CN105269315A - An installation method of a split type in-mold tapping machine - Google Patents
An installation method of a split type in-mold tapping machine Download PDFInfo
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- CN105269315A CN105269315A CN201510613025.3A CN201510613025A CN105269315A CN 105269315 A CN105269315 A CN 105269315A CN 201510613025 A CN201510613025 A CN 201510613025A CN 105269315 A CN105269315 A CN 105269315A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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Abstract
Description
技术领域 technical field
本发明涉及一种安装方法,具体的说是一种分体式模内攻牙机的安装方法。 The invention relates to an installation method, in particular to an installation method of a split type in-mold tapping machine.
背景技术 Background technique
现有整体推入式模内攻牙机由于机器整体的加工及传动结构需要,攻牙孔位置与定位孔间的相对位置较远。而现有加工设备由于加工精度及使用老外等诸多因素的影响,都具有一定的位置偏差。上述位置偏差的累积会导致整体攻牙机的攻牙孔与实际攻牙位置偏移对不上,并由于整体式模内攻牙机对于滑块行程(少于60MM,大于250MM)的冲床在安装时较为麻烦,对安装精度要求极高,使得现有的整合格式模内攻牙机容易在安装完成后与实际需要的数据不符合,需要从新调整安装。 Due to the needs of the overall processing and transmission structure of the existing integral push-in mold tapping machine, the relative position between the tapping hole and the positioning hole is relatively far. However, the existing processing equipment has a certain position deviation due to the influence of many factors such as processing accuracy and the use of foreigners. The accumulation of the above-mentioned position deviation will cause the tapping hole of the integral tapping machine to be misaligned with the actual tapping position offset, and because the integral in-mold tapping machine for the punch of the slider stroke (less than 60MM, greater than 250MM) in The installation is more troublesome, and the installation accuracy is extremely high, so that the existing integrated format in-mold tapping machine is likely to be inconsistent with the actual required data after the installation is completed, and the installation needs to be re-adjusted.
现有的整体式模内攻牙机的安装方式主要有以下两种。 There are two main installation methods of the existing integrated in-mold tapping machine.
方式一:螺杆固定座、模内攻牙机、传动杯螺母三者同时安装到上模座、浮升板、下模座; Method 1: Screw fixing seat, in-mold tapping machine, and drive cup nut are installed on the upper mold base, lifting plate, and lower mold base at the same time;
方式二:先把模内攻牙机、传动螺母先安装到浮升板、下模座上,再旋转传动螺杆固定座到上模座并用螺丝锁紧。 Method 2: First install the in-mold tapping machine and drive nut on the lifting plate and the lower die base, then rotate the drive screw fixing seat to the upper die base and lock it with screws.
上述的两安装方式均存在一定的不足,具体的说,使用方式一时,当冲床滑块行程过小、过大时,上述方式都很难保证三者的位置度与模具上的位置一致,随便转动传动螺杆就导致设定的数据变动;如使用方式2,当在小行程冲床使用时,由于空间有限,锁螺丝根本不够空间。 Both of the above two installation methods have certain deficiencies. Specifically, when using the first method, when the stroke of the slider of the punch press is too small or too large, it is difficult for the above methods to ensure that the position of the three is consistent with the position on the mold. Turning the transmission screw will result in the change of the set data; if use mode 2, when used on a small-stroke punching machine, due to limited space, there is not enough space for the locking screw.
综上所述,由于机器是整体式,对冲床行程具有一定的安装局限性。定位孔与攻牙孔位置远,容易出现加工常见问题,安装定位孔发生偏移时,会导致前面攻牙孔产生更大的偏差,现有的整体推入式模内攻牙机的安装方法不能满足实际生产、使用的需要。 To sum up, since the machine is integral, there are certain installation limitations on the stroke of the punch. The location of the positioning hole and the tapping hole is far away, which is prone to common processing problems. When the installation positioning hole is offset, it will cause a larger deviation in the front tapping hole. The existing installation method of the integral push-in-mold tapping machine Can not meet the needs of actual production and use.
发明内容 Contents of the invention
本发明的目的在于提供一种安装后精度高、误差小且易于操作的分体式模内攻牙机的安装方法。 The object of the present invention is to provide an installation method of split type in-mold tapping machine with high accuracy, small error and easy operation after installation.
为实现上述目的,本发明所采用的技术方案是:一种分体式模内攻牙机的安装方法,包括以下步骤: In order to achieve the above object, the technical solution adopted in the present invention is: a method for installing a split type in-mold tapping machine, comprising the following steps:
步骤一:先根据待攻牙螺纹孔位置在模具选择适合的位置,增加设计浮升板来安装分体式模内攻牙机,并将模内攻牙机分为驱动部、攻牙部; Step 1: First select a suitable position in the mold according to the position of the threaded hole to be tapped, add a designed lift plate to install the split type in-mold tapping machine, and divide the in-mold tapping machine into a driving part and a tapping part;
步骤二:先根据分体式模内攻牙机的外形及安装数据在浮升板上设计与驱动部配合用的第一滑槽用的安装销钉及螺丝及与驱动部配合用的垫块固定螺丝; Step 2: First design the mounting pins and screws for the first chute used with the driving part on the lifting plate according to the shape and installation data of the split type in-mold tapping machine, and the pad fixing screws used with the driving part ;
步骤三:在浮升板上以攻牙孔为基准设置定位销钉; Step 3: Set positioning pins on the lifting plate based on the tapping hole;
步骤四:通过相适配的垫板和相适配的定位销将第二滑槽安装到浮升板上; Step 4: Install the second chute on the buoyancy plate through the matching backing plate and matching positioning pin;
步骤五:检测第一滑槽的尺寸与驱动部是否适配,把驱动部推进第一滑槽内,确保驱动部的安装孔与浮升板上的定位销钉吻合; Step 5: Check whether the size of the first chute is suitable for the driving part, push the driving part into the first chute, and ensure that the installation hole of the driving part matches the positioning pin on the lifting plate;
步骤六:在第一滑槽1侧面螺纹孔上配套等高螺丝,把止挡板锁挂到等高螺丝上,并通过等高螺丝上的调整扳手把驱动部顶紧,确保驱动部上的定位孔与浮升板上的定位孔处于紧合状态; Step 6: Match the contour screw on the threaded hole on the side of the first chute 1, lock the stop plate to the contour screw, and tighten the driving part with the adjustment wrench on the contour screw to ensure the The positioning hole and the positioning hole on the buoyant plate are in a tight state;
步骤七:把第二滑槽通过相适配的垫板以及相适配的定位销安装固定到浮升板上,并确认第二滑槽的外形尺寸与攻牙部的外形尺寸相适配,确定完成后,将攻牙部从侧面推入第二滑槽,确保攻牙部的定位孔与浮升板的销钉对位吻合; Step 7: Install and fix the second chute on the lifting plate through the matching backing plate and the matching positioning pin, and confirm that the external dimensions of the second chute match the external dimensions of the tapping part, After the confirmation is completed, push the tapping part into the second chute from the side to ensure that the positioning hole of the tapping part matches the pin alignment of the lifting plate;
步骤八:通过限位介子从侧面锁紧把攻牙部顶紧到浮升板上安装销钉; Step 8: Lock the tapping part from the side through the limit meson to tighten the tapping part to the lifting plate and install the pin;
步骤九:用销钉通过攻牙部已有销钉孔把攻牙部铆合到浮升板上,并在垂直方向上通过螺丝锁紧固定到垫板上。 Step 9: Rivet the tapped part to the buoyancy plate through the existing pin hole of the tapped part with a pin, and fix it to the backing plate through screw locking in the vertical direction.
本发明将整体式模内攻牙机分成两部分安装组合而成,把较远的定位销钉缩小到攻牙孔周边,降低加工精度误差,再进将攻牙部的安装采用销钉定位及卡滑槽形式推入,降低了安装难度。 The present invention divides the integral in-mold tapping machine into two parts for installation and combination, narrows the far positioning pins to the periphery of the tapping hole, reduces the machining accuracy error, and then installs the tapping part using pin positioning and slipping The groove form is pushed in, which reduces the difficulty of installation.
附图说明 Description of drawings
图1是安装后的结构示意图。 Figure 1 is a schematic diagram of the structure after installation.
图2是浮升板加装第一滑槽、第二滑槽后的结构示意图。。 Fig. 2 is a schematic structural view of the buoyant plate after the first chute and the second chute are installed. .
图3是浮升板加装攻牙部与驱动部后的结构示意图。 Fig. 3 is a structural schematic diagram of the buoyant plate after the tapping part and the driving part are added.
图4是安装完成后仰视下的结构示意图。 Fig. 4 is a structural schematic view looking up after the installation is completed.
具体实施方式 detailed description
为方便对本发明作进一步的理解,现结合附图举出实施例,对本发明作进一步的说明。 In order to facilitate the further understanding of the present invention, the present invention will be further described in conjunction with the accompanying drawings to give examples.
实施例: Example:
如图1-4所示,本发明包括以下步骤: As shown in Figure 1-4, the present invention comprises the following steps:
步骤一:先根据待攻牙螺纹孔位置在模具选择适合的位置,增加设计浮升板3来安装分体式模内攻牙机,并将模内攻牙机分为驱动部4、攻牙部5; Step 1: First select a suitable position in the mold according to the position of the threaded hole to be tapped, add a designed lift plate 3 to install the split type in-mold tapping machine, and divide the in-mold tapping machine into a driving part 4 and a tapping part 5;
步骤二:先根据分体式模内攻牙机的外形及安装数据在浮升板3上设计与驱动部4配合用的第一滑槽1用的安装销钉及螺丝及与驱动部4配合用的垫块固定螺丝; Step 2: First design the mounting pins and screws for the first chute 1 used in conjunction with the driving part 4 on the lifting plate 3 and the mounting pins and screws used in conjunction with the driving part 4 according to the shape and installation data of the split type in-mold tapping machine. Block fixing screws;
步骤三:在浮升板3上以攻牙孔为基准设置定位销钉; Step 3: Set positioning pins on the buoyant plate 3 based on the tapping hole;
步骤四:通过相适配的垫板和相适配的定位销将第二滑槽2安装到浮升板3上; Step 4: Install the second chute 2 on the buoyant plate 3 through a matching backing plate and a matching positioning pin;
步骤五:检测第一滑槽1的尺寸与驱动部4是否适配,把驱动部4推进第一滑槽1内,确保驱动部4的安装孔与浮升板3上的定位销钉吻合; Step 5: Check whether the size of the first chute 1 is compatible with the driving part 4, push the driving part 4 into the first chute 1, and ensure that the installation hole of the driving part 4 matches the positioning pin on the buoyant plate 3;
步骤六:在第一滑槽1侧面螺纹孔上配套等高螺丝,把止挡板锁挂到等高螺丝上,并通过等高螺丝上的调整扳手把驱动部顶紧,确保驱动部上的定位孔与浮升板上的定位孔处于紧合状态; Step 6: Match the contour screw on the threaded hole on the side of the first chute 1, lock the stop plate to the contour screw, and tighten the driving part with the adjustment wrench on the contour screw to ensure the The positioning hole and the positioning hole on the buoyant plate are in a tight state;
步骤七:把第二滑槽2通过相适配的垫板6以及相适配的定位销安装固定到浮升板3上,并确认第二滑槽2的外形尺寸与攻牙部5的外形尺寸相适配,确定完成后,将攻牙部5从侧面推入第二滑槽2,确保攻牙部5的定位孔与浮升板3的销钉对位吻合; Step 7: Install and fix the second chute 2 on the lifting plate 3 through the matching backing plate 6 and matching positioning pins, and confirm the external dimensions of the second chute 2 and the external shape of the tapping part 5 The dimensions match. After the confirmation is completed, push the tapping part 5 into the second chute 2 from the side to ensure that the positioning hole of the tapping part 5 matches the pin alignment of the lifting plate 3;
步骤八:通过限位介子从侧面锁紧把攻牙部5顶紧到浮升板3上安装销钉; Step 8: Tighten the tapping part 5 to the lifting plate 3 by locking the limiting meson from the side to install the pin;
步骤九:用销钉通过攻牙部5已有销钉孔把攻牙部5铆合到浮升板3上,并在垂直方向上通过螺丝锁紧固定到垫板6上。 Step 9: Rivet the tapping part 5 to the buoyant plate 3 through the existing pin hole of the tapping part 5 with a pin, and fix it to the backing plate 6 through screw locking in the vertical direction.
以上实施例为本发明的优化实施例,并非对本发明作任何形式上的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或修改为等同变化的等效实施例,但是凡未脱离本发明技术方法原则和内容、依据本发明的技术实质对以上实施例所作的任何修改、等同变化与修正,均仍属于本发明技术方法的范围内。 The above embodiments are optimized embodiments of the present invention, and are not intended to limit the present invention in any form. Any skilled person who is familiar with the profession may use the technical content disclosed above to change or modify the equivalent embodiments of equivalent changes. Any modifications, equivalent changes and amendments made to the above embodiments according to the technical essence of the present invention without departing from the principle and content of the technical method of the present invention still belong to the scope of the technical method of the present invention.
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JPH03136731A (en) * | 1989-04-24 | 1991-06-11 | Robotics Autom Consulting Eng Ind Inc | Tapping device for punch press |
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