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CN105271246A - Method for preparing chlorinated disilane by utilization of polysilicon byproducts - Google Patents

Method for preparing chlorinated disilane by utilization of polysilicon byproducts Download PDF

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CN105271246A
CN105271246A CN201510217057.1A CN201510217057A CN105271246A CN 105271246 A CN105271246 A CN 105271246A CN 201510217057 A CN201510217057 A CN 201510217057A CN 105271246 A CN105271246 A CN 105271246A
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silicoethane
chloro
mixed system
chlorodisilane
polysilicon
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CN105271246B (en
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沈俊
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NINGXIA SHENGLAN CHEMICAL ENVIRONMENTAL PROTECTION TECHNOLOGY Co Ltd
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Abstract

本发明涉及一种利用多晶硅副产物制备氯代乙硅烷的方法,其包括以下步骤:1、将多晶硅生产过程中副产的含有三氯化铝的高沸物保温形成结晶物并分离出结晶物;2、向步骤1中去除了结晶物的高沸物中加入助剂形成混合体系;3、加热使步骤2中的混合体系的温度升至30℃~120℃并保温形成含有不挥发的铝化合物的混合体系;4、将步骤3中的混合体系在常压或绝对压力小于0.2MPa的下蒸馏得到不含三氯化铝的混合氯代乙硅烷;5、将步骤4得到的混合氯代乙硅烷精馏得到单组分的氯代乙硅烷。本发明具有以下效果:1、高效的去除高沸物中的金属氯化物;2、选用光氯化方式,在液相进行氯化,可以使过程更为安全。The invention relates to a method for preparing chlorodisilane by using polysilicon by-products, which comprises the following steps: 1. Insulating high-boilers containing aluminum trichloride produced in the polysilicon production process to form crystals and separating the crystals ; 2. Add additives to the high boiler from which crystals have been removed in step 1 to form a mixed system; 3. Heat the temperature of the mixed system in step 2 to 30°C to 120°C and keep it warm to form a non-volatile aluminum Compound mixed system; 4. Distill the mixed system in step 3 under normal pressure or absolute pressure less than 0.2MPa to obtain mixed chlorodisilane without aluminum trichloride; 5. Mix the mixed chlorodisilane obtained in step 4 Disilane rectification yields single-component chlorodisilane. The present invention has the following effects: 1. Efficient removal of metal chlorides in high boilers; 2. The photochlorination method is selected to carry out chlorination in the liquid phase, which can make the process safer.

Description

一种利用多晶硅副产物制备氯代乙硅烷的方法A kind of method utilizing polysilicon by-product to prepare chlorodisilane

技术领域technical field

本发明属于化工领域,涉及一种氯代乙硅烷的制备方法,尤其涉及一种利用多晶硅副产物制备氯代乙硅烷的方法。The invention belongs to the field of chemical industry and relates to a method for preparing chlorodisilane, in particular to a method for preparing chlorodisilane by using polysilicon by-products.

背景技术Background technique

氯代乙硅烷尤其是六氯乙硅烷是现代电子制造领域重要的硅源材料,例如在东京毅力科创株式会社的专利CN200480028369中,以六氯乙硅烷进行的含硅膜的沉积;中芯国际集成电路制造(北京)有限公司在其专利CN200810113992中,采用包含六氯乙硅烷的混合气体作为硅源;佳能株式会社在其专利CN201210375335中使用六氯乙硅烷作为原料气体通过低压化学气相沉积方法形成硅氮化物膜。随着高精密电子器件的快速发展,电子产业对六氯乙硅烷的需求快速增加。Chlorodisilane, especially hexachlorodisilane, is an important silicon source material in the field of modern electronics manufacturing. For example, in the patent CN200480028369 of Tokyo Yili Technology Co., Ltd., silicon-containing films are deposited with hexachlorodisilane; SMIC Integrated Circuit Manufacturing (Beijing) Co., Ltd. used a mixed gas containing hexachlorodisilane as a silicon source in its patent CN200810113992; Canon Co., Ltd. used hexachlorodisilane as a raw material gas in its patent CN201210375335 to form by low-pressure chemical vapor deposition Silicon nitride film. With the rapid development of high-precision electronic devices, the demand for hexachlorodisilane in the electronics industry is increasing rapidly.

在六氯乙硅烷的制造方面,三菱综合材料多晶硅股份有限公司在其专利CN01803007中公开了一种生产六氯乙硅烷的方法。该方法从用氯硅烷和氢气生产多晶硅的炉子中排出的废气冷凝以分离出氢气,将所得冷凝物蒸馏以分离出未反应的氯硅烷和副产物四氯化硅,然后进一步蒸馏以回收六氯乙硅烷和四氯化二硅,回收的六氯乙硅烷的纯度比用金属硅生产的常规产品的纯度高得多,同时在这个过程中通入氯气,通入氯气的目的是为了使四氯化二硅或转化为六氯乙硅烷从而增加六氯乙硅烷的收率。这种方法实际上是采用一系列分离过程回收多晶硅沉积炉排出的混合气体中微量的六氯乙硅烷,由于多晶硅沉积炉排出的混合气体中六氯乙硅烷的含量极低,因此该过程能耗高且效率低。这种方法的优势在于,所处理的过程中不含有氯化铝等金属杂质,从而使采用精馏方法提纯六氯乙硅烷成为可能。该专利在其发明背景中阐释了现有方法制备的六氯乙硅烷中含有氯化铝、氯化钛这些氯化物,氯化铝和氯化钛的沸点和六氯乙硅烷接近,因此通常难以用精馏的方法精制六氯乙硅烷。而该专利使用不含金属氯化物的原料来制备六氯乙硅烷,因此使用精馏方法制备六氯乙硅烷成为可行。Regarding the manufacture of hexachlorodisilane, Mitsubishi Materials Polysilicon Co., Ltd. discloses a method for producing hexachlorodisilane in its patent CN01803007. The process condenses off-gases from furnaces that produce polysilicon with chlorosilanes and hydrogen to separate hydrogen, distills the resulting condensate to separate unreacted chlorosilanes and by-product silicon tetrachloride, and then distills further to recover hexachloro Disilane and disilicon tetrachloride. The purity of recovered hexachlorodisilane is much higher than that of conventional products produced from metal silicon. At the same time, chlorine gas is introduced in this process. The purpose of introducing chlorine gas is to make tetrachlorodisilane Disiliconization or conversion to hexachlorodisilane to increase the yield of hexachlorodisilane. This method actually uses a series of separation processes to recover traces of hexachlorodisilane in the mixed gas discharged from the polysilicon deposition furnace. Since the content of hexachlorodisilane in the mixed gas discharged from the polysilicon deposition furnace is extremely low, the process consumes a lot of energy High and inefficient. The advantage of this method is that the processed process does not contain metal impurities such as aluminum chloride, so that it is possible to purify hexachlorodisilane by rectification. The patent explains in its background of the invention that the hexachlorodisilane prepared by the existing method contains chlorides such as aluminum chloride and titanium chloride. The boiling point of aluminum chloride and titanium chloride is close to that of hexachlorodisilane, so it is usually difficult to Refining hexachlorodisilane by rectification. However, this patent uses metal chloride-free raw materials to prepare hexachlorodisilane, so it is feasible to use rectification to prepare hexachlorodisilane.

日本的电气化学工业株式会社在其专利CN200980158582中公开了由四氯化硅和氢气生产三氯氢硅时作为副产物生成的六氯乙硅烷的回收方法,该方法的工艺流程是使四氯硅烷和氢气在700~1400℃范围的温度下发生反应,反应生成的气体冷却至30~60℃的温度范围,从而得到含有六氯乙硅烷的冷凝液,再从冷凝液中浓缩回收含有六氯乙硅烷的高沸点物的工序。该方法实际是利用热氢化还原四氯化硅制备三氯氢硅的氢化炉所排除的含有六氯乙硅烷的混合气体作为原料,通过一系列分离过程得到六氯乙硅烷,其本质和专利CN01803007一致,所利用的原料中同样不含有金属氯化物,因此通过精馏的方法可以较容易的实现。Japan's Denki Chemical Industry Co., Ltd. disclosed in its patent CN200980158582 the recovery method of hexachlorodisilane generated as a by-product when producing trichlorosilane from silicon tetrachloride and hydrogen. The process flow of the method is to make tetrachlorosilane React with hydrogen at a temperature ranging from 700 to 1400 ° C, and the gas generated by the reaction is cooled to a temperature range of 30 to 60 ° C to obtain a condensate containing hexachlorodisilane, which is then concentrated and recovered from the condensate containing hexachlorodisilane Process for high boilers of silanes. The method actually uses the mixed gas containing hexachlorodisilane which is excluded from the hydrogenation furnace for preparing trichlorosilane by thermal hydrogenation reduction of silicon tetrachloride as a raw material, and obtains hexachlorodisilane through a series of separation processes. Its essence and patent CN01803007 Consistently, the raw materials used also do not contain metal chlorides, so it can be easily realized by rectification.

瓦克化学股份公司在其专利CN200880108573中公开了一种通过精馏包含六氯乙硅烷的混合物制备六氯乙硅烷的方法,在其权利要求中明确了六氯乙硅烷混合物是在多晶硅沉积中得到的工业废气,也就是所使用的原料是多晶硅沉积过程产生的,和专利CN01803007所有原料具有一致性,即该原料不含金属氯化物。Wacker Chemie AG disclosed in its patent CN200880108573 a method for preparing hexachlorodisilane by rectifying a mixture containing hexachlorodisilane. The industrial waste gas, that is, the raw materials used are produced by the polysilicon deposition process, which is consistent with all the raw materials in the patent CN01803007, that is, the raw materials do not contain metal chlorides.

天津大学的专利CN201310059040公开了一种从氯硅烷残液中回收和提纯六氯乙硅烷的间歇操作方法及装置。该方法和装置主要包括初分精馏塔与间歇精馏塔。该发明可以回收得到纯度98%以上的六氯乙硅烷。The patent CN201310059040 of Tianjin University discloses a batch operation method and device for recovering and purifying hexachlorodisilane from chlorosilane raffinate. The method and device mainly include a primary fractionation tower and a batch rectification tower. The invention can recover and obtain hexachlorodisilane with a purity of more than 98%.

我国多晶硅企业在生产过程中副产以四氯化硅和氯代乙硅烷为主,同时含有氯化铝等金属氯化物的高沸物。现有的公开资料以及我们多年的实践都已确认,高沸物中的金属氯化物尤其是氯化铝会在分离设备的内壁或接触到氯硅烷介质的表面形成坚硬的固体结晶物,最终使设备失效。因此,现有的高纯六氯乙硅烷的制备技术普遍使用不含金属杂质尤其是不含三氯化铝杂的混合氯硅烷为原料。本发明的目的之一是利用我国多晶硅厂家副产的含有较高金属氯化物尤其是含有较高三氯化铝的高沸物为原料,通过脱除三氯化铝实现对高沸物的进一步利用。The by-products in the production process of polysilicon enterprises in my country are mainly silicon tetrachloride and chlorodisilane, as well as high-boilers containing metal chlorides such as aluminum chloride. The existing public information and our many years of practice have confirmed that the metal chlorides in the high boilers, especially the aluminum chloride, will form hard solid crystals on the inner wall of the separation equipment or on the surface contacting the chlorosilane medium, eventually making the The device fails. Therefore, the existing high-purity hexachlorodisilane preparation technology generally uses mixed chlorosilanes that do not contain metal impurities, especially aluminum trichloride impurities, as raw materials. One of the purposes of the present invention is to use the by-products of polysilicon manufacturers in my country that contain higher metal chlorides, especially high-boilers that contain higher aluminum chloride, as raw materials, and realize further utilization of high-boilers by removing aluminum trichloride .

现有技术大多只是通过精馏方法从氯代乙硅烷的混合物中单纯地分离出六氯乙硅烷,专利CN01803007同时分离出了六氯乙硅烷和四氯乙硅烷,并在精馏过程或在精馏残液中通入氯的方式提高六氯乙硅烷的收率。Most of the prior art simply separates hexachlorodisilane from a mixture of chlorodisilanes by rectification. Patent CN01803007 simultaneously separates hexachlorodisilane and tetrachlorodisilane, and in the rectification process or in the rectification The yield of hexachlorodisilane is improved by introducing chlorine into the distillate raffinate.

我们的研究发现,我国多晶硅厂家所产生的高沸物中含有六氯乙硅烷、五氯乙硅烷、四氯乙硅烷、三氯乙硅烷、二氯乙硅烷这些氯代乙硅烷。含氢氯代乙硅烷均可通过氯化转变为含氯原子更多的分子。但是现有知识告诉我们,含氢氯代乙硅烷和气态氧化剂的混合会形成爆炸性反应,因此,专利CN01803007所描述的在精馏过程引入氯的行为是极为危险的。为消除氯化过程的危险性必须采用特殊的手段。Our research found that the high boilers produced by polysilicon manufacturers in my country contain chlorodisilanes such as hexachlorodisilane, pentachlorodisilane, tetrachlorodisilane, trichlorodisilane and dichlorodisilane. Hydrochlorodisilanes can be transformed into molecules containing more chlorine atoms by chlorination. However, existing knowledge tells us that the mixture of hydrochlorodisilane and gaseous oxidant will form an explosive reaction. Therefore, the behavior of introducing chlorine in the rectification process described in the patent CN01803007 is extremely dangerous. Special measures must be taken to eliminate the hazards of the chlorination process.

本发明意在提供一种制备氯代乙硅烷的方法,该方法可克服现有技术的不足,使三氯化铝从高沸物残液中分离,之后通过安全高效的氯化手段将含氢氯代乙硅烷选择性氯化,得到合乎要求的氯代乙硅烷混合物,该混合物再通过现有精馏技术分离制得单组分氯代乙硅烷。The present invention intends to provide a method for preparing chlorodisilane, which can overcome the deficiencies of the prior art, and separate aluminum trichloride from the high-boiler raffinate, and then chlorinate the hydrogen-containing Chlorodisilane is selectively chlorinated to obtain a desired chlorodisilane mixture, and the mixture is separated by existing rectification technology to obtain single-component chlorodisilane.

发明内容Contents of the invention

发明目的:本发明针对上述现有技术存在的问题做出改进,即本发明公开了一种利用多晶硅副产物制备氯代乙硅烷的方法。Purpose of the invention: the present invention makes improvements to the problems existing in the above-mentioned prior art, that is, the present invention discloses a method for preparing chlorodisilane by using polysilicon by-products.

技术方案:一种利用多晶硅副产物制备氯代乙硅烷的方法,包括以下步骤:Technical solution: a method for preparing chlorodisilane by polysilicon by-products, comprising the following steps:

(1)、将100份多晶硅生产过程中副产的含有三氯化铝的高沸物在-5℃~-50℃下保温10~80小时形成结晶物,通过精密过滤的方式分离出结晶物;(1) 100 parts of high boilers containing aluminum trichloride, which are by-produced in the polysilicon production process, are kept at -5°C to -50°C for 10 to 80 hours to form crystals, and the crystals are separated by precision filtration ;

(2)、向步骤(1)中去除了结晶物的高沸物中加入0.01~0.1份N'-[5-[[4-[[5-(乙酰羟胺基)戊基]氨]-1,4-二氧丁基]羟胺]戊基]-N-(5-氨基戊基)-N-羟基琥珀酰胺(CAS号70-51-9)或者加入0.01~0.1份1,2-二甲基-3-羟基-4-吡啶酮(CAS号30652-11-0)或者加入0.01~0.1份7-碘-8-羟基喹啉-5-磺酸(CAS号547-91-1)形成混合体系;(2) Add 0.01 to 0.1 parts of N'-[5-[[4-[[5-(acetylhydroxylamino)pentyl]ammonia]-1 ,4-Dioxybutyl]hydroxylamine]pentyl]-N-(5-aminopentyl)-N-hydroxysuccinamide (CAS No. 70-51-9) or add 0.01~0.1 parts of 1,2-dimethyl Base-3-hydroxy-4-pyridone (CAS No. 30652-11-0) or add 0.01 to 0.1 parts of 7-iodo-8-hydroxyquinoline-5-sulfonic acid (CAS No. 547-91-1) to form a mixture system;

(3)、加热使步骤(2)中的混合体系的温度升至30℃~120℃,并在30℃~120℃下保温5~10小时,形成含有不挥发的铝化合物的混合体系;(3) Heating to raise the temperature of the mixing system in step (2) to 30°C to 120°C, and keeping the temperature at 30°C to 120°C for 5 to 10 hours to form a mixing system containing non-volatile aluminum compounds;

(4)、将步骤(3)中的混合体系在常压或绝对压力小于0.2MPa的情况下蒸馏得到90~98份不含三氯化铝的混合氯代乙硅烷;(4), the mixed system in the step (3) is distilled under the situation of normal pressure or absolute pressure less than 0.2MPa to obtain 90~98 parts of mixed chlorodisilanes not containing aluminum trichloride;

(5)、将步骤(4)得到的混合氯代乙硅烷精馏得到单组分的氯代乙硅烷。(5) Rectifying the mixed chlorodisilane obtained in step (4) to obtain single-component chlorodisilane.

作为本发明中一种利用多晶硅副产物制备氯代乙硅烷的方法的一种优选方案:步骤(1)中精密过滤的条件为:所用精密过滤器的过滤精度为0.1~10微米。As a preferred solution of the method for preparing chlorodisilane by using polysilicon by-products in the present invention: the condition of precision filtration in step (1) is: the filtration precision of the precision filter used is 0.1-10 microns.

作为本发明中一种利用多晶硅副产物制备氯代乙硅烷的方法的一种优选方案:步骤(5)所述单组分的氯代乙硅烷包括六氯乙硅烷、五氯乙硅烷、四氯乙硅烷和三氯乙硅烷。As a preferred version of the method for preparing chlorodisilane by polysilicon by-products in the present invention: the single-component chlorodisilane described in step (5) includes hexachlorodisilane, pentachlorodisilane, tetrachlorodisilane Disilane and Trichlorodisilane.

一种利用多晶硅副产物制备氯代乙硅烷的方法,包括以下步骤:A method utilizing polysilicon by-products to prepare chlorodisilane, comprising the following steps:

(1)、将100份多晶硅生产过程中副产的含有三氯化铝的高沸物在-5℃~-50℃下保温10~80小时形成结晶物,通过精密过滤的方式分离出结晶物;(1) 100 parts of high boilers containing aluminum trichloride, which are by-produced in the polysilicon production process, are kept at -5°C to -50°C for 10 to 80 hours to form crystals, and the crystals are separated by precision filtration ;

(2)、向步骤(1)中去除了结晶物的高沸物中加入0.01~0.1份N'-[5-[[4-[[5-(乙酰羟胺基)戊基]氨]-1,4-二氧丁基]羟胺]戊基]-N-(5-氨基戊基)-N-羟基琥珀酰胺(CAS号70-51-9)或者加入0.01~0.1份1,2-二甲基-3-羟基-4-吡啶酮(CAS号30652-11-0)或者加入0.01~0.1份7-碘-8-羟基喹啉-5-磺酸(CAS号547-91-1)形成混合体系;(2) Add 0.01 to 0.1 parts of N'-[5-[[4-[[5-(acetylhydroxylamino)pentyl]ammonia]-1 ,4-Dioxybutyl]hydroxylamine]pentyl]-N-(5-aminopentyl)-N-hydroxysuccinamide (CAS No. 70-51-9) or add 0.01~0.1 parts of 1,2-dimethyl Base-3-hydroxy-4-pyridone (CAS No. 30652-11-0) or add 0.01 to 0.1 parts of 7-iodo-8-hydroxyquinoline-5-sulfonic acid (CAS No. 547-91-1) to form a mixture system;

(3)、加热使步骤(2)中的混合体系的温度升至30℃~120℃,并在30℃~120℃下保温5~10小时形成含有不挥发的铝化合物的混合体系;(3) Heating to raise the temperature of the mixed system in step (2) to 30°C-120°C, and keeping it warm at 30°C-120°C for 5-10 hours to form a mixed system containing non-volatile aluminum compounds;

(4)、将步骤(3)中的混合体系在常压或绝对压力小于0.2MPa的情况下蒸馏得到90~98份不含三氯化铝的混合氯代乙硅烷;(4), the mixed system in the step (3) is distilled under the situation of normal pressure or absolute pressure less than 0.2MPa to obtain 90~98 parts of mixed chlorodisilanes not containing aluminum trichloride;

(5)、将步骤(4)中的混合氯代乙硅烷在光氯化反应器中进行氯化得到中间产物,氯化的条件为:氯气通入到混合氯代乙硅烷液相中,通入氯气质量不高于步骤(4)所得混合氯代乙硅烷质量的50%,使用254nm光线作为光源,反应温度控制在-10℃~0℃;(5), the mixed chlorodisilane in the step (4) is chlorinated in a photochlorination reactor to obtain an intermediate product, and the conditions for chlorination are: chlorine gas is passed into the mixed chlorodisilane liquid phase, The quality of chlorine gas is not higher than 50% of the mixed chlorodisilane obtained in step (4), using 254nm light as the light source, and the reaction temperature is controlled at -10°C to 0°C;

(6)、将步骤(5)得到的中间产物精馏得到单组分的氯代乙硅烷。(6) Rectifying the intermediate product obtained in step (5) to obtain single-component chlorodisilane.

作为本发明中一种利用多晶硅副产物制备氯代乙硅烷的方法的一种优选方案:步骤(6)所述单组分的氯代乙硅烷包括六氯乙硅烷、五氯乙硅烷、四氯乙硅烷和三氯乙硅烷。As a preferred method for preparing chlorodisilane by polysilicon by-products in the present invention: the single-component chlorodisilane described in step (6) includes hexachlorodisilane, pentachlorodisilane, tetrachlorodisilane Disilane and Trichlorodisilane.

作为本发明中一种利用多晶硅副产物制备氯代乙硅烷的方法的一种优选方案:步骤(1)中精密过滤的条件为:所用精密过滤器的过滤精度为0.1~10微米。As a preferred solution of the method for preparing chlorodisilane by using polysilicon by-products in the present invention: the condition of precision filtration in step (1) is: the filtration precision of the precision filter used is 0.1-10 microns.

有益效果:本发明公开了一种利用多晶硅副产物制备氯代乙硅烷的方法具有以下有益效果:Beneficial effects: the invention discloses a method for preparing chlorodisilane by using polysilicon by-products, which has the following beneficial effects:

1、高效的去除高沸物中以氯化铝为代表的金属氯化物,为后续流程提供了方便;1. Efficiently remove metal chlorides represented by aluminum chloride in high boilers, which provides convenience for subsequent processes;

2、使用光氯化方式,在液相进行氯化,可以使过程更为安全。2. Use the photochlorination method to carry out chlorination in the liquid phase, which can make the process safer.

具体实施方式:detailed description:

下面对本发明的具体实施方式详细说明。Specific embodiments of the present invention will be described in detail below.

具体实施例1Specific embodiment 1

一种利用多晶硅副产物制备氯代乙硅烷的方法,包括以下步骤:A method utilizing polysilicon by-products to prepare chlorodisilane, comprising the following steps:

(1)、将100份多晶硅生产过程中副产的含有三氯化铝的高沸物在-5℃下保温80小时形成结晶物,通过精密过滤的方式分离出结晶物;(1) 100 parts of the by-product high boilers containing aluminum trichloride in the polysilicon production process were kept at -5°C for 80 hours to form crystals, and the crystals were separated by precision filtration;

(2)、向步骤(1)中去除了结晶物的高沸物中加入0.01份N'-[5-[[4-[[5-(乙酰羟胺基)戊基]氨]-1,4-二氧丁基]羟胺]戊基]-N-(5-氨基戊基)-N-羟基琥珀酰胺(CAS号70-51-9)形成混合体系;(2), add 0.01 part of N'-[5-[[4-[[5-(acetylhydroxylamino)pentyl]ammonia]-1,4 -Dioxybutyl]hydroxylamine]pentyl]-N-(5-aminopentyl)-N-hydroxysuccinamide (CAS No. 70-51-9) to form a mixed system;

(3)、加热使步骤(2)中的混合体系的温度升至30℃,并在30℃下保温10小时,形成含有不挥发的铝化合物的混合体系;(3), heating to raise the temperature of the mixing system in step (2) to 30° C., and keeping the temperature at 30° C. for 10 hours to form a mixing system containing non-volatile aluminum compounds;

(4)、将步骤(3)中的混合体系在常压的情况下蒸馏得到90份不含三氯化铝的混合氯代乙硅烷;(4), the mixed system in the step (3) is distilled under normal pressure to obtain 90 parts of mixed chlorodisilanes not containing aluminum trichloride;

(5)、将步骤(4)得到的混合氯代乙硅烷精馏得到单组分的氯代乙硅烷。(5) Rectifying the mixed chlorodisilane obtained in step (4) to obtain single-component chlorodisilane.

本实施例中,步骤(1)中精密过滤的条件为:所用精密过滤器的过滤精度为0.1微米。In this embodiment, the condition of precision filtration in step (1) is: the filtration precision of the precision filter used is 0.1 micron.

本实施例中,步骤(5)所述单组分的氯代乙硅烷包括六氯乙硅烷、五氯乙硅烷、四氯乙硅烷和三氯乙硅烷。In this embodiment, the one-component chlorodisilane in step (5) includes hexachlorodisilane, pentachlorodisilane, tetrachlorodisilane and trichlorodisilane.

具体实施例2Specific embodiment 2

一种利用多晶硅副产物制备氯代乙硅烷的方法,包括以下步骤:A method utilizing polysilicon by-products to prepare chlorodisilane, comprising the following steps:

(1)、将100份多晶硅生产过程中副产的含有三氯化铝的高沸物在-50℃下保温10小时形成结晶物,通过精密过滤的方式分离出结晶物;(1) 100 parts of high boilers containing aluminum trichloride, which are by-produced in the polysilicon production process, are kept at -50°C for 10 hours to form crystals, and the crystals are separated by precision filtration;

(2)、向步骤(1)中去除了结晶物的高沸物中加入0.1份1,2-二甲基-3-羟基-4-吡啶酮(CAS号30652-11-0)形成混合体系;(2) Add 0.1 part of 1,2-dimethyl-3-hydroxy-4-pyridone (CAS No. 30652-11-0) to the high boiler from which crystals have been removed in step (1) to form a mixed system ;

(3)、加热使步骤(2)中的混合体系的温度升至120℃,并在120℃下保温5小时,形成含有不挥发的铝化合物的混合体系;(3), heating to raise the temperature of the mixed system in step (2) to 120° C., and keeping the temperature at 120° C. for 5 hours to form a mixed system containing non-volatile aluminum compounds;

(4)、将步骤(3)中的混合体系在绝对压力0.2MPa的情况下蒸馏得到98份不含三氯化铝的混合氯代乙硅烷;(4), the mixed system in step (3) is distilled under the situation of absolute pressure 0.2MPa to obtain 98 parts of mixed chlorodisilanes not containing aluminum trichloride;

(5)、将步骤(4)得到的混合氯代乙硅烷精馏得到单组分的氯代乙硅烷。(5) Rectifying the mixed chlorodisilane obtained in step (4) to obtain single-component chlorodisilane.

本实施例中,步骤(1)中精密过滤的条件为:所用精密过滤器的过滤精度为10微米。In the present embodiment, the condition of precision filtration in step (1) is: the filtration precision of the precision filter used is 10 microns.

本实施例中,步骤(5)所述单组分的氯代乙硅烷包括六氯乙硅烷、五氯乙硅烷、四氯乙硅烷和三氯乙硅烷。In this embodiment, the one-component chlorodisilane in step (5) includes hexachlorodisilane, pentachlorodisilane, tetrachlorodisilane and trichlorodisilane.

具体实施例3Specific embodiment 3

一种利用多晶硅副产物制备氯代乙硅烷的方法,包括以下步骤:A method utilizing polysilicon by-products to prepare chlorodisilane, comprising the following steps:

(1)、将100份多晶硅生产过程中副产的含有三氯化铝的高沸物在-25℃下保温40小时形成结晶物,通过精密过滤的方式分离出结晶物;(1) 100 parts of high boilers containing aluminum trichloride, which are by-produced in the polysilicon production process, are kept at -25°C for 40 hours to form crystals, and the crystals are separated by precision filtration;

(2)、向步骤(1)中去除了结晶物的高沸物中加入0.05份7-碘-8-羟基喹啉-5-磺酸(CAS号547-91-1)形成混合体系;(2), adding 0.05 parts of 7-iodo-8-hydroxyquinoline-5-sulfonic acid (CAS No. 547-91-1) to the high boiler from which crystals have been removed in step (1) to form a mixed system;

(3)、加热使步骤(2)中的混合体系的温度升至70℃,并在70℃下保温8小时,形成含有不挥发的铝化合物的混合体系;(3), heating to raise the temperature of the mixed system in step (2) to 70° C., and keeping the temperature at 70° C. for 8 hours to form a mixed system containing non-volatile aluminum compounds;

(4)、将步骤(3)中的混合体系在7绝对压力0.1MPa的情况下蒸馏得到95份不含三氯化铝的混合氯代乙硅烷;(4), the mixed system in step (3) is distilled under the situation of 7 absolute pressure 0.1MPa to obtain 95 parts of mixed chlorodisilanes not containing aluminum trichloride;

(5)、将步骤(4)得到的混合氯代乙硅烷精馏得到单组分的氯代乙硅烷。(5) Rectifying the mixed chlorodisilane obtained in step (4) to obtain single-component chlorodisilane.

本实施例中,步骤(1)中精密过滤的条件为:所用精密过滤器的过滤精度为5微米。In the present embodiment, the condition of precision filtration in step (1) is: the filtration precision of the precision filter used is 5 microns.

本实施例中,步骤(5)所述单组分的氯代乙硅烷包括六氯乙硅烷、五氯乙硅烷、四氯乙硅烷和三氯乙硅烷。In this embodiment, the one-component chlorodisilane in step (5) includes hexachlorodisilane, pentachlorodisilane, tetrachlorodisilane and trichlorodisilane.

具体实施例4Specific embodiment 4

一种利用多晶硅副产物制备氯代乙硅烷的方法,包括以下步骤:A method utilizing polysilicon by-products to prepare chlorodisilane, comprising the following steps:

(1)、将100份多晶硅生产过程中副产的含有三氯化铝的高沸物在-5℃下保温80小时形成结晶物,通过精密过滤的方式分离出结晶物;(1) 100 parts of the by-product high boilers containing aluminum trichloride in the polysilicon production process were kept at -5°C for 80 hours to form crystals, and the crystals were separated by precision filtration;

(2)、向步骤(1)中去除了结晶物的高沸物中加入0.01份N'-[5-[[4-[[5-(乙酰羟胺基)戊基]氨]-1,4-二氧丁基]羟胺]戊基]-N-(5-氨基戊基)-N-羟基琥珀酰胺(CAS号70-51-9)形成混合体系;(2), add 0.01 part of N'-[5-[[4-[[5-(acetylhydroxylamino)pentyl]ammonia]-1,4 -Dioxybutyl]hydroxylamine]pentyl]-N-(5-aminopentyl)-N-hydroxysuccinamide (CAS No. 70-51-9) to form a mixed system;

(3)、加热使步骤(2)中的混合体系的温度升至30℃,并在30℃下保温10小时形成含有不挥发的铝化合物的混合体系;(3), heating to raise the temperature of the mixed system in step (2) to 30°C, and keeping the temperature at 30°C for 10 hours to form a mixed system containing non-volatile aluminum compounds;

(4)、将步骤(3)中的混合体系在常压下蒸馏得到90份不含三氯化铝的混合氯代乙硅烷;(4), the mixed system in step (3) is distilled under normal pressure to obtain 90 parts of mixed chlorodisilanes not containing aluminum trichloride;

(5)、将步骤(4)中的混合氯代乙硅烷在光氯化反应器中进行氯化得到中间产物,氯化的条件为:氯气通入到混合氯代乙硅烷液相中,通入氯气质量为步骤(4)所得混合氯代乙硅烷质量的40%,使用254nm光线作为光源,反应温度控制在-10℃;(5), the mixed chlorodisilane in the step (4) is chlorinated in a photochlorination reactor to obtain an intermediate product, and the conditions for chlorination are: chlorine gas is passed into the mixed chlorodisilane liquid phase, The mass of chlorine gas is 40% of the mass of the mixed chlorodisilane obtained in step (4), using 254nm light as the light source, and the reaction temperature is controlled at -10°C;

(6)、将步骤(5)得到的中间产物精馏得到单组分的氯代乙硅烷。(6) Rectifying the intermediate product obtained in step (5) to obtain single-component chlorodisilane.

本实施例中,步骤(6)所述单组分的氯代乙硅烷包括六氯乙硅烷、五氯乙硅烷、四氯乙硅烷和三氯乙硅烷。In this embodiment, the one-component chlorodisilane in step (6) includes hexachlorodisilane, pentachlorodisilane, tetrachlorodisilane and trichlorodisilane.

本实施例中,步骤(1)中精密过滤的条件为:所用精密过滤器的过滤精度为0.1微米。In this embodiment, the condition of precision filtration in step (1) is: the filtration precision of the precision filter used is 0.1 micron.

具体实施例5Specific embodiment 5

一种利用多晶硅副产物制备氯代乙硅烷的方法,包括以下步骤:A method utilizing polysilicon by-products to prepare chlorodisilane, comprising the following steps:

(1)、将100份多晶硅生产过程中副产的含有三氯化铝的高沸物在-50℃下保温10小时形成结晶物,通过精密过滤的方式分离出结晶物;(1) 100 parts of high boilers containing aluminum trichloride, which are by-produced in the polysilicon production process, are kept at -50°C for 10 hours to form crystals, and the crystals are separated by precision filtration;

(2)、向步骤(1)中去除了结晶物的高沸物中加入0.1份1,2-二甲基-3-羟基-4-吡啶酮(CAS号30652-11-0)形成混合体系;(2) Add 0.1 part of 1,2-dimethyl-3-hydroxy-4-pyridone (CAS No. 30652-11-0) to the high boiler from which crystals have been removed in step (1) to form a mixed system ;

(3)、加热使步骤(2)中的混合体系的温度升至120℃,并在120℃下保温5小时形成含有不挥发的铝化合物的混合体系;(3), heating to raise the temperature of the mixed system in step (2) to 120° C., and keeping the temperature at 120° C. for 5 hours to form a mixed system containing non-volatile aluminum compounds;

(4)、将步骤(3)中的混合体系在绝对压力0.2MPa的下蒸馏得到98份不含三氯化铝的混合氯代乙硅烷;(4), the mixed system in step (3) is distilled under the absolute pressure of 0.2MPa to obtain 98 parts of mixed chlorodisilanes not containing aluminum trichloride;

(5)、将步骤(4)中的混合氯代乙硅烷在光氯化反应器中进行氯化得到中间产物,氯化的条件为:氯气通入到混合氯代乙硅烷液相中,通入氯气质量为步骤(4)所得混合氯代乙硅烷质量的50%,使用254nm光线作为光源,反应温度控制在0℃;(5), the mixed chlorodisilane in the step (4) is chlorinated in a photochlorination reactor to obtain an intermediate product, and the conditions for chlorination are: chlorine gas is passed into the mixed chlorodisilane liquid phase, The quality of chlorine gas is 50% of the mass of the mixed chlorodisilane obtained in step (4), using 254nm light as the light source, and the reaction temperature is controlled at 0°C;

(6)、将步骤(5)得到的中间产物精馏得到单组分的氯代乙硅烷。(6) Rectifying the intermediate product obtained in step (5) to obtain single-component chlorodisilane.

本实施例中,步骤(6)所述单组分的氯代乙硅烷包括六氯乙硅烷、五氯乙硅烷、四氯乙硅烷和三氯乙硅烷。In this embodiment, the one-component chlorodisilane in step (6) includes hexachlorodisilane, pentachlorodisilane, tetrachlorodisilane and trichlorodisilane.

本实施例中,步骤(1)中精密过滤的条件为:所用精密过滤器的过滤精度为10微米。In the present embodiment, the condition of precision filtration in step (1) is: the filtration precision of the precision filter used is 10 microns.

具体实施例6Specific embodiment 6

一种利用多晶硅副产物制备氯代乙硅烷的方法,包括以下步骤:A method utilizing polysilicon by-products to prepare chlorodisilane, comprising the following steps:

(1)、将100份多晶硅生产过程中副产的含有三氯化铝的高沸物在-30℃下保温50小时形成结晶物,通过精密过滤的方式分离出结晶物;(1) 100 parts of the by-product high boilers containing aluminum trichloride in the polysilicon production process were kept at -30°C for 50 hours to form crystals, and the crystals were separated by precision filtration;

(2)、向步骤(1)中去除了结晶物的高沸物中5加入0.05份7-碘-8-羟基喹啉-5-磺酸(CAS号547-91-1)形成混合体系;(2) Add 0.05 parts of 7-iodo-8-hydroxyquinoline-5-sulfonic acid (CAS No. 547-91-1) to the high boiler from which crystals have been removed in step (1) to form a mixed system;

(3)、加热使步骤(2)中的混合体系的温度升至60℃,并在60℃下保温8小时形成含有不挥发的铝化合物的混合体系;(3), heating to raise the temperature of the mixed system in step (2) to 60° C., and keeping the temperature at 60° C. for 8 hours to form a mixed system containing non-volatile aluminum compounds;

(4)、将步骤(3)中的混合体系在绝对压力0.1MPa的下蒸馏得到95份不含三氯化铝的混合氯代乙硅烷;(4), the mixed system in step (3) is distilled under the absolute pressure of 0.1MPa to obtain 95 parts of mixed chlorodisilanes not containing aluminum trichloride;

(5)、将步骤(4)中的混合氯代乙硅烷在光氯化反应器中进行氯化得到中间产物,氯化的条件为:氯气通入到混合氯代乙硅烷液相中,通入氯气质量为步骤(4)所得混合氯代乙硅烷质量的10%,使用254nm光线作为光源,反应温度控制在-5℃;(5), the mixed chlorodisilane in the step (4) is chlorinated in a photochlorination reactor to obtain an intermediate product, and the conditions for chlorination are: chlorine gas is passed into the mixed chlorodisilane liquid phase, The mass of chlorine gas is 10% of the mass of the mixed chlorodisilane obtained in step (4), using 254nm light as the light source, and the reaction temperature is controlled at -5°C;

(6)、将步骤(5)得到的中间产物精馏得到单组分的氯代乙硅烷。(6) Rectifying the intermediate product obtained in step (5) to obtain single-component chlorodisilane.

本实施例中,步骤(6)所述单组分的氯代乙硅烷包括六氯乙硅烷、五氯乙硅烷、四氯乙硅烷和三氯乙硅烷。In this embodiment, the one-component chlorodisilane in step (6) includes hexachlorodisilane, pentachlorodisilane, tetrachlorodisilane and trichlorodisilane.

本实施例中,步骤(1)中精密过滤的条件为:所用精密过滤器的过滤精度为5微米。In the present embodiment, the condition of precision filtration in step (1) is: the filtration precision of the precision filter used is 5 microns.

具体实施例7Specific embodiment 7

多晶硅工厂副产的高沸物,ICP分析三氯化铝含量为0.5%;气相色谱成份分析如下,六氯乙硅烷35%、五氯乙硅烷20%、四氯乙硅烷30%、三氯乙硅烷10%、二氯乙硅烷5%。The high boilers produced by the polysilicon factory, the content of aluminum trichloride is 0.5% according to ICP analysis; the composition analysis of gas chromatography is as follows, hexachlorodisilane 35%, pentachlorodisilane 20%, tetrachlorodisilane 30%, trichloroethyl Silane 10%, dichlorodisilane 5%.

2.1kg该高沸物在-10℃保温80小时,用过滤精度10微米的过滤器分离出结晶物。向去除了结晶物的2.05kg高沸物中加入2.05g7-碘-8-羟基喹啉-5-磺酸,升温至30℃,在此温度保温10小时。常压蒸馏得到2kg馏出物(混合氯代乙硅烷),经ICP检测,铝含量1.5ppbw。馏出物以254nm紫外灯为光源,在光氯化反应器底部通入0.9kg氯气,反应温度维持在0℃。反应产物通过精馏得到六氯乙硅烷2.5kg,五氯乙硅烷0.5kg,其余为0.12kg四氯乙硅烷。2.1 kg of the high boiling matter was kept at -10°C for 80 hours, and the crystals were separated with a filter with a filtration accuracy of 10 microns. Add 2.05 g of 7-iodo-8-hydroxyquinoline-5-sulfonic acid to 2.05 kg of high boilers from which crystals have been removed, raise the temperature to 30° C., and keep at this temperature for 10 hours. Atmospheric distillation obtained 2kg of distillate (mixed chlorodisilane), which was detected by ICP with an aluminum content of 1.5ppbw. For the distillate, a 254nm ultraviolet lamp was used as a light source, and 0.9kg of chlorine gas was passed into the bottom of the photochlorination reactor, and the reaction temperature was maintained at 0°C. The reaction product obtained 2.5 kg of hexachlorodisilane, 0.5 kg of pentachlorodisilane and 0.12 kg of tetrachlorodisilane by rectification.

具体实施例8Specific embodiment 8

采用实施例1中所使用的原料2.1kg,该原料在-35℃保温10小时,用过滤精度2微米的过滤器分离出结晶物。向去除了结晶物的高沸物2.06kg中加入0.21g1,2-二甲基-3-羟基-4-吡啶酮,升温至90℃,在此温度保温5小时。常压蒸馏得到2kg馏出物(混合氯代乙硅烷),经ICP检测,铝含量1.0ppbw。馏出物以254nm紫外灯为光源,在光氯化反应器底部通入0.5kg氯气,反应温度维持在-10℃。反应产物通过精馏得到六氯乙硅烷0.75kg,五氯乙硅烷0.6kg,0.88kg四氯乙硅烷。Using 2.1 kg of the raw material used in Example 1, the raw material was kept at -35° C. for 10 hours, and the crystals were separated with a filter having a filtration accuracy of 2 μm. 0.21 g of 1,2-dimethyl-3-hydroxy-4-pyridone was added to 2.06 kg of high boilers from which crystals were removed, the temperature was raised to 90° C., and the temperature was maintained at this temperature for 5 hours. Atmospheric distillation obtained 2kg of distillate (mixed chlorodisilane), which was detected by ICP with an aluminum content of 1.0ppbw. The distillate uses a 254nm ultraviolet lamp as the light source, and 0.5kg of chlorine gas is passed into the bottom of the photochlorination reactor, and the reaction temperature is maintained at -10°C. The reaction product was obtained by rectification to obtain 0.75 kg of hexachlorodisilane, 0.6 kg of pentachlorodisilane and 0.88 kg of tetrachlorodisilane.

具体实施例9Specific embodiment 9

采用实施例1中所使用的原料2.1kg,该原料在-45℃保温12小时,用过滤精度0.1微米的过滤器分离出结晶物。向去除了结晶物的2.05kg高沸物中加入1.1gN'-[5-[[4-[[5-(乙酰羟胺基)戊基]氨]-1,4-二氧丁基]羟胺]戊基]-N-(5-氨基戊基)-N-羟基琥珀酰胺,升温至60℃,在此温度保温7小时。常压蒸馏得到2kg馏出物(混合氯代乙硅烷),经ICP检测,铝含量0.8ppbw。馏出物不经过氯化,直接精馏得到六氯乙硅烷0.62kg,五氯乙硅烷0.32kg,四氯乙硅烷0.55kg,三氯乙硅烷0.18kg,二氯乙硅烷作为前馏分未进行收集。Using 2.1 kg of the raw material used in Example 1, the raw material was kept at -45° C. for 12 hours, and the crystals were separated with a filter having a filtration accuracy of 0.1 μm. Add 1.1g N'-[5-[[4-[[5-(acetylhydroxylamino)pentyl]ammonia]-1,4-dioxobutyl]hydroxylamine] in 2.05kg of high boilers from which crystals have been removed Pentyl]-N-(5-aminopentyl)-N-hydroxysuccinamide, the temperature was raised to 60°C and kept at this temperature for 7 hours. Atmospheric distillation obtained 2kg of distillate (mixed chlorodisilane), which was detected by ICP with an aluminum content of 0.8ppbw. The distillate was not chlorinated, and directly distilled to obtain 0.62kg of hexachlorodisilane, 0.32kg of pentachlorodisilane, 0.55kg of tetrachlorodisilane, 0.18kg of trichlorodisilane, and dichlorodisilane was not collected as the front fraction .

上面对本发明的实施方式做了详细说明。但是本发明并不限于上述实施方式,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下做出各种变化。The embodiments of the present invention have been described in detail above. However, the present invention is not limited to the above-mentioned embodiments, and various changes can be made within the scope of knowledge of those skilled in the art without departing from the gist of the present invention.

Claims (6)

1. utilize polysilicon by-product prepare chloro silicoethane a method, it is characterized in that, comprise the following steps:
(1) at-5 DEG C ~-50 DEG C, by the high boiling material containing aluminum chloride of by-product in 100 parts of polysilicon production process be incubated 10 ~ 80 hours formation crystallisates, isolate crystallisate by the mode of secondary filter;
(2), eliminate in the high boiling material of crystallisate in step (1) and add 0.01 ~ 0.1 part of N'-[5-[[4-[[5-(acetyl hydroxyl base) amyl group] ammonia]-1,4-bis-oxygen-butyl] azanol] amyl group]-N-(5-Aminopentyl)-N-hydroxysuccinimide or add 0.01 ~ 0.1 part of 1,2-Dimethyl-3-hydroxypyrid-4-one or add 0.01 ~ 0.1 part of 7-iodo-8-hydroxy-quinoline-5-sulfonic acid and form mixed system;
(3), heating makes the temperature of the mixed system in step (2) rise to 30 DEG C ~ 120 DEG C, and be incubated 5 ~ 10 hours at 30 DEG C ~ 120 DEG C, the mixed system of formation containing nonvolatile aluminum compound;
(4), the mixed system in step (3) is distilled when normal pressure or absolute pressure are less than 0.2MPa obtain 90 ~ 98 parts not containing the mixing chloro silicoethane of aluminum chloride;
(5) the mixing chloro silicoethane rectifying, step (4) obtained obtains the chloro silicoethane of single component.
2. as claimed in claim 1 a kind of utilize polysilicon by-product prepare chloro silicoethane method, it is characterized in that, the condition of secondary filter is in step (1): the filtering accuracy of accurate filter used is 0.1 ~ 10 micron.
3. as claimed in claim 1 a kind of utilize polysilicon by-product prepare chloro silicoethane method, it is characterized in that, the chloro silicoethane of step (5) described single component comprise disilicone hexachloride, pentachloro-silicoethane, four silicon hexachlorides and trichloroethyl silane.
4. utilize polysilicon by-product prepare chloro silicoethane a method, it is characterized in that, comprise the following steps:
(1) at-5 DEG C ~-50 DEG C, by the high boiling material containing aluminum chloride of by-product in 100 parts of polysilicon production process be incubated 10 ~ 80 hours formation crystallisates, isolate crystallisate by the mode of secondary filter;
(2), eliminate in the high boiling material of crystallisate in step (1) and add 0.01 ~ 0.1 part of N'-[5-[[4-[[5-(acetyl hydroxyl base) amyl group] ammonia]-1,4-bis-oxygen-butyl] azanol] amyl group]-N-(5-Aminopentyl)-N-hydroxysuccinimide or add 0.01 ~ 0.1 part of 1,2-Dimethyl-3-hydroxypyrid-4-one or add 0.01 ~ 0.1 part of 7-iodo-8-hydroxy-quinoline-5-sulfonic acid and form mixed system;
(3), heating makes the temperature of the mixed system in step (2) rise to 30 DEG C ~ 120 DEG C, and at 30 DEG C ~ 120 DEG C, is incubated the mixed system formed for 5 ~ 10 hours containing nonvolatile aluminum compound;
(4), the mixed system in step (3) is distilled when normal pressure or absolute pressure are less than 0.2MPa obtain 90 ~ 98 parts not containing the mixing chloro silicoethane of aluminum chloride;
(5), the mixing chloro silicoethane in step (4) is carried out chlorination in optical chlorinating reaction device and obtain intermediate product, the condition of chlorination is: chlorine is passed in mixing chloro silicoethane liquid phase, pass into quality of chlorine gas not higher than 50% of step (4) gained mixing chloro silicoethane quality, use 254nm light as light source, temperature of reaction controls at-10 DEG C ~ 0 DEG C;
(6), the intermediate product rectifying that step (5) obtains is obtained the chloro silicoethane of single component.
5. as claimed in claim 4 a kind of utilize polysilicon by-product prepare chloro silicoethane method, it is characterized in that, the chloro silicoethane of step (6) described single component comprise disilicone hexachloride, pentachloro-silicoethane, four silicon hexachlorides and trichloroethyl silane.
6. as claimed in claim 4 a kind of utilize polysilicon by-product prepare chloro silicoethane method, it is characterized in that, the condition of secondary filter is in step (1): the filtering accuracy of accurate filter used is 0.1 ~ 10 micron.
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CN115849384A (en) * 2022-11-30 2023-03-28 华陆工程科技有限责任公司 Cracking treatment method for polycrystalline silicon high-boiling residues
CN115849384B (en) * 2022-11-30 2023-11-07 华陆工程科技有限责任公司 Cracking treatment method for high-boiling-point substances of polycrystalline silicon

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