CN105241115A - Steam compressing-jet coupling refrigeration circulating device and method - Google Patents
Steam compressing-jet coupling refrigeration circulating device and method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种利用制冷压缩机排气显热的蒸汽压缩—喷射耦合制冷循环系统,可以有效提高蒸发器的换热系数,减少压缩机耗功,从而提高制冷系数。The invention relates to a vapor compression-jet coupled refrigeration cycle system utilizing the exhaust sensible heat of a refrigeration compressor, which can effectively improve the heat transfer coefficient of an evaporator, reduce the power consumption of a compressor, and thereby increase the refrigeration coefficient.
背景技术Background technique
传统压缩式制冷循环中经冷凝器冷却冷凝后的液体制冷剂在节流时会闪发出气态制冷剂,这部分气态制冷剂进入蒸发器后不仅不会在蒸发器中产生冷量,还将占据蒸发器换热面积影响液态制冷剂的蒸发,从而减小了蒸发器换热效率和制冷量,同时这部分没有产生冷量的低压气体还将被压缩机吸入,增加压缩机的耗功。In the traditional compression refrigeration cycle, the liquid refrigerant cooled and condensed by the condenser will flash out gaseous refrigerant when throttling, and this part of gaseous refrigerant will not only not generate cooling capacity in the evaporator after entering the evaporator, but will also occupy The heat transfer area of the evaporator affects the evaporation of the liquid refrigerant, thereby reducing the heat transfer efficiency and cooling capacity of the evaporator. At the same time, this part of the low-pressure gas that does not produce cooling capacity will be sucked into the compressor, increasing the power consumption of the compressor.
本发明将利用压缩机排气显热实现制冷压缩机排气在发生器中间接加热气化由液体增压泵增压至发生压力下的饱和液体制冷剂,产生更高压力的气体,用作引射节流后经气液分离器分离后的闪蒸气体所用的喷射器的工作蒸汽,避免了闪蒸气进入蒸发器使蒸发器有限的换热面积不能得到很好利用,同时,可在获得在相同制冷量的前提下,减少压缩机的输气量,降低压缩机的耗功。实现了利用压缩机排气显热的蒸汽压缩—喷射耦合的制冷循环。In the present invention, the exhaust sensible heat of the compressor is used to realize the exhaust of the refrigeration compressor, and the indirect heating and gasification of the saturated liquid refrigerant pressurized by the liquid booster pump to the generation pressure in the generator produces a higher pressure gas, which is used as The working steam of the ejector used for the flash gas separated by the gas-liquid separator after injection throttling prevents the flash gas from entering the evaporator so that the limited heat exchange area of the evaporator cannot be well utilized. At the same time, it can be obtained Under the premise of the same cooling capacity, the air delivery capacity of the compressor is reduced, and the power consumption of the compressor is reduced. A vapor compression-injection coupled refrigeration cycle utilizing the sensible heat of compressor discharge is realized.
发明内容Contents of the invention
技术问题:本发明的目的是针对现有技术的不足,提出一种利用制冷压缩机排气显热的蒸汽压缩-喷射耦合制冷循环装置及方法,该系统将压缩机排气显热和喷射器结合起来,利用喷射器结构简单,成本低廉,无运动部件,运行可靠,适于包括两相流的任何流型下使用等优点,使节流所闪蒸的气态制冷剂既不进入蒸发器占据换热面积影响换热系数,也不被压缩机吸入增加压缩机耗功。做到了在不提高系统复杂程度的基础上有效提高系统的制冷系数。Technical problem: the object of the present invention is to address the deficiencies in the prior art, and propose a vapor compression-injection coupled refrigeration cycle device and method that utilizes the sensible heat of the exhaust of the refrigeration compressor. Combined with the advantages of simple structure, low cost, no moving parts, reliable operation, and suitable for use in any flow pattern including two-phase flow, the gaseous refrigerant flashed by throttling does not enter the evaporator and occupy the exchange rate. The heat area affects the heat transfer coefficient, and is not sucked by the compressor to increase the power consumption of the compressor. The refrigeration coefficient of the system is effectively improved without increasing the complexity of the system.
技术内容:本发明的一种蒸汽压缩-喷射耦合制冷循环装置为:压缩机的出端接蒸汽发生器中热交换管的输入端,该蒸汽发生器中热交换管的输出端接冷凝器的输入端,冷凝器的输出端分两路,第一路通过节流阀接气液分离器的输入端,第二路通过液体增压泵接蒸汽发生器的输入端;气液分离器的液体输出端通过蒸发器接压缩机的入端;气液分离器的气体输出端分两路,第一路通过第一电磁阀接喷射器的第一输入端,第二路通过第二电磁阀接压缩机的入端;蒸汽发生器的气体输出端通过第三电磁阀接喷射器的第二输入端,喷射器的输出端冷凝器的输入端。Technical content: A vapor compression-jet coupled refrigeration cycle device of the present invention is: the output end of the compressor is connected to the input end of the heat exchange tube in the steam generator, and the output end of the heat exchange tube in the steam generator is connected to the condenser The input end and the output end of the condenser are divided into two paths, the first path is connected to the input end of the gas-liquid separator through the throttle valve, and the second path is connected to the input end of the steam generator through the liquid booster pump; the liquid of the gas-liquid separator The output end is connected to the input end of the compressor through the evaporator; the gas output end of the gas-liquid separator is divided into two paths, the first path is connected to the first input end of the injector through the first solenoid valve, and the second path is connected to the first input end of the injector through the second solenoid valve. The input end of the compressor; the gas output end of the steam generator is connected to the second input end of the ejector through the third electromagnetic valve, and the output end of the ejector is connected to the input end of the condenser.
本发明的蒸汽压缩-喷射耦合制冷循环装置的制冷循环方法为:该方法利用制冷压缩机排气显热的蒸汽压缩喷射耦合制冷循环,通过控制电磁阀的启闭来实现制冷压缩机排气在发生器中间接加热气化由液体增压泵增压至发生压力下的饱和液体制冷剂,产生发生压力下的饱和气体,用作引射节流后经气液分离器分离的闪蒸气体所用喷射器的工作蒸汽。避免了闪蒸气进入蒸发器使蒸发器有限的换热面积不能得到很好利用,同时,可在相同制冷量前提下,减少压缩机的输气量,降低压缩机的耗功。The refrigeration cycle method of the vapor compression-injection coupling refrigeration cycle device of the present invention is: the method utilizes the vapor compression injection coupling refrigeration cycle of the sensible heat exhausted by the refrigeration compressor, and realizes the exhaust of the refrigeration compressor by controlling the opening and closing of the electromagnetic valve. The indirect heating gasification in the generator is pressurized by the liquid booster pump to the saturated liquid refrigerant under the pressure, and the saturated gas under the pressure is produced, which is used as the flash gas separated by the gas-liquid separator after ejector throttling Working steam for the ejector. It prevents the flash gas from entering the evaporator, so that the limited heat exchange area of the evaporator cannot be well utilized. At the same time, under the premise of the same cooling capacity, the air delivery volume of the compressor can be reduced, and the power consumption of the compressor can be reduced.
利用制冷压缩机排气显热的蒸汽压缩喷射耦合制冷循环的方法为:冷凝器冷凝后的饱和液体制冷剂分两路,一路经过节流阀节流进入气液分离器,分离后的饱和液体进入蒸发器,在蒸发器中吸收被冷却物体的热量而气化后(状态点a)被制冷剂被压缩机吸入,压缩成高温高压的气体(状态点b)进入发生器降温后(状态点c)再进入冷凝器冷凝;另一路经过液体增压泵增压进入发生器中,通过液位控制器控制增压泵启停,达到控制发生器中液体液位的目的;The method of using the vapor compression ejection coupled refrigeration cycle with the exhaust sensible heat of the refrigeration compressor is as follows: the saturated liquid refrigerant condensed by the condenser is divided into two paths, one path is throttled by the throttle valve and enters the gas-liquid separator, and the saturated liquid refrigerant after separation Enter the evaporator, absorb the heat of the object to be cooled in the evaporator and vaporize (state point a), be sucked by the refrigerant into the compressor, and be compressed into a high-temperature and high-pressure gas (state point b) and enter the generator to cool down (state point c) Then enter the condenser to condense; the other way passes through the liquid booster pump to pressurize into the generator, and control the start and stop of the booster pump through the liquid level controller to achieve the purpose of controlling the liquid level in the generator;
在系统启动阶段,由于发生器中液体制冷剂(状态点h)被压缩机排出的过热蒸汽(状态点b)加热气化到喷射器工作压力需要一定的时间,所以暂时先关闭第三电磁阀。此时喷射器因为没有工作蒸汽而无法工作,因此要关闭第一电磁阀,打开第二电磁阀,使经气液分离器分离后的闪蒸气体(状态点g)直接被压缩机吸入;At the start-up stage of the system, since the liquid refrigerant in the generator (state point h) is heated and vaporized by the superheated steam (state point b) discharged from the compressor, it takes a certain amount of time to reach the working pressure of the ejector, so temporarily close the third solenoid valve . At this time, the ejector cannot work because there is no working steam, so the first solenoid valve should be closed, and the second solenoid valve should be opened, so that the flash gas (state point g) separated by the gas-liquid separator is directly sucked into the compressor;
当发生器与冷凝器压差达到0.3MPa时,关闭第二电磁阀,打开第一电磁阀、第三电磁阀,喷射器开始工作。从气液分离器出来的闪蒸气态制冷剂(状态点g)经喷射器引射升压(m状态点)后进入冷凝器冷凝。When the pressure difference between the generator and the condenser reaches 0.3MPa, close the second solenoid valve, open the first solenoid valve and the third solenoid valve, and the injector starts to work. The flash gas refrigerant (state point g) from the gas-liquid separator enters the condenser to condense after being injected by the ejector to increase the pressure (m state point).
有益效果:该系统利用制冷压缩机排气口出来的过热蒸汽来加热气化发生器中由增压泵送入的冷凝后的饱和液体制冷剂,产生更高压力的气体,用作引射节流后经气液分离器分离的闪蒸气体的工作蒸汽。由于经过节流阀节流之后产生的闪蒸气体被分离,并被喷射器引射进入冷凝器,这样不仅避免了闪蒸气进入蒸发器使蒸发器有限的换热面积不能得到很好利用,同时,在相同制冷量的前提下,一定减少了压缩机的输气量,降低了压缩机的耗功;如果在压缩机输气量不变的前提下,压缩机的输气中没有闪蒸气部分,蒸发器的制冷能力必将得以提高。初步估算可得:如果闪蒸气量占压缩机输气量的10%,采用该发明制冷循环系统较原系统制冷能力将提高10%。Beneficial effects: the system uses the superheated steam from the exhaust port of the refrigeration compressor to heat the condensed saturated liquid refrigerant sent by the booster pump in the gasification generator to generate higher pressure gas, which is used as an ejection section The working steam of the flash gas separated by the gas-liquid separator after flowing. Since the flash gas generated after throttling by the throttle valve is separated and introduced into the condenser by the ejector, this not only prevents the flash gas from entering the evaporator, so that the limited heat exchange area of the evaporator cannot be well utilized, but at the same time , under the premise of the same cooling capacity, the air delivery capacity of the compressor must be reduced, reducing the power consumption of the compressor; if the air delivery volume of the compressor remains unchanged, there is no flash gas in the compressor air delivery , the refrigeration capacity of the evaporator will be improved. Preliminary estimates can be obtained: if the flash gas volume accounts for 10% of the gas delivery capacity of the compressor, the refrigerating cycle system of the invention will increase the refrigerating capacity by 10% compared with the original system.
附图说明Description of drawings
下面结合附图和实施方式对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是利用制冷压缩机排气显热的蒸汽压缩—喷射耦合制冷循环系统流程图。Figure 1 is a flow chart of a vapor compression-injection coupled refrigeration cycle system utilizing sensible heat exhausted by a refrigeration compressor.
其中有:压缩机1、发生器2、冷凝器3、节流阀4、气液分离器5、蒸发器6、喷射器7、液体增压泵8、液位控制器9、第一电磁阀10、第二电磁阀11、第三电磁阀12、第一压力传感器13、第二压力传感器14;a、b、c、d、e、f、g、h、i、j、k、m为各状态点。Among them: compressor 1, generator 2, condenser 3, throttle valve 4, gas-liquid separator 5, evaporator 6, ejector 7, liquid booster pump 8, liquid level controller 9, first solenoid valve 10. The second solenoid valve 11, the third solenoid valve 12, the first pressure sensor 13, and the second pressure sensor 14; a, b, c, d, e, f, g, h, i, j, k, m are each status point.
图2是利用制冷压缩机排气显热的蒸汽压缩—喷射耦合制冷系统循环P-h图。Fig. 2 is a vapor compression-jet coupled refrigeration system cycle P-h diagram utilizing sensible heat exhausted by a refrigeration compressor.
具体实施方式detailed description
本发明的一种利用制冷压缩机排气显热的蒸汽压缩-喷射耦合制冷循环装置与普通制冷系统相比增加了:Compared with the ordinary refrigeration system, a vapor compression-jet coupled refrigeration cycle device utilizing the exhaust sensible heat of the refrigeration compressor of the present invention increases:
用于分离节流后闪发的气态制冷剂而设置的气液分离器;A gas-liquid separator for separating the flashed gaseous refrigerant after throttling;
用于提升冷凝后液态制冷剂压力的增压泵;A booster pump for boosting the pressure of the condensed liquid refrigerant;
用于感应发生器液位以及控制增压泵启停的液位控制器;A liquid level controller for sensing the liquid level of the generator and controlling the start and stop of the booster pump;
用于利用压缩机排气显热而产生更高压力供喷射器运行的工作蒸汽而设置的蒸汽发生器;A steam generator set up to use the sensible heat of the exhaust of the compressor to generate higher pressure working steam for the operation of the ejector;
用于引射节流后闪发的气态制冷剂而设置的喷射器;Ejectors for injecting throttling flashed gaseous refrigerant;
用于切换流程及控制流量的电磁阀若干;Several solenoid valves for switching processes and controlling flow;
用于测量容器压力的压力传感器若干。Several pressure transducers are used to measure the pressure of the container.
该系统可以有效提高蒸发器的换热系数,在制冷量不变的前提下有效减少压缩机耗功,从而显著提高系统制冷系数This system can effectively improve the heat transfer coefficient of the evaporator, and effectively reduce the power consumption of the compressor under the premise of constant cooling capacity, thus significantly improving the system cooling coefficient
其结构为:Its structure is:
压缩机1的出端接蒸汽发生器2中热交换管的输入端,该蒸汽发生器2中热交换管的输出端接冷凝器3的输入端,冷凝器3的输出端分两路,第一路通过节流阀4接气液分离器5的输入端,第二路通过液体增压泵8接蒸汽发生器2的输入端;气液分离器5的液体输出端通过蒸发器6接压缩机1的入端;气液分离器5的气体输出端分两路,第一路通过第一电磁阀10接喷射器7的第一输入端,第二路通过第二电磁阀11接压缩机1的入端;蒸汽发生器2的气体输出端通过第三电磁阀12接喷射器7的第二输入端,喷射器7的输出端冷凝器3的输入端。The output end of the compressor 1 is connected to the input end of the heat exchange tube in the steam generator 2, the output end of the heat exchange tube in the steam generator 2 is connected to the input end of the condenser 3, and the output end of the condenser 3 is divided into two paths, the first One path is connected to the input end of the gas-liquid separator 5 through the throttle valve 4, and the second path is connected to the input end of the steam generator 2 through the liquid booster pump 8; the liquid output end of the gas-liquid separator 5 is connected to the compressor through the evaporator 6 The input end of the machine 1; the gas output end of the gas-liquid separator 5 is divided into two paths, the first path is connected to the first input end of the injector 7 through the first solenoid valve 10, and the second path is connected to the compressor through the second solenoid valve 11 1; the gas output of the steam generator 2 is connected to the second input of the injector 7 through the third electromagnetic valve 12, and the output of the injector 7 is the input of the condenser 3.
其方法是:The method is:
将冷凝器冷却冷凝后的饱和液体制冷剂分两路,一路经过节流阀节流降温降压,另一路经过液体增压泵增压进入发生器中,液位控制器根据发生器液位控制增压泵启停,达到控制发生器液体液位的目的。The saturated liquid refrigerant after cooling and condensing by the condenser is divided into two paths, one path passes through the throttle valve to reduce temperature and pressure, and the other path passes through the liquid booster pump to pressurize into the generator, and the liquid level controller controls the refrigerant according to the liquid level of the generator. The booster pump starts and stops to achieve the purpose of controlling the liquid level of the generator.
在系统启动阶段,由于发生器中由液体增压泵增压至发生压力下的饱和液体制冷剂(状态点h)被压缩机排气口出来的过热蒸汽(状态点b)加热气化成发生压力下的饱和气体需要一定的时间,所以暂时先关闭第三电磁阀。此时喷射器因为没有工作蒸汽而无法工作,所以要关闭第一电磁阀,打开第二电磁阀,使经气液分离器分离后的闪蒸气体(状态点g)直接被压缩机吸入而不经过蒸发器,避免了闪蒸气进入蒸发器使蒸发器有限的换热面积不能得到很好利用而降低换热系数。In the system start-up stage, since the saturated liquid refrigerant (state point h) pressurized by the liquid booster pump in the generator to the generation pressure is heated and gasified to the generation pressure by the superheated steam (state point b) coming out of the compressor discharge port It takes a certain amount of time for the saturated gas to be lowered, so temporarily close the third solenoid valve. At this time, the ejector cannot work because there is no working steam, so the first solenoid valve should be closed, and the second solenoid valve should be opened, so that the flash gas (state point g) separated by the gas-liquid separator is directly sucked into the compressor instead of After passing through the evaporator, the flash gas is prevented from entering the evaporator, so that the limited heat transfer area of the evaporator cannot be well utilized and the heat transfer coefficient is reduced.
此阶段发生器内充有的由液体增压泵增压至发生压力下的饱和液体制冷剂(状态点h)正在被压缩机排气口出来的过热蒸汽(状态点b)加热气化。当发生器与冷凝器压差达到0.3MPa时,关闭第二电磁阀2,打开第一电磁阀、第三电磁阀。由于第二电磁阀的关闭和第一电磁阀的打开,从气液分离器出来的闪蒸气态制冷剂(状态点g)并不会被压缩机吸入,而是经喷射器被引射升压至m状态点,此时m状态点的压力为冷凝压力(具体流程:处于发生压力下的i状态点工作蒸汽先在喷射器膨胀腔内膨胀至状态点j,此时g状态点制冷剂气体被吸入接受室,两者在喷射器混合室内混合成状态点k,再经过喷射器的扩压器升压至状态点m)。c状态点和m状态点进入冷凝器冷凝至d状态点,然后分两路,一路经过液体增压泵增压进入发生器,另一路进入节流阀节流至e状态点,节流后产生的闪蒸气(g状态点)被气液分离器分离并由喷射器引射进入冷凝器冷却。此时进入蒸发器蒸发制冷的只有液态制冷剂(状态点f),所以蒸发器的有效换热面积和换热系数都将得到提高。f状态点液体制冷剂在蒸发器中气化吸热完成制冷成为饱和气体(状态点a)被压缩机吸入,压缩成高温高压的气体(状态点b),经过发生器时释放显热,温度降低至状态点c后进入冷凝器冷凝至状态点d。至此完成利用制冷压缩机排气显热的蒸汽压缩—喷射耦合制冷循环。At this stage, the saturated liquid refrigerant (state point h) charged by the liquid booster pump to the generation pressure in the generator is being heated and vaporized by the superheated steam (state point b) coming out of the exhaust port of the compressor. When the pressure difference between the generator and the condenser reaches 0.3MPa, close the second solenoid valve 2, and open the first solenoid valve and the third solenoid valve. Due to the closing of the second solenoid valve and the opening of the first solenoid valve, the flash gas refrigerant (state point g) coming out of the gas-liquid separator will not be sucked into the compressor, but will be injected to increase the pressure through the ejector To state point m, the pressure at state point m at this time is the condensation pressure (specific process: the working steam at state point i under the generation pressure first expands to state point j in the ejector expansion chamber, and at this time the refrigerant gas at state point g Inhaled into the receiving chamber, the two are mixed in the mixing chamber of the injector to form a state point k, and then the diffuser of the injector is boosted to a state point m). The c state point and the m state point enter the condenser to condense to the d state point, and then divide into two paths, one path is pressurized by the liquid booster pump and enters the generator, and the other path enters the throttling valve to throttle to the e state point. The flash gas (g state point) is separated by the gas-liquid separator and injected into the condenser by the ejector for cooling. At this time, only liquid refrigerant enters the evaporator for evaporation and refrigeration (state point f), so the effective heat transfer area and heat transfer coefficient of the evaporator will be improved. State point f The liquid refrigerant gasifies and absorbs heat in the evaporator to complete cooling and becomes a saturated gas (state point a), which is sucked by the compressor and compressed into a high-temperature and high-pressure gas (state point b), which releases sensible heat when passing through the generator. After falling to state point c, it enters the condenser to condense to state point d. So far, the vapor compression-injection coupled refrigeration cycle using the sensible heat of the refrigeration compressor exhaust has been completed.
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