CN105265581A - Low-lactose dairy product and production method thereof - Google Patents
Low-lactose dairy product and production method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及食品生物技术领域,具体地,本发明涉及一种低乳糖乳品及其生产方法。The invention relates to the field of food biotechnology, in particular to a low-lactose dairy product and a production method thereof.
背景技术Background technique
乳品是被人类饮用最为广泛的饮品,其中饮用较为广泛的乳品包括牛奶、羊奶、马奶和骆驼奶等,它们含有丰富的蛋白质、钙、磷、铁、维生素以及矿物质等,对人类的健康具有多种益处。但是,由于乳品中通常富含乳糖,部分人群由于空肠黏膜表面绒毛的顶端乳糖酶的分泌量减少或活性较低,使得乳品中的乳糖不能被完全消化和分解,部分乳糖被结肠菌群酵解产生乳酸、氢气、甲烷和二氧化碳,乳酸进一步通过刺激肠壁增加肠蠕动而导致腹泻的发生,而产生的气体在肠道内导致胀气,偶尔还可能诱发肠痉挛出现肠绞痛。乳糖不耐症的比例很高,尤其是在东亚人种中可高达90%。因此,降解原奶中的乳糖,对于广大的消费者是很有必要的。当前的生产工艺主要是通过乳糖酶的作用来降解乳品中的部分乳糖,但是该工艺的操作成本较高,从而使得该类乳品的生产成本和售价显著高于普通乳品。Dairy products are the most widely consumed drinks by humans, among which the more widely consumed dairy products include milk, goat milk, horse milk and camel milk, which are rich in protein, calcium, phosphorus, iron, vitamins and minerals, etc. Health has many benefits. However, since dairy products are usually rich in lactose, the lactose in dairy products cannot be completely digested and decomposed due to the reduced secretion or low activity of lactase at the top of the villi on the surface of the jejunal mucosa in some people, and part of the lactose is fermented by colonic flora Lactic acid, hydrogen, methane and carbon dioxide are produced. Lactic acid further stimulates the intestinal wall to increase intestinal peristalsis and cause diarrhea, and the gas produced causes flatulence in the intestinal tract, and occasionally may induce intestinal spasm and colic. The rate of lactose intolerance is very high, especially among East Asians, it can be as high as 90%. Therefore, it is necessary for consumers to degrade lactose in raw milk. The current production process mainly uses the action of lactase to degrade part of the lactose in dairy products, but the operating cost of this process is relatively high, which makes the production cost and selling price of this type of dairy products significantly higher than that of ordinary dairy products.
微藻是一类光驱动的“细胞工厂”,它可以通过光合作用将二氧化碳和水转化成多种化学物质,包括蛋白质、脂肪酸、维生素、矿物质、抗氧化物质等,一些藻类还含有一些其他的活性物质,如富含胡萝卜素的螺旋藻,富含虾青素的雨生红球藻等,因此,微藻可以广泛应用于动物饵料、食品、药品以及食品添加剂等的生产。除了利用光能进行光合自养培养外,微藻还可以利用有机碳源生长,Francisco等人发现,席藻(Phormidiumsp.)可以利用单糖(葡萄糖、阿拉伯糖、果糖、半乳糖、甘露糖、木糖),二糖(乳糖、麦芽糖、蔗糖、海藻糖),多糖(羧甲基纤维素、淀粉、木聚糖等)生长(FranciscoE.C.,FrancoT.T.,WagnerR.,Jacob-LopesE.Assessmentofdifferentcarbohydratesasexogenouscarbonsourceincultivationofcyanobacteria.BioprocessBiosyst.Eng.,2014,37:1497–1505)。Zhang等人发现,在以葡萄糖、半乳糖、果糖、蔗糖、乳糖、麦芽糖和淀粉为碳源下,蛋白核小球藻(Chlorellapyrenoidosa)均生长良好(ZhangW.,ZhangP.,SunH.,ChenM.,LuS.,LiP.EffectsofvariousorganiccarbonsourcesonthegrowthandbiochemicalcompositionofChlorellapyrenoidosa.Bioresour.Technol.,2014,173:52–58)。Microalgae is a kind of light-driven "cell factory", which can convert carbon dioxide and water into a variety of chemical substances through photosynthesis, including proteins, fatty acids, vitamins, minerals, antioxidants, etc. Some algae also contain some other microalgae can be widely used in the production of animal bait, food, medicine and food additives. In addition to using light energy for photosynthetic autotrophic culture, microalgae can also use organic carbon sources for growth. Francisco et al. found that Phormidium sp. can use monosaccharides (glucose, arabinose, fructose, galactose, mannose, Xylose), disaccharides (lactose, maltose, sucrose, trehalose), polysaccharides (carboxymethyl cellulose, starch, xylan, etc.) growth (FranciscoE.C., FrancoT.T., WagnerR., Jacob-LopesE .Assessmentofdifferentcarbohydratesasexogenouscarbonsourceincultivationofcyanobacteria.BioprocessBiosyst.Eng.,2014,37:1497-1505). Zhang et al. found that Chlorella pyrenoidosa grew well when glucose, galactose, fructose, sucrose, lactose, maltose and starch were used as carbon sources (ZhangW., ZhangP., SunH., ChenM., Lu S., Li P. Effects of various organic carbon sources on the growth and biochemical composition of Chlorella pyrenoidosa. Bioresour. Technol., 2014, 173:52–58).
针对乳品中富含的乳糖对部分人群的不耐受问题,通过将可食用的微藻添加到原奶中,使得微藻代谢降解掉原奶中的乳糖,同时,微藻的添加还可以使得乳品中富含微藻藻体中的营养物质及活性成分,进一步增加乳品的营养价值及功效。这一工艺可有效降低传统乳糖降解过程的成本,并且使得乳品的品质得到进一步提升。In view of the intolerance of lactose rich in dairy products to some people, by adding edible microalgae to raw milk, the microalgae can metabolize and degrade the lactose in raw milk. At the same time, the addition of microalgae can also make Dairy products are rich in nutrients and active ingredients in microalgae, further increasing the nutritional value and efficacy of dairy products. This process can effectively reduce the cost of the traditional lactose degradation process and further improve the quality of dairy products.
发明内容Contents of the invention
针对乳品中的乳糖带来的乳糖不耐症以及传统的处理工艺生产成本较高的问题,本发明的目的在于提供一种新型微藻乳品及其生产方法。所述的微藻乳品中乳糖含量较原奶大大降低,同时还富含了特定的微藻营养物质及活性成分,此外,该工艺有效降低了乳糖降解处理过程的成本。Aiming at the problem of lactose intolerance caused by lactose in dairy products and the high production cost of traditional treatment techniques, the purpose of the present invention is to provide a novel microalgae milk product and a production method thereof. The lactose content in the microalgae milk is much lower than that of raw milk, and it is also rich in specific microalgae nutrients and active ingredients. In addition, this process effectively reduces the cost of the lactose degradation process.
为实现上述目的,本发明所述的一种新型的低乳糖乳品的生产方法包括以下步骤:In order to achieve the above object, the production method of a novel low-lactose dairy product of the present invention comprises the following steps:
(1)将原奶灭菌,置于反应器中;(1) Sterilize the raw milk and place it in the reactor;
(2)将处于对数生长期的微藻细胞收集清洗后以一定的比例添加到反应器中;(2) After collecting and cleaning the microalgae cells in the logarithmic growth phase, add them to the reactor in a certain proportion;
(3)在合适的温度、光照以及通气条件下,培养一定的时间。(3) Cultivate for a certain period of time under suitable temperature, light and ventilation conditions.
优选地,步骤(1)中所述的原奶包括牛奶,羊奶,马奶或骆驼奶;所述的灭菌方法包括巴氏杀菌法,高温瞬时灭菌或超高温瞬时灭菌;所述的反应器包括气升式反应器,搅拌式反应器或鼓泡塔反应器。Preferably, the raw milk described in step (1) includes cow's milk, goat's milk, horse's milk or camel's milk; said sterilization method includes pasteurization, high temperature transient sterilization or ultra high temperature transient sterilization; said The reactors include airlift reactors, stirred reactors or bubble column reactors.
步骤(2)中所述的微藻包括蛋白核小球藻,椭圆小球藻,普通小球藻,螺旋藻,雨生红球藻。The microalgae described in step (2) include Chlorella pyrenoidosa, Chlorella ellipsoides, Chlorella vulgaris, Spirulina, and Haematococcus pluvialis.
所述细胞的生长阶段优选对数期后第1~5天。The growth stage of the cells is preferably 1-5 days after the logarithmic phase.
所述微藻的添加比例优选1%~5%(g/ml)。微藻添加比例过低会使得原奶中的乳糖降解不充分,而微藻添加比例过高会影响乳品的口感。The addition ratio of the microalgae is preferably 1%-5% (g/ml). If the proportion of microalgae is too low, the degradation of lactose in raw milk will be insufficient, while if the proportion of microalgae is too high, the taste of dairy products will be affected.
步骤(3)中所述的处理温度优选20~30℃,优选23~27℃;处理光强优选0~1000μmol/m2/s,优选100~800μmol/m2/s;通气量优选0.5~2vvm,优选1~1.5vvm;处理时间优选2~5天,优选3~4天。。The treatment temperature described in step (3) is preferably 20-30°C, preferably 23-27°C; the treatment light intensity is preferably 0-1000 μmol/m 2 /s, preferably 100-800 μmol/m 2 /s; the ventilation rate is preferably 0.5- 2vvm, preferably 1-1.5vvm; treatment time is preferably 2-5 days, preferably 3-4 days. .
本发明还公开了采用上述方法制备的低乳糖乳品。The invention also discloses the low-lactose dairy product prepared by the method.
本发明提供的新型的低乳糖乳品及其生产工艺与现有的生产工艺相比,具有操作简单方便,成本低,乳糖的降解率更高,且得到的产品的营养物质及活性成分明显优于传统生产工艺的产品。Compared with the existing production process, the novel low-lactose dairy product and its production process provided by the present invention have the advantages of simple and convenient operation, low cost, higher degradation rate of lactose, and the nutritional substances and active ingredients of the obtained product are obviously superior to those of the present invention. Products of traditional production techniques.
与现有的乳糖降解产品及其工艺相比,本发明所述的新型的低乳糖乳品及其生产工艺具有如下有益效果:Compared with existing lactose degradation products and techniques thereof, the novel low-lactose dairy products and their production techniques described in the present invention have the following beneficial effects:
(1)本发明提供的生产工艺具有更好的乳糖降解效果,处理后原奶中的乳糖含量更低;(1) The production process provided by the present invention has better lactose degradation effect, and the lactose content in raw milk after treatment is lower;
(2)本发明提供的生产工艺操作过程简单方便,可有效降低生产过程的成本;(2) The production process operation process provided by the present invention is simple and convenient, and can effectively reduce the cost of the production process;
(3)本发明所述的低乳糖乳品乳糖含量低,且富含微藻所含的蛋白以及其他组分使得乳品的蛋白含量更高,并且富含其他营养物质及活性因子,如脂肪酸、虾青素、胡萝卜素等。(3) The low-lactose dairy product described in the present invention has low lactose content, and is rich in protein and other components contained in microalgae to make the protein content of the dairy product higher, and is rich in other nutrients and active factors, such as fatty acids, shrimp Greens, carotene, etc.
具体实施方式detailed description
为了更好地说明本发明,便于理解本发明的技术方案,本发明的典型但非限制的实施例如下,本发明中所涉及的质量体积比w/v,是指g/ml。In order to better illustrate the present invention and facilitate understanding of the technical solutions of the present invention, typical but non-limiting examples of the present invention are as follows, and the mass-to-volume ratio w/v involved in the present invention refers to g/ml.
实施例1Example 1
(1)将原牛奶经高温瞬时灭菌后,置于气升式反应器中;(1) After the raw milk is sterilized by high temperature, it is placed in an airlift reactor;
(2)将处于对数期第3天的普通小球藻收集清洗后,以2%(w/v)的比例添加到反应器中;(2) After collecting and cleaning the Chlorella vulgaris on the third day of the logarithmic phase, add it to the reactor at a ratio of 2% (w/v);
(3)在22℃,100μmol/m2/s,1vvm的通气量下培养3天。(3) Culture for 3 days at 22°C, 100 μmol/m 2 /s, and 1 vvm ventilation.
处理效果测试:Processing effect test:
处理后乳品中的乳糖含量较初始水平降低了95%,同时蛋白含量提高了8%,维生素含量提高了7%,脂肪酸含量达到了4%(w/v)。The lactose content in the treated dairy product was reduced by 95% compared with the initial level, while the protein content increased by 8%, the vitamin content increased by 7%, and the fatty acid content reached 4% (w/v).
实施例2Example 2
(1)将原马奶经超高温瞬时灭菌后,置于搅拌式反应器中;(1) Place the raw mare's milk in a stirred reactor after being subjected to ultra-high temperature instantaneous sterilization;
(2)将处于对数期第5天的蛋白核小球藻收集清洗后,以4%(w/v)的比例添加到反应器中;(2) After collecting and cleaning the Chlorella pyrenoidosa on day 5 of the logarithmic phase, add it to the reactor at a ratio of 4% (w/v);
(3)在20℃,黑暗条件,0.5vvm的通气量下培养5天。(3) Cultivate for 5 days at 20° C., under dark conditions, with an air flow of 0.5 vvm.
处理效果测试:Processing effect test:
处理后乳品中的乳糖含量较初始水平降低了97%,同时蛋白含量提高了10%,维生素含量提高了6%,脂肪酸含量达到了3%(w/v)。The lactose content in the processed dairy product was reduced by 97% compared with the initial level, while the protein content increased by 10%, the vitamin content increased by 6%, and the fatty acid content reached 3% (w/v).
实施例3Example 3
(1)将原羊奶经巴氏杀菌后,置于鼓泡塔反应器中;(1) After the raw goat milk is pasteurized, it is placed in a bubble tower reactor;
(2)将处于对数期第2天的雨生红球藻收集清洗后,以1%(w/v)的比例添加到反应器中;(2) After collecting and cleaning the Haematococcus pluvialis on the second day of the logarithmic phase, add it to the reactor at a ratio of 1% (w/v);
(3)在25℃,500μmol/m2/s,2vvm的通气量下培养2天。(3) Culture for 2 days at 25°C, 500 μmol/m 2 /s, and 2vvm ventilation.
处理效果测试:Processing effect test:
处理后乳品中的乳糖含量较初始水平降低了92%,同时蛋白含量提高了5%,维生素含量提高了6%,虾青素含量达到了3%(w/v)。After the treatment, the lactose content in the dairy product was reduced by 92% compared with the initial level, while the protein content increased by 5%, the vitamin content increased by 6%, and the astaxanthin content reached 3% (w/v).
实施例4Example 4
(1)将原骆驼奶经超高温瞬时灭菌后,置于气升式反应器中;(1) Place the raw camel milk in an air-lift reactor after being sterilized by UHT;
(2)将处于对数期第1天的螺旋藻收集清洗后,以5%(w/v)的比例添加到反应器中;(2) After collecting and cleaning the spirulina in the first day of the logarithmic phase, add it to the reactor at a ratio of 5% (w/v);
(3)在30℃,800μmol/m2/s,1.5vvm的通气量下培养4天。(3) Culture for 4 days at 30° C., 800 μmol/m 2 /s, and 1.5 vvm ventilation.
处理效果测试:Processing effect test:
处理后乳品中的乳糖含量较初始水平降低了98%,同时蛋白含量提高了10%,维生素含量提高了8%。The lactose content in the processed dairy products was reduced by 98% compared with the initial level, while the protein content increased by 10%, and the vitamin content increased by 8%.
实施例5Example 5
(1)将原牛奶经巴氏杀菌后,置于搅拌式反应器中;(1) After the raw milk is pasteurized, it is placed in a stirred reactor;
(2)将处于对数期第4天的椭圆小球藻收集清洗后,以3%(w/v)的比例添加到反应器中;(2) After collecting and cleaning Chlorella ellipsoidales on the fourth day of the logarithmic phase, add them to the reactor at a ratio of 3% (w/v);
(3)在27℃,1000μmol/m2/s,1.2vvm的通气量下培养3天。(3) Culture for 3 days at 27°C, 1000 μmol/m 2 /s, and 1.2vvm ventilation.
处理效果测试:Processing effect test:
处理后乳品中的乳糖含量较初始水平降低了94%,同时蛋白含量提高了8%,维生素含量提高了7%,脂肪酸含量达到了4%(w/v)。The lactose content in the treated dairy product was reduced by 94% compared with the initial level, while the protein content increased by 8%, the vitamin content increased by 7%, and the fatty acid content reached 4% (w/v).
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