CN105258784B - A kind of autompulse excitation Modal Parameters Identification and device - Google Patents
A kind of autompulse excitation Modal Parameters Identification and device Download PDFInfo
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Abstract
本发明涉及一种自动脉冲激励模态参数识别方法及装置,属于振动测试仪器领域。该方法由自动脉冲激振装置实现对被测件的自动激振,并辅以控制仪、功率放大器和多功能数据采集卡等模块,实现对激振力的控制和对被测信号的采集。该装置主要包括冲击头、力传感器、罩体、弹簧支承组件、顶杆、轭铁、励磁线圈、铁芯和底座,线圈通电后能够驱动铁芯推出产生对被测件的激振力。力传感器能够反馈被测件受到的激振力,通过调节脉冲信号的幅值和宽度能够实现对激振力大小的调节。本发明解决了传统手持式激振锤由人为因素造成的连击、过载、可重复性较差等问题,结构紧凑,体积小,自动化程度高,重复性强,易于操作,可提高模态实验的精度和效率。
The invention relates to an automatic pulse excitation modal parameter identification method and device, belonging to the field of vibration testing instruments. In this method, an automatic pulse excitation device is used to automatically excite the tested part, and modules such as a controller, a power amplifier and a multi-function data acquisition card are supplemented to realize the control of the excitation force and the acquisition of the measured signal. The device mainly includes an impact head, a force sensor, a cover, a spring support assembly, a mandrel, a yoke, an excitation coil, an iron core and a base. After the coil is energized, it can drive the iron core to push out to generate an exciting force on the tested object. The force sensor can feedback the excitation force received by the tested part, and the adjustment of the excitation force can be realized by adjusting the amplitude and width of the pulse signal. The invention solves the problems of continuous strike, overload and poor repeatability caused by human factors in the traditional hand-held vibrating hammer. It has compact structure, small volume, high degree of automation, strong repeatability, easy operation, and can improve accuracy and efficiency.
Description
技术领域technical field
本发明涉及一种自动脉冲激励模态参数识别方法及装置,属于振动测试仪器领域。The invention relates to an automatic pulse excitation modal parameter identification method and device, belonging to the field of vibration testing instruments.
背景技术Background technique
模态测试是获得系统动态特性的常用方法,在工程振动领域应用广泛。它的关键问题之一是要获得准确的频响函数数据,只有在此基础上,才能准确识别出模态参数。Modal testing is a common method to obtain the dynamic characteristics of the system, and it is widely used in the field of engineering vibration. One of its key issues is to obtain accurate frequency response function data, only on this basis can the modal parameters be accurately identified.
传统的机械系统频响函数测试,脉冲激励装置为手持式激振锤,由于力锤敲击试件冲击力的大小,由锤头质量和敲击时的运动速度所决定,因此锤击法容易受到人为因素的影响,施力大小不好控制。施力过大,容易产生过载;施力过小,又不能激起各阶模态。在敲击过程中,由于对脉冲持续时间把握不好,容易出现双击现象,需要反复敲击。并且,在测试过程中,不能保证每次敲击的力度和方向完全一致,因此可重复性较差。这些弊端都造成了现有模态实验效率低、精度难于保证。In the traditional mechanical system frequency response function test, the pulse excitation device is a hand-held vibrating hammer. Since the impact force of the hammer striking the specimen is determined by the mass of the hammer head and the movement speed when striking, the hammering method is easy. Affected by human factors, the applied force is not easy to control. If the applied force is too large, it is easy to cause overload; if the applied force is too small, the various modes cannot be excited. During the tapping process, due to the poor grasp of the pulse duration, double-clicking is prone to occur, and repeated tapping is required. Moreover, during the testing process, it cannot be guaranteed that the strength and direction of each tap are completely consistent, so the repeatability is poor. These disadvantages have resulted in the low efficiency and difficult to guarantee the accuracy of the existing modal experiments.
发明内容Contents of the invention
本发明的目的在于克服传统人为激振的不足,解决由于人为因素造成的数据不可靠问题。提供了一种可自动控制激振力幅值,实现自动激振动作的电磁式脉冲激振装置。并以此装置为基础,提出了一种自动脉冲激励模态参数识别方法,实现模态测试的自动化、数字化和高效化。The purpose of the present invention is to overcome the deficiency of traditional artificial excitation and solve the problem of unreliable data caused by human factors. Provided is an electromagnetic pulse excitation device which can automatically control the amplitude of the excitation force and realize the automatic excitation operation. And based on this device, an automatic pulse excitation modal parameter identification method is proposed to realize the automation, digitization and high efficiency of modal testing.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种自动脉冲激励模态参数识别装置,由信号发生器和功率放大器驱动,主要包括冲击头1、力传感器2、罩体3、弹簧支承组件4、顶杆5、轭铁6、励磁线圈7、铁芯8和底座9,如图1所示。冲击头1、力传感器2、顶杆5、铁芯8相互连接后经弹簧支承组件4安装于轭铁6上,轭铁6安装于底座上,罩体3安装于轭铁6一侧。所述励磁线圈7固定于轭铁6内部,轭铁6为全包式结构;铁芯8与顶杆5固连后由弹簧支承组件4支承于轭铁6中心孔间,顶杆5的一端由罩体3顶部开设的通孔探出,并通过螺钉连接力传感器2和冲击头1;铁芯8的一端深入激振器内。An automatic pulse excitation modal parameter identification device, driven by a signal generator and a power amplifier, mainly includes an impact head 1, a force sensor 2, a cover body 3, a spring support assembly 4, a push rod 5, a yoke 6, and an excitation coil 7 , Iron core 8 and base 9, as shown in Figure 1. The impact head 1, the force sensor 2, the ejector rod 5 and the iron core 8 are connected to each other and installed on the yoke 6 via the spring support assembly 4, the yoke 6 is installed on the base, and the cover body 3 is installed on one side of the yoke 6. The excitation coil 7 is fixed inside the yoke 6, and the yoke 6 is an all-inclusive structure; after the iron core 8 is fixedly connected with the ejector rod 5, it is supported by the spring support assembly 4 between the center holes of the yoke iron 6, and one end of the ejector rod 5 Protrude from the through hole opened on the top of the cover body 3, and connect the force sensor 2 and the impact head 1 through screws; one end of the iron core 8 goes deep into the vibrator.
激振器有铁芯8深入端的结构存在着密集的漏磁通,且磁场相对于线圈而言是径向的,所以励磁线圈7通电后会受到轴向的电磁力,由于励磁线圈7是固定的,所以铁芯8会受到相反方向的电磁力产生对被测件的激振力。其中弹簧支承组件4起支承和回弹作用,质量轻、韧性好。The structure of the exciter with the iron core 8 deep into the end has dense leakage flux, and the magnetic field is radial relative to the coil, so the excitation coil 7 will receive axial electromagnetic force after being energized. Since the excitation coil 7 is fixed Therefore, the iron core 8 will be subjected to the electromagnetic force in the opposite direction to generate an exciting force on the tested object. Wherein the spring supporting assembly 4 plays a supporting and rebounding role, and is light in weight and good in toughness.
一种自动脉冲激励模态参数识别方法,由自动脉冲激振装置实现对被测件的自动激振,并辅以控制仪、功率放大器和多功能数据采集卡模块,实现对激振力的控制和对被测信号的采集,该方法的原理框图如图2所示。脉冲信号由控制仪发出,经多功能采集卡DA转换后模拟输出至功率放大器,再经功率放大器放大后输出至自动脉冲激振装置,通过调节功率放大器增益、脉冲信号幅值或脉宽,能够控制激振力的大小,实现对被测件的自动激振。力信号又可经采集卡采集显示到控制仪,实现对激振力大小的反馈控制。在被测件上连接加速度传感器,将力信号和加速度信号采集到计算机中,经进一步处理得到被测件的频响函数和模态参数。An automatic pulse excitation modal parameter identification method. The automatic pulse excitation device realizes the automatic excitation of the tested part, and is supplemented by a controller, a power amplifier and a multi-function data acquisition card module to realize the control of the excitation force. And the acquisition of the measured signal, the principle block diagram of this method is shown in Figure 2. The pulse signal is sent out by the controller, converted by the multi-function acquisition card DA and output to the power amplifier, and then amplified by the power amplifier and then output to the automatic pulse excitation device. By adjusting the gain of the power amplifier, the amplitude of the pulse signal or the pulse width, it can Control the size of the exciting force to realize the automatic excitation of the DUT. The force signal can be collected and displayed to the controller through the acquisition card to realize the feedback control of the excitation force. Connect the acceleration sensor to the tested part, collect the force signal and acceleration signal into the computer, and obtain the frequency response function and modal parameters of the tested part after further processing.
控制仪由带有Labview的计算机组成,用Labview编写的控制软件通过改变脉冲幅值和宽度调节激振力的大小。功率放大器采用硅晶体大功率放大电路,OCLC输出方式,低频放大性能良好。通过调节功率放大器的增益按钮也改变激振力的大小。The control instrument is composed of a computer with Labview, and the control software written with Labview adjusts the size of the exciting force by changing the pulse amplitude and width. The power amplifier adopts silicon crystal high-power amplifying circuit, OCLC output mode, and the low-frequency amplification performance is good. The size of the exciting force can also be changed by adjusting the gain button of the power amplifier.
本发明是用自主激励代替人为敲击,操作简单,容易使用,可以快速激励并多次重复,代替人来完成重复性激振,并可控制激振力大小,实现数控机床刀具主轴系统动态特性在线自动测试。系统很好地消除了在测量过程中人为因素的影响,使得测量值更加准确,从而快速自动化地得到可靠的机床频响函数以完成测试。The present invention uses autonomous excitation instead of human percussion, is simple to operate, easy to use, can be quickly excited and repeated multiple times, replaces humans to complete repetitive excitation, and can control the magnitude of the excitation force to realize the dynamic characteristics of the CNC machine tool spindle system Online automatic testing. The system effectively eliminates the influence of human factors in the measurement process, making the measurement value more accurate, so as to quickly and automatically obtain a reliable frequency response function of the machine tool to complete the test.
附图说明:Description of drawings:
图1自动脉冲激振装置剖面示意图Figure 1 Schematic diagram of the section of the automatic pulse excitation device
图2模态测试系统示意图Figure 2 Schematic diagram of the modal test system
图中:In the picture:
1—冲击头 4—弹簧支承组件 7—励磁线圈1—impact head 4—spring support assembly 7—excitation coil
2—力传感器 5—推杆 8—铁芯2—force sensor 5—push rod 8—iron core
3—罩体 6—轭铁 9—底座3—cover body 6—yoke iron 9—base
具体实施方式Detailed ways
以下结合附图和实施例对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.
S1、将电磁激振器底座9通过螺钉固定于平面上,将力传感器2安装在冲击头1与激振器之间,冲击头和力传感器与被测件待测点对齐并调整出合理间隙。S1. Fix the base 9 of the electromagnetic exciter on the plane with screws, install the force sensor 2 between the impact head 1 and the exciter, align the impact head and the force sensor with the point to be tested and adjust a reasonable gap .
S2、依次连接好控制仪、多功能采集卡、功率放大器、自动脉冲激振装置和力传感器,然后接通控制仪和功率放大器电源,将功放增益适当调高。启动控制软件,调节合适的脉冲宽度,然后点击前面板上的冲击按钮即可实现对被测件的自动激振。S2. Connect the controller, multi-function acquisition card, power amplifier, automatic pulse excitation device and force sensor in sequence, then turn on the power supply of the controller and power amplifier, and increase the gain of the power amplifier appropriately. Start the control software, adjust the appropriate pulse width, and then click the shock button on the front panel to realize automatic excitation of the DUT.
S3、点击前面板上的冲击按钮后,功率放大器将会输出指定幅值和脉宽的脉冲电压到自动脉冲激振装置,自动脉冲激振装置驱动线圈得电后产生磁场,将铁芯磁化,铁芯受到电磁力作用产生对被测件的激振力。S3. After clicking the impact button on the front panel, the power amplifier will output the pulse voltage of the specified amplitude and pulse width to the automatic pulse excitation device, and the automatic pulse excitation device will generate a magnetic field after the drive coil is energized to magnetize the iron core. The iron core is subjected to electromagnetic force to generate an exciting force on the tested object.
S4、安装在冲击头和顶杆之间的力传感器能够将力信号经过数据采集卡采集到计算机中,根据采集到的力的大小,可以进一步调节放大器增益和脉冲宽度,实现对冲击力幅值的反馈控制。S4. The force sensor installed between the impact head and the ejector rod can collect the force signal into the computer through the data acquisition card. According to the size of the collected force, the amplifier gain and pulse width can be further adjusted to realize the impact force amplitude. feedback control.
S5、在被测件上连接加速度传感器,将力信号和加速度信号采集到计算机中,经进一步处理得到被测件的频响函数和模态参数。S5. Connect the acceleration sensor to the tested part, collect the force signal and the acceleration signal into the computer, and obtain the frequency response function and modal parameters of the tested part through further processing.
以上是本发明的一个实施案例,本发明的实施不限于此。The above is an embodiment of the present invention, and the implementation of the present invention is not limited thereto.
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CN108844705A (en) * | 2018-07-01 | 2018-11-20 | 北京工业大学 | A kind of autompulse excitation frequency response test device and method |
EP3627132B1 (en) * | 2018-09-18 | 2022-06-08 | GF Machining Solutions AG | Automatic impact inducing device |
CN111089695B (en) * | 2019-12-27 | 2022-10-25 | 上海文倍测控科技有限公司 | Automatic modal testing method |
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