CN105269507B - Coaxial counter-acting force torque wrench drive tensioner - Google Patents
Coaxial counter-acting force torque wrench drive tensioner Download PDFInfo
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- CN105269507B CN105269507B CN201510836789.9A CN201510836789A CN105269507B CN 105269507 B CN105269507 B CN 105269507B CN 201510836789 A CN201510836789 A CN 201510836789A CN 105269507 B CN105269507 B CN 105269507B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
- B25B23/14—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
- B25B23/142—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers
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Abstract
Description
技术领域technical field
本发明创造涉及扭矩扳手驱动拉伸器领域,具体涉及一种同轴反作用力扭矩扳手驱动拉伸器。The invention relates to the field of torque wrench-driven tensioners, in particular to a coaxial reaction force torque wrench-driven tensioner.
背景技术Background technique
扭矩扳手是一种紧固或拆卸大规格螺栓的常用工具。例如常用机械扭矩扳手,包括套头孔和力臂杆。常用液压扭矩扳手,包括液压扭矩扳手本体、套头、反作用力臂等。这种扳手在紧固或拆卸螺栓的过程中受到两个力系的作用,一是反扭转力系,二是轴向剪切力系,两个力系成90°夹角。在加力过程中,两个力系容易造成螺栓在法兰面上不垂直以及扳手的侧向偏载过大,降低扳手的可控精度,对螺栓的预紧力往往达不到预设效果,而且侧向偏载过大时还可能造成螺栓载合受力不均等问题。这不仅导致在高温、高压、超低温预紧力效果不佳、容易漏气漏水等问题,尤其是在化工行业就更为严重,还造成螺栓使用寿命缩短,造成成本浪费等问题。A torque wrench is a common tool for tightening or removing large gauge bolts. For example, commonly used mechanical torque wrenches include socket holes and moment arm levers. Commonly used hydraulic torque wrench, including hydraulic torque wrench body, socket, reaction arm, etc. This wrench is subjected to two force systems in the process of tightening or removing bolts, one is the anti-torsion force system, and the other is the axial shear force system, and the two force systems form an angle of 90°. In the process of adding force, the two force systems are likely to cause the bolts to be not vertical on the flange surface and the lateral load of the wrench is too large, which reduces the controllable accuracy of the wrench, and the pre-tightening force on the bolts often fails to achieve the preset effect. , and when the lateral partial load is too large, it may also cause problems such as uneven loading and stress of the bolts. This not only leads to problems such as poor pre-tightening force at high temperature, high pressure, and ultra-low temperature, easy air and water leakage, especially in the chemical industry, but also shortens the service life of bolts and wastes costs.
发明内容Contents of the invention
针对现有技术存在的问题,本发明创造提供一种同轴反作用力扭矩扳手驱动拉伸器,该驱动拉伸器通过外套、内套和连接的配合,能够简化所受力矩和力系,达到作用力和反作用力侧向偏载为零、性能可靠,延长使用寿命的目的。Aiming at the problems existing in the prior art, the present invention provides a coaxial reaction force torque wrench drive tensioner, the drive tensioner can simplify the torque and force system through the cooperation of the outer sleeve, the inner sleeve and the connection, and achieve The side load of the action force and reaction force is zero, the performance is reliable, and the purpose of prolonging the service life.
本发明创造采用的技术方案为:The technical scheme that the present invention adopts is:
一种同轴反作用力扭矩扳手驱动拉伸器,用于和扭矩扳手配合使用,包括外套、内套和连接套;A coaxial reaction force torque wrench drives a stretcher for use with a torque wrench, including an outer sleeve, an inner sleeve and a connecting sleeve;
所述外套为筒型结构,具有光滑内壁,外套的下侧开口为内多边形开口或内圆齿形开口,外套的上侧开口设有内齿状或内键开线花键结构;The outer casing is a cylindrical structure with a smooth inner wall, the lower opening of the outer casing is an inner polygonal opening or an inner scalloped opening, and the upper opening of the outer casing is provided with an inner tooth shape or an inner key splitting spline structure;
所述内套置于外套内部为中空圆柱体结构具有光滑外壁,与外套间隙配合,所述内套分为上下两部分,上部分的中空圆柱体内孔的横截面为多边形,用于和扭矩扳手的输出轴连接;下部分的中空圆柱体内孔的横截面为六边形或十二边形,与标准螺母的外轮廓相匹配用于驱动标准螺母;The inner sleeve is placed inside the outer sleeve and has a hollow cylindrical structure with a smooth outer wall, which fits with the outer sleeve. The inner sleeve is divided into upper and lower parts. The cross section of the inner hole of the hollow cylinder in the upper part is polygonal, which is used for torque wrench The output shaft is connected; the cross-section of the inner hole of the hollow cylinder in the lower part is hexagonal or dodecagonal, which matches the outer contour of the standard nut and is used to drive the standard nut;
所述连接套的下端开口设有与外套上侧开口相匹配的外齿状或外键开线花键结构,连接套的下端与外套的上端间隙配合,连接套的上端开口设有内齿或内键开线花键,用于和扭矩扳手壳体上的外齿或外键开线花键齿啮合。The lower end opening of the connecting sleeve is provided with an external tooth-like or external key open-line spline structure matching the upper opening of the jacket, the lower end of the connecting sleeve is matched with the upper end of the jacket, and the upper opening of the connecting sleeve is provided with internal teeth or The internal key open line spline is used to mesh with the external tooth on the torque wrench housing or the external key open line spline tooth.
所述一种同轴反作用力扭矩扳手驱动拉伸器,所述内套上部分中空圆柱体的外部设有一圈凹槽,凹槽上设有销钉孔,凹槽内放置O型圈,扭矩扳手输出轴上设有与销钉孔相对应的通孔,销钉通过作用与销钉孔和通孔将内套与扭矩扳手输出轴连接为一体,再通过O型圈限制销钉脱落。The coaxial reaction force torque wrench drives the tensioner. A groove is arranged on the outside of the hollow cylinder on the upper part of the inner sleeve, and a pin hole is arranged on the groove. O-rings are placed in the groove, and the torque wrench The output shaft is provided with a through hole corresponding to the pin hole, and the pin connects the inner sleeve and the output shaft of the torque wrench as a whole by acting on the pin hole and the through hole, and then restricts the pin from falling off through the O-ring.
所述一种同轴反作用力扭矩扳手驱动拉伸器,所述连接套为中空圆锥台状结构,由下至上内径依次减小。The coaxial reaction force torque wrench drives the stretcher, and the connecting sleeve is a hollow truncated cone structure, and the inner diameter decreases successively from bottom to top.
所述一种同轴反作用力扭矩扳手驱动拉伸器,所述外套的下端还设有锁扣机构,所述锁扣机构包括位于外套内部的连接锁扣、位于连接锁扣左端并与其铰接的左锁扣、位于连接锁扣右端并与其铰接的右锁扣、和锁扣手柄;所述外套的下端开有一长通孔,所述锁扣手柄的一端通过长通孔延伸至外套内部与左锁扣的左端部连接,所述锁扣手柄的另一端通过长通孔延伸至外套内部与右锁扣的右端部连接。The coaxial reaction force torque wrench drives the stretcher, the lower end of the outer cover is also provided with a locking mechanism, and the locking mechanism includes a connecting lock located inside the outer cover, a hinged lock located at the left end of the connecting lock and The left buckle, the right buckle that is located at the right end of the connecting buckle and is hinged with it, and the buckle handle; the lower end of the coat has a long through hole, and one end of the buckle handle extends to the inside of the coat and the left side through the long through hole. The left end of the lock buckle is connected, and the other end of the lock buckle handle extends to the inside of the coat through the long through hole and is connected with the right end of the right lock buckle.
所述一种同轴反作用力扭矩扳手驱动拉伸器,所述外套下端开口的横截面为内六边形、内十二边形或圆齿形结构。The coaxial reaction force torque wrench drives the stretcher, and the cross section of the lower opening of the jacket is an inner hexagon, an inner dodecagon or a scalloped structure.
本发明创造具有以下有益效果:The invention has the following beneficial effects:
本发明创造一种同轴反作用力扭矩扳手驱动拉伸器,用于和扭矩扳手配合使用,将作用力与反作用力同轴套装连接,使得该驱动拉伸器在对螺栓施加扭力的过程中,作用力与反作用力同轴旋转,其驱动拉伸器仅受到扭矩输出轴方向的扭转力,降低了该拉伸器所受力矩和力系的复杂度,避免扭矩扳手驱动拉伸器的侧向偏载,可以获得扭矩扳手驱动拉伸器侧向偏载为零、360°同轴作用力与反作用力及力臂输出,保证扭矩精度1.5%,避免拉伸器变形断裂,有效延长拉伸器的使用寿命,同时具有安装定位方便等优势。The present invention creates a coaxial reaction force torque wrench driven tensioner, which is used in conjunction with the torque wrench to connect the active force and the reaction force with the coaxial sleeve, so that the drive tensioner in the process of applying torque to the bolt, The action force and the reaction force rotate coaxially, and the driving tensioner is only subjected to the torsional force in the direction of the torque output shaft, which reduces the complexity of the torque and force system on the tensioner, and avoids the lateral direction of the torque wrench driving the tensioner Eccentric load, you can get the torque wrench to drive the tensioner with zero lateral eccentric load, 360° coaxial force and reaction force and force arm output, guarantee the torque accuracy of 1.5%, avoid the deformation and fracture of the tensioner, and effectively extend the tensioner The service life is long, and it has the advantages of convenient installation and positioning.
该同轴反作用力扭矩扳手拉驱动伸器的外套和内套形成一个整体,两者之间间隙配合,可以达到360°同心反作用力从输入到输出、误差为零的目的。内套一端设有六角或多边形内孔,用来驱动标准螺母。另一端设有四边形内孔是作用力扭矩输入用的。外套内设有光滑内孔、驱动器内套套装在驱动器外套内滑动配合,使得作用力与反作用力同轴旋转、互相抵销、无扭曲力、无侧向偏载。The coaxial reaction force torque wrench pulls and drives the outer sleeve and the inner sleeve of the extender to form a whole, and the clearance fit between the two can achieve the goal of 360° concentric reaction force from input to output with zero error. One end of the inner sleeve is provided with a hexagonal or polygonal inner hole for driving a standard nut. The other end is provided with a quadrilateral inner hole for force torque input. There is a smooth inner hole in the outer casing, and the inner casing of the driver is slidably fitted in the outer casing of the driver, so that the acting force and the reaction force rotate coaxially, offset each other, and have no twisting force and no lateral partial load.
该同轴反作用力扭矩扳手驱动拉伸器的外套内装有锁扣机构,用于锁紧止退拉伸垫圈或自反作用力同轴垫圈,对于上部空间受限的环境,可以采用倒挂安装法驱动螺柱、止退拉伸垫圈、自反作用力同轴垫圈及标准螺母,工作期间不需要用手握住工具及人手扶、人员操作安全性大幅度提升。The coaxial reaction force torque wrench drives the tensioner with a locking mechanism inside the jacket, which is used to lock the anti-retraction tension washer or the self-reaction force coaxial washer. For the environment where the upper space is limited, it can be driven by the upside-down installation method. Studs, anti-retraction tension washers, self-reaction force coaxial washers and standard nuts do not need to be held by hand and hand-held during work, greatly improving the safety of personnel operations.
附图说明Description of drawings
图1是本发明创造一种同轴反作用力扭矩扳手驱动拉伸器的整体构造示意图。Figure 1 is a schematic diagram of the overall structure of a coaxial reaction force torque wrench driven tensioner created by the present invention.
图2是本发明创造一种同轴反作用力扭矩扳手驱动拉伸器连接套示意图。Fig. 2 is a schematic diagram of a connecting sleeve of a coaxial reaction force torque wrench driven by the present invention.
图3是本发明创造一种同轴反作用力扭矩扳手驱动拉伸器外套示意图。Fig. 3 is a schematic diagram of a coaxial reaction force torque wrench driven tensioner casing created by the present invention.
图4是图3所示外套的下侧开口为多边形结构的示意图。Fig. 4 is a schematic diagram of the lower opening of the jacket shown in Fig. 3 as a polygonal structure.
图5为图3所示外套的下侧开口为圆齿形结构的示意图。Fig. 5 is a schematic diagram of the underside opening of the jacket shown in Fig. 3 as a crenellated structure.
图6是本发明创造一种同轴反作用力扭矩扳手驱动拉伸器内套示意图。Fig. 6 is a schematic diagram of an inner sleeve of a coaxial reaction force torque wrench driven by the present invention.
图7是图6所示内套的孔型结构示意图。Fig. 7 is a schematic diagram of the hole structure of the inner sleeve shown in Fig. 6 .
图8是本发明创造一种同轴反作用力扭矩扳手驱动拉伸器锁扣机构的示意图。Fig. 8 is a schematic diagram of a coaxial reaction force torque wrench driving tensioner locking mechanism created by the present invention.
图9是本发明创造一种同轴反作用力扭矩扳手驱动拉伸器中锁扣机构在锁紧时示意图。Fig. 9 is a schematic diagram of the lock mechanism in the tensioner driven by the coaxial reaction force torque wrench created by the present invention when it is locked.
图10是本发明创造一种同轴反作用力扭矩扳手驱动拉伸器实际安装示意图。Fig. 10 is a schematic diagram of the actual installation of a coaxial reaction force torque wrench driven tensioner created by the present invention.
图11是本发明创造一种同轴反作用力扭矩扳手驱动拉伸器采用倒挂安装示意图。Fig. 11 is a schematic diagram of an upside-down installation of a coaxial reaction force torque wrench driven tensioner created by the present invention.
其中:1-连接套,101-内键开线花键,102-外键开线花键结构;2-外套,201-内多边形开口,201.1-内圆齿形开口,202-内键开线花键结构,203-长通孔,204-光滑内壁;3-内套、301-六边形内孔、302-四边形内孔、303-销钉孔、304-凹槽;4-销钉、5-0形圈、6-锁扣机构、7-左锁扣、8-连接锁扣、9-铰接、10-右锁扣、11-锁扣手柄、12-锁扣环。Among them: 1-connection sleeve, 101-inner key open-line spline, 102-outer key open-line spline structure; 2-outer jacket, 201-inner polygonal opening, 201.1-inner scalloped opening, 202-inner key open-line Spline structure, 203-long through hole, 204-smooth inner wall; 3-inner sleeve, 301-hexagonal inner hole, 302-quadrilateral inner hole, 303-pin hole, 304-groove; 4-pin, 5- 0-ring, 6-lock mechanism, 7-left lock, 8-connection lock, 9-hinge, 10-right lock, 11-lock handle, 12-lock ring.
具体实施方式detailed description
如图1-11所示一种同轴反作用力扭矩扳手驱动拉伸器,用于和扭矩扳手配合使用,包括外套2、内套3和连接套1。如图3-5所示外套2为筒型结构,外套2的下侧开口为内多边形开口201或是内圆齿形开口201.1,外套2的上侧开口设有内齿状或内键开线花键结构202,外套2内位于上下开口之间的内壁为光滑内壁204;该外套2的下侧开口可设计成六边形或十二边形。外套2的下端还设有锁扣机构6,如图8-10所示该锁扣机构6包括位于外套2内部的连接锁扣8、位于连接锁扣8左端并与其铰接9的左锁扣7、位于连接锁扣8右端并与其铰接9的右锁扣10、和锁扣手柄11;所述外套2的下端开有一长通孔203作为锁扣孔,所述锁扣手柄11具有柄部和锁扣环12,锁扣环12与柄部配合连接,锁扣环12的一端通过长通孔203与右锁扣10的右端部连接,柄部的一端通过长通孔203延伸至外套2内部与左锁扣7的左端部连接。如图8所示,为该锁扣机构6的正常状态示意图,如图9所示为该锁扣机构6锁紧状态的示意图,通过该锁扣机构6作用于拉伸垫圈,保证了该同轴反作用力扭矩扳手驱动拉伸器如图10所示正常安装时的稳定性、牢固性便于安装定位,同时该锁紧机构6还使得该同轴反作用力扭矩扳手驱动拉伸器如图11所示采用下面倒挂法安装,不需要用手握住工具及人手扶、人员操作安全性大幅度提升。As shown in Figure 1-11, a coaxial reaction force torque wrench drives a stretcher for use with a torque wrench, including an outer sleeve 2, an inner sleeve 3 and a connecting sleeve 1. As shown in Figure 3-5, the jacket 2 has a cylindrical structure, the lower opening of the jacket 2 is an inner polygonal opening 201 or an inner crenated opening 201.1, and the upper opening of the jacket 2 is provided with internal teeth or internal key openings. The spline structure 202, the inner wall between the upper and lower openings in the jacket 2 is a smooth inner wall 204; the lower opening of the jacket 2 can be designed as a hexagon or a dodecagon. The lower end of the overcoat 2 is also provided with a locking mechanism 6, as shown in Figure 8-10, the locking mechanism 6 includes a connecting buckle 8 located inside the overcoat 2, a left buckle 7 located at the left end of the connecting buckle 8 and hinged 9 thereto , the right buckle 10 and the buckle handle 11 located at the right end of the connection buckle 8 and hinged 9 therewith; the lower end of the overcoat 2 has a long through hole 203 as the buckle hole, and the buckle handle 11 has a handle and Locking ring 12, the locking ring 12 is connected with the handle, one end of the locking ring 12 is connected with the right end of the right buckle 10 through the long through hole 203, and one end of the handle extends to the inside of the jacket 2 through the long through hole 203 It is connected with the left end of the left buckle 7. As shown in Figure 8, it is a schematic diagram of the normal state of the locking mechanism 6, and a schematic diagram of the locked state of the locking mechanism 6 is shown in Figure 9, and the locking mechanism 6 acts on the stretch washer to ensure the same The axial reaction force torque wrench drives the tensioner as shown in Figure 10. The stability and firmness during normal installation are convenient for installation and positioning. At the same time, the locking mechanism 6 also makes the coaxial reaction force torque wrench drive the tensioner It is shown that it is installed by the upside-down method below, and there is no need to hold tools and hand-holding by hand, and the safety of personnel operation is greatly improved.
如图6-7所示内套3为中空圆柱体结构,分为上下两部分,上部分的中空圆柱体具有四边形内孔302,即部分的中空圆柱体内孔的横截面为四边形,用于和扭矩扳手的输出轴连接;下部分的中空圆柱体具有六边形内孔301,即下部分的中空圆柱体内孔的横截面为六边形,优选地下部分的中空圆柱体内孔的横截面为十二边形,用于驱动标准螺母;所述内套3具有光滑外壁;内套3置于外套2内部,内套3外壁与外套2光滑内壁204间隙配合;内套2上部分中空圆柱体的外部设有一圈凹槽304,凹槽304上设有销钉孔303,凹槽304内放置O形圈5,扭矩扳手输出轴上设有与销钉孔303相对应的通孔,销钉4通过作用与销钉孔303和通孔将内套3与扭矩扳手输出轴连接为一体,再通过O型圈5限制销钉4脱落。As shown in Figure 6-7, the inner sleeve 3 is a hollow cylinder structure, which is divided into upper and lower parts. The hollow cylinder in the upper part has a quadrangular inner hole 302, that is, the cross section of the inner hole of a part of the hollow cylinder is quadrilateral, which is used for and The output shaft of the torque wrench is connected; the hollow cylinder of the lower part has a hexagonal inner hole 301, that is, the cross section of the hollow cylindrical inner hole of the lower part is hexagonal, and the cross section of the hollow cylindrical inner hole of the preferred underground part is ten Diagonal, used to drive standard nuts; the inner sleeve 3 has a smooth outer wall; the inner sleeve 3 is placed inside the outer sleeve 2, and the outer wall of the inner sleeve 3 is in clearance fit with the smooth inner wall 204 of the outer sleeve 2; the upper part of the inner sleeve 2 is a hollow cylinder There is a circle of groove 304 on the outside, and a pin hole 303 is arranged on the groove 304. An O-ring 5 is placed in the groove 304, and a through hole corresponding to the pin hole 303 is arranged on the output shaft of the torque wrench. The pin hole 303 and the through hole connect the inner sleeve 3 and the output shaft of the torque wrench as a whole, and then the O-ring 5 restricts the pin 4 from falling off.
如图2所示连接套1的下端开口设有外齿状或外键开线花键结构102,该外齿状或外键开线花键结构102通过与外套2上侧开口配合将连接套1安装在外套2上,当外套上侧开口为内齿状结构时,连接套1的下端设外齿状结构,连接套1通过外齿状结构与外套2上侧的内齿状结构间隙配合安装在外套2上;当外套2上侧开口为内键开线花键结构202时,连接套1的下端设外键开线花键结构102,连接套1通过外键开线花键结构102与外套2上侧的内键开线花键结构202间隙配合安装在外套2上。连接套1的上端开口设有内齿或内键开线花键101用于和扭矩扳手壳体上的外齿或外键开线花键啮合。连接套1为中空圆锥台状结构,由下至上内径依次减小。连接套1上端的开口与扭矩扳手的输出轴相匹配,该连接套1的缩口式设计使得该同轴反作用力扭矩扳手驱动拉伸器可以适用于与任何尺寸外径的输出轴增加了该拉伸器的应用范围。As shown in Figure 2, the lower end opening of the connecting sleeve 1 is provided with an external toothed or external key opening spline structure 102, and the external toothing or external key opening spline structure 102 connects the connecting sleeve by cooperating with the opening on the upper side of the jacket 2. 1 is installed on the jacket 2. When the opening on the upper side of the jacket is an internal tooth structure, the lower end of the connecting sleeve 1 is provided with an external tooth structure, and the connecting sleeve 1 is matched with the internal tooth structure on the upper side of the jacket 2 through the external tooth structure. Installed on the outer casing 2; when the upper opening of the outer casing 2 is an inner key opening spline structure 202, the lower end of the connecting sleeve 1 is provided with an outer key opening spline structure 102, and the connecting sleeve 1 passes through the outer key opening spline structure 102 It is mounted on the outer casing 2 in clearance fit with the internal key open-line spline structure 202 on the upper side of the outer casing 2 . The upper opening of the connecting sleeve 1 is provided with internal teeth or internal key open-line splines 101 for engaging with external teeth or external key open-line splines on the torque wrench housing. The connecting sleeve 1 is a hollow truncated conical structure, and the inner diameter decreases successively from bottom to top. The opening at the upper end of the connection sleeve 1 matches the output shaft of the torque wrench. The necked design of the connection sleeve 1 makes the coaxial reaction force torque wrench drive tensioner suitable for output shafts with any size outer diameter. The scope of application of the tensioner.
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US5662012A (en) * | 1995-11-07 | 1997-09-02 | Consolidated Devices, Inc. | Torque wrench structure |
US6021694A (en) * | 1996-04-18 | 2000-02-08 | Aseculap Ag & Co. Kg | Surgical torque wrench |
CN2381436Y (en) * | 1999-07-30 | 2000-06-07 | 吴希平 | Self adaptable wrench |
CN2383625Y (en) * | 1999-06-15 | 2000-06-21 | 徐立志 | Multifunctional tool |
CN205184635U (en) * | 2015-11-26 | 2016-04-27 | 申益 | Coaxial reaction force moment of torsion wrench drive elongator |
-
2015
- 2015-11-26 CN CN201510836789.9A patent/CN105269507B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5662012A (en) * | 1995-11-07 | 1997-09-02 | Consolidated Devices, Inc. | Torque wrench structure |
US6021694A (en) * | 1996-04-18 | 2000-02-08 | Aseculap Ag & Co. Kg | Surgical torque wrench |
CN2383625Y (en) * | 1999-06-15 | 2000-06-21 | 徐立志 | Multifunctional tool |
CN2381436Y (en) * | 1999-07-30 | 2000-06-07 | 吴希平 | Self adaptable wrench |
CN205184635U (en) * | 2015-11-26 | 2016-04-27 | 申益 | Coaxial reaction force moment of torsion wrench drive elongator |
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