CN105231121A - Method for improving dissolvability and digestibility of coarse grain beverage - Google Patents
Method for improving dissolvability and digestibility of coarse grain beverage Download PDFInfo
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Preparation or treatment thereof
- A23L2/385—Concentrates of non-alcoholic beverages
- A23L2/39—Dry compositions
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- Health & Medical Sciences (AREA)
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- Engineering & Computer Science (AREA)
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- Non-Alcoholic Beverages (AREA)
Abstract
本发明公开了一种改善杂粮饮料冲调性和消化性的方法,属于饮料加工技术领域,包括如下步骤:(1)制备杂粮粉或浆液;以杂粮粉为原料,湿法或半干法经磨浆工艺得杂粮浆液,或干法磨粉后,加一定水分形成杂粮粉或浆液;(2)添加酶制剂;将杂粮粉或浆液控制到30℃-50℃,水分15%以上,添加食品级酶制剂,缓慢搅拌10-40分钟,得到添加酶制剂的杂粮粉或浆液;(3)灭酶;将添加酶制剂的杂粮粉或浆液温度控制在80℃-100℃,作用2-10分钟。本发明添加的酶制剂量很小,增加的成本少,也不需要添加额外的大型设备,可结合到杂粮饮料煮浆工艺或配料混合中,适合当今工业化生产杂粮饮料的需求;该方法为杂粮的深加工提供了全新的技术,具有广阔的工业应用前景。The invention discloses a method for improving the reconstitution and digestibility of miscellaneous grain beverages, belonging to the technical field of beverage processing, comprising the following steps: (1) preparing miscellaneous grain powder or slurry; using miscellaneous grain powder as raw material, wet or semi-dry method Grinding process to obtain miscellaneous grain slurry, or after dry grinding, add a certain amount of water to form miscellaneous grain powder or slurry; (2) Add enzyme preparation; control miscellaneous grain powder or slurry to 30°C-50°C, moisture more than 15%, add food Grade enzyme preparation, stir slowly for 10-40 minutes to obtain the grain powder or slurry with enzyme preparation; (3) Inactivate the enzyme; control the temperature of the grain powder or slurry with enzyme preparation at 80°C-100°C for 2-10 minutes . The dosage of enzyme preparation added by the present invention is very small, the increased cost is small, and additional large-scale equipment does not need to be added, and it can be combined into the cooking process of miscellaneous grain beverages or the mixing of ingredients, which is suitable for the needs of today's industrial production of miscellaneous grain beverages; the method is a multigrain beverage The deep processing provides a brand-new technology and has broad industrial application prospects.
Description
技术领域 technical field
本发明属于饮料加工技术领域,特别涉及一种改善杂粮饮料冲调性和消化性的方法。 The invention belongs to the technical field of beverage processing, in particular to a method for improving the reconstitution and digestibility of multigrain beverages.
背景技术 Background technique
杂粮通常是指水稻、小麦、玉米、大豆和薯类五大作物以外的粮豆作物。主要有:高粱、谷子、荞麦(甜菜、苦荞)、燕麦(莜麦)、大麦、糜子、黍子、薏仁、籽粒苋、菜豆(芸豆)、绿豆、小豆(红小豆、赤豆)、蚕豆、豌豆、豇豆、小扁豆(兵豆)、黑豆等。杂粮中富含蛋白质、膳食纤维、黄酮类、不饱和脂肪酸、多种维生素和矿质元素等,不仅营养丰富,还有很好的保健功能,对预防疾病有很好的作用。杂(粗)粮饮料的这些特征,符合现代饮料市场发展潮流和趋势,所以,饮料正迈向“杂粮时代”。 Miscellaneous grains usually refer to grain and bean crops other than the five major crops of rice, wheat, corn, soybean and potato. Mainly include: sorghum, millet, buckwheat (beets, tartary buckwheat), oats (naked oats), barley, millet, millet, barley, grain amaranth, kidney beans (kidney beans), mung beans, adzuki beans (red bean, red bean), broad beans , peas, cowpeas, lentils (lentils), black beans, etc. Coarse grains are rich in protein, dietary fiber, flavonoids, unsaturated fatty acids, multivitamins and mineral elements, etc. They are not only rich in nutrition, but also have good health functions, and have a good effect on disease prevention. These characteristics of miscellaneous (coarse) grain beverages are in line with the development trends and trends of the modern beverage market, so beverages are entering the "Miscellaneous Grain Era".
目前,杂粮饮料加工主要有三种方法,湿法、半干法和干法。湿法是通过除杂,清洗、浸泡、磨浆、除渣、煮浆、均质、脱腥、浓缩。喷雾干燥等工艺生产的。干法生产是通过烘焙、调质器熟化,再经超微粉碎等工艺加工而成的。半干法和湿法工艺类似,只是不需要对杂粮浸泡,去皮也不加水。 At present, there are three main methods of processing multigrain beverages, wet method, semi-dry method and dry method. The wet method is to remove impurities, wash, soak, refine, remove slag, cook pulp, homogenize, remove fishy smell, and concentrate. Produced by spray drying and other processes. Dry production is processed through baking, conditioner aging, and then ultrafine grinding and other processes. The semi-dry method is similar to the wet method, except that there is no need to soak the grains, peel them and add no water.
改善杂粮粉的冲调性通常添加蔗糖、麦芽糊精等溶解性好的物质,添加量10%-20%,甚至更高,对于血糖高的、糖尿病患者不宜使用,同时也影响杂粮的添加比例,口感也会发生大的变化。而无糖杂粮粉主要通过喷涂卵磷脂,杂粮粉并未真正溶解,而是悬浮状态。物理改性杂粮饮料的费用低、无毒副作用、作用时间短,对产品营养性影响小等优点,但改善冲调性效果有限。化学改性对杂粮的溶解性和冲调性效果明显,但改性后安全性尚未明确,所以此方法还停留在基础理论研究。添加蛋白酶能改善杂粮粉的溶解性、冲调性,但仍容易产生苦味,影响杂粮饮料的口感。杂粮饮料的另外一个特点是含有很多抗营养因子,纤维含量高,口感差,容易消化不良。所以,目前的杂粮饮料中添加很多非杂粮的成分,影响了杂粮的添加比例,不能完全体现杂粮营养均衡的特点。 To improve the reconstitution of miscellaneous grain powder, sucrose, maltodextrin and other substances with good solubility are usually added, and the addition amount is 10%-20%, or even higher. It is not suitable for people with high blood sugar and diabetes, and it also affects the addition ratio of miscellaneous grains. , the taste will also change greatly. The sugar-free miscellaneous grain powder is mainly sprayed with lecithin, and the miscellaneous grain powder is not really dissolved, but suspended. Physically modified multigrain beverages have the advantages of low cost, no toxic and side effects, short action time, and little impact on product nutrition, but the effect of improving brewability is limited. Chemical modification has obvious effects on the solubility and brewing properties of miscellaneous grains, but the safety after modification is not yet clear, so this method is still in the basic theoretical research. Adding protease can improve the solubility and brewability of multigrain powder, but it is still easy to produce bitter taste and affect the taste of multigrain beverage. Another feature of multigrain beverages is that they contain many anti-nutritional factors, high fiber content, poor taste, and easy indigestion. Therefore, many non-grain ingredients are added to the current multi-grain beverage, which affects the proportion of the multi-grain addition and cannot fully reflect the nutritional balance of the multi-grain.
发明内容 Contents of the invention
发明目的:本发明的目的在于提供一种改善杂粮饮料冲调性和消化性的方法,在当前普遍采用的湿法、半干法和干法生产杂粮粉或杂粮饮料工艺基础上,通过添加食品级复合酶的方法从根本上改善杂粮饮品的冲调性和消化性,同时,也改善了杂粮饮料口感差的缺点。 Purpose of the invention: The purpose of the present invention is to provide a method for improving the reconstitution and digestibility of multigrain beverages. The method of high-grade compound enzyme fundamentally improves the reconstitution and digestibility of multigrain beverages, and at the same time, also improves the shortcoming of poor taste of multigrain beverages.
为实现上述发明目的,本发明采用如下技术方案: In order to realize the above-mentioned purpose of the invention, the present invention adopts following technical scheme:
一种改善杂粮饮料冲调性和消化性的方法,包括如下步骤: A method for improving brewability and digestibility of multigrain beverages, comprising the steps of:
(1)制备杂粮粉或浆液 (1) Preparation of miscellaneous grain powder or slurry
以杂粮粉为原料,湿法或半干法经磨浆工艺得杂粮浆液,或干法磨粉后,加一定水分形成杂粮粉或浆液; Use miscellaneous grain powder as raw material, wet or semi-dry method to obtain miscellaneous grain slurry through pulping process, or after dry grinding, add a certain amount of water to form miscellaneous grain powder or slurry;
(2)添加酶制剂 (2) Add enzyme preparation
将杂粮粉或浆液的温度控制到30℃-50℃,水分15%以上,添加食品级酶制剂,缓慢搅拌10-40分钟,得到添加酶制剂的杂粮粉或浆液; Control the temperature of the miscellaneous grain powder or slurry to 30°C-50°C, the water content is more than 15%, add food-grade enzyme preparation, and stir slowly for 10-40 minutes to obtain the miscellaneous grain powder or slurry with enzyme preparation added;
(3)灭酶 (3) Enzyme inactivation
将添加酶制剂的杂粮粉或浆液温度控制在80℃-100℃,作用2-10分钟,得到成品。 Control the temperature of the miscellaneous grain powder or slurry added with the enzyme preparation at 80°C-100°C, and act for 2-10 minutes to obtain a finished product.
所述的杂粮饮料是指两种或两种以上的杂粮粉原料组成的饮料,所述的杂粮粉组分占杂粮饮料干物质质量的30%以上。 The multigrain beverage refers to a beverage composed of two or more multigrain powder raw materials, and the multigrain powder component accounts for more than 30% of the dry matter mass of the multigrain beverage.
步骤(1)中,所述的杂粮粉选自高粱、谷子、荞麦、燕麦、大麦、糜子、黍子、薏仁、籽粒苋以及菜豆、绿豆、小豆、蚕豆、豌豆、豇豆、小扁豆、黑豆的粉末中的一种或者几种的混合。杂粮饮料包括杂粮液体饮料和杂粮固体饮料。杂粮是指除了水稻、小麦、玉米、大豆和薯类五大作物以外的粮豆作物。主要有:高粱、谷子、荞麦(甜荞、苦荞)、燕麦(莜麦)、大麦、糜子、黍子、薏仁、籽粒苋以及菜豆(芸豆)、绿豆、小豆(红小豆、赤豆)、蚕豆、豌豆、豇豆、小扁豆(兵豆)、黑豆等。 In step (1), the miscellaneous grain powder is selected from sorghum, millet, buckwheat, oats, barley, millet, millet, barley, amaranth grains, and kidney beans, mung beans, adzuki beans, broad beans, peas, cowpeas, lentils, and black beans. One or a mixture of powders. Multigrain beverages include multigrain liquid beverages and multigrain solid beverages. Miscellaneous grains refer to grain and bean crops other than the five major crops of rice, wheat, corn, soybean and potato. Mainly include: sorghum, millet, buckwheat (sweet buckwheat, tartary buckwheat), oats (naked oats), barley, millet, millet, barley, grain amaranth and kidney beans (kidney beans), mung beans, adzuki beans (red bean, red bean), Broad beans, peas, cowpeas, lentils (lentils), black beans, etc.
所述的杂粮饮料还含有果蔬类、坚果类或动物蛋白组分。 The multigrain beverage also contains fruits and vegetables, nuts or animal protein components.
步骤(2)中,所述的食品级酶制剂选自α-淀粉酶、纤维素酶、木聚糖酶中的一种或几种。 In step (2), the food-grade enzyme preparation is selected from one or more of α-amylase, cellulase, and xylanase.
所述的α-淀粉酶是中温淀粉酶或高温淀粉酶,每千克杂粮饮料干物质添加α-淀粉酶0.5g-3g。 The α-amylase is a medium-temperature amylase or a high-temperature amylase, and 0.5g-3g of the α-amylase is added per kilogram of dry matter of the multigrain beverage.
每千克杂粮饮料干物质中添加纤维素酶和/或木聚糖酶的质量为1g-5g。 The mass of cellulase and/or xylanase added per kilogram of dry matter of multigrain beverage is 1g-5g.
不同杂粮饮料杂粮比例不同,加工工艺不同,添加的酶制剂种类和数量也不同。杂粮饮料可能含有果蔬类、坚果类、动物蛋白等其他组分。杂粮粉或浆液中添加的食品级酶制剂一定含有α-淀粉酶,还有纤维素酶、木聚糖酶一种或几种,添加酶的方式可以是顺时的,即加一个酶作用一定时间后灭酶处理,再添加另外一种酶,也可以是同时添加的。 Different miscellaneous grain beverages have different proportions of miscellaneous grains, different processing techniques, and different types and quantities of enzyme preparations added. Multigrain beverages may contain other components such as fruits and vegetables, nuts, animal protein, etc. The food-grade enzyme preparation added to the miscellaneous grain powder or slurry must contain α-amylase, as well as one or more of cellulase and xylanase. After a period of time, inactivate the enzyme treatment, and then add another enzyme, which can also be added at the same time.
有益效果:与现有技术相比,本发明的一种改善杂粮饮料冲调性和消化性的方法,解决干法、半干法、湿法生产杂粮饮料冲调性和消化性差的问题,这是因为它降低了生物大分子的分子量,溶解性提高,从而使冲调性改善,分散速度提高50%,润湿时间缩短,同时降低分子量,消除抗营养因子,解决了杂粮饮料行业中冲调性和消化性差的问题;同时,本发明添加的酶制剂量很小,增加的成本少,也不需要添加额外的大型设备,可结合到杂粮饮料煮浆工艺或配料混合中,适合当今工业化生产杂粮饮料的需求;另外,添加复合酶制剂可以有限水解纤维素、木聚糖等也改善了杂粮饮料的口感,该方法为杂粮的深加工提供了全新的技术,具有广阔的工业应用前景。 Beneficial effects: Compared with the prior art, the method for improving the reconstitution and digestibility of multigrain beverages of the present invention solves the problem of poor reconstitution and digestibility of multigrain beverages produced by dry, semi-dry and wet methods. It is because it reduces the molecular weight of biomacromolecules, improves solubility, improves brewability, increases dispersion speed by 50%, shortens wetting time, reduces molecular weight, eliminates anti-nutritional factors, and solves the problem of brewing in the miscellaneous grain beverage industry. At the same time, the dosage of enzymes added by the present invention is very small, the increased cost is small, and no additional large-scale equipment is required, and it can be combined into the cooking process of miscellaneous grain beverages or mixing ingredients, which is suitable for today's industrial production In addition, the addition of compound enzyme preparations can limit the hydrolysis of cellulose and xylan and improve the taste of multigrain beverages. This method provides a new technology for the deep processing of multigrain and has broad industrial application prospects.
具体实施方式 detailed description
以下结合具体实施方式对本发明做进一步的说明。 The present invention will be further described below in combination with specific embodiments.
实例1 Example 1
以杂粮为原料,湿法生产冲调性和消化性良好的红豆薏米冲调粉。 Using miscellaneous grains as raw materials, red bean barley powder with good reconcilability and digestibility is produced by wet method.
该方法步骤如下: The method steps are as follows:
(1)制备杂粮浆液:质量分数红豆50%、薏米33%清洗后,以3倍质量软化水20℃下浸泡12小时,沥干水分,采用7倍红豆、薏米质量的软化水磨浆、除渣; (1) Preparation of miscellaneous grain slurry: after washing with mass fraction of 50% red beans and 33% barley, soak in 3 times the mass of demineralized water at 20°C for 12 hours, drain the water, and use 7 times the mass of red beans and barley to refine the pulp and remove slag ;
(2)添加酶制剂:将步骤(1)所得的杂粮浆液升高到40℃,浆液中每千克干物质添加食品级α-淀粉酶2克酶,纤维素酶1克,木聚糖酶2克,缓慢搅拌30分钟; (2) Add enzyme preparations: raise the miscellaneous grain slurry obtained in step (1) to 40°C, add 2 grams of food-grade α-amylase, 1 gram of cellulase, and 2 grams of xylanase per kilogram of dry matter in the slurry. grams, stirred slowly for 30 minutes;
(3)灭酶:将步骤(2)中所得杂粮浆温度控制在100℃,作用8分钟, (3) Enzyme inactivation: Control the temperature of the miscellaneous grain slurry obtained in step (2) at 100°C for 8 minutes,
降低温度到70℃,添加冰糖14%、大豆卵磷脂2%、红曲1%,均质、浓缩、喷雾干燥和包装,用此法生产的杂粮饮料粉具有良好的稳定性和冲调性,不易产生肚胀的感觉,具有浓郁、迷人的薏米和红豆所特有的香味。 Lower the temperature to 70°C, add 14% rock sugar, 2% soybean lecithin, and 1% red yeast rice, homogenize, concentrate, spray-dry and package. The multigrain beverage powder produced by this method has good stability and brewability. It is not easy to produce the feeling of bloating, and has a strong and attractive fragrance unique to barley and red beans.
实例2 Example 2
以绿豆、燕麦和发芽糙米为主要原料,半干法生产绿豆燕麦糙米饮料。 Mung bean, oat and germinated brown rice are used as main raw materials to produce mung bean, oat and brown rice beverage by semi-dry method.
该杂粮饮料生产基本步骤如下: The basic steps of producing the multigrain beverage are as follows:
(1)制备杂粮浆液:质量分数绿豆32%、发芽糙米25%、燕麦17%清洗后,脱皮,采用12倍绿豆燕麦发芽糙米质量的软化水磨浆、除渣; (1) Preparation of miscellaneous grain slurry: mass fraction of mung bean 32%, germinated brown rice 25%, oat 17%, after washing, peeling, using softened water 12 times the mass of mung bean oat germinated brown rice to refine and remove slag;
(2)添加酶制剂:将步骤(1)所得的杂粮浆液加热到37℃,浆液中每千克干物质添加食品级α-淀粉酶3克酶,纤维素酶3克,缓慢搅拌25分钟; (2) Adding enzyme preparation: heat the miscellaneous grain slurry obtained in step (1) to 37°C, add 3 grams of food-grade α-amylase and 3 grams of cellulase per kilogram of dry matter in the slurry, and stir slowly for 25 minutes;
(3)灭酶:将步骤(2)中所得杂粮浆温度控制在100℃,保温10分钟, (3) Enzyme inactivation: Control the temperature of the miscellaneous grain slurry obtained in step (2) at 100°C and keep it warm for 10 minutes.
冷却到70℃时,添加质量分数14%的低聚果糖、大豆卵磷脂2%、脱水西兰花粉10%,搅拌、均质、无菌灌装和包装等工艺,用此法生产的绿豆燕麦糙米饮料清凉可口,冲调时无明显的结块,色香味美,非常适合炎热夏季饮用。 When cooling to 70°C, add fructooligosaccharides with a mass fraction of 14%, soybean lecithin 2%, dehydrated broccoli powder 10%, stirring, homogenizing, aseptic filling and packaging, and the mung bean oats produced by this method The brown rice drink is cool and delicious, without obvious agglomeration when brewing, and has a beautiful color and fragrance, which is very suitable for drinking in hot summer.
实例3 Example 3
以豌豆、荞麦、紫薯为主要原料,干法生产豌豆荞麦紫薯杂粮冲调粉。 Pea, buckwheat and purple sweet potato are used as main raw materials to produce pea, buckwheat and purple sweet potato miscellaneous grain powder by dry method.
该杂粮冲调粉的生产基本步骤如下: The basic steps of the production of the miscellaneous grains preparation powder are as follows:
(1)制备杂粮浆液:质量分数豌豆30%、荞麦28%、紫薯17%,分拣除杂后脱皮,将豌豆微波120℃烘焙10分钟,然后将荞麦和紫薯粉与豌豆搅拌,粉碎碎成50-60目,加水到水分含量17%; (1) Preparation of miscellaneous grain slurry: mass fraction of peas 30%, buckwheat 28%, purple sweet potatoes 17%, sorting and removing impurities, peeling, baking peas in microwave at 120°C for 10 minutes, then stirring buckwheat and purple sweet potato powder with peas, crushing Crush into 50-60 mesh, add water to 17% moisture content;
(2)添加酶制剂:将步骤(1)所得的杂粮加热到42℃,浆液中每千克干物质添加食品级α-淀粉酶2克酶,木聚糖酶4克,纤维素酶2克,缓慢搅拌20分钟; (2) Add enzyme preparation: heat the miscellaneous grains obtained in step (1) to 42°C, add 2 grams of food-grade α-amylase, 4 grams of xylanase, and 2 grams of cellulase per kilogram of dry matter in the slurry, Stir slowly for 20 minutes;
(3)灭酶:将步骤(2)中所得杂粮到双螺杆膨化机膨化,一区温度90℃,二区温度135℃,螺杆转速200转/分钟,干燥、超微粉碎粉碎到200目,添加大豆卵磷脂质量分数2%、蔗糖15%、魔芋粉8%,包装;此步骤利用了双螺杆膨化设备,既熟化了杂粮,又灭了酶,采用本法干法生产的杂粮粉冲调性和消化性完全可以与湿法生产的相媲美,口感爽滑,细腻,稳定性好,无豆腥味。 (3) Enzyme inactivation: Puff the miscellaneous grains obtained in step (2) into a twin-screw extruder, the temperature in the first zone is 90°C, the temperature in the second zone is 135°C, the screw speed is 200 rpm, dried, superfinely pulverized to 200 mesh, Add 2% soybean lecithin mass fraction, 15% sucrose, and 8% konjac flour, and pack; this step utilizes twin-screw extruder equipment, which not only ripens miscellaneous grains, but also kills enzymes, and prepares miscellaneous grain powder produced by this method dry method The taste and digestibility are completely comparable to those produced by wet method. The taste is smooth, delicate, stable, and has no beany smell.
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