产品。在对0.1%皂土模拟废水处理中,阳离子聚丙烯酰胺添加量为4mg/L时表现出很好的絮凝效果,浊度小于20NTU。The cost of the synthesis method is reduced, and compared with conventional cationic monomers, the cost per ton of the product is reduced by about 1,000 yuan. The stability of the emulsion is improved, the stability is more than half a year, the monomer residue is less than 1%, and the flocculation performance is better than similar emulsion products and solid cationic polyacrylamide products. In the treatment of 0.1% bentonite simulated wastewater, when the addition amount of cationic polyacrylamide is 4mg/L, it shows a good flocculation effect, and the turbidity is less than 20NTU.

以上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Inspired by the above-mentioned ideal embodiment according to the present invention, through the above-mentioned description content, relevant workers can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, but must be determined according to the scope of the claims.

Claims (5)

1.一种阳离子聚丙烯酰胺乳液的制备方法,其特征是:包括以下步骤:1. a kind of preparation method of cationic polyacrylamide emulsion is characterized in that: comprise the following steps: (1)去离子水中分别加入聚乙二醇、丙烯酰胺、阳离子单体丙烯酰胺基(2-羟基)丙基三甲基氯化铵、二甲基二烯丙基氯化铵和助剂β-二甲氨基丙腈、尿素,搅拌溶解,混合均匀;(1) Add polyethylene glycol, acrylamide, cationic monomer acrylamido (2-hydroxyl) propyl trimethyl ammonium chloride, dimethyl diallyl ammonium chloride and auxiliary agent β respectively in deionized water - Dimethylaminopropionitrile, urea, stir to dissolve, and mix well; (2)用稀硝酸调节步骤(1)中溶液体系的pH值为3~5;(2) adjusting the pH value of the solution system in step (1) with dilute nitric acid is 3~5; (3)通入高纯氮气驱除溶液中的溶解氧,加入引发剂过硫酸铵、甲醛次亚硫酸钠和V-50,40℃下搅拌反应3~4h,得到聚合物乳液产品。(3) Passing high-purity nitrogen gas to drive away dissolved oxygen in the solution, adding initiator ammonium persulfate, sodium formaldehyde sulfoxylate and V-50, stirring and reacting at 40°C for 3-4 hours to obtain a polymer emulsion product. 2.根据权利要求1所述的一种阳离子聚丙烯酰胺乳液的制备方法,其特征是:所述的步骤(1)中相对于体系中的去离子水,按质量百分比计,聚乙二醇含量为12~14%,丙烯酰胺含量为12~14%,阳离子单体丙烯酰胺基(2-羟基)丙基三甲基氯化铵含量为2~3%,二甲基二烯丙基氯化铵含量为1.2~1.4%,聚乙二醇分子量为20000。2. the preparation method of a kind of cationic polyacrylamide emulsion according to claim 1 is characterized in that: in described step (1), with respect to the deionized water in the system, by mass percentage, polyethylene glycol The content is 12-14%, the content of acrylamide is 12-14%, the content of cationic monomer acrylamido (2-hydroxyl) propyl trimethyl ammonium chloride is 2-3%, and the content of dimethyl diallyl chloride The content of ammonium chloride is 1.2-1.4%, and the molecular weight of polyethylene glycol is 20000. 3.根据权利要求1所述的一种阳离子聚丙烯酰胺乳液的制备方法,其特征是:所述的步骤(1)中β-二甲氨基丙腈占单体总质量的0.020~0.025%,尿素占单体总质量的5.5~6.5%,单体总质量为丙烯酰胺、阳离子单体丙烯酰胺基(2-羟基)丙基三甲基氯化铵和二甲基二烯丙基氯化铵三种单体的质量总和。3. the preparation method of a kind of cationic polyacrylamide emulsion according to claim 1 is characterized in that: in the described step (1), β-dimethylaminopropionitrile accounts for 0.020~0.025% of the total monomer mass, Urea accounts for 5.5-6.5% of the total mass of monomers, and the total mass of monomers is acrylamide, cationic monomers acrylamido (2-hydroxyl) propyl trimethyl ammonium chloride and dimethyl diallyl ammonium chloride The sum of the masses of the three monomers. 4.根据权利要求1所述的一种阳离子聚丙烯酰胺乳液的制备方法,其特征是:所述的步骤(2)中稀硝酸体积浓度为50%。4. the preparation method of a kind of cationic polyacrylamide emulsion according to claim 1 is characterized in that: in the described step (2), the volume concentration of dilute nitric acid is 50%. 5.根据权利要求1所述的一种阳离子聚丙烯酰胺乳液的制备方法,其特征是:所述的步骤(3)中过硫酸铵、甲醛次亚硫酸钠和V-50均占单体总质量的0.35~0.40%,单体总质量为丙烯酰胺、阳离子单体丙烯酰胺基(2-羟基)丙基三甲基氯化铵和二甲基二烯丙基氯化铵三种单体的质量总和。5. the preparation method of a kind of cationic polyacrylamide emulsion according to claim 1 is characterized in that: in described step (3), ammonium persulfate, sodium formaldehyde sulfoxylate and V-50 all account for monomer gross mass 0.35-0.40%, the total mass of the monomer is the sum of the mass of the three monomers of acrylamide, cationic monomer acrylamido (2-hydroxy) propyl trimethyl ammonium chloride and dimethyl diallyl ammonium chloride .
CN201510777962.2A 2015-11-13 2015-11-13 Preparation method of cationic polyacrylamide emulsion Pending CN105273131A (en)

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Publication number Priority date Publication date Assignee Title
CN113773441A (en) * 2021-08-09 2021-12-10 佳化化学科技发展(上海)有限公司 Anti-flocculant and preparation method and application thereof
CN114426675A (en) * 2021-12-17 2022-05-03 湖北康创科技有限公司 A kind of hyperbranched cationic polymer emulsion and its application in sludge dewatering
CN115651121A (en) * 2022-11-15 2023-01-31 东营宝莫环境工程有限公司 Production method of cationic polyacrylamide of ultralow molecular weight solid powder

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CN101648740A (en) * 2009-06-29 2010-02-17 上海东升新材料有限公司 Cationic flocculant and preparation method thereof
CN102627725A (en) * 2012-04-05 2012-08-08 西北师范大学 Synthetic method for cationic polyacrylamide emulsion
CN103524672A (en) * 2013-09-28 2014-01-22 昆山市周市溴化锂溶液厂 Method for preparing cationic flocculant

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CN101514240A (en) * 2008-12-30 2009-08-26 上海东升新材料有限公司 Anionic polyacrylamide and preparation method thereof
CN101648740A (en) * 2009-06-29 2010-02-17 上海东升新材料有限公司 Cationic flocculant and preparation method thereof
CN102627725A (en) * 2012-04-05 2012-08-08 西北师范大学 Synthetic method for cationic polyacrylamide emulsion
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113773441A (en) * 2021-08-09 2021-12-10 佳化化学科技发展(上海)有限公司 Anti-flocculant and preparation method and application thereof
CN114426675A (en) * 2021-12-17 2022-05-03 湖北康创科技有限公司 A kind of hyperbranched cationic polymer emulsion and its application in sludge dewatering
CN114426675B (en) * 2021-12-17 2023-04-07 湖北康创科技有限公司 A hyperbranched cationic polymer emulsion and its application in sludge dewatering
CN115651121A (en) * 2022-11-15 2023-01-31 东营宝莫环境工程有限公司 Production method of cationic polyacrylamide of ultralow molecular weight solid powder
CN115651121B (en) * 2022-11-15 2023-09-19 东营宝莫环境工程有限公司 Production method of ultra-low molecular weight solid powder cationic polyacrylamide

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Application publication date: 20160127