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CN105271786A - Low-dielectric-constant glass fiber composite material and preparation method thereof - Google Patents

Low-dielectric-constant glass fiber composite material and preparation method thereof Download PDF

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CN105271786A
CN105271786A CN201510655757.9A CN201510655757A CN105271786A CN 105271786 A CN105271786 A CN 105271786A CN 201510655757 A CN201510655757 A CN 201510655757A CN 105271786 A CN105271786 A CN 105271786A
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glass fiber
composite material
dielectric constant
low dielectric
glass
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李耀刚
吴桂青
王宏志
张青红
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Donghua University
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Abstract

The invention relates to a low-dielectric-constant glass fiber composite material and a preparation method thereof. The composite material is prepared by filling epoxy resin with glass fiber. The glass fiber is composed of, in percent by weight, 51%-52% of SiO2, 20%-25% of B2O3, 10%-15% of Al2O3, 2%-6% of CaO, 2%-6% of MgO, 0.15%-0.3% of Na2O, 0-0.3% of K2O, 0-0.3% of Li2O, 0-0.9% of CaF2, 0-2% of TiO2, and 0-0.5% of ZrO2. The composite material possesses relatively good dielectric property, and possesses the dielectric constant of about 4.5 under 1 MHz. Also, the raw material cost is low, subsequent processing is easy, and the composite material is applicable as an enhanced material for a substrate of a printing circuit, and possesses relatively large commercial prospect.

Description

一种具有低介电常数的玻璃纤维复合材料及其制备方法A kind of glass fiber composite material with low dielectric constant and preparation method thereof

技术领域technical field

本发明属于玻璃纤维复合材料及其制备方法领域,特别涉及一种具有低介电常数的玻璃纤维复合材料及其制备方法。The invention belongs to the field of glass fiber composite material and its preparation method, in particular to a glass fiber composite material with low dielectric constant and its preparation method.

背景技术Background technique

随着数字技术逐渐渗入到日常生活中的方方面面,众多的高频应用也离普通消费者越来越近。较高的频率意味着电子传播速度的提高,因而对电路板基材的要求也愈发严格。介电常数即某电介质电容器的电容与同样构造的电容器在真空状态下的电容之比,常用ε表示。ε大,表示存储电能大,电路中信号传播速度就会变低;ε小,电信号传播速度就快。通常,印制板上电流信号的电流方向,是正电、负电相互交替变化的,这样频率化的交换,相当于“充电-放电-充电”的过程。在互换中,只要有少量电容存留,就会影响传输速度,损耗的能量随着介电常数的增大而增大。As digital technology gradually penetrates into every aspect of daily life, many high-frequency applications are getting closer and closer to ordinary consumers. Higher frequencies mean higher electron propagation speeds, and thus stricter requirements on circuit board substrates. The dielectric constant is the ratio of the capacitance of a certain dielectric capacitor to the capacitance of a capacitor of the same structure in a vacuum state, commonly expressed by ε. If ε is large, it means that the stored electric energy is large, and the signal propagation speed in the circuit will be lower; if ε is small, the electrical signal propagation speed will be faster. Usually, the current direction of the current signal on the printed circuit board is alternately positive and negative. Such frequent exchange is equivalent to the process of "charging-discharging-charging". In the exchange, as long as there is a small amount of capacitance remaining, the transmission speed will be affected, and the energy lost will increase with the increase of the dielectric constant.

对于电路板基材,几个参数是重要的。首先,必须满足最低的物理特性要求,具有合适的机械加工性,以便于切割和钻微通孔;其次是介电常数要满足使用的需求,因为它们决定基材的能量损耗。For circuit board substrates, several parameters are important. First, the minimum physical property requirements must be met, with suitable machinability for cutting and drilling microvias; second, the dielectric constant must meet the needs of the use, because they determine the energy loss of the substrate.

电子玻璃纤维是一种铝硼硅酸盐系统的无碱玻璃纤维,具有抗拉强度高、电绝缘性能好、耐热性和抗腐蚀性能好等特点,在电子工业中广泛应用于基板材料。低介电常数玻璃纤维正是电子玻璃纤维的一种,近年来由于IT行业的技术进步,以及计算机、移动电话等电子产品的轻薄短小化、高速化的迅猛发展,预估全球电子行业对低介电玻璃纤维及制品行业的需求将保持高速增长,年需求增长率将达到18.6%。电子信息产业的飞跃发展,对玻璃纤维及电子布、覆铜板(CCL)、印刷电路板(PCB)提出了更高的要求。一方面是产品性能上的提升,要求信号传输高频、高保真、高保密;另一方面是产品功能上的增加,要求覆铜板不仅仅充当基板,还要承担信号传输线功能,特性阻抗精度控制功能,在多层板中充当内藏无源元件功能等等。而持续不断的高频化,已将PCB的低介电常数推到了极限。通过改进树脂、成型工艺来降低Dk的空间已非常有限,迫切需要降低玻璃的介电常数,来达到新的要求。Electronic glass fiber is an alkali-free glass fiber of aluminoborosilicate system, which has the characteristics of high tensile strength, good electrical insulation performance, good heat resistance and corrosion resistance, and is widely used in substrate materials in the electronics industry. Low dielectric constant glass fiber is just a kind of electronic glass fiber. In recent years, due to the technological progress of the IT industry, as well as the rapid development of computers, mobile phones and other electronic products, it is estimated that the global electronics industry has a low The demand of the dielectric glass fiber and products industry will maintain high-speed growth, and the annual demand growth rate will reach 18.6%. The rapid development of the electronic information industry has put forward higher requirements for glass fiber and electronic cloth, copper clad laminate (CCL), and printed circuit board (PCB). On the one hand, the improvement of product performance requires high-frequency, high-fidelity, and high-security signal transmission; on the other hand, the increase in product functions requires copper-clad laminates to not only serve as substrates, but also to undertake the function of signal transmission lines and control the accuracy of characteristic impedance. Function, function as a built-in passive component in a multi-layer board, etc. The continuous high frequency has pushed the low dielectric constant of PCB to the limit. The space for reducing Dk by improving the resin and molding process is very limited, and it is urgent to reduce the dielectric constant of glass to meet the new requirements.

通过文献和实验总结发现玻璃的电学性能和工作参数无法两全,即当电学性能满足要求时,玻璃由于碱金属和碱土金属离子的含量较低而使成纤温度过高;反之,为了使玻璃具有合适的成纤温度,提高玻璃中的碱金属和碱土金属离子的含量时,电学性能又受到了影响。加之玻璃分相以及硼挥发等工艺问题,阻碍了低介电常数电子玻璃纤维的实际应用。Through the literature and experimental summary, it is found that the electrical properties and working parameters of the glass cannot be both, that is, when the electrical properties meet the requirements, the fiber-forming temperature of the glass is too high due to the low content of alkali metal and alkaline earth metal ions; on the contrary, in order to make the glass With a suitable fiber-forming temperature, when the content of alkali metal and alkaline earth metal ions in the glass is increased, the electrical properties are affected again. Coupled with technical problems such as glass phase separation and boron volatilization, it hinders the practical application of low dielectric constant electronic glass fibers.

针对存在的问题,国内外工作者也展开了系列的研究。韩利雄等在《高性能玻璃纤维特性及研究现状》中提到,早期的低介电常数玻璃纤维也称为D玻璃,其主要成分约为73%SiO2,22%B2O3,3%R2O。D玻璃纤维介电性能非常好,10GHz频率下,其介电常数约为4.1,而同等条件下E玻璃介电常数约为6.6。但D玻璃成形温度高达1400℃以上,熔化成形困难,生产难度太大,成本非常高。而且制品CCL的钻孔性、耐热性、耐水性差,因而难以在印刷电路板中广泛推广应用。Aiming at the existing problems, domestic and foreign workers have also launched a series of research. Han Lixiong and others mentioned in "High Performance Glass Fiber Characteristics and Research Status" that the early low dielectric constant glass fiber is also called D glass, and its main composition is about 73% SiO 2 , 22% B 2 O 3 , 3 % R2O . The dielectric properties of D glass fiber are very good. At 10GHz frequency, its dielectric constant is about 4.1, while the dielectric constant of E glass is about 6.6 under the same conditions. However, the forming temperature of D glass is as high as above 1400°C, so it is difficult to melt and form, the production is too difficult, and the cost is very high. Moreover, the drillability, heat resistance, and water resistance of the product CCL are poor, so it is difficult to be widely used in printed circuit boards.

CN101012105A公开了一种低介电常数玻璃纤维,其最优配比为:用重量百分比表示,SiO252%~57%,Al2O36%~9.5%,B2O330.5%~35%,Na2O0~0.3%,K2O0~0.3%,Li2O0~0.3%,CaO0~2.5%,MgO0~2.5%,ZnO0.5%~2.5%,TiO20.5%~3%。采用该发明提供的成分配比制造出的玻璃纤维,拥有较好的介电性能。在室温下,频率为1MHz时介电常数为3.9~4.4,同时拉丝温度基本不高于1350℃。但该发明提供的配方中B2O3的配比过高,容易造成玻璃分相,而且挥发量过大,纺丝过程中容易发生断丝,不利于工业化的连续生产。CN101012105A discloses a glass fiber with low dielectric constant, and its optimal ratio is: expressed in weight percent, SiO 2 52%-57%, Al 2 O 3 6%-9.5%, B 2 O 3 30.5%-35% %, Na 2 O0-0.3%, K 2 O0-0.3%, Li 2 O0-0.3%, CaO 0-2.5%, MgO 0-2.5%, ZnO 0.5%-2.5%, TiO 2 0.5%-3%. The glass fiber manufactured by adopting the composition ratio provided by the invention has better dielectric properties. At room temperature, when the frequency is 1MHz, the dielectric constant is 3.9-4.4, and the drawing temperature is basically not higher than 1350°C. However, the proportion of B2O3 in the formula provided by the invention is too high, which will easily cause glass phase separation, and the volatilization amount is too large, which will easily cause filament breakage during the spinning process, which is not conducive to industrial continuous production.

CN101594987A也公开了一种具有低介电常数的玻璃纤维,其以重量计包含SiO252%~60%,Al2O311%~16%,B2O320%~30%,CaO4%~8%,基本不含MgO、Li2O、Na2O,K2O和TiO2,还可包含高至约2%重量的CaF2;其中公开的玻璃纤维出于配料成本的考虑基本不含MgO,为了避免引起该玻璃组合物的介电常数增大和玻璃组合物耐水性的降低,基本不含Li2O、K2O和Na2O,同时避免相分离造成玻璃纤维的化学持久性降低基本不含TiO2。但该发明公开的玻璃纤维难以实现介电性能和拉丝温度的协调统一,当介电常数小于4.5时,往往拉丝温度较高,而当拉丝温度降低后,介电常数又会达不到要求。CN101594987A also discloses a glass fiber with low dielectric constant, which contains SiO 2 52%-60%, Al 2 O 3 11%-16%, B 2 O 3 20%-30%, CaO 4% by weight ~8%, substantially free of MgO, Li 2 O, Na 2 O, K 2 O and TiO 2 , may also contain up to about 2% by weight of CaF 2 ; Containing MgO, in order to avoid the increase of the dielectric constant of the glass composition and the decrease of the water resistance of the glass composition, basically free of Li 2 O, K 2 O and Na 2 O, while avoiding the chemical persistence of the glass fiber caused by phase separation The reduction is substantially free of TiO 2 . However, it is difficult for the glass fiber disclosed in this invention to achieve the coordination and unification of dielectric properties and drawing temperature. When the dielectric constant is less than 4.5, the drawing temperature is often high, and when the drawing temperature is lowered, the dielectric constant will not meet the requirements.

CN101696089A涉及一种用于高频高密度电路板的低介电常数玻璃纤维,其最优组成和各组分的重量百分比包括:SiO250%~55%,Al2O312.7%~15.6%,CaO0.02~0.08%,MgO1.0%~1.9%,ZnO0.5%~1.3%,B2O322%~26%,Li2O0.07%~0.18%,Na2O0.05%~0.17%,TiO20.4%~2.1%,CaF20.8%~2.3%,CeO20.25%~0.5%;其中提供的玻璃纤维具有低介电常数,且易于生产、耐水性好、与树脂附着力好,易于后续加工等特点,但是拉丝温度过高。CN101696089A relates to a low-dielectric constant glass fiber used for high-frequency high-density circuit boards, the optimal composition and the weight percentage of each component include: SiO 2 50%-55%, Al 2 O 3 12.7%-15.6% , CaO0.02~0.08%, MgO1.0%~1.9%, ZnO0.5%~1.3%, B2O3 22 %~ 26 %, Li2O0.07 %~0.18%, Na2O0.05 % ~ 0.17%, TiO 2 0.4% ~ 2.1%, CaF 2 0.8% ~ 2.3%, CeO 2 0.25% ~ 0.5%; the glass fiber provided has low dielectric constant, and is easy to produce, good water resistance, and resin Good focus, easy to follow-up processing, etc., but the drawing temperature is too high.

发明内容Contents of the invention

本发明所要解决的技术问题是提供一种具有低介电常数的玻璃纤维复合材料及其制备方法,该复合材料由玻璃纤维填充环氧树脂组成,具有较低的介电常数,适合作为印刷电路基板材料。填充的玻璃纤维同时具有较低的拉丝温度和较高的强度,适合工业化连续生产。The technical problem to be solved by the present invention is to provide a glass fiber composite material with low dielectric constant and its preparation method. The composite material is composed of glass fiber filled epoxy resin, has a low dielectric constant, and is suitable as a printed circuit Substrate material. Filled glass fiber has lower drawing temperature and higher strength, which is suitable for industrial continuous production.

本发明的一种具有低介电常数的玻璃纤维复合材料,所述复合材料是由玻璃纤维填充环氧树脂组成;其中,玻璃纤维与环氧树脂重量比为2~4:10。A glass fiber composite material with low dielectric constant of the present invention, the composite material is composed of glass fiber filled epoxy resin; wherein, the weight ratio of glass fiber to epoxy resin is 2-4:10.

所述玻璃纤维的组成按质量百分比包括:SiO251%~52%,B2O320%~25%,Al2O310%~15%,CaO2%~6%,MgO2%~6%,Na2O0.15%~0.3%,K2O0~0.3%,Li2O0~0.3%,CaF20~0.9%,TiO20~2%,ZrO20~0.5%。The composition of the glass fiber includes: SiO 2 51%-52%, B 2 O 3 20%-25%, Al 2 O 3 10%-15%, CaO2%-6%, MgO2%-6%. , Na 2 O 0.15%-0.3%, K 2 O 0-0.3%, Li 2 O 0-0.3%, CaF 2 0-0.9%, TiO 2 0-2%, ZrO 2 0-0.5%.

所述CaO和MgO的重量百分比之和为8%。The sum of the weight percentages of CaO and MgO is 8%.

所述Na2O、K2O和Li2O的重量百分比满足:Na2O+K2O+Li2O=0.3%~0.6%,其中,Na2O=K2O或者Na2O=K2O+Li2O。The weight percent of Na 2 O, K 2 O and Li 2 O satisfies: Na 2 O+K 2 O+Li 2 O=0.3%~0.6%, wherein, Na 2 O=K 2 O or Na 2 O= K2O + Li2O .

所述CaF2的重量百分比为0.9%。The weight percentage of the CaF 2 is 0.9%.

所述TiO2的重量百分比为2%。The weight percentage of the TiO 2 is 2%.

所述ZrO2的重量百分比为0.5%。The weight percent of the ZrO 2 is 0.5%.

所述玻璃纤维的纺丝温度为1340~1350℃,且能够连续拉丝。The spinning temperature of the glass fiber is 1340-1350° C., and it can be drawn continuously.

所述玻璃纤维的拉伸强度与无碱玻璃纤维相当。The tensile strength of the glass fiber is equivalent to that of the alkali-free glass fiber.

所述复合材料在频率为1MHz时,介电常数约为4.5,比填充等量无碱玻璃纤维的复合材料的介电常数下降超过30%。When the frequency of the composite material is 1MHz, the dielectric constant is about 4.5, which is more than 30% lower than that of the composite material filled with the same amount of alkali-free glass fiber.

本发明的一种具有低介电常数的玻璃纤维复合材料的制备方法,包括:A kind of preparation method of the glass fiber composite material with low dielectric constant of the present invention, comprises:

(1)称取玻璃纤维的各成分,混合后置于坩埚中,1500~1550℃下熔融6~8h,淬火,得到碎玻璃;将碎玻璃加入到玻璃纤维单丝实验线的坩埚中,1340~1350℃二次熔融0.5~1h,拉丝,得到玻璃纤维,取0.5~1g玻璃纤维平铺于模具中,放入50℃烘箱中预热;(1) Weigh the components of the glass fiber, put them in a crucible after mixing, melt at 1500-1550°C for 6-8 hours, and quench to obtain cullet; add the cullet to the crucible of the glass fiber monofilament test line, 1340 ~1350℃ secondary melting for 0.5~1h, wire drawing to obtain glass fiber, take 0.5~1g of glass fiber and spread it in the mold, put it into a 50℃ oven for preheating;

(2)取环氧树脂与固化剂按质量比10:1混合,搅拌,超声,静置;然后加入到步骤(1)的模具中,固化,得到具有低介电常数的玻璃纤维复合材料;其中,模具中玻璃纤维与环氧树脂重量比为2~4:10。(2) Get epoxy resin and curing agent and mix by mass ratio 10:1, stir, ultrasonic, leave standstill; Then join in the mold of step (1), solidify, obtain the glass fiber composite material with low dielectric constant; Wherein, the weight ratio of glass fiber and epoxy resin in the mold is 2-4:10.

所述步骤(1)中预热在烘箱中进行,去除表面气泡。Preheating in the step (1) is carried out in an oven to remove surface air bubbles.

所述步骤(2)中搅拌时间为10min,搅拌至微放热的液体状态;超声时间为5min,静置时间为30min以消除搅拌过程中产生的气泡。The stirring time in the step (2) is 10 minutes, stirring to a slightly exothermic liquid state; the ultrasonic time is 5 minutes, and the standing time is 30 minutes to eliminate the bubbles generated during the stirring process.

所述步骤(2)中固化过程为于真空烘箱内,50℃保温0.5h,80℃保温2h,120℃保温4h。The curing process in the step (2) is to keep the temperature at 50°C for 0.5h, 80°C for 2h, and 120°C for 4h in a vacuum oven.

所述的玻璃纤维成分中,SiO2是玻璃形成体,形成了玻璃的网络结构。当SiO2的含量过少时,一般介电常数较大,且玻纤耐水性能和化学稳定性都会下降。当SiO2含量过多时,不利于玻璃液融化澄清,纺丝温度过高。Among the glass fiber components, SiO 2 is a glass former and forms a glass network structure. When the content of SiO 2 is too small, the general dielectric constant is large, and the water resistance and chemical stability of the glass fiber will decrease. When the SiO 2 content is too much, it is not conducive to the melting and clarification of the molten glass, and the spinning temperature is too high.

B2O3同样是网络形成体,有良好的助熔性,可降低玻璃的高温粘度。当B2O3较少时,助熔效果减低,不利于玻璃的融化。如果含量过高则会因为挥发等原因,造成玻纤的化学稳定性变差。B 2 O 3 is also a network former, which has good fluxing properties and can reduce the high-temperature viscosity of glass. When B 2 O 3 is less, the fluxing effect is reduced, which is not conducive to the melting of glass. If the content is too high, the chemical stability of the glass fiber will be deteriorated due to volatilization and other reasons.

Al2O3是网络中间体,主要起到抑制玻璃析晶和提高玻璃化学稳定性的作用。如果含量过少,玻纤的介电常数会过大,且耐水性较差。当含量过多时,玻璃液高温粘度过大,拉丝过程中容易发生断丝。Al 2 O 3 is a network intermediate, which mainly plays the role of inhibiting glass devitrification and improving the chemical stability of glass. If the content is too small, the dielectric constant of the glass fiber will be too large, and the water resistance will be poor. When the content is too much, the high-temperature viscosity of the glass liquid is too high, and wire breakage is likely to occur during the wire drawing process.

CaO和MgO都是网络外体,它们不能单独生成玻璃,不参加网络,主要作用是提供额外的氧离子。CaO、MgO的引入可以降低玻璃的高温粘度,提高玻璃的稳定性。一般地,CaO+MgO过少,则起不到作用;含量过高,则玻璃纤维的介电常数高。Both CaO and MgO are exosomes of the network. They cannot form glass alone and do not participate in the network. The main function is to provide additional oxygen ions. The introduction of CaO and MgO can reduce the high-temperature viscosity of the glass and improve the stability of the glass. Generally, if CaO+MgO is too small, it will not work; if the content is too high, the dielectric constant of the glass fiber will be high.

Na2O、K2O、Li2O也是网络外体,可以有效的降低玻璃的熔化温度和拉丝温度,但是玻璃网络结构的破坏作用也是很显著的,影响介电性能,需要适当的引入。Na 2 O, K 2 O, and Li 2 O are also network exosomes, which can effectively reduce the melting temperature and drawing temperature of the glass, but the damage to the glass network structure is also very significant, affecting the dielectric properties, and need to be properly introduced.

TiO2起到降低粘度的作用,有助于玻璃熔化。但过量,则会导致析晶,并且介电常数会升高。 TiO2 acts to reduce the viscosity, which helps the glass to melt. However, if it is too much, it will cause crystallization and the dielectric constant will increase.

F-对玻璃起到熔化澄清的作用,降低熔化温度和时间,但加入过量则玻璃的化学稳定性变差。F - has the effect of melting and clarifying the glass, reducing the melting temperature and time, but if added too much, the chemical stability of the glass will deteriorate.

ZrO2是在不降低玻璃基本性能的基础上,引入一些辅助成分有助熔和澄清的作用,还能起到增加玻璃纤维强度的作用。On the basis of not reducing the basic performance of glass, ZrO 2 introduces some auxiliary components to help melting and clarification, and can also increase the strength of glass fiber.

有益效果Beneficial effect

(1)本发明的复合材料具有较好的介电性能,在1MHz下介电常数约为4.5,比填充等量无碱玻璃纤维的复合材料的介电常数下降超过30%;(1) The composite material of the present invention has better dielectric properties, and the dielectric constant is about 4.5 at 1 MHz, which is more than 30% lower than the dielectric constant of the composite material filled with an equivalent amount of alkali-free glass fiber;

(2)本发明填充的玻璃纤维拉丝温度在1350℃以下,成纤性非常好,能够连续化的拉丝,有利于工业化生产;同时有与无碱玻纤相当的拉伸强度,易于后续加工,适合作为印刷电路的基板的的增强材料,具有较大的商业前景;(2) The drawing temperature of the glass fiber filled in the present invention is below 1350°C, the fiber forming property is very good, it can be drawn continuously, which is beneficial to industrial production; at the same time, it has a tensile strength equivalent to that of the alkali-free glass fiber, and is easy for subsequent processing. It is suitable as a reinforcing material for printed circuit substrates and has great commercial prospects;

(3)本发明的复合材料含较少或基本不含Li2O,可以有效的降低原料成本。同时不含有毒的Sb2O3,避免影响人体健康和对环境造成污染;(3) The composite material of the present invention contains less or substantially no Li 2 O, which can effectively reduce the cost of raw materials. At the same time, it does not contain toxic Sb 2 O 3 , so as to avoid affecting human health and causing pollution to the environment;

(4)本发明的方法简单、通用,适合于工业连续化生产。(4) The method of the present invention is simple and universal, and is suitable for industrial continuous production.

附图说明Description of drawings

图1为实施例1中玻璃纤维的扫描电镜照片;Fig. 1 is the scanning electron micrograph of glass fiber in embodiment 1;

图2为实施例1中玻璃纤维和E玻纤的拉伸强度对比;Fig. 2 is the tensile strength contrast of glass fiber and E glass fiber in embodiment 1;

图3为环氧树脂、E玻纤和实施例1~4中得到的复合材料的介电常数。Fig. 3 is the dielectric constant of epoxy resin, E glass fiber and the composite material obtained in Examples 1-4.

具体实施方式detailed description

下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.

实施例1Example 1

该实施例的玻璃纤维组成和各组分的重量百分比例包括:SiO251.3%,B2O325%,Al2O312%,CaO5.5%,MgO2.5%,Na2O0.15%,K2O0.15%,CaF20.9%,TiO22%,ZrO20.5%。根据配方准确称量各种原料200g于玛瑙研钵中,粉料混合充分均匀后装入氧化铝坩埚中,放入电炉中进行高温熔融,熔融温度为1500℃,保温8h。熔制完成后,将玻璃液倒入提前准备好的冷水中进行淬火,得到碎玻璃。将碎玻璃加入到玻璃纤维单丝实验线的坩埚中,坩埚的温度为1340℃。玻璃在坩埚中需要保温1h进行二次熔融,通过放料口观察玻璃液的状态,当玻璃液可从放料口自然落下时关闭放料口,开始从喷丝孔拉制玻璃纤维。图1为该实施例玻璃纤维的扫描电镜照片,直径约为10μm。图2为该实施例玻璃纤维的拉伸强度,与无碱玻璃纤维(E玻纤)相当。制备得到的玻璃纤维取1g平铺在模具中,与环氧树脂质量比为4:10。将其放入50℃烘箱中预热,去除表面气泡。环氧树脂与固化剂二乙烯三胺按照质量比10:1的比例混合,搅拌10min至微放热的液体状态。再超声5min后静置30min以消除搅拌过程中产生的气泡,而后将其倒入预热的平铺好玻璃纤维的模具中,放入真空烘箱内,50℃保温0.5h,80℃保温2h,120℃保温4h,以使其完全固化。这样得到的样品表面平整,缺陷少,几乎没有气泡。复合材料样品呈圆片状,两面平整,直径为3cm,厚度为5mm。采用STD-A型非金属材料介质损耗及介电常数仪进行测试,方法为谐振法,频率为1MHz。该实施例的复合材料的介电常数如图3所示,为4.49。The glass fiber composition of this embodiment and the weight percentage of each component include: SiO 2 51.3%, B 2 O 3 25%, Al 2 O 3 12%, CaO 5.5%, MgO 2.5%, Na 2 O0. 15%, K 2 O 0.15%, CaF 2 0.9%, TiO 2 2%, ZrO 2 0.5%. Accurately weigh 200 g of various raw materials in an agate mortar according to the formula, mix the powder evenly and put it into an alumina crucible, put it into an electric furnace for high-temperature melting, the melting temperature is 1500 ° C, and keep it for 8 hours. After the melting is completed, the molten glass is poured into cold water prepared in advance for quenching to obtain broken glass. The cullet was added to the crucible of the glass fiber monofilament test line, and the temperature of the crucible was 1340°C. The glass needs to be kept warm in the crucible for 1 hour for secondary melting. Observe the state of the molten glass through the discharge port. When the glass liquid can fall naturally from the discharge port, close the discharge port and start drawing glass fibers from the spinneret hole. Fig. 1 is a scanning electron micrograph of the glass fiber of this embodiment, with a diameter of about 10 μm. Fig. 2 is the tensile strength of the glass fiber of this embodiment, which is equivalent to the alkali-free glass fiber (E glass fiber). 1 g of the prepared glass fiber was spread in the mold, and the mass ratio of the prepared glass fiber to the epoxy resin was 4:10. Preheat it in a 50°C oven to remove surface air bubbles. The epoxy resin and the curing agent diethylenetriamine were mixed according to the mass ratio of 10:1, and stirred for 10 minutes to a slightly exothermic liquid state. After ultrasonication for 5 minutes, let it stand for 30 minutes to eliminate the bubbles generated during the stirring process, then pour it into a preheated mold with glass fiber laid flat, put it in a vacuum oven, keep it at 50°C for 0.5h, and keep it at 80°C for 2h. Insulate at 120°C for 4 hours to make it fully cured. The surface of the sample obtained in this way is flat, with few defects and almost no air bubbles. The composite material sample is in the shape of a disc with flat surfaces on both sides, with a diameter of 3 cm and a thickness of 5 mm. The STD-A non-metallic material dielectric loss and dielectric constant meter is used for testing, the method is the resonance method, and the frequency is 1MHz. As shown in FIG. 3 , the dielectric constant of the composite material of this embodiment is 4.49.

实施例2Example 2

该实施例的玻璃纤维组成和各组分的重量百分比例包括:SiO251.3%,B2O322%,Al2O315%,CaO5.5%,MgO2.5%,Na2O2.5%,K2O0.15%,CaF20.9%,TiO22%,ZrO20.5%。根据配方准确称量各种原料200g于玛瑙研钵中,粉料混合充分均匀后装入氧化铝坩埚中,放入电炉中进行高温熔融,熔融温度1500℃,保温8h。熔制完成后,将玻璃液倒入提前准备好的冷水中进行淬火,得到碎玻璃。将碎玻璃加入到玻璃纤维单丝实验线的坩埚中,坩埚的温度为1340℃。玻璃在坩埚中需要保温1h进行二次熔融,通过放料口观察玻璃液的状态,当玻璃液可从放料口自然落下时关闭放料口,开始从喷丝孔拉制玻璃纤维。制备得到的玻璃纤维取1g平铺在模具中,与环氧树脂质量比为4:10。将其放入50℃烘箱中预热,去除表面气泡。环氧树脂与固化剂二乙烯三胺按照质量比10:1的比例混合,搅拌10min至微放热的液体状态。再超声5min后静置30min以消除搅拌过程中产生的气泡,而后将其倒入预热的平铺好玻璃纤维的模具中,放入真空烘箱内,50℃保温0.5h,80℃保温2h,120℃保温4h,以使其完全固化。这样得到的样品表面平整,缺陷少,几乎没有气泡。复合材料样品呈圆片状,两面平整,直径为3cm,厚度为5mm。采用STD-A型非金属材料介质损耗及介电常数仪进行测试,方法为谐振法,频率为1MHz。该实施例的复合材料的介电常数如图3所示,为4.52。The glass fiber composition of this embodiment and the weight percent example of each component include: SiO2 51.3%, B2O3 22 %, Al2O3 15 %, CaO5.5 %, MgO2.5%, Na2O2 . 5%, K 2 O 0.15%, CaF 2 0.9%, TiO 2 2%, ZrO 2 0.5%. Accurately weigh 200g of various raw materials in an agate mortar according to the formula, mix the powder evenly and put it into an alumina crucible, put it into an electric furnace for high-temperature melting, the melting temperature is 1500°C, and keep it warm for 8 hours. After the melting is completed, the molten glass is poured into cold water prepared in advance for quenching to obtain broken glass. The cullet was added to the crucible of the glass fiber monofilament test line, and the temperature of the crucible was 1340°C. The glass needs to be kept warm in the crucible for 1 hour for secondary melting. Observe the state of the molten glass through the discharge port. When the glass liquid can fall naturally from the discharge port, close the discharge port and start drawing glass fibers from the spinneret hole. 1 g of the prepared glass fiber was spread in the mold, and the mass ratio of the prepared glass fiber to the epoxy resin was 4:10. Preheat it in a 50°C oven to remove surface air bubbles. The epoxy resin and the curing agent diethylenetriamine were mixed according to the mass ratio of 10:1, and stirred for 10 minutes to a slightly exothermic liquid state. After ultrasonication for 5 minutes, let it stand for 30 minutes to eliminate the bubbles generated during the stirring process, then pour it into a preheated mold with glass fiber laid flat, put it in a vacuum oven, keep it at 50°C for 0.5h, and keep it at 80°C for 2h. Insulate at 120°C for 4 hours to make it fully cured. The surface of the sample obtained in this way is flat, with few defects and almost no air bubbles. The composite material sample is in the shape of a disc with flat surfaces on both sides, with a diameter of 3 cm and a thickness of 5 mm. The STD-A non-metallic material dielectric loss and dielectric constant meter is used for testing, the method is the resonance method, and the frequency is 1MHz. As shown in FIG. 3 , the dielectric constant of the composite material of this embodiment is 4.52.

实施例3Example 3

该实施例的玻璃纤维组成和各组分的重量百分比例包括:SiO251.3%,B2O325%,Al2O312%,CaO2.5%,MgO5.5%,Na2O0.15%,K2O0.15%,CaF20.9%,TiO22%,ZrO20.5%。根据配方准确称量各种原料200g于玛瑙研钵中,粉料混合充分均匀后装入氧化铝坩埚中,放入电炉中进行高温熔融,熔融温度为1550℃,保温6h。熔制完成后,将玻璃液倒入提前准备好的冷水中进行淬火,得到碎玻璃。将碎玻璃加入到玻璃纤维单丝实验线的坩埚中,坩埚的温度为1350℃。玻璃在坩埚中需要保温0.5h进行二次熔融,通过放料口观察玻璃液的状态,当玻璃液可从放料口自然落下时关闭放料口,开始从喷丝孔拉制玻璃纤维。制备得到的玻璃纤维取0.5g平铺在模具中,与环氧树脂质量比为2:10。将其放入50℃烘箱中预热,去除表面气泡。环氧树脂与固化剂二乙烯三胺按照质量比10:1的比例混合,搅拌10min至微放热的液体状态。再超声5min后静置30min以消除搅拌过程中产生的气泡,而后将其倒入预热的平铺好玻璃纤维的模具中,放入真空烘箱内,50℃保温0.5h,80℃保温2h,120℃保温4h,以使其完全固化。这样得到的样品表面平整,缺陷少,几乎没有气泡。复合材料样品呈圆片状,两面平整,直径为3cm,厚度为5mm。采用STD-A型非金属材料介质损耗及介电常数仪进行测试,方法为谐振法,频率为1MHz。该实施例的复合材料的介电常数如图3所示,为4.48。The glass fiber composition of this embodiment and the weight percentage of each component include: SiO 2 51.3%, B 2 O 3 25%, Al 2 O 3 12%, CaO 2.5%, MgO 5.5%, Na 2 O0. 15%, K 2 O 0.15%, CaF 2 0.9%, TiO 2 2%, ZrO 2 0.5%. Accurately weigh 200g of various raw materials in an agate mortar according to the formula, mix the powder evenly and put it into an alumina crucible, put it into an electric furnace for high-temperature melting, the melting temperature is 1550°C, and keep it warm for 6 hours. After the melting is completed, the molten glass is poured into cold water prepared in advance for quenching to obtain broken glass. The cullet was added to the crucible of the glass fiber monofilament test line, and the temperature of the crucible was 1350°C. The glass needs to be kept warm for 0.5h in the crucible for secondary melting. Observe the state of the molten glass through the discharge port. When the glass liquid can fall naturally from the discharge port, close the discharge port and start drawing glass fibers from the spinneret hole. 0.5 g of the prepared glass fiber was spread in the mold, and the mass ratio of the prepared glass fiber to the epoxy resin was 2:10. Preheat it in a 50°C oven to remove surface air bubbles. The epoxy resin and the curing agent diethylenetriamine were mixed according to the mass ratio of 10:1, and stirred for 10 minutes to a slightly exothermic liquid state. After ultrasonication for 5 minutes, let it stand for 30 minutes to eliminate the bubbles generated during the stirring process, then pour it into a preheated mold with glass fiber laid flat, put it in a vacuum oven, keep it at 50°C for 0.5h, and keep it at 80°C for 2h. Insulate at 120°C for 4 hours to make it fully cured. The surface of the sample obtained in this way is flat, with few defects and almost no air bubbles. The composite material sample is in the shape of a disc with flat surfaces on both sides, with a diameter of 3 cm and a thickness of 5 mm. The STD-A non-metallic material dielectric loss and dielectric constant meter is used for testing, the method is the resonance method, and the frequency is 1MHz. As shown in FIG. 3 , the dielectric constant of the composite material of this embodiment is 4.48.

实施例4Example 4

该实施例的玻璃纤维组成和各组分的重量百分比例包括:SiO251%,B2O325%,Al2O312%,CaO5.5%,MgO2.5%,Na2O0.3%,K2O0.15%,CaF20.9%,TiO22%,ZrO20.5%。根据配方准确称量各种原料200g于玛瑙研钵中,粉料混合充分均匀后装入氧化铝坩埚中,放入电炉中进行高温熔融,熔融温度为1550℃,保温6h。熔制完成后,将玻璃液倒入提前准备好的冷水中进行淬火,得到碎玻璃。将碎玻璃加入到玻璃纤维单丝实验线的坩埚中,坩埚的温度为1350℃。玻璃在坩埚中需要保温0.5h进行二次熔融,通过放料口观察玻璃液的状态,当玻璃液可从放料口自然落下时关闭放料口,开始从喷丝孔拉制玻璃纤维。制备得到的玻璃纤维取0.5g平铺在模具中,与环氧树脂质量比为2:10。将其放入50℃烘箱中预热,去除表面气泡。环氧树脂与固化剂二乙烯三胺按照质量比10:1的比例混合,搅拌10min至微放热的液体状态。再超声5min后静置30min以消除搅拌过程中产生的气泡,而后将其倒入预热的平铺好玻璃纤维的模具中,放入真空烘箱内,50℃保温0.5h,80℃保温2h,120℃保温4h,以使其完全固化。这样得到的样品表面平整,缺陷少,几乎没有气泡。复合材料样品呈圆片状,两面平整,直径为3cm,厚度为5mm。采用STD-A型非金属材料介质损耗及介电常数仪进行测试,方法为谐振法,频率为1MHz。该实施例的复合材料的介电常数如图3所示,为4.45。The glass fiber composition and the weight percentage of each component in this embodiment include: SiO 2 51%, B 2 O 3 25%, Al 2 O 3 12%, CaO 5.5%, MgO 2.5%, Na 2 O0. 3%, K 2 O 0.15%, CaF 2 0.9%, TiO 2 2%, ZrO 2 0.5%. Accurately weigh 200g of various raw materials in an agate mortar according to the formula, mix the powder evenly and put it into an alumina crucible, put it into an electric furnace for high-temperature melting, the melting temperature is 1550°C, and keep it warm for 6 hours. After the melting is completed, the molten glass is poured into cold water prepared in advance for quenching to obtain broken glass. The cullet was added to the crucible of the glass fiber monofilament test line, and the temperature of the crucible was 1350°C. The glass needs to be kept warm for 0.5h in the crucible for secondary melting. Observe the state of the molten glass through the discharge port. When the glass liquid can fall naturally from the discharge port, close the discharge port and start drawing glass fibers from the spinneret hole. 0.5 g of the prepared glass fiber was spread in the mold, and the mass ratio of the prepared glass fiber to the epoxy resin was 2:10. Preheat it in a 50°C oven to remove surface air bubbles. The epoxy resin and the curing agent diethylenetriamine were mixed according to the mass ratio of 10:1, and stirred for 10 minutes to a slightly exothermic liquid state. After ultrasonication for 5 minutes, let it stand for 30 minutes to eliminate the bubbles generated during the stirring process, then pour it into a preheated mold with glass fiber laid flat, put it in a vacuum oven, keep it at 50°C for 0.5h, and keep it at 80°C for 2h. Insulate at 120°C for 4 hours to make it fully cured. The surface of the sample obtained in this way is flat, with few defects and almost no air bubbles. The composite material sample is in the shape of a disc with flat surfaces on both sides, with a diameter of 3 cm and a thickness of 5 mm. The STD-A non-metallic material dielectric loss and dielectric constant meter is used for testing, the method is the resonance method, and the frequency is 1MHz. As shown in FIG. 3 , the dielectric constant of the composite material of this embodiment is 4.45.

Claims (10)

1.一种具有低介电常数的玻璃纤维复合材料,其特征在于,所述复合材料是由玻璃纤维填充环氧树脂组成;其中玻璃纤维与环氧树脂重量比为2~4:10。1. A glass fiber composite material with a low dielectric constant, characterized in that the composite material is composed of glass fiber filled epoxy resin; wherein the weight ratio of glass fiber to epoxy resin is 2 to 4:10. 2.根据权利要求1所述的一种具有低介电常数的玻璃纤维复合材料,其特征在于,所述玻璃纤维的组成按重量百分比包括:SiO251%~52%,B2O320%~25%,Al2O310%~15%,CaO2%~6%,MgO2%~6%,Na2O0.15%~0.3%,K2O0~0.3%,Li2O0~0.3%,CaF20~0.9%,TiO20~2%,ZrO20~0.5%。2. A glass fiber composite material with low dielectric constant according to claim 1, characterized in that, the composition of the glass fiber comprises: SiO 2 51%-52%, B 2 O 3 20 %~25%, Al2O3 10 %~15%, CaO2%~6%, MgO2%~ 6 %, Na2O0.15%~0.3%, K2O0 ~0.3%, Li2O0 ~0.3% , CaF 2 0-0.9%, TiO 2 0-2%, ZrO 2 0-0.5%. 3.根据权利要求2所述的一种具有低介电常数的玻璃纤维复合材料,其特征在于,所述CaO和MgO重量百分比满足:CaO+MgO=8%。3 . The glass fiber composite material with low dielectric constant according to claim 2 , wherein the weight percentage of CaO and MgO satisfies: CaO+MgO=8%. 4.根据权利要求2所述的一种具有低介电常数的玻璃纤维复合材料,其特征在于,所述Na2O、K2O和Li2O的重量百分比满足:Na2O+K2O+Li2O=0.3%~0.6%,其中,Na2O=K2O或者Na2O=K2O+Li2O。4. A glass fiber composite material with a low dielectric constant according to claim 2, characterized in that the weight percent of Na 2 O, K 2 O and Li 2 O satisfies: Na 2 O+K 2 O+Li 2 O=0.3%˜0.6%, wherein, Na 2 O=K 2 O or Na 2 O=K 2 O+Li 2 O. 5.根据权利要求2所述的一种具有低介电常数的玻璃纤维复合材料,其特征在于,所述CaF2的重量百分比为0.9%。5. A glass fiber composite material with low dielectric constant according to claim 2, characterized in that the weight percentage of the CaF 2 is 0.9%. 6.根据权利要求2所述的一种具有低介电常数的玻璃纤维复合材料,其特征在于,所述TiO2的重量百分比为2%。6. A glass fiber composite material with low dielectric constant according to claim 2, characterized in that the weight percentage of said TiO 2 is 2%. 7.根据权利要求2所述的一种具有低介电常数的玻璃纤维复合材料,其特征在于,所述ZrO2的重量百分比为0.5%。7. A glass fiber composite material with low dielectric constant according to claim 2 , characterized in that the weight percentage of said ZrO2 is 0.5%. 8.根据权利要求1所述的一种具有低介电常数的玻璃纤维复合材料,其特征在于,所述玻璃纤维的纺丝温度为1340~1350℃。8. A glass fiber composite material with low dielectric constant according to claim 1, characterized in that the spinning temperature of the glass fiber is 1340-1350°C. 9.根据权利要求1所述的一种具有低介电常数的玻璃纤维复合材料,其特征在于,所述复合材料在频率为1MHz时,介电常数约为4.5。9. A glass fiber composite material with low dielectric constant according to claim 1, characterized in that, when the frequency of the composite material is 1 MHz, the dielectric constant is about 4.5. 10.一种具有低介电常数的玻璃纤维复合材料的制备方法,包括:10. A method for preparing a glass fiber composite material with a low dielectric constant, comprising: (1)称取玻璃纤维的各成分,混合后置于坩埚中,1500~1550℃下熔融6~8h,淬火,得到碎玻璃;将碎玻璃加入到玻璃纤维单丝实验线的坩埚中,1340~1350℃下二次熔融0.5~1h,拉丝,得到玻璃纤维,取0.5~1g玻璃纤维平铺于聚四氟乙烯模具中,放入50℃烘箱中预热;(1) Weigh the components of the glass fiber, put them in a crucible after mixing, melt at 1500-1550°C for 6-8 hours, and quench to obtain cullet; add the cullet to the crucible of the glass fiber monofilament test line, 1340 Secondary melting at ~1350°C for 0.5~1h, wire drawing, to obtain glass fibers, take 0.5~1g of glass fibers and spread them in a polytetrafluoroethylene mold, put them in an oven at 50°C for preheating; (2)取环氧树脂与固化剂按质量比10:1混合,搅拌,超声,静置;然后加入到步骤(1)的模具中,固化,得到具有低介电常数的玻璃纤维复合材料;其中,玻璃纤维与环氧树脂重量比为2~4:10。(2) Get epoxy resin and curing agent and mix by mass ratio 10:1, stir, ultrasonic, leave standstill; Then join in the mold of step (1), solidify, obtain the glass fiber composite material with low dielectric constant; Wherein, the weight ratio of glass fiber to epoxy resin is 2-4:10.
CN201510655757.9A 2015-10-12 2015-10-12 Low-dielectric-constant glass fiber composite material and preparation method thereof Pending CN105271786A (en)

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Application publication date: 20160127