CN105236240B - Guide frame climbing type working platform - Google Patents
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- CN105236240B CN105236240B CN201510725491.0A CN201510725491A CN105236240B CN 105236240 B CN105236240 B CN 105236240B CN 201510725491 A CN201510725491 A CN 201510725491A CN 105236240 B CN105236240 B CN 105236240B
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Abstract
Description
技术领域technical field
本发明涉及建筑施工用工作平台,尤其涉及一种导架爬升式工作平台。The invention relates to a working platform for building construction, in particular to a guide frame climbing type working platform.
背景技术Background technique
随着城市化的发展,对于大型建筑的需要会越来越多,同时对建筑外墙的维护和保养也越来越受到重视。常见的外墙涂料粉刷工程、墙面防水施工、外墙清洗保洁工程、外墙保温工程的等,都需要高空作业,同时也需要携带施工工具和建筑材料。现有的吊板方式、脚手架和电动吊篮等施工方法存在安全性不高,人力成本高,不能适用大型建筑等缺陷。With the development of urbanization, there will be more and more needs for large buildings, and at the same time, more and more attention is paid to the maintenance and maintenance of building exterior walls. Common exterior wall paint painting projects, wall waterproofing construction, exterior wall cleaning and cleaning projects, exterior wall insulation projects, etc., all require high-altitude operations, and also need to carry construction tools and building materials. Existing construction methods such as hanging planks, scaffolding, and electric hanging baskets have defects such as low safety, high labor costs, and inability to apply to large-scale buildings.
发明内容Contents of the invention
本发明的目的是为了克服上述缺陷,提供一种安全性高、能适用大型建筑的导架爬升式工作平台。The object of the present invention is to overcome the above defects and provide a guide frame climbing working platform with high safety and applicable to large buildings.
本发明的技术方案是这样实现的:一种导架爬升式工作平台,包括底架、导架、驱动单元、附墙架和平台,所述底架上设有导架,所述导架上设有驱动单元和附墙架,所述驱动单元两侧设有平台,所述驱动单元包括驱动电机、控制电箱和减速机。The technical solution of the present invention is achieved in the following way: a guide frame climbing type working platform, comprising an underframe, a guide frame, a drive unit, a wall frame and a platform, the underframe is provided with a guide frame, and the guide frame is provided with a A driving unit and a wall bracket are provided, platforms are arranged on both sides of the driving unit, and the driving unit includes a driving motor, a control electric box and a reducer.
进一步地,所述导架由若干标准节组成。Further, the guide frame is composed of several standard sections.
进一步地,所述平台由若干平台节通过连接件连接而成,所述平台节包括面板和三角形桁架。Further, the platform is formed by connecting several platform sections through connectors, and the platform sections include panels and triangular trusses.
进一步地,所述面板为冲孔钢板。Further, the panel is a punched steel plate.
进一步地,所述平台上设有围栏。Further, a fence is provided on the platform.
进一步地,所述导架上设有齿条,所述减速机上设有齿轮和导轮,所述齿轮与所述齿条相啮合。Further, a rack is provided on the guide frame, a gear and a guide wheel are provided on the reducer, and the gear meshes with the rack.
进一步地,所述驱动单元底部设有套管,所述套管上设有固定销轴,所述套管内套合有平衡臂,所述平台上部通过上销轴与驱动单元连接,所述平台下部通过下销轴与平衡臂连接。Further, the bottom of the drive unit is provided with a sleeve, the sleeve is provided with a fixed pin shaft, and a balance arm is sleeved in the sleeve, the upper part of the platform is connected with the drive unit through the upper pin shaft, and the platform The lower part is connected with the balance arm through the lower pin shaft.
进一步地,所述平衡臂内部依次设有相互连接的固定块、支撑杆、偏载检测装置、传力销轴和固定螺钉,所述固定螺钉与所述平衡臂的接触部位设有弹性挡圈,所述支撑杆上套合有调整螺母。Further, the interior of the balance arm is sequentially provided with a fixed block, a support rod, an eccentric load detection device, a force transmission pin and a fixing screw, and a circlip is provided at the contact part between the fixing screw and the balance arm , an adjusting nut is sleeved on the support rod.
进一步地,所述偏载检测装置包括外套,所述外套中部设有测力传感器,所述测力传感器左侧从内到外依次设有左侧碟簧装置、压紧螺母、调节螺母、左端盖,所述压紧螺母、调节螺母和左端盖套合在所述支撑杆上,所述测力传感器右侧从内到外依次设有支撑螺母、右侧碟簧组和右端盖。Further, the eccentric load detection device includes a jacket, the middle part of the jacket is provided with a load cell, and the left side of the load cell is sequentially provided with a left disc spring device, a compression nut, an adjustment nut, a left end The cover, the compression nut, the adjusting nut and the left end cover are fitted on the support rod, and the right side of the load cell is sequentially provided with a support nut, a right disc spring group and a right end cover from inside to outside.
更进一步地,所述左侧碟簧装置包括碟簧套和设于所述碟簧套内部的左侧碟簧组。Furthermore, the left disc spring device includes a disc spring sleeve and a left disc spring set inside the disc spring sleeve.
本发明的一种导架爬升式工作平台,包括底架、导架、驱动单元、附墙架和平台,所述底架上设有导架,所述导架上设有驱动单元和附墙架,所述驱动单元两侧设有平台,所述驱动单元包括驱动电机、控制电箱和减速机。本发明的导架爬升式工作平台设计合理;施工和安装方便、快捷;载重量大;平台覆盖范围广;作业稳定性、安全性高;使用寿命长;自动化程度高;适用范围广,可以适用于各种施工环境。A climbing working platform with a guide frame according to the present invention, comprising a base frame, a guide frame, a drive unit, a wall-attached frame and a platform, a guide frame is provided on the base frame, a drive unit and a wall-attached frame are provided on the guide frame There are platforms on both sides of the drive unit, and the drive unit includes a drive motor, a control electric box and a reducer. The guide frame climbing type working platform of the present invention has reasonable design; convenient and fast construction and installation; large load capacity; wide platform coverage; high operational stability and safety; long service life; high degree of automation; wide application range and applicable in various construction environments.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明一种导架爬升式工作平台的结构示意图;Fig. 1 is the structural representation of a kind of guide frame climbing type working platform of the present invention;
图2为本发明平台和驱动单元结构示意图;Fig. 2 is a structural schematic diagram of the platform and the driving unit of the present invention;
图3为图2的虚线标注部分的放大图;Fig. 3 is an enlarged view of the portion marked with a dotted line in Fig. 2;
图4为本发明平衡臂内部结构示意图;Fig. 4 is a schematic diagram of the internal structure of the balance arm of the present invention;
图5为偏载检测装置结构示意图;Fig. 5 is a structural schematic diagram of an eccentric load detection device;
图6为图5偏载检测装置沿I-I剖视图。Fig. 6 is a sectional view along I-I of the eccentric load detection device in Fig. 5 .
图中,1-底架;2-导架;3-驱动单元;4-附墙架;5-平台;6-标准节;7-驱动电机;8-平台节;9-面板;10-三角形桁架;11-围栏;12-套管;13-固定销轴;14-平衡臂;15-上销轴;16-下销轴;17-固定块;18-支撑杆;19-偏载检测装置;20-传力销轴;21-固定螺钉;22-弹性挡圈;23-调整螺母;24-外套;25-测力传感器;26-左侧碟簧装置;27-压紧螺母;28-调节螺母;29-左端盖;30-支撑螺母;31-右侧碟簧组;32-右端盖;33-碟簧套;34-左侧碟簧组;35-齿条。In the figure, 1-base frame; 2-guide frame; 3-drive unit; 4-attached wall frame; 5-platform; 6-standard section; 7-drive motor; 8-platform section; 9-panel; 10-triangle Truss; 11-fence; 12-casing; 13-fixed pin; 14-balance arm; 15-upper pin; 16-lower pin; 17-fixed block; 18-support rod; ;20-power transmission pin; 21-fixing screw; 22-circlip; 23-adjusting nut; 24-coat; 25-load sensor; 26-left disc spring device; Adjusting nut; 29-left end cover; 30-support nut; 31-right disc spring group; 32-right end cover; 33-disc spring cover; 34-left disc spring group; 35-rack.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例,仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1所示,导架爬升式工作平台包括底架1、导架2、驱动单元3和平台5,导架2设置在底架1上,导架2上设有驱动单元3和附墙架4,驱动单元3的两侧设有平台5。底架1用于支撑整个导架爬升式工作平台,底架1为方钢焊接而成;导架2由若干标准节6组成,标准节6之间通过螺栓连接;平台5由多个平台节8通过连接件连接而成,连接件可以为螺栓,也可以为其他连接件,这种结构能够根据不同的施工环境来增减平台节8的个数,使用起来更加灵活多变。平台节8包括面板9和三角形桁架10,面板9固定于三角形桁架10上,所述面板9为冲孔钢板。平台5上设有围栏11,围栏11能够保证施工人员施工安全。相对于传统脚手架来说,导架爬升式工作平台的效率更高,能够同时将材料和工人快速运输到需要的工作位置,节省了工作时间和成本,提高了工作的效率,同时本发明的导架爬升式工作平台能够适用各种大型建筑。As shown in Figure 1, the guide frame climbing working platform includes an underframe 1, a guide frame 2, a drive unit 3 and a platform 5, the guide frame 2 is arranged on the underframe 1, and the guide frame 2 is provided with a drive unit 3 and an attached wall The frame 4 and the two sides of the drive unit 3 are provided with a platform 5 . The bottom frame 1 is used to support the whole guide frame climbing working platform, and the bottom frame 1 is welded by square steel; the guide frame 2 is composed of several standard sections 6, and the standard sections 6 are connected by bolts; the platform 5 is composed of multiple platform sections 8 are connected by connecting pieces, which can be bolts or other connecting pieces. This structure can increase or decrease the number of platform sections 8 according to different construction environments, making it more flexible to use. The platform section 8 includes a panel 9 and a triangular truss 10, the panel 9 is fixed on the triangular truss 10, and the panel 9 is a punched steel plate. A fence 11 is provided on the platform 5, and the fence 11 can ensure construction safety of construction personnel. Compared with the traditional scaffolding, the guide frame climbing working platform is more efficient, and can quickly transport materials and workers to the required working position at the same time, saving working time and cost, and improving work efficiency. At the same time, the guide frame of the present invention The climbing working platform can be applied to various large buildings.
如图2和图3所示,驱动单元3包括驱动电机7、控制电箱和减速机,控制电箱对整个导架爬升式工作平台供电,驱动电机7能够给减速机提供动力。导架2上装有齿条35,减速机与齿条35相应部位设有齿轮和导轮,减速机的齿轮和导架2上的齿条35相啮合,驱动电机7驱动减速机的导轮沿着导架2滚动使导架爬升式工作平台升至指定位置。驱动单元3的底部设有套管12,套管12上设有固定销轴13,套管12内套合有平衡臂14,平台5通过上销轴15和下销轴16固定于驱动单元3上,平台5上部通过上销轴15固定于驱动单元3的上部,下销轴16的连接销轴孔位于平衡臂14的两端,下销轴16通过连接销轴孔将平台5固定于平衡臂14端部,平衡臂14可以在套管12内左右移动,当平台5两侧重量不相等时,由于上销轴15因固定在驱动单元3上不能移动,而下销轴16是连接在平衡臂14上,平衡臂14可以相对于套管12进行左右移动,当平台5两侧的货物不相等时,平台5就会相一侧倾斜,就需要插上固定销轴13,将平衡臂14固定在套管12上,平台5就不会发生倾斜。平台5两侧重量不相等时,由于上销轴15是固定的,平台节8只能绕上销轴15转动,下销轴16连接的平衡臂14是活动的,平衡臂14由货物重的一侧平台5向货物轻的一侧平台5移动,直到平衡臂14两侧下销轴16的横向力相等,此时平台5倾斜。导架爬升式平台在使用过程是绝不能倾斜使用,必须插上固定销轴13,此时平衡臂14被固定销轴13固定,不能左右移动,平台5也不会倾斜。As shown in Figures 2 and 3, the drive unit 3 includes a drive motor 7, a control electric box and a reducer, the control electric box supplies power to the entire guide frame climbing work platform, and the drive motor 7 can provide power to the reducer. The guide frame 2 is equipped with a rack 35, and the corresponding parts of the reducer and the rack 35 are provided with gears and guide wheels. The guide frame 2 rolls to make the guide frame climbing type work platform rise to the designated position. The bottom of the driving unit 3 is provided with a sleeve 12, and the sleeve 12 is provided with a fixed pin 13, and the sleeve 12 is fitted with a balance arm 14, and the platform 5 is fixed to the drive unit 3 through the upper pin 15 and the lower pin 16. On the top, the upper part of the platform 5 is fixed to the upper part of the drive unit 3 through the upper pin shaft 15, and the connecting pin holes of the lower pin shaft 16 are located at both ends of the balance arm 14, and the lower pin shaft 16 fixes the platform 5 to the balance arm through the connecting pin shaft holes. At the end of the arm 14, the balance arm 14 can move left and right in the casing 12. When the weights on both sides of the platform 5 are not equal, the upper pin shaft 15 cannot move due to being fixed on the drive unit 3, while the lower pin shaft 16 is connected to the On the balance arm 14, the balance arm 14 can move left and right relative to the casing 12. When the goods on both sides of the platform 5 are not equal, the platform 5 will tilt to one side, and the fixed pin 13 needs to be inserted to move the balance arm. 14 is fixed on the sleeve pipe 12, and platform 5 just can not tilt. When the weights on both sides of the platform 5 are not equal, since the upper pin 15 is fixed, the platform section 8 can only rotate around the upper pin 15, and the balance arm 14 connected to the lower pin 16 is movable, and the balance arm 14 is made by the weight of the cargo. One side platform 5 moves to the side platform 5 with lighter goods, until the lateral force of the lower pin shaft 16 on both sides of the balance arm 14 is equal, and now the platform 5 is inclined. The guide frame climbing platform must not be tilted during use, and the fixed pin 13 must be inserted. At this time, the balance arm 14 is fixed by the fixed pin 13 and cannot move left and right, and the platform 5 will not tilt.
如图4所示,平衡臂14内部依次设有相互连接的固定块17、支撑杆18、偏载检测装置19、传力销轴20和固定螺钉21,固定螺钉21与平衡臂14的接触部位设有弹性挡圈22,支撑杆18上套合有调整螺母23。固定销轴13通过固定块17将平衡臂14固定到套管12上,平衡臂14上与固定销轴13连接处开有长孔,长孔可以允许平衡臂14在一定范围内左右移动。偏载检测装置19的一侧通过左侧支撑杆18螺接于固定块17中,并用调整螺母23锁紧;偏载检测装置19另一侧通过传力销轴20固定到平衡臂14上,并用固定螺钉21和弹性挡圈22紧固。导架爬升式工作平台两侧货物重量差值越大,平台5作用于驱动单元3上的弯曲力矩越大,为了控制两侧平台5货物重量的差值不超过设计允许的最大差值,需在平衡臂14上安装偏载检测装置19,该装置能够检测出两侧平台5作用于平衡臂14上的力的差值,判断两侧平台5的货物重量差值是否超过允许的最大差值。平衡臂14内部还设有报警装置,偏载检测装置19检测的差值超过最大差值的90%时,报警装置发出报警声响,提醒操作人员调整平台5两侧的货物载荷;当偏载检测装置19检测的差值达到并超过100%时,报警装置发出报警声响同时切断电源,此时导架爬升式工作平台停止运行,此时需要调整平台5两侧的货物量,并重新启动导架爬升式工作平台,此时导架爬升式工作平台才能正常运行。偏载检测装置19可以有效保护导架爬升式工作平台的结构件承载力不超过允许使用的最大值,延长导架爬升式工作平台的使用寿命,预防危险情况的发生,增加使用导架爬升式工作平台时的安全性。偏载检测装置19是安装在平衡臂14上的,只承受左右横向力,排除了其它力的干扰,测量结果是准确、可靠的。As shown in Figure 4, the inside of the balance arm 14 is sequentially provided with a fixed block 17, a support rod 18, an eccentric load detection device 19, a force transmission pin 20 and a fixing screw 21, and the contact parts of the fixing screw 21 and the balance arm 14 An elastic circlip 22 is provided, and an adjusting nut 23 is sleeved on the support rod 18 . The fixed pin shaft 13 fixes the balance arm 14 to the sleeve pipe 12 through the fixed block 17, and the balance arm 14 is provided with a long hole at the junction with the fixed pin shaft 13, and the long hole can allow the balance arm 14 to move left and right within a certain range. One side of the eccentric load detection device 19 is screwed into the fixed block 17 through the left support rod 18, and locked with the adjustment nut 23; the other side of the eccentric load detection device 19 is fixed to the balance arm 14 through the force transmission pin 20, And fasten with set screw 21 and elastic circlip 22. The greater the weight difference of goods on both sides of the guide frame climbing working platform, the greater the bending moment of the platform 5 acting on the drive unit 3. Install an eccentric load detection device 19 on the balance arm 14, which can detect the difference in the force of the platforms 5 on both sides acting on the balance arm 14, and judge whether the difference in cargo weight between the platforms 5 on both sides exceeds the maximum allowable difference . An alarm device is also provided inside the balance arm 14. When the difference detected by the eccentric load detection device 19 exceeds 90% of the maximum difference, the alarm device sends an alarm sound to remind the operator to adjust the cargo load on both sides of the platform 5; when the eccentric load detection When the difference detected by the device 19 reaches and exceeds 100%, the alarm device sends out an alarm sound and cuts off the power supply at the same time. At this time, the guide frame climbing working platform stops running. At this time, it is necessary to adjust the cargo volume on both sides of the platform 5 and restart the guide frame. Climbing working platform, at this time the guide frame climbing working platform can operate normally. The eccentric load detection device 19 can effectively protect the bearing capacity of the structural parts of the guide frame climbing type working platform from exceeding the maximum allowable use, prolong the service life of the guide frame climbing type working platform, prevent the occurrence of dangerous situations, and increase the use of the guide frame climbing type. Safety while working on the platform. The eccentric load detection device 19 is installed on the balance arm 14, and only bears left and right lateral forces, and eliminates the interference of other forces, and the measurement result is accurate and reliable.
如图5和图6所示,偏载检测装置19包括外套24,外套24中部设有测力传感器25,测力传感器25左侧从内到外依次设有左侧碟簧装置26、压紧螺母27、调节螺母28、左端盖29,其中压紧螺母27、调节螺母28和左端盖29套合在支撑杆18上,测力传感器25右侧从内到外依次设有支撑螺母30、右侧碟簧组31和右端盖32。左侧碟簧装置26包括碟簧套33和设于碟簧套33内部的左侧碟簧组34。测力传感器25通过螺纹分别于碟簧套33和支撑螺母30连接。调节螺母28顶住压紧螺母27。在安装右侧碟簧组31时,将固定销轴13插入外套24内卡住支撑螺母30,然后装入右侧碟簧组31,并用右端盖32压紧。偏载检测装置19另一侧的右端盖32通过传力销轴20固定到平衡臂14上,当左侧平台5载荷比右侧平台5载荷大时,平衡臂14向右移动,拉动偏载检测装置19的右端盖32右移,固定销轴13随着偏载检测装置19的右移抵住支撑螺母30,推动支撑螺母30压缩左侧碟簧组34同时拉伸右侧碟簧组31,此时测力传感器25检测到两侧拉力差值,根据差值大小来判断是否启动报警装置。调节螺母28在拉伸力太大时可以保护测力传感器25,防止由于左侧碟簧组34过分压缩时对测力传感器25的机械损伤。当右侧平台5载荷比左侧平台5载荷大时,平衡臂14向左移动,拉动偏载检测装置19的右端盖32左移,压缩右侧碟簧组31,支撑螺母30左移压缩测力传感器25,此时测力传感器25检测到两侧压力差值,根据差值大小来判断是否启动报警装置。As shown in Fig. 5 and Fig. 6, the eccentric load detection device 19 comprises an overcoat 24, the middle part of the overcoat 24 is provided with a load cell 25, and the left side of the load cell 25 is provided with a left disc spring device 26 successively from the inside to the outside. Nut 27, adjusting nut 28, left end cover 29, wherein compression nut 27, adjusting nut 28 and left end cover 29 are sleeved on the support rod 18, and the right side of load cell 25 is provided with support nut 30, right Side disc spring group 31 and right end cover 32. The left disc spring device 26 includes a disc spring housing 33 and a left disc spring assembly 34 inside the disc spring housing 33 . The load cell 25 is respectively connected to the disc spring sleeve 33 and the support nut 30 through threads. The adjustment nut 28 bears against the compression nut 27 . When the right disc spring group 31 is installed, the fixed pin 13 is inserted into the overcoat 24 to block the support nut 30, then the right disc spring group 31 is packed into, and pressed with the right end cover 32. The right end cover 32 on the other side of the eccentric load detection device 19 is fixed to the balance arm 14 through the force transmission pin 20. When the load on the left platform 5 is greater than the load on the right platform 5, the balance arm 14 moves to the right to pull the eccentric load. The right end cover 32 of the detection device 19 moves to the right, and the fixed pin shaft 13 resists the support nut 30 as the partial load detection device 19 moves to the right, and pushes the support nut 30 to compress the left disc spring group 34 while stretching the right disc spring group 31 , at this moment, the load cell 25 detects the tension difference on both sides, and judges whether to activate the alarm device according to the difference. The adjusting nut 28 can protect the load cell 25 when the tensile force is too large, and prevent mechanical damage to the load cell 25 due to the excessive compression of the left disc spring group 34 . When the load on the right platform 5 is greater than the load on the left platform 5, the balance arm 14 moves to the left, pulls the right end cover 32 of the partial load detection device 19 to move to the left, compresses the disc spring group 31 on the right, and the support nut 30 moves to the left to compress the measuring device. The force sensor 25, at this time, the force sensor 25 detects the pressure difference on both sides, and judges whether to activate the alarm device according to the difference.
本发明的导架爬升式工作平台,设计合理,平台可按建筑物外立面不同形状进行组合,外墙施工更加方便、快捷;载重量大,可以同时对物料和施工人员进行运输,能够提高作业效率;安装简单快捷,因此可以快速变换作业位置;平台覆盖范围广,可以增设平台节来增加平台覆盖面积;平台沿导轨架升降作业,作业稳定性、安全性高;使用寿命长。The guide frame climbing working platform of the present invention has a reasonable design, and the platforms can be combined according to different shapes of building facades, making the construction of the exterior walls more convenient and fast; the load capacity is large, and materials and construction personnel can be transported at the same time, which can improve Operation efficiency; installation is simple and fast, so the operation position can be quickly changed; the platform covers a wide range, and platform sections can be added to increase the coverage area of the platform; the platform is lifted and lowered along the guide rail frame, and the operation stability and safety are high; the service life is long.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
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