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CN105262270A - Motor for vehicle driving and vehicle using motor for vehicle driving - Google Patents

Motor for vehicle driving and vehicle using motor for vehicle driving Download PDF

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Publication number
CN105262270A
CN105262270A CN201510818461.4A CN201510818461A CN105262270A CN 105262270 A CN105262270 A CN 105262270A CN 201510818461 A CN201510818461 A CN 201510818461A CN 105262270 A CN105262270 A CN 105262270A
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motor
vehicle
motor casing
rotor
wheel
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CN105262270B (en
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殷德军
王舸
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Nanjing University of Science and Technology
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Nanjing University of Science and Technology
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Abstract

本发明提供一种车辆驱动用电机,包括:电机壳,其内部形成容纳腔;定子;转子;转子轴,所述转子被设置通过转子轴转动提供动力输出;位于电机壳上的呼吸装置,通过一空气通道接口与电机壳定义的容纳腔连通,并且在所述容纳腔内的空气受热或者遇冷发生压力变化时,该呼吸装置的内部空间自适应地变化。本发明还涉及一种用于分布式驱动车辆的轮毂电机驱动组件。利用本发明的车辆驱动用电机可最大限度地在电机发热和冷却形成负压后避免水进入电机内部,造成积水和电机损坏。

The invention provides a motor for driving a vehicle, comprising: a motor casing, which forms an accommodating cavity inside; a stator; a rotor; a rotor shaft, the rotor is configured to provide power output through the rotation of the rotor shaft; a breathing device located on the motor casing , communicating with the accommodation cavity defined by the motor casing through an air channel interface, and when the air in the accommodation cavity is heated or cooled and the pressure changes, the internal space of the breathing apparatus changes adaptively. The invention also relates to an in-wheel motor drive assembly for a distributed drive vehicle. Utilizing the vehicle driving motor of the present invention can prevent water from entering into the motor to the greatest extent after the motor is heated and cooled to form a negative pressure, causing water accumulation and damage to the motor.

Description

车辆驱动用电机以及使用该车辆驱动用电机的车辆Motor for driving a vehicle and vehicle using the motor for driving a vehicle

技术领域technical field

本发明涉及车辆领域,具体而言涉及一种车辆驱动用电机以及使用该车辆驱动用电机的车辆。The invention relates to the field of vehicles, in particular to a motor for driving a vehicle and a vehicle using the motor for driving a vehicle.

背景技术Background technique

对于全球的暖化趋势以及石化能源的不可再生性,使用旋转电机作为车辆驱动源的新能源汽车技术在不断地开发和发展。例如,仅以旋转电机、或以发动机与旋转电机为主动力的前轮驱动、后轮驱动以及四轮驱动的车辆中,存在旋转电机与发动机和变速器进行机械地连接,或者发动机与变速器之间或者在变速器中安装旋转电机的情况。In response to the global warming trend and the non-renewability of fossil energy, new energy vehicle technologies that use rotating electric machines as the driving source of vehicles are constantly being developed and developed. For example, in front-wheel drive, rear-wheel drive, and four-wheel drive vehicles that use only rotating electrical machines, or engines and rotating electrical machines as main power, there are mechanical connections between the rotating electrical machine and the engine and transmission, or between the engine and the transmission. Or the case of installing a rotating electric machine in a transmission.

这样的车辆中,车辆驱动用的旋转电机要求小型化、高输出,这样设计的电机在运行时需要快速释放电机的热量,因此对电机的散热就成了一个重要的问题,同时,当电机在迅速释放热量时,其内部的压力将急剧膨胀,将内部腔内的空气排出,而在遇水迅速冷却时,其内部的压力又将急剧下落,这样的过程很容易导致电机内部负压而吸入水,一旦吸入水,是不易排出的,容易造成电机的积水和损坏。In such a vehicle, the rotating motor used for driving the vehicle requires miniaturization and high output. The motor designed in this way needs to quickly release the heat of the motor during operation, so the heat dissipation of the motor has become an important issue. At the same time, when the motor is running When the heat is released rapidly, the internal pressure will expand rapidly, and the air in the internal cavity will be discharged, and when it is rapidly cooled by water, the internal pressure will drop sharply. Such a process can easily lead to negative pressure inside the motor and suction Once water is sucked in, it is not easy to discharge, and it is easy to cause water accumulation and damage to the motor.

发明内容Contents of the invention

本发明针对上述问题而提出一种可自适应平衡电机内部的压力水平的车辆驱动用电机。In view of the above problems, the present invention proposes a motor for driving a vehicle that can self-adaptively balance the pressure level inside the motor.

另外,本发明的目的还在于提出一种使用该车辆驱动用电机的车辆。Another object of the present invention is to provide a vehicle using the vehicle drive motor.

本发明的上述目的通过独立权利要求的技术特征实现,从属权利要求以另选或有利的方式发展独立权利要求的技术特征。The above objects of the invention are achieved by the technical features of the independent claims, which the dependent claims develop in an alternative or advantageous manner.

为达成上述目的,本发明提出一种车辆驱动用电机,包括:In order to achieve the above object, the present invention proposes a motor for driving a vehicle, comprising:

电机壳,其内部形成容纳腔;a motor casing, the interior of which forms an accommodating chamber;

定子;stator;

转子;rotor;

转子轴,所述转子被设置通过转子轴转动提供动力输出;a rotor shaft, the rotor is configured to provide power output through the rotation of the rotor shaft;

位于电机壳上的呼吸装置,通过一空气通道接口与电机壳定义的容纳腔连通,并且在所述容纳腔内的空气受热或者遇冷发生压力变化时,该呼吸装置的内部空间自适应地变化。The breathing device located on the motor casing communicates with the accommodation chamber defined by the motor casing through an air channel interface, and when the air in the accommodation chamber is heated or cooled and the pressure changes, the internal space of the breathing apparatus is self-adaptive. change.

进一步的例子中,所述电机还包括一用于支撑所述呼吸装置的支架,固定在所述电机壳的外部,所述呼吸装置位于该支架的内部空间中。In a further example, the motor further includes a bracket for supporting the breathing device, which is fixed on the outside of the motor casing, and the breathing device is located in the inner space of the bracket.

进一步的例子中,所述电机还包括一护罩,固定在所述电机壳的外部,所述呼吸装置位于该护罩的内部空间中。In a further example, the motor further includes a shield fixed on the outside of the motor casing, and the breathing device is located in the inner space of the shield.

进一步的例子中,所述护罩的至少一边上设置有通孔,连通护罩内部与外部空间。In a further example, at least one side of the shield is provided with a through hole, communicating the inside of the shield with the outside space.

进一步的例子中,所述呼吸装置构造为一气囊,其固定在所述电机壳的外部并且通过所述的空气通道接口与电机壳所定义的容纳腔连通。In a further example, the breathing device is configured as an air bag, which is fixed outside the motor housing and communicates with the accommodation cavity defined by the motor housing through the air channel interface.

进一步的实施例中,所述呼吸装置构造为一个套筒组件,该套筒组件具备一套筒本体以及位于套筒本体内的弹性机构,该套筒本体与通过所述的空气通道接口与电机壳所定义的容纳腔连通,并且所述弹性机构设置在套筒本体与电机壳的外表面之间,该套筒组件被设置成在所述电机壳内的容纳腔内的空气受热或者遇冷发生压力变化时可使其套筒本体的内部空间自适应地变化。In a further embodiment, the breathing apparatus is configured as a sleeve assembly, the sleeve assembly has a sleeve body and an elastic mechanism located in the sleeve body, and the sleeve body is connected to the electrical outlet through the air channel interface. The accommodating cavity defined by the casing is communicated, and the elastic mechanism is arranged between the sleeve body and the outer surface of the motor casing, and the sleeve assembly is arranged so that the air in the accommodating cavity in the motor casing is heated Or the internal space of the sleeve body can be adaptively changed when the pressure changes when it is cold.

进一步的实施例中,所述弹性机构构造为弹簧。In a further embodiment, the elastic mechanism is configured as a spring.

根据本发明的改进,还提出一种用于分布式驱动车辆的轮毂电机驱动组件,该轮毂电机驱动组件包括:According to the improvement of the present invention, a hub motor drive assembly for a distributed drive vehicle is also proposed, the hub motor drive assembly includes:

电机,具有电机壳、定子、转子和转子轴,电机壳内部形成一容纳腔,转子被设置通过转子轴转动提供动力输出;The motor has a motor casing, a stator, a rotor, and a rotor shaft. A housing cavity is formed inside the motor casing, and the rotor is configured to provide power output through the rotation of the rotor shaft;

电机驱动器,被设置用于驱动所述电机运行;a motor driver configured to drive the motor to run;

制动器,具有动作部以及制动盘,该制动盘与前述电机的转子轴连接;The brake has an action part and a brake disc, the brake disc is connected to the rotor shaft of the aforementioned motor;

变速机构,其输入端与前述转子轴连接;a speed change mechanism, the input end of which is connected to the aforementioned rotor shaft;

扭矩输出轴,其一端被设置成连接至所述变速机构的输出端,另一端被设置成用于连接至车辆的轮毂,以传递扭矩;a torque output shaft, one end of which is configured to be connected to the output end of the transmission mechanism, and the other end is configured to be connected to a wheel hub of the vehicle to transmit torque;

其中,所述制动器的制动盘与电机的转子同轴配置,制动器或电机所产生的扭矩均作用于转子轴,并由变速机构进行扭矩变化后输出到扭矩输出轴,由扭矩输出轴将扭矩施加到车辆的轮毂;Wherein, the brake disc of the brake is arranged coaxially with the rotor of the motor, and the torque generated by the brake or the motor acts on the rotor shaft, and the torque is changed by the transmission mechanism and then output to the torque output shaft, and the torque is transferred by the torque output shaft applied to the hub of the vehicle;

该轮毂电机驱动组件还包括:The in-wheel motor drive assembly also includes:

位于电机壳上的呼吸装置,通过一空气通道接口与电机壳定义的容纳腔连通,并且在所述容纳腔内的空气受热或者遇冷发生压力变化时,该呼吸装置的内部空间自适应地变化。The breathing device located on the motor casing communicates with the accommodation chamber defined by the motor casing through an air channel interface, and when the air in the accommodation chamber is heated or cooled and the pressure changes, the internal space of the breathing apparatus is self-adaptive. change.

进一步的实施例中,所述轮毂电机驱动组件还包括:In a further embodiment, the hub motor drive assembly further includes:

支架和/或护罩,用于支撑所述呼吸装置。A stand and/or shield for supporting the breathing apparatus.

进一步的实施例中,所述呼吸装置构造为:In a further embodiment, the breathing apparatus is configured as:

气囊或套筒组件,其所定义的内部空间可随着所述电机壳的容纳腔内的空气的气压状态而自适应地变化。The inner space defined by the air bag or the sleeve assembly can be adaptively changed according to the air pressure state in the accommodating cavity of the motor casing.

进一步的实施例中,所述制动盘上设置有复数个叶片,这些叶片被设置成可在制动盘旋转时形成轴向空气流动的形状排列。In a further embodiment, the brake disc is provided with a plurality of vanes arranged in a shape capable of forming axial air flow when the brake disc rotates.

进一步的实施例中,所述的复数个叶片在转轴固定部与被制动部之间均匀排列。In a further embodiment, the plurality of blades are uniformly arranged between the rotating shaft fixing part and the braked part.

根据本公开,还提出一种分布式驱动的车辆,包括前述的车辆驱动用电机。According to the present disclosure, a distributed drive vehicle is also proposed, including the aforementioned motor for driving the vehicle.

根据本公开,还提出一种分布式驱动的车辆,包括前述的轮毂电机驱动组件。According to the present disclosure, a distributed drive vehicle is also provided, including the aforementioned in-wheel motor drive assembly.

应当理解,前述构思以及在下面更加详细地描述的额外构思的所有组合只要在这样的构思不相互矛盾的情况下都可以被视为本公开的发明主题的一部分。另外,所要求保护的主题的所有组合都被视为本公开的发明主题的一部分。It should be understood that all combinations of the foregoing concepts, as well as additional concepts described in more detail below, may be considered part of the inventive subject matter of the present disclosure, provided such concepts are not mutually inconsistent. Additionally, all combinations of claimed subject matter are considered a part of the inventive subject matter of this disclosure.

结合附图从下面的描述中可以更加全面地理解本发明教导的前述和其他方面、实施例和特征。本发明的其他附加方面例如示例性实施方式的特征和/或有益效果将在下面的描述中显见,或通过根据本发明教导的具体实施方式的实践中得知。The foregoing and other aspects, embodiments and features of the present teachings can be more fully understood from the following description when taken in conjunction with the accompanying drawings. Other additional aspects of the invention, such as the features and/or advantages of the exemplary embodiments, will be apparent from the description below, or learned by practice of specific embodiments in accordance with the teachings of the invention.

附图说明Description of drawings

附图不意在按比例绘制。在附图中,在各个图中示出的每个相同或近似相同的组成部分可以用相同的标号表示。为了清晰起见,在每个图中,并非每个组成部分均被标记。现在,将通过例子并参考附图来描述本发明的各个方面的实施例,其中:The figures are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures may be represented by a like reference numeral. For purposes of clarity, not every component may be labeled in every drawing. Embodiments of the various aspects of the invention will now be described by way of example with reference to the accompanying drawings, in which:

图1是根据本发明某些实施例的用于分布式驱动车辆的轮毂电机驱动组件的示意图。FIG. 1 is a schematic diagram of an in-wheel motor drive assembly for a distributed drive vehicle according to some embodiments of the present invention.

图2是根据本发明某些实施方式的车辆驱动用电机的结构示意图。Fig. 2 is a schematic structural view of a motor for driving a vehicle according to some embodiments of the present invention.

图3是根据本发明另一些实施方式的车辆驱动用电机的结构示意图。Fig. 3 is a schematic structural view of a motor for driving a vehicle according to other embodiments of the present invention.

图4是根据本发明某些实施方式的制动盘的结构示意图。Fig. 4 is a schematic structural view of a brake disc according to some embodiments of the present invention.

具体实施方式detailed description

为了更了解本发明的技术内容,特举具体实施例并配合所附图式说明如下。In order to better understand the technical content of the present invention, specific embodiments are given together with the attached drawings for description as follows.

在本公开中参照附图来描述本发明的各方面,附图中示出了许多说明的实施例。本公开的实施例不必定意在包括本发明的所有方面。应当理解,上面介绍的多种构思和实施例,以及下面更加详细地描述的那些构思和实施方式可以以很多方式中任意一种来实施,这是因为本发明所公开的构思和实施例并不限于任何实施方式。另外,本发明公开的一些方面可以单独使用,或者与本发明公开的其他方面的任何适当组合来使用。Aspects of the invention are described in this disclosure with reference to the accompanying drawings, which show a number of illustrated embodiments. Embodiments of the present disclosure are not necessarily intended to include all aspects of the invention. It should be appreciated that the various concepts and embodiments described above, as well as those described in more detail below, can be implemented in any of numerous ways, since the concepts and embodiments disclosed herein are not limited to any implementation. In addition, some aspects of the present disclosure may be used alone or in any suitable combination with other aspects of the present disclosure.

分布式驱动车辆,尤其是电驱动车辆,采用分布式驱动方式来简化动力传递路径,便于实现底盘系统的电子化、智能化和主动化。分布式驱动电动车辆的每个驱动轮都具有一套驱动电机组件,并且各套驱动电机组件独立地控制和驱动,其驱动电机组件直接安装在驱动轮内或者驱动轮附近,结构紧凑、传动链短、传动高效。Distributed drive vehicles, especially electric drive vehicles, use distributed drive methods to simplify the power transmission path and facilitate the realization of electronic, intelligent and active chassis systems. Each drive wheel of the distributed drive electric vehicle has a set of drive motor components, and each set of drive motor components is independently controlled and driven, and its drive motor components are directly installed in the drive wheel or near the drive wheel, with a compact structure and a transmission chain. Short, efficient transmission.

轮毂电机是实现分布式驱动的关键。当车辆在正常行驶或者制动时,电机都会发热,过高的稳定将导致电机性能、能效的下降,寿命的衰减,尤其是车载电机,同时,在制动时,制动盘由于摩擦而产生大量的热,因此分布式驱动车辆,尤其是电驱动车辆的驱动电机和/或制动盘的散热问题,是本发明所提出制动盘解决方案和轮毂电机驱动组件解决方案的目的和要旨所在。Hub motors are the key to enabling distributed drives. When the vehicle is running or braking normally, the motor will heat up. Excessive stability will lead to a decrease in motor performance, energy efficiency, and life attenuation, especially for vehicle-mounted motors. At the same time, when braking, the brake disc will generate heat due to friction A large amount of heat, so distributed drive vehicles, especially the heat dissipation of the drive motor and/or brake disc of the electric drive vehicle, is the purpose and gist of the brake disc solution and the in-wheel motor drive assembly solution proposed by the present invention .

同时,在本公开的以下内容中,还针对电机运行过程中发热排出空气而在遇冷容易产生负压吸入水,容易造成电机的积水和损坏的问题,提出一种具有呼吸装置的旋转电机,以及使用这样的旋转电机作为驱动源的轮毂电机驱动单元,以及具有这这样的轮毂电机驱动单元的车辆,这亦是本发明的要旨和目的所在。At the same time, in the following content of the present disclosure, a rotating motor with a breathing device is proposed for the problem that the motor generates heat and discharges air during operation, and when it is cold, it is easy to generate negative pressure to inhale water, which may easily cause water accumulation and damage to the motor. , and an in-wheel motor drive unit using such a rotating electrical machine as a driving source, and a vehicle having such an in-wheel motor drive unit, are also the gist and purpose of the present invention.

结合图1所示,根据本发明的实施例,提出的一种用于驱动和制动车辆的轮毂电机驱动组件100,为一种一体化的电机组件,通过将电机输出轴(转子轴)与制动器的被制动部分(例如制动盘)连接并同轴配置,电机输出轴与变速机构(一般为减速机构)输入端连接,电机和制动器产生的扭矩共同作用于动力输出轴,经变速装置后对外提供扭矩。如此,制动盘或电机转子的扭矩经电机输出轴进入变速机构输入端,经变速(例如齿轮变速)后,扭矩由变速机构输出端输出到扭矩输出轴,如此以提供驱动扭矩使车辆运动,或者制动扭矩使得车辆制动。As shown in FIG. 1 , according to an embodiment of the present invention, a hub motor drive assembly 100 for driving and braking a vehicle is proposed, which is an integrated motor assembly, by combining the motor output shaft (rotor shaft) with The braked part of the brake (such as the brake disc) is connected and arranged coaxially. The output shaft of the motor is connected to the input end of the speed change mechanism (generally a speed reduction mechanism). The torque generated by the motor and the brake acts on the power output shaft together. Then provide torque to the outside. In this way, the torque of the brake disc or the motor rotor enters the input end of the speed change mechanism through the output shaft of the motor, and after the speed change (such as gear shifting), the torque is output from the output end of the speed change mechanism to the torque output shaft, so as to provide driving torque to make the vehicle move. Or the braking torque causes the vehicle to brake.

在进一步的实施例中,通过制动盘的特殊设计,使得制动盘在随着电机转动时,轴向进风来对电机进行冷却,达到对制动盘半身和驱动电机的同时冷却效果。In a further embodiment, through the special design of the brake disc, when the brake disc rotates with the motor, the axial air enters the motor to cool the motor, so as to achieve the simultaneous cooling effect on the half body of the brake disc and the driving motor.

在更进一步的实施例中,通过对旋转电机设置呼吸装置来平衡其在受热和冷却后的内部气压平衡,自适应地调节气压,避免电机负压进水造成积水和损坏。In a further embodiment, the rotating motor is equipped with a breathing device to balance its internal air pressure balance after being heated and cooled, and the air pressure is adaptively adjusted to avoid water accumulation and damage caused by negative pressure of the motor.

由此,利用该轮毂电机驱动组件进行车辆(例如分布式驱动车辆)的牵引和制动实现时,尤其是新能源车辆(例如纯电动车辆、混合动力电动车辆、燃料电池车辆等)时,驾驶者只需要施加一个相对较小的脚踏力(例如施加到制动踏板上),通过例如拉索、液压、气动或者电磁的方式推动制动器的被制动部分,如制动盘,通过变速机构的作用,即可获得较大的制动力。在一些利用本发明实施例的车辆中,可实现以较小的制动盘即可得到较大的制动力,甚至可以取消现有车辆上用于制动助力的机构,同时实现对电机的有效散热和避免负压进水。Therefore, when the traction and braking of vehicles (such as distributed drive vehicles) are realized by using the in-wheel motor drive assembly, especially when new energy vehicles (such as pure electric vehicles, hybrid electric vehicles, fuel cell vehicles, etc.), driving Or only need to apply a relatively small pedal force (for example, applied to the brake pedal), through such as cable, hydraulic, pneumatic or electromagnetic means to push the braked part of the brake, such as the brake disc, through the transmission mechanism function, a greater braking force can be obtained. In some vehicles using the embodiments of the present invention, a relatively large braking force can be obtained with a small brake disc, and even the mechanism for braking booster on the existing vehicle can be canceled, and at the same time, effective Heat dissipation and avoid negative pressure water.

本发明下述实施例所描述的轮毂电机驱动组件,作为一体式的电机组件,尤其可用在分布式驱动的电动车辆或者混动车辆中。The in-wheel motor drive assembly described in the following embodiments of the present invention, as an integrated motor assembly, can especially be used in distributed drive electric vehicles or hybrid vehicles.

下面结合图示,更加具体地描述本发明实施例的轮毂电机驱动组件的各个方面的实例。Examples of various aspects of the in-wheel motor driving assembly of the embodiment of the present invention will be described in more detail below with reference to the illustrations.

如图1所示,根据本发明的某些实施例,用于驱动和制动车辆的电机组件100,包括:具有定子102、转子103以及转子轴104的电机、制动器(包括制动盘105、动作部106)、扭矩输出轴108、变速机构110。As shown in Figure 1, according to some embodiments of the present invention, a motor assembly 100 for driving and braking a vehicle includes: a motor with a stator 102, a rotor 103 and a rotor shaft 104, a brake (including a brake disc 105, Action part 106), torque output shaft 108, speed change mechanism 110.

前述的电机还具有一电机壳101,容纳所述的定子102、转子103以及转子轴104。转子轴104至少部分地容纳在电机壳101内。转子103被设置通过转子轴104的转动提供扭矩输出。The aforementioned motor also has a motor housing 101 for accommodating the stator 102 , rotor 103 and rotor shaft 104 . The rotor shaft 104 is accommodated at least partially within the motor housing 101 . The rotor 103 is configured to provide a torque output through rotation of a rotor shaft 104 .

例如,电机收到来自于车辆的ECU发送的控制信号,使得电机旋转以输出驱动车辆前进或者后退的扭矩。For example, the motor receives a control signal from the ECU of the vehicle, so that the motor rotates to output torque to drive the vehicle forward or backward.

结合图1,制动盘105与前述电机的转子轴104连接。Referring to FIG. 1 , the brake disc 105 is connected to the rotor shaft 104 of the aforementioned electric motor.

车辆的制动器的动作部,即制动执行部,例如盘式刹车机构的制动卡钳106,与所述制动盘105配合实现车辆的制动。The action part of the brake of the vehicle, that is, the brake execution part, such as the brake caliper 106 of the disc brake mechanism, cooperates with the brake disc 105 to realize the braking of the vehicle.

在车辆制动时,通过该制动执行部(例如在制动助力/增压机构的驱动下)发生动作而抵接制动盘105,通过摩擦产生制动扭矩,使车辆制动。When the vehicle is braked, the brake actuator (for example, driven by the brake boosting/boosting mechanism) acts to abut against the brake disc 105 , and generates braking torque through friction to brake the vehicle.

车辆一般具有复数个这样的制动器,例如对应于车辆的轮毂的数量。A vehicle generally has a plurality of such brakes, for example corresponding to the number of wheel hubs of the vehicle.

结合图1,变速机构110,用于变速,其输入端与前述转子轴104连接。Referring to FIG. 1 , the speed change mechanism 110 is used for speed change, and its input end is connected with the aforementioned rotor shaft 104 .

来自电机转子103或者来自制动器的制动盘105的扭矩,共同作用于转子轴104上,再经由该变速机构110变速后输出到扭矩输出轴108。The torque from the motor rotor 103 or from the brake disc 105 of the brake jointly acts on the rotor shaft 104 , and then is output to the torque output shaft 108 after being shifted by the speed change mechanism 110 .

扭矩输出轴108,被设置成连接在变速机构110的输出端以及车辆的轮毂之间,以传递扭矩,实现对车辆的驱动或者制动。The torque output shaft 108 is configured to be connected between the output end of the speed change mechanism 110 and the hub of the vehicle, so as to transmit torque and realize driving or braking of the vehicle.

如图1所示,该扭矩输出轴108的一端与所述变速机构110的输出端连接,另一端可连接至车辆的轮毂。As shown in FIG. 1 , one end of the torque output shaft 108 is connected to the output end of the transmission mechanism 110 , and the other end can be connected to the wheel hub of the vehicle.

如此,通过将制动器的制动盘105与电机的转子轴104同轴配置,制动器或电机所产生的扭矩均作用于转子轴104上,并通过变速机构后输出以用来制动或驱动车辆。In this way, by coaxially disposing the brake disc 105 of the brake and the rotor shaft 104 of the motor, the torque generated by the brake or the motor acts on the rotor shaft 104 and is output through the transmission mechanism for braking or driving the vehicle.

应当理解,在另一些实施例中,扭矩输出轴108的一端与所述变速机构110的输出端连接,其另一端可可以连接到车辆的底盘系统的传动轴上,以传递扭矩,实现对车辆的驱动或者制动。It should be understood that, in some other embodiments, one end of the torque output shaft 108 is connected to the output end of the transmission mechanism 110, and the other end may be connected to the transmission shaft of the chassis system of the vehicle, so as to transmit the torque and realize the transmission of the torque to the vehicle. driving or braking.

结合图2、图3、图4所示,前述制动盘105上设置有复数个叶片,这些叶片被设置成可在制动盘105旋转时形成轴向空气流动的形状排列,如此,当制动盘105随着电机旋转而旋转时,所产生的轴向空气将直接对电机进行冷却(同时也对制动盘本身进行冷却),充分利用电机的转动能量来进行自身的冷却。As shown in Fig. 2, Fig. 3 and Fig. 4, the aforementioned brake disc 105 is provided with a plurality of vanes, and these vanes are arranged in a shape that can form an axial air flow when the brake disc 105 rotates. When the moving disc 105 rotates with the rotation of the motor, the generated axial air will directly cool the motor (and also cool the brake disc itself), making full use of the rotational energy of the motor to cool itself.

制动器的制动盘与电机转子同轴配置,且共同经过减速机构与车轮相连,可使得电机输出的驱动扭矩或者来自制动盘的制动扭矩经由变速机构而传输到车轮上(如前述的通过扭矩输出轴),以减小车辆制动时所需要的制动力,降低对助力装置的要求,尤其是在新能源车辆上,甚至可以取消制动助力装置的设计。因此,大幅提高轮毂电机驱动单元的集成度,大幅降低体积和重量。同时由于制动盘的特殊设计的叶片结构,使得制动盘在车辆正常行驶或者制动过程中均可以持续地产生轴向空气流动来对电机和/或制动盘进行冷却,提高电机的效能和寿命。The brake disc of the brake is arranged coaxially with the rotor of the motor, and is connected to the wheel through the reduction mechanism, so that the driving torque output by the motor or the braking torque from the brake disc can be transmitted to the wheel through the speed change mechanism (as mentioned above through Torque output shaft) to reduce the braking force required for vehicle braking and reduce the requirements for the booster device, especially on new energy vehicles, and even cancel the design of the brake booster device. Therefore, the integration degree of the hub motor drive unit is greatly improved, and the volume and weight are greatly reduced. At the same time, due to the specially designed blade structure of the brake disc, the brake disc can continuously generate axial air flow to cool the motor and/or brake disc during normal driving or braking of the vehicle, improving the efficiency of the motor and longevity.

在优选的例子中,结合图2、图3所示,前述的轮毂电机驱动组件100还包括一呼吸装置150,位于电机壳101上。该呼吸装置通过一空气通道接口140与电机壳101所定义的容纳腔连通,并且在所述容纳腔内的空气受热或者遇冷发生压力变化时,该呼吸装置150的内部空间自适应地变化。In a preferred example, as shown in FIG. 2 and FIG. 3 , the aforementioned in-wheel motor drive assembly 100 further includes a breathing device 150 located on the motor housing 101 . The breathing device communicates with the housing cavity defined by the motor casing 101 through an air passage interface 140, and when the air in the housing cavity is heated or cooled and the pressure changes, the internal space of the breathing device 150 changes adaptively. .

如此,当电机运行发热时,其内部的气体受热后膨胀,电机壳内的容纳腔内部压力增大时,其内部空间膨胀对外排出气体,通过该呼吸装置150的自适应变化(内部空间变大)来适应这种电机壳内部的气压变化,同时在电机冷却后,内部气压降低的情况,通过该呼吸装置150的自适应变化(内部空间缩小)来自适应地适应这种电机壳内部的气压变化,从而避免水进入电机内。In this way, when the motor generates heat during operation, the gas inside it expands after being heated, and when the internal pressure of the accommodation chamber in the motor casing increases, its internal space expands to discharge gas to the outside. Through the adaptive change of the breathing device 150 (inner space changes large) to adapt to the change of air pressure inside the motor casing, and at the same time, after the motor cools down, the internal air pressure decreases, through the adaptive change of the breathing device 150 (the internal space shrinks) to adapt to the inside of the motor casing The air pressure changes to prevent water from entering the motor.

如图2所示,前述呼吸装置150构造为一气囊,其固定在所述电机壳101的外部并且通过所述的空气通道接口140与电机壳所定义的容纳腔连通。As shown in FIG. 2 , the aforementioned breathing device 150 is configured as an airbag, which is fixed outside the motor casing 101 and communicates with the accommodating chamber defined by the motor casing through the air channel interface 140 .

如图3所示,在另一些实施例中,呼吸装置150构造为一个套筒组件,该套筒组件具备一套筒本体151以及位于套筒本体内的弹性机构152,该套筒本体151与通过所述的空气通道接口140与电机壳所定义的容纳腔连通,并且所述弹性机构152设置在套筒本体151与电机壳101的外表面之间,该套筒组件被设置成在所述电机壳内的容纳腔内的空气受热或者遇冷发生压力变化时可使其套筒本体151的内部空间自适应地变化。As shown in Figure 3, in some other embodiments, the breathing apparatus 150 is configured as a sleeve assembly, the sleeve assembly has a sleeve body 151 and an elastic mechanism 152 located in the sleeve body, the sleeve body 151 and The air channel interface 140 communicates with the housing cavity defined by the motor housing, and the elastic mechanism 152 is arranged between the sleeve body 151 and the outer surface of the motor housing 101, and the sleeve assembly is arranged to The inner space of the sleeve body 151 can be adaptively changed when the air in the accommodating cavity in the motor housing is heated or cooled and its pressure changes.

在图3所示的例子中,前述的弹性机构152通过弹簧来实现,图中示例性地绘示了具有两个弹簧的示例,应当理解,弹簧的数量还可以根据实际情况进行调节,并非限于图示的数量。In the example shown in FIG. 3 , the aforementioned elastic mechanism 152 is realized by springs, and an example with two springs is exemplarily shown in the figure. It should be understood that the number of springs can also be adjusted according to actual conditions, and is not limited to number of icons.

在一些例子中,电机壳101的外部还设有一用于支撑所述呼吸装置150的支架,固定在所述电机壳的外部,呼吸装置150位于该支架的内部空间中。In some examples, a bracket for supporting the breathing device 150 is provided outside the motor housing 101 and fixed on the outside of the motor housing, and the breathing device 150 is located in the inner space of the bracket.

结合图2、图3所示,在一些例子中,电机壳101外部还可设置一护罩160,固定在所述电机壳101的外部,所述呼吸装置150位于该护罩的内部空间中。As shown in FIG. 2 and FIG. 3 , in some examples, a shield 160 may be arranged outside the motor casing 101 and fixed on the outside of the motor casing 101, and the breathing device 150 is located in the inner space of the shield middle.

在另一些实施例中,电机壳101的外部可同时设置所述的支架和护罩,支架嵌套在护罩内,或者护罩嵌套在支架内,以实现对所述呼吸装置150的支撑。In some other embodiments, the outside of the motor housing 101 can be provided with the bracket and the shield at the same time, the bracket is nested in the shield, or the shield is nested in the bracket, so as to realize the protection of the breathing device 150 support.

如图2、图3,在设置了护罩160的例子中,所述护罩160的至少一边上设置有通孔161,连通护罩内部与外部空间。As shown in FIG. 2 and FIG. 3 , in an example where a shield 160 is provided, at least one side of the shield 160 is provided with a through hole 161 , communicating the inside of the shield with the outside space.

结合图4所示,作为示例性的构造,前述的制动盘105包括被制动部1051、转轴固定部1052以及设置在被制动部1051与转轴固定部1052之间连接并固定二者的复数个叶片1053。As shown in FIG. 4 , as an exemplary structure, the aforementioned brake disc 105 includes a braked portion 1051 , a rotating shaft fixing portion 1052 , and a device that connects and fixes the two between the braked portion 1051 and the rotating shaft fixing portion 1052 . A plurality of blades 1053 .

如图4所示,被制动部1051,构造成环形,该被制动部1051被设置成当与制动器的动作部106接触时产生制动力。As shown in FIG. 4 , the braked portion 1051 is configured in a ring shape, and the braked portion 1051 is configured to generate a braking force when in contact with the actuating portion 106 of the brake.

转轴固定部1052,被设置成可与转动轴(如前述的转子轴104)固定以传递旋转运动使制动盘105旋转。The rotating shaft fixing part 1052 is configured to be fixed to the rotating shaft (such as the aforementioned rotor shaft 104 ) so as to transmit the rotating motion to rotate the brake disc 105 .

复数个叶片1053,设置在被制动部1051与转轴固定部1052之间并连接二者,这些叶片被设置成可在制动盘105旋转时形成轴向空气流动的形状排列。A plurality of vanes 1053 are arranged between the braked part 1051 and the shaft fixing part 1052 and connect them. These vanes are arranged in a shape that can form axial air flow when the brake disc 105 rotates.

在优选的例子中,前述复数个叶片1053,其在所述环状被制动部1051的两侧工作端面的方向上的位置不超出所述的环状被制动部的两侧工作端面。In a preferred example, the positions of the plurality of vanes 1053 in the direction of the working end surfaces on both sides of the annular braked portion 1051 do not exceed the working end surfaces on both sides of the annular braked portion.

在一些例子中,前述复数个叶片1053在转轴固定部1052与被制动部1051之间均匀排列。In some examples, the plurality of blades 1053 are uniformly arranged between the shaft fixing portion 1052 and the braked portion 1051 .

结合图4,转轴固定部1052构造成环状,并且该转轴固定部1052与所述环状被制动部1051在其横截面上的圆心位置均重合。Referring to FIG. 4 , the rotating shaft fixing portion 1052 is configured in a ring shape, and the center positions of the rotating shaft fixing portion 1052 and the ring-shaped braked portion 1051 on its cross section coincide with each other.

在另一些例子中,所述转轴固定部1052构造成中央开孔的方形形状。In some other examples, the shaft fixing portion 1052 is configured as a square shape with a central opening.

结合图1,在一些例子中,前述变速机构110构造为一个减速机构,例如行星齿轮减速机构。Referring to FIG. 1 , in some examples, the aforementioned transmission mechanism 110 is configured as a reduction mechanism, such as a planetary gear reduction mechanism.

优选地,如图1,前述行星齿轮减速机构具有:由一个太阳轮110a构成的输入端,以及由行星架110c和行星轮110b构成的输出端。Preferably, as shown in FIG. 1 , the aforementioned planetary gear reduction mechanism has: an input end constituted by a sun gear 110a, and an output end constituted by a planetary carrier 110c and a planetary gear 110b.

如图1所示,由一个太阳轮110a构成的输入端与所述电机的转子轴104连接。由行星架110c和行星轮110b构成的输出端,与扭矩输出轴108的一端连接。As shown in FIG. 1 , the input formed by a sun gear 110 a is connected to the rotor shaft 104 of the electric machine. An output end constituted by the carrier 110c and the planetary gear 110b is connected to one end of the torque output shaft 108 .

如此,由电机输出的扭矩将通过变速机构110传递到扭矩输出轴,进而传递到车辆的轮毂上。In this way, the torque output by the motor will be transmitted to the torque output shaft through the transmission mechanism 110, and then transmitted to the wheel hub of the vehicle.

同时,由于车辆的制动器的制动盘105,与前述电机的转子轴104同轴的设置,因而通过制动盘105传递到转子轴104的制动扭矩将通过变速机构110传递到扭矩输出轴,进而传递到车辆的轮毂上。Simultaneously, because the brake disc 105 of the brake of the vehicle is set coaxially with the rotor shaft 104 of the aforementioned motor, the braking torque transmitted to the rotor shaft 104 by the brake disc 105 will be transmitted to the torque output shaft through the speed change mechanism 110, And then transmitted to the wheel hub of the vehicle.

结合图1所示,在使用行星齿轮减速机构的例子中,前述电机的转子轴104、制动盘105以及行星齿轮减速机构110共轴线,并且其轴线与所述扭矩输出轴108的轴线在同一轴线方向,或者大致在同一轴线方向。As shown in FIG. 1, in the example of using a planetary gear reduction mechanism, the rotor shaft 104 of the aforementioned motor, the brake disc 105, and the planetary gear reduction mechanism 110 are coaxial, and their axes are on the same axis as the torque output shaft 108. axial direction, or roughly in the same axial direction.

在另一些实施例中,前述的变速机构110还可以构造为定轴齿轮减速机构,例如两级齿轮减速机构,被设置用于接收来自电机轴的电机输出转矩或者来自制动盘的制动扭矩,经过齿轮变速(例如两级齿轮减速)后,将电机输出转矩或制动扭矩传递至扭矩输出轴上,并进一步传递到车辆的轮毂上,实现对车辆的车轮的驱动或者制动。In some other embodiments, the above-mentioned transmission mechanism 110 can also be configured as a fixed axis gear reduction mechanism, such as a two-stage gear reduction mechanism, which is configured to receive the motor output torque from the motor shaft or the braking force from the brake disc. After the torque is changed through gears (such as two-stage gear reduction), the motor output torque or braking torque is transmitted to the torque output shaft, and further transmitted to the wheel hub of the vehicle to realize the driving or braking of the wheels of the vehicle.

结合图1,在驾驶者所希望的制动效果(达到驾驶者所期望的制动效果的制动扭矩需求)一定时,利用前述的电机组件100,可通过较小的制动盘即可实现制动扭矩需求;而如果使用较大的制动盘,当驾驶者所希望的制动效果(达到驾驶者所期望的制动效果的制动扭矩需求)一定时,利用本发明的电机驱动组件100,仅仅需要更小的脚踏力的施加(到制动踏板)即可实现制动扭矩需求。Referring to Fig. 1, when the driver's desired braking effect (braking torque requirement to achieve the driver's desired braking effect) is constant, using the aforementioned motor assembly 100, it can be achieved with a smaller brake disc. Braking torque demand; and if use larger brake disk, when the driver's desired braking effect (reaching the driver's desired braking torque requirement of the braking effect) is certain, utilize the motor drive assembly of the present invention 100, only a smaller application of pedal force (to the brake pedal) is required to achieve the braking torque demand.

在一些实施例中,所述的制动机构的制动盘105,位于所述电机与变速机构110之间。In some embodiments, the brake disc 105 of the brake mechanism is located between the motor and the transmission mechanism 110 .

在另一些实施例中,前述的电机,位于所述变速机构110与所述的制动机构的制动盘105之间。In some other embodiments, the aforementioned motor is located between the transmission mechanism 110 and the brake disc 105 of the braking mechanism.

如图1所示,变速机构110容纳在所述电机壳101内。As shown in FIG. 1 , the speed change mechanism 110 is accommodated in the motor housing 101 .

在一些实施例中,所述变速机构110以及所述制动机构的制动盘105中的至少一者容纳于该电机壳101内。In some embodiments, at least one of the transmission mechanism 110 and the brake disc 105 of the braking mechanism is accommodated in the motor housing 101 .

结合图1所示,电机壳110上还设置有一可封闭的、并连通到电机壳101内部的端口120,该端口作为润滑油端口用于供润滑油进入电机壳内,用于给减速机构和/或电机内部输入和输出润滑油。As shown in FIG. 1 , the motor housing 110 is also provided with a port 120 that can be closed and communicated with the inside of the motor housing 101. This port is used as a lubricating oil port for allowing lubricating oil to enter the motor housing and for feeding Lubricating oil is input and output inside the reduction mechanism and/or motor.

在一些例子中,电机壳110内还可设置一个或多个轴承(112、116),用于支撑转子轴104。如图1所示,电机壳110内部位于定子102、转子103的轴向两端分别设置了第一轴承112和第二轴承116,用于支撑转子轴104,保证经由电机以及制动盘105所提供的扭矩可以沿着电机的轴线方向平稳地递至变速机构,防止整个电机驱动组件发生晃动等影响扭矩输出特性的情况发生。In some examples, one or more bearings ( 112 , 116 ) may also be disposed within motor housing 110 for supporting rotor shaft 104 . As shown in FIG. 1 , the first bearing 112 and the second bearing 116 are respectively provided at the axial ends of the stator 102 and the rotor 103 inside the motor housing 110 to support the rotor shaft 104 to ensure that the motor and the brake disc 105 The provided torque can be smoothly delivered to the transmission mechanism along the axis of the motor, preventing the occurrence of shaking of the entire motor drive assembly and other conditions affecting the torque output characteristics.

在一些例子中,结合图1所示,整个电机驱动组件100还设置了一个第三轴承114,用于支撑所述扭矩输出轴108。In some examples, as shown in FIG. 1 , the entire motor drive assembly 100 is further provided with a third bearing 114 for supporting the torque output shaft 108 .

在另一些例子中,前述用于支撑扭矩输出轴108的第三轴承114还可以设置在电机壳101的外部。In other examples, the aforementioned third bearing 114 for supporting the torque output shaft 108 may also be disposed outside the motor casing 101 .

结合图1图示以及以上内容所描述的一个或多个实施例,本公开还提出一种驱动或制动车辆的方法,该方法包括:In combination with one or more embodiments illustrated in FIG. 1 and described above, the present disclosure also proposes a method for driving or braking a vehicle, the method including:

籍由车辆的制动器或者电机的转子103所产生的扭矩共同作用至前述电机的转子轴104上,其中,前述制动器的制动盘105(例如制动盘或者制动鼓)以及电机的转子轴104同轴配置;The torque produced by the brake of the vehicle or the rotor 103 of the motor acts jointly on the rotor shaft 104 of the aforementioned motor, wherein the brake disc 105 (such as a brake disc or brake drum) of the aforementioned brake and the rotor shaft 104 of the motor coaxial configuration;

通过转子轴104传递扭矩至一变速机构110;transmit torque through the rotor shaft 104 to a speed change mechanism 110;

变速机构110最后输出的扭矩作用于车辆的轮毂上,驱动或制动车辆。The final output torque of the transmission mechanism 110 acts on the wheel hub of the vehicle to drive or brake the vehicle.

正如以上内容所描述的,该方法中所使用的变速机构110优选为减速机构,对转子轴所传递的扭矩进行放大后作用到车辆的轮毂上。As described above, the transmission mechanism 110 used in this method is preferably a reduction mechanism, which amplifies the torque transmitted by the rotor shaft and then acts on the hub of the vehicle.

在一些更加优选的例子中,该方法中所用的减速机构尤其选择为行星齿轮减速机构,通过该行星齿轮减速机构对转子轴所传递的扭矩进行放大后作用到车辆的轮毂上。In some more preferred examples, the reduction mechanism used in the method is particularly selected as a planetary gear reduction mechanism, through which the torque transmitted by the rotor shaft is amplified and then acts on the wheel hub of the vehicle.

在一些例子中,前述变速机构110具有一个或多个减速机构,用于对转子轴传递扭矩的放大。也就是说,经由转子轴104传递的扭矩可以经过至少一个、甚至两个或者更多个减速机构进行扭矩放大,其最后输出的扭矩被通过扭矩输出轴108传输至车辆的轮毂上,实现对车辆的驱动或者制动。In some examples, the aforementioned transmission mechanism 110 has one or more reduction mechanisms for amplifying the torque transmitted to the rotor shaft. That is to say, the torque transmitted via the rotor shaft 104 can be amplified through at least one, or even two or more reduction mechanisms, and the final output torque is transmitted to the wheel hub of the vehicle through the torque output shaft 108, realizing driving or braking.

根据本公开,还提出一种分布式驱动的车辆,包括前述的车辆驱动用电机。According to the present disclosure, a distributed drive vehicle is also proposed, including the aforementioned motor for driving the vehicle.

根据本公开,还提出一种分布式驱动的车辆,包括前述的轮毂电机驱动组件。According to the present disclosure, a distributed drive vehicle is also provided, including the aforementioned in-wheel motor drive assembly.

虽然本发明已以较佳实施例揭露如上,然其并非用以限定本发明。本发明所属技术领域中具有通常知识者,在不脱离本发明的精神和范围内,当可作各种的更动与润饰。因此,本发明的保护范围当视权利要求书所界定者为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Those skilled in the art of the present invention can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be defined by the claims.

Claims (11)

1. a vehicle traction motor, is characterized in that, comprising:
Motor casing, its inner formation container cavity;
Stator;
Rotor;
Armature spindle, described rotor is set up provides Power output by armature spindle rotation;
Be positioned at the respiration apparatus on motor casing, the container cavity defined by an air duct interface and motor casing is communicated with, and air heats in described container cavity or when meeting the change of cold generation pressure, the inner space of this respiration apparatus changes adaptively.
2. according to claim a kind of vehicle traction motor, is characterized in that, described motor also comprise one for the protection of and/or support guard shield and/or the support of described respiration apparatus, be fixed on the outside of described motor casing.
3. according to claim 1 and 2 kind of vehicle traction motor, is characterized in that, described respiration apparatus is configured to an air bag, and it is fixed on the outside of described motor casing and is communicated with the container cavity that motor casing defines by described air duct interface.
4. according to claim 1 and 2 kind of vehicle traction motor, it is characterized in that, described respiration apparatus is configured to a sleeve assembly, this sleeve assembly possesses a sleeve body and is positioned at the elastic mechanism of sleeve body, this sleeve body is communicated with the container cavity that motor casing defines with by described air duct interface, and described elastic mechanism is arranged between sleeve body and motor casing, this sleeve assembly can make the inner space of its sleeve body change adaptively when being provided in the air heats in the container cavity in described motor casing or meeting the change of cold generation pressure.
5. for an In-wheel motor driving assembly for distributed driving vehicle, it is characterized in that, this In-wheel motor driving assembly comprises:
Motor, has motor casing, stator, rotor and armature spindle, and motor casing inside forms a container cavity, and rotor is set up provides Power output by armature spindle rotation;
Motor driver, is arranged for and drives described motor to run;
Brake, has operating member and brake disc, and this brake disc is connected with the armature spindle of aforementioned motor;
Gear, its input is connected with foregoing rotor axle;
Torque output shaft, its one end is configured to the output being connected to described gear, and the other end is arranged for the wheel hub being connected to vehicle, with transmitting torque;
Wherein, the brake disc of described brake and the rotor coaxial of motor configure, the moment of torsion that brake or motor produce all acts on armature spindle, and outputs to torque output shaft after carrying out change in torque by gear, is applied torsion moment to the wheel hub of vehicle by torque output shaft;
This In-wheel motor driving assembly also comprises:
Be positioned at the respiration apparatus on motor casing, the container cavity defined by an air duct interface and motor casing is communicated with, and air heats in described container cavity or when meeting the change of cold generation pressure, the inner space of this respiration apparatus changes adaptively.
6. the In-wheel motor driving assembly for distributed driving vehicle according to claim 5, is characterized in that, described In-wheel motor driving assembly also comprises:
Support and/or guard shield, install the outside with described motor casing, for supporting described respiration apparatus.
7. the In-wheel motor driving assembly for distributed driving vehicle according to claim 5, it is characterized in that, described respiration apparatus is configured to:
Air bag or sleeve assembly, its inner space defined can change adaptively along with the atmospheric pressure state of the air in the container cavity of described motor casing.
8. the In-wheel motor driving assembly for distributed driving vehicle according to claim 5, is characterized in that, described brake disc is provided with plurality of vanes, and these blades are configured to the shaped formation that can form axial air flowing when brake disc rotates.
9. the In-wheel motor driving assembly for distributed driving vehicle according to claim 8, is characterized in that, described plurality of vanes is at rotating shaft fixed part and be braked between portion evenly distributed.
10. a vehicle for distributed driving, is characterized in that, comprises the vehicle traction motor described in aforementioned claim 1-6.
The vehicle of 11. 1 kinds of distributed drivings, is characterized in that, comprises the In-wheel motor driving assembly described in aforementioned claim 7-9.
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