CN105234540A - Automatic butt welding machine - Google Patents
Automatic butt welding machine Download PDFInfo
- Publication number
- CN105234540A CN105234540A CN201410274317.4A CN201410274317A CN105234540A CN 105234540 A CN105234540 A CN 105234540A CN 201410274317 A CN201410274317 A CN 201410274317A CN 105234540 A CN105234540 A CN 105234540A
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- CN
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- Prior art keywords
- butt
- flip flop
- flop equipment
- weld joint
- welding machine
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000003466 welding Methods 0.000 title claims abstract description 64
- 230000004888 barrier function Effects 0.000 claims description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 239000004575 stone Substances 0.000 claims description 3
- 238000003786 synthesis reaction Methods 0.000 claims description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 2
- 239000010931 gold Substances 0.000 claims description 2
- 229910052737 gold Inorganic materials 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000007246 mechanism Effects 0.000 description 10
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 229910000679 solder Inorganic materials 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 241000538562 Banjos Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention provides an automatic butt welding machine. The automatic butt welding machine comprises a butt welding head assembly, a control device and a switching device, wherein the butt welding head assembly comprises a first butt welding head and a second butt welding head; the control device is connected with the butt welding head assembly and used for driving the first butt welding head and the second butt welding head to work; the switching device is used for switching the connecting states between the first butt welding head and the control device and between the second butt welding head and the control device. By means of switching control function of the switching device, the control device can control the two butt welding heads to perform butt welding operation; the automatic butt welding machine is small in size and high in efficiency; the production cost of the automatic butt welding machine is greatly reduced, and the cost is reduced by more than 40%; compared with a traditional automatic butt welding machine with the same number of the control device, the automatic butt welding machine has the advantage that the butt welding efficiency is remarkably improved by more than 50%.
Description
Technical field
The present invention relates to welding technology field, particularly a kind of automatic butt-welding machine.
Background technology
Welding refers to the metal that is separated two pieces, and it is locally heated to fusing or semi-molten state for binding site, takes apply pressure or do not pressurize or fill other metals, utilize the modes such as interatomic diffusion and combination, makes them be connected to become the process of entirety.Common welding method has: arc welding, electroslag welding, electric resistance welding (Contact welding), gas welding, soldering and friction welding (FW) etc.Wherein, butt-joint i.e. Contact welding.Butt-joint technology is as a branch of solder technology, every field is applied to its superiority, the principle of butt-joint is: on the relative chuck of work package, engage two ends mutually to push against, be directed in work package with a large amount of electric currents through chuck, produce high temperature by contact surface, metal arrive plastic state time impose in mobile terminal more suitable pressure press make two ends extrude engage.Butt-welding machine is real is resistance welder, its Fundamentals of Welding, utilize the resistance heat of weld zone itself and a large amount of plastic deformation energy, make to be close to lattice distance between two metallic atoms being separated performance and form metallic bond, faying face produces the common crystal grain of q.s and obtains solder joint, weld seam or banjo fixing butt jointing.
But, existing automatic butt-welding machine is the working method being controlled a butt-weld joint by a control device, if an automatic butt-welding machine uses multiple butt-weld joint will require multiple control device simultaneously, this just makes whole automatic butt-welding machine very huge, take very large space, production cost is very high simultaneously.
Summary of the invention
Mirror is with this, and the present invention proposes a kind of automatic butt-welding machine, solves automatic butt-welding machine in prior art bulky, the problem that production cost is very high.
Technical scheme of the present invention is achieved in that
A kind of automatic butt-welding machine, comprising: butt-weld joint assembly, described butt-weld joint assembly comprises the first butt-weld joint and the second butt-weld joint; Be connected with described butt-weld joint assembly and control device for ordering about described first butt-weld joint and described second butt-weld joint work; For switching the switching device shifter of described first butt-weld joint and described second butt-weld joint and described control device connection status.
Further, the quantity of described switching device shifter is equal with the quantity of described butt-weld joint assembly.
Further, described switching device shifter comprises the common unit be electrically connected with described control device and the first flip flop equipment be electrically connected with described butt-joint assembly respectively and the second flip flop equipment, described first flip flop equipment and the second flip flop equipment can move back and forth between primary importance and the second place along own axes direction, when described first flip flop equipment or the second flip flop equipment move to primary importance, described first flip flop equipment or the second flip flop equipment and described common unit are electrically connected, when described first flip flop equipment or the second flip flop equipment move to the second place, described first flip flop equipment or the second flip flop equipment and described common unit disconnect.
Further, described common unit both sides are provided with the first butt-weld joint fulcrum and the second butt-weld joint fulcrum, for being electrically connected between described first butt-weld joint fulcrum, described second butt-weld joint fulcrum and described common unit.
Further, described first flip flop equipment comprises the first cylinder and is arranged at the first cylinder two ends and for the cylinder fulcrum one of fixing the first cylinder and cylinder fulcrum two, described second flip flop equipment is identical with described first flip flop equipment.
Further, described first flip flop equipment comprises motor and eccentric wheel, and described second flip flop equipment is identical with described first flip flop equipment.
Further, described switching device shifter also comprises the insulating barrier for installing common unit and flip flop equipment.
Further, described insulating barrier is synthesis stone insulating barrier.
Further, the outer surface of described first butt-weld joint fulcrum, described second butt-weld joint fulcrum and common unit is provided with red copper and is coated with layer gold.
Compared with prior art, the invention has the beneficial effects as follows:
Automatic butt-welding machine of the present invention is by the switching control action of switching device shifter, make a control device control two butt-weld joints and carry out butt-joint operation, provide the high efficiency automatic butt-welding machine of a kind of small size, greatly reduce the production cost of automatic butt-welding machine, cost reduces more than 40%, compared with traditional automatic butt-welding machine with identical the number of control devices, significantly improve butt-joint efficiency, butt-joint efficiency improves more than 50%.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only the preferred embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the perspective view of a kind of automatic butt-welding machine of the present invention;
Fig. 2 is the switching device shifter perspective view of a kind of automatic butt-welding machine of the present invention.
In figure, 1 is frame, 2 is control device, 21 is first control device, 22 is second control device, 3 is switching device shifter, 31 is the first switching device shifter, 32 is the second switching device shifter, 4 is butt-weld joint assembly, 5 is travelling table, 41 is the first travel mechanism, 42 is the second travel mechanism, 411 is the first butt-weld joint, 421 is the second butt-weld joint, 311 is base, 312 is insulating barrier, 313 is the first flip flop equipment, 314 is the second flip flop equipment, 315 is common unit, 316 is the first butt-weld joint fulcrum, 317 is the second butt-weld joint fulcrum, 3131 is the first cylinder, 3132 is cylinder fulcrum one, 3133 is cylinder fulcrum two, 3141 is the second cylinder, 3142 is cylinder fulcrum three, 3143 is cylinder fulcrum four.
Detailed description of the invention
In order to better understand the technology of the present invention content, provide a specific embodiment below, and the present invention is described further by reference to the accompanying drawings.
A kind of automatic butt-welding machine, comprising: butt-weld joint assembly 4, described butt-weld joint assembly 4 comprises the first butt-weld joint 411 and the second butt-weld joint 421; To be connected with described butt-weld joint assembly 4 and for ordering about the control device 2 that described first butt-weld joint 411 and described second butt-weld joint 421 work; For switching the switching device shifter 3 of described first butt-weld joint 411 and described second butt-weld joint 421 and described control device 2 connection status.In the present embodiment, control device 2 comprises first control device 21 and second control device 22; Switching device shifter 3 comprises the first switching device shifter 31 and the second switching device shifter 32.
Specifically see Fig. 1, a kind of automatic butt-welding machine, comprise frame 1, be arranged on the first control device 21 on frame, second control device 22, first switching device shifter 31 and the second switching device shifter 32, and the travelling table 5 be arranged under frame, described travelling table 5 is provided with first travel mechanism 41 and second travel mechanism 42 that can vertically move up and down, first travel mechanism 41 is provided with the first butt-weld joint 411, second travel mechanism 42 is provided with the second butt-weld joint 421, first control device 21 is electrically connected and controls the first switching device shifter 31, second control device 22 is electrically connected and controls the second switching device shifter 32, first switching device shifter 31 is electrically connected the first butt-weld joint 411 or the second butt-weld joint 421, second switching device shifter 32 is electrically connected the first butt-weld joint 411 or the second butt-weld joint 421.
Structure and the function thereof of the first switching device shifter 31 and the second switching device shifter 32 are all identical.
First switching device shifter 31 comprises the common unit 315 be electrically connected with first control device 21 and the first flip flop equipment 313 and the second flip flop equipment 314 be electrically connected with described butt-joint assembly 4 respectively, wherein, first flip flop equipment 313 is electrically connected the first butt-weld joint 411, second flip flop equipment 314 is electrically connected the second butt-weld joint 421, described first flip flop equipment 313 and the second flip flop equipment 314 can move back and forth between primary importance and the second place along own axes direction, when described first flip flop equipment 313 or the second flip flop equipment 314 move to primary importance, described first flip flop equipment 313 or the second flip flop equipment 314 are electrically connected with described common unit 315, when described first flip flop equipment 313 or the second flip flop equipment 314 move to the second place, described first flip flop equipment 313 or the second flip flop equipment 314 disconnect with described common unit 315.
Specifically see Fig. 2, first switching device shifter 31 comprises base 311, be positioned at the insulating barrier 312 on base 311, be positioned on insulating barrier 312 for controlling the first flip flop equipment 313 and the second flip flop equipment 314 that electric current exports to two different directions, the common unit 315 being electrically connected described first control device 21 is provided with in the middle of the first flip flop equipment 313 and the second flip flop equipment 314, common unit 315 both sides are provided with the first butt-weld joint fulcrum 316 and the second butt-weld joint fulcrum 317, first butt-weld joint fulcrum 316, be electric connection between second butt-weld joint fulcrum 317 and common unit 315.Wherein, described insulating barrier 312 adopts the synthesis stone material of high-quality, to improve insulating properties and wearability; First butt-weld joint fulcrum 316, second butt-weld joint fulcrum 317 and common unit 315 adopt high-quality red copper outer surface oil gidling process, to improve electric conductivity.
The operation principle of automatic butt-welding machine switching device shifter of the present invention is:
First control device 21 and second control device 22 are the automatic control box of supply butt-joint energy, can programme, realize the control to automatic butt-welding machine.There is provided corresponding butt-joint current strength according to the crash requirement of solder joint of butt-joint workpiece, and butt-joint workpiece is at X, the Y-axis coordinate of butt-joint workbench, programmes to control device.
Input butt-joint workpiece after the X, Y-axis coordinate of butt-joint workbench at first control device 21 and second control device 22, this travelling table 5 just can in the X of butt-joint workbench, Y direction displacement, and implementation space displacement, the solder joint that crashes accurately is located.
When the first flip flop equipment 313 of the first switching device shifter 31 contacts and is electrically connected the first butt-weld joint fulcrum 316, second flip flop equipment 314 and the second butt-weld joint fulcrum 317 are open-circuit condition, now, for to be electrically connected between first flip flop equipment 313 and the first butt-weld joint fulcrum 316 and common unit 315, first butt-weld joint 411 carries out butt-joint operation, namely the first travel mechanism 41 declines, first butt-weld joint 411 welds butt-joint point, after butt-joint terminates, first travel mechanism 41 rises, first butt-weld joint 411 leaves butt-joint point, completes a butt-joint operation; When the first flip flop equipment 313 leaves the first butt-weld joint fulcrum 316, now, be open-circuit condition between the first flip flop equipment 313 and the first butt-weld joint fulcrum 316, the first butt-weld joint 411 stops butt-joint operation.
In like manner, when the second flip flop equipment 314 of the first switching device shifter 31 contacts and is electrically connected the second butt-weld joint fulcrum 317, first flip flop equipment 313 and the first butt-weld joint fulcrum 316 are open-circuit condition, now, for to be electrically connected between second flip flop equipment 314 and the second butt-weld joint fulcrum 317 and common unit 315, second butt-weld joint 421 carries out butt-joint operation, namely the second travel mechanism 42 declines, second butt-weld joint 421 welds butt-joint point, after butt-joint terminates, second travel mechanism 42 rises, and the second butt-weld joint 421 leaves butt-joint point, completes a butt-joint operation; When the second flip flop equipment 314 leaves the second butt-weld joint fulcrum 317, now, be open-circuit condition between the second flip flop equipment 314 and the second butt-weld joint fulcrum 317, the second butt-weld joint 421 stops butt-joint operation.
The operation principle of the second switching device shifter 32 is identical with the operation principle of the first switching device shifter 31.
Two the first butt-weld joints 411 synchronously carry out butt-joint operation, and two the second butt-weld joints 421 synchronously carry out butt-joint operation.
In the present embodiment, first flip flop equipment comprises the first cylinder 3131 and is arranged at the first cylinder 3131 two ends and for the cylinder fulcrum 1 of fixing the first cylinder 3131 and cylinder fulcrum 2 3133, first cylinder 3131 is the cylindrical metal parts guiding piston to carry out straight reciprocating motion therein, when electric conductivity piston to middle moving contact cylinder fulcrum 2 3133 time, for to be electrically connected between first cylinder 3131 and cylinder fulcrum 2 3133, first butt-weld joint fulcrum 316 and common unit 315, the first butt-weld joint 411 carries out butt-joint operation; In like manner, second flip flop equipment comprises the second cylinder 3141 and is arranged at the second cylinder 3141 two ends and for the cylinder fulcrum 3 3142 of fixing the second cylinder 3141 and cylinder fulcrum 4 3143, second cylinder is the cylindrical metal parts guiding piston to carry out straight reciprocating motion therein, when electric conductivity piston to middle moving contact cylinder fulcrum 3 3142 time, for to be electrically connected between second cylinder 3141 and cylinder fulcrum 3 3142, second butt-weld joint fulcrum 317 and common unit 315, the second butt-weld joint 421 carries out butt-joint operation.
In other embodiments, first flip flop equipment 313 comprises motor and eccentric wheel, motor makes eccentric wheel periodically contact the first butt-weld joint fulcrum 316 by driving eccentric shaft to rotate, namely periodically electric connection the first butt-weld joint fulcrum 316 and common unit 315, first butt-weld joint 411 periodically carry out butt-joint operation to the first flip flop equipment 313; In like manner, second flip flop equipment 314 comprises motor and eccentric wheel, motor makes eccentric wheel periodically contact the second butt-weld joint fulcrum 317 by driving eccentric shaft to rotate, namely periodically electric connection the second butt-weld joint fulcrum 317 and common unit 315, second butt-weld joint 421 periodically carry out butt-joint operation to the second flip flop equipment 314.
In other embodiments, the quantity of the control device of automatic butt-welding machine of the present invention can be 1, more than 3 or 3, corresponding, the quantity of described switching device shifter can also be 1, more than 3 or 3, and a control device is electrically connected and controls a switching device shifter.The quantity of described butt-weld joint assembly is equal with the quantity of described switching device shifter.Automatic butt-welding machine, by the switching control action of switching device shifter, makes a control device control two butt-weld joints and carries out butt-joint operation.
In other embodiments, described travelling table does not move, but is accurately located by the movement of the butt-joint workbench solder joint that realizes crashing.
Automatic butt-welding machine of the present invention is by the switching control action of switching device shifter, make a control device control two butt-weld joints and carry out butt-joint operation, provide the high efficiency automatic butt-welding machine of a kind of small size, greatly reduce the production cost of automatic butt-welding machine, cost reduces more than 40%, compared with traditional automatic butt-welding machine with identical the number of control devices, significantly improve butt-joint efficiency, butt-joint efficiency improves more than 50%.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. an automatic butt-welding machine, is characterized in that, comprising:
Butt-weld joint assembly, described butt-weld joint assembly comprises the first butt-weld joint and the second butt-weld joint;
Be connected with described butt-weld joint assembly and control device for ordering about described first butt-weld joint and described second butt-weld joint work;
For switching the switching device shifter of described first butt-weld joint and described second butt-weld joint and described control device connection status.
2. automatic butt-welding machine according to claim 1, is characterized in that, the quantity of described switching device shifter is equal with the quantity of described butt-weld joint assembly.
3. automatic butt-welding machine according to claim 1, it is characterized in that, described switching device shifter comprises the common unit be electrically connected with described control device and the first flip flop equipment be electrically connected with described butt-joint assembly respectively and the second flip flop equipment, described first flip flop equipment and the second flip flop equipment can move back and forth between primary importance and the second place along own axes direction, when described first flip flop equipment or the second flip flop equipment move to primary importance, described first flip flop equipment or the second flip flop equipment and described common unit are electrically connected, when described first flip flop equipment or the second flip flop equipment move to the second place, described first flip flop equipment or the second flip flop equipment and described common unit disconnect.
4. automatic butt-welding machine according to claim 3, it is characterized in that, described common unit both sides are provided with the first butt-weld joint fulcrum and the second butt-weld joint fulcrum, for being electrically connected between described first butt-weld joint fulcrum, described second butt-weld joint fulcrum and described common unit.
5. automatic butt-welding machine according to claim 3, it is characterized in that, described first flip flop equipment comprises the first cylinder and is arranged at the first cylinder two ends and for the cylinder fulcrum one of fixing the first cylinder and cylinder fulcrum two, described second flip flop equipment is identical with described first flip flop equipment.
6. automatic butt-welding machine according to claim 3, is characterized in that, described first flip flop equipment comprises motor and eccentric wheel, and described second flip flop equipment is identical with described first flip flop equipment.
7. automatic butt-welding machine according to claim 3, is characterized in that, described switching device shifter also comprises the insulating barrier for installing common unit and flip flop equipment.
8. automatic butt-welding machine according to claim 7, is characterized in that, described insulating barrier is synthesis stone insulating barrier.
9. automatic butt-welding machine according to claim 4, is characterized in that, the outer surface of described first butt-weld joint fulcrum, described second butt-weld joint fulcrum and common unit is provided with red copper and is coated with layer gold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410274317.4A CN105234540A (en) | 2014-06-18 | 2014-06-18 | Automatic butt welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410274317.4A CN105234540A (en) | 2014-06-18 | 2014-06-18 | Automatic butt welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105234540A true CN105234540A (en) | 2016-01-13 |
Family
ID=55032495
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410274317.4A Pending CN105234540A (en) | 2014-06-18 | 2014-06-18 | Automatic butt welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105234540A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107252962A (en) * | 2017-08-09 | 2017-10-17 | 东莞市三创智能卡技术有限公司 | A kind of automatic butt welding equipment for material in INLAY card |
| CN112518187A (en) * | 2020-11-19 | 2021-03-19 | 广州广汽荻原模具冲压有限公司 | Butt-joint welding machine welding control system and method |
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| JP2003211271A (en) * | 2002-01-22 | 2003-07-29 | Daihatsu Motor Co Ltd | Spot-welding apparatus and spot-welding method |
| CN1753754A (en) * | 2003-01-09 | 2006-03-29 | 美国发那科机器人有限公司 | Servo spot welding control system and method of welding workpieces |
| CN101927397A (en) * | 2010-08-30 | 2010-12-29 | 昆山市汇新电气机械有限公司 | Butt-welding machine |
| DE102011018653A1 (en) * | 2011-02-18 | 2012-01-19 | Erdogan Karakas | Resistance-welding apparatus comprises first main electrode and second main electrode for introducing welding current into workpiece to be welded, where one of the main electrodes is a part of an electrode arrangement, and adjusting unit |
| CN102744495A (en) * | 2012-07-05 | 2012-10-24 | 上海良浩车圈有限公司 | Motor stator over-stacking multiple gun welding device |
| CN203356832U (en) * | 2013-06-02 | 2013-12-25 | 亿和精密金属制品(深圳)有限公司 | Automatic butt-welding machine |
| CN203944986U (en) * | 2014-06-18 | 2014-11-19 | 佛山市顺德区德芯智能科技有限公司 | A kind of automatic butt-welding machine |
-
2014
- 2014-06-18 CN CN201410274317.4A patent/CN105234540A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001036141A1 (en) * | 1999-11-19 | 2001-05-25 | Dct, Inc. | Multi-arm weld gun |
| JP2003211271A (en) * | 2002-01-22 | 2003-07-29 | Daihatsu Motor Co Ltd | Spot-welding apparatus and spot-welding method |
| CN1753754A (en) * | 2003-01-09 | 2006-03-29 | 美国发那科机器人有限公司 | Servo spot welding control system and method of welding workpieces |
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| DE102011018653A1 (en) * | 2011-02-18 | 2012-01-19 | Erdogan Karakas | Resistance-welding apparatus comprises first main electrode and second main electrode for introducing welding current into workpiece to be welded, where one of the main electrodes is a part of an electrode arrangement, and adjusting unit |
| CN102744495A (en) * | 2012-07-05 | 2012-10-24 | 上海良浩车圈有限公司 | Motor stator over-stacking multiple gun welding device |
| CN203356832U (en) * | 2013-06-02 | 2013-12-25 | 亿和精密金属制品(深圳)有限公司 | Automatic butt-welding machine |
| CN203944986U (en) * | 2014-06-18 | 2014-11-19 | 佛山市顺德区德芯智能科技有限公司 | A kind of automatic butt-welding machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107252962A (en) * | 2017-08-09 | 2017-10-17 | 东莞市三创智能卡技术有限公司 | A kind of automatic butt welding equipment for material in INLAY card |
| CN112518187A (en) * | 2020-11-19 | 2021-03-19 | 广州广汽荻原模具冲压有限公司 | Butt-joint welding machine welding control system and method |
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Application publication date: 20160113 |