CN105220623B - Reinforcement method and anchoring device of simply supported T-beam based on transverse tension prestress - Google Patents
Reinforcement method and anchoring device of simply supported T-beam based on transverse tension prestress Download PDFInfo
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- 238000004873 anchoring Methods 0.000 title claims abstract description 43
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- 230000002787 reinforcement Effects 0.000 title claims description 41
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 195
- 239000010959 steel Substances 0.000 claims abstract description 195
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- 210000002435 tendon Anatomy 0.000 claims description 12
- 238000005452 bending Methods 0.000 claims description 4
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Abstract
Description
技术领域technical field
本发明涉及一种桥梁的加固方法与专用装置,更确切地说,本发明涉及一种基于横张预应力的简支T梁加固方法及锚固装置。The invention relates to a bridge reinforcement method and a special device, more precisely, the invention relates to a simply supported T-beam reinforcement method and an anchoring device based on transverse tension prestress.
背景技术Background technique
随着桥梁结构运营时间的延长,桥梁结构的安全性和耐久性势必会降低,当其损伤到一定的程度后就会危及行车安全,往往就会成为交通路网中的“瓶颈”。理论与事实均表明对其重建将是十分不经济,也是不合理的,常用的方法是对它们进行维修、加固和升级。体外预应力加固技术是一种较为常用且较为有效的主动加固技术,体外预应力加固技术具有明显提高桥梁结构的承载能力和降低裂缝宽度的优点。传统的体外预应力施工工艺需要在拟加固梁的两端架设张拉设备,然而此处通常有端横隔板以及接近墩台,使得张拉空间受到限制,影响施工操作。所以,常将张拉端向跨中移动一段距离,而这样势必会减小预应力钢筋的长度,使预应力损失较大,从而导致加固效果不佳。针对此问题,人们又提出了将横张预应力技术应用于旧桥加固中,其可以很好的克服传统的体外预应力存在的缺陷。然而,其也存在着张拉时千斤顶不易摆放,转向系统较难设置。因此,提出一种施工方便、快捷,且加固效果良好的体外预应力加固工法就显得十分迫切。With the prolongation of the operation time of the bridge structure, the safety and durability of the bridge structure will inevitably decrease. When it is damaged to a certain extent, it will endanger the driving safety and often become a "bottleneck" in the traffic network. Both theory and fact show that it will be very uneconomical and unreasonable to rebuild them. The usual method is to repair, strengthen and upgrade them. External prestressing reinforcement technology is a common and effective active reinforcement technology. External prestressing reinforcement technology has the advantages of significantly improving the bearing capacity of bridge structures and reducing crack width. The traditional external prestressing construction technology needs to erect tensioning equipment at both ends of the beam to be strengthened. However, there are usually end diaphragms and close to the abutment here, which limits the tensioning space and affects the construction operation. Therefore, the tension end is often moved to the middle of the span for a certain distance, and this will inevitably reduce the length of the prestressed steel bar, resulting in a large loss of prestressed force, resulting in poor reinforcement effect. In response to this problem, people have proposed to apply the transverse tension prestressing technology to the reinforcement of old bridges, which can well overcome the defects of traditional external prestressing. However, it also has the disadvantages that the jack is not easy to place when tensioning, and the steering system is difficult to set. Therefore, it is very urgent to propose an external prestressing reinforcement method that is convenient and fast in construction and has a good reinforcement effect.
发明内容Contents of the invention
本发明所要解决的技术问题是克服了现有技术存在张拉端空间狭小、预应力损失大以及转向装置复杂的问题,提供了一种基于横张预应力的简支T梁加固方法及锚固装置。The technical problem to be solved by the present invention is to overcome the problems of narrow tension end space, large prestress loss and complicated steering device in the prior art, and provide a simply supported T-beam reinforcement method and anchoring device based on transverse tension prestress .
为解决上述技术问题,本发明是采用如下技术方案实现的:所述的基于横张预应力的简支T梁加固方法的步骤如下:In order to solve the above-mentioned technical problems, the present invention is realized by adopting the following technical scheme: the steps of the simply supported T-beam reinforcement method based on transverse tension prestressing are as follows:
1)根据T梁的现有状况,结合设计规范,计算得出满足结构承载能力极限状态和正常使用极限状态下预应力钢束的张拉力;1) According to the existing conditions of the T-beam, combined with the design specifications, calculate the tensile force of the prestressed steel beams in the limit state of the structural bearing capacity and the limit state of normal use;
2)依据设计张拉力,对每片简支T梁需要的两根结构相同的预应力钢束、用于将预应力钢束锚固于简支T梁两端的4个相同的锚固钢构件和在预应力钢束中间用于支撑张拉预应力钢束的两个相同的支承钢垫块进行加工制作;2) According to the design tensile force, two prestressed steel tendons with the same structure are required for each simply supported T beam, 4 identical anchor steel members for anchoring the prestressed steel tendon at both ends of the simply supported T beam and the Two identical supporting steel pads used to support the tensioned prestressed steel beam in the middle of the prestressed steel beam are processed and manufactured;
3)利用墩头机将预应力钢束两端制作成镦头锚并分别固定在锚固钢构件上;3) Use the pier head machine to make the two ends of the prestressed steel strands into heading anchors and fix them on the anchoring steel members respectively;
4)对需要加固的简支T梁的两端进行清洗,利用冲击钻对简支T梁的两端和梁中间处并垂直于T梁腹板打孔,两端打孔便于利用高强螺栓将锚固钢构件安装于简支T梁的两端的T梁腹板上,中间打孔用于安装支承钢垫块;4) Clean both ends of the simply supported T-beam to be strengthened, and use a percussion drill to punch holes at both ends and the middle of the simply-supported T-beam perpendicular to the web of the T-beam. The anchoring steel member is installed on the T beam web plate at both ends of the simply supported T beam, and a hole is drilled in the middle for installing the supporting steel pad;
5)利用高强螺栓将锚固钢构件锚固于简支T梁的T梁腹板的两侧面的两端上,为张拉预应力钢束提供准备;5) Utilize high-strength bolts to anchor the anchoring steel member to the two ends of the two sides of the T beam web of the simply supported T beam, providing preparation for tensioning the prestressed steel beam;
6)在简支T梁跨中T梁腹板的两侧架设张拉千斤顶,垂直于T梁腹板对称地张拉预应力钢束至设计需要的张拉力,张拉进度需保持一致,避免简支T梁产生横向弯曲;6) Tension jacks are erected on both sides of the T-beam web in the mid-span of simply supported T-beams, and the prestressed steel tendons are symmetrically stretched perpendicular to the T-beam web to the tension required by the design. The tensioning progress must be consistent to avoid The simply supported T-beam produces transverse bending;
7)当千斤顶张拉到设计位置后,将支承钢垫块放置于张拉千斤顶下,利用螺栓将支承钢垫块中的圆底座锚固于简支T梁的T梁腹板上,然后调节伸缩筒至预应力钢束的高度;7) When the jack is stretched to the design position, place the supporting steel block under the tensioning jack, use bolts to anchor the round base in the supporting steel block to the T beam web of the simply supported T beam, and then adjust the telescopic The height of the cylinder to the prestressed steel beam;
8)千斤顶回油,利用支承刚垫块将预应力钢束上的横向力传递到简支T梁上,并最终使简支T梁两端偏心受压;8) The oil is returned to the jack, and the lateral force on the prestressed steel beam is transmitted to the simply supported T beam by using the supporting rigid pad, and finally the two ends of the simply supported T beam are eccentrically compressed;
9)拆除张拉设备,并对支承钢垫块和锚固钢构件涂抹防锈油漆。9) Remove the tensioning equipment, and apply anti-rust paint to the supporting steel pads and anchoring steel components.
基于横张预应力的简支T梁加固方法中所采用的锚固装置,所述的锚固装置包括有4个结构相同的锚固钢构件、2个结构相同的支承钢垫块、2根结构相同的预应力钢束与4个结构相同的镦头锚;The anchoring device used in the simply supported T-beam reinforcement method based on transverse tension prestressing, the anchoring device includes 4 anchoring steel members with the same structure, 2 supporting steel pads with the same structure, and 2 steel pads with the same structure. Prestressed steel tendons and 4 heading anchors with the same structure;
4个结构相同的锚固钢构件利用高强螺栓对称地安装于简支T梁两侧的T梁腹板的两端上,2个结构相同的支承钢垫块利用高强螺栓对称地安装于简支T梁的T梁腹板(20)两侧的中间处,2根结构相同的预应力钢束的两端通过镦头锚分别固定在锚固钢构件上,2根结构相同的预应力钢束的中间处分别和2个相同的支承钢垫块的顶端接触连接。Four anchor steel members with the same structure are symmetrically installed on the two ends of the T beam web on both sides of the simply supported T beam with high-strength bolts, and two supporting steel pads with the same structure are symmetrically installed on the simply supported T beam with high-strength bolts. In the middle of both sides of the T-beam web (20) of the beam, the two ends of the two prestressed steel tendons with the same structure are respectively fixed on the anchor steel members through the heading anchors, and the middle of the two prestressed steel tendons with the same structure They are respectively connected to the tops of two identical supporting steel pads.
技术方案中所述的锚固钢构件由平板底座、连接板、2块结构相同的支撑板、支承钢管与肋板。所述的平板底座为平板结构件,平板底座上均匀地设置有4个螺栓孔;所述的连接板为矩形的平板结构件,连接板的中心处设置有一个用于插入预应力钢束的圆通孔;所述的支撑板为等腰三角形的平板结构件,连接板垂直地固定于平板底座的中心位置处,2块结构相同的支撑板固定在连接板两端的平板底座上,2块结构相同的支撑板与连接板垂直,同时又与平板底座垂直,支承钢管安装在连接板一侧并与其固定连接,支承钢管的回转轴线与连接板的中心处的用于插入预应力钢束的圆通孔的回转轴线共线,支承钢管的底端与平板底座上表面之间设置有起加强作用的肋板,肋板将支承钢管与平板底座连成一体。The anchoring steel member described in the technical solution consists of a flat base, a connecting plate, two supporting plates with the same structure, supporting steel pipes and ribs. The flat base is a flat structural part, and four bolt holes are evenly arranged on the flat base; the connecting plate is a rectangular flat structural part, and the center of the connecting plate is provided with a hole for inserting prestressed steel strands. Round through holes; the support plate is an isosceles triangular plate structure, the connecting plate is vertically fixed at the center of the flat base, and two supporting plates with the same structure are fixed on the flat base at both ends of the connecting plate. The same support plate is perpendicular to the connecting plate and at the same time perpendicular to the flat base. The supporting steel pipe is installed on one side of the connecting plate and fixedly connected to it. The axes of rotation of the holes are collinear, and a reinforcing rib is arranged between the bottom end of the supporting steel pipe and the upper surface of the flat base, and the rib connects the supporting steel pipe and the flat base into one.
技术方案中所述的支承钢垫块由上部支承杆、伸缩筒与圆底座组成;所述的上部支承杆为一个顶部用于固定预应力钢束的叉形的结构件,上部支承杆的下部设置有用于和伸缩筒的上端连接的外螺纹;所述的伸缩筒为一个内部设置有内螺纹而外部为6边形的直筒式结构件;所述的圆底座由圆形盘与底座支承杆组成,圆形盘上设置有4个均匀分布的2号螺栓孔,底座支承杆上设置有外螺纹,底座支承杆竖直地安装在圆形盘的中心处,两者之间为固定连接,底座支承杆与圆形盘的回转中心线共线;圆底座中的底座支承杆与伸缩筒的下端螺纹连接,伸缩筒的上端与上部支承杆的下部螺纹连接。The supporting steel spacer described in the technical solution is composed of an upper supporting rod, a telescopic cylinder and a circular base; the upper supporting rod is a fork-shaped structural member whose top is used to fix the prestressed steel bundle, and the lower part of the upper supporting rod There are external threads for connecting with the upper end of the telescopic tube; the telescopic tube is a straight cylindrical structure with internal threads inside and a hexagonal outside; the circular base is composed of a circular plate and a base support rod It consists of four evenly distributed No. 2 bolt holes on the circular plate, external threads on the base support rod, and the base support rod is installed vertically at the center of the circular plate, and the two are fixedly connected. The base support rod is collinear with the center line of rotation of the circular disc; the base support rod in the circular base is threaded with the lower end of the telescopic tube, and the upper end of the telescopic tube is threaded with the lower part of the upper support rod.
技术方案中所述的镦头锚由锚板、预应力钢丝和钢丝墩头组成;所述的锚板为圆形或矩形板式结构件,锚板上均匀分布有安装预应力钢丝的5至150个结构相同的钢丝通孔,各钢丝通孔的回转轴线相互平行,并和锚板的对称中心线平行;所述的预应力钢丝为组成预应力钢束中的单根钢丝;预应力钢束中的每根单根钢丝即预应力钢丝从锚板上的1个钢丝通孔的一端插入,并从钢丝通孔的另一端伸出,再采用墩头机将各个预应力钢丝的伸出端墩成防止刚丝拔出的圆柱形头即钢丝墩头。The heading anchor described in the technical proposal is composed of an anchor plate, a prestressed steel wire and a steel wire pier head; the anchor plate is a circular or rectangular plate structure, and 5 to 150 holes of prestressed steel wire are evenly distributed on the anchor plate. Steel wire through holes with the same structure, the axes of rotation of each steel wire through holes are parallel to each other, and parallel to the center line of symmetry of the anchor plate; the prestressed steel wire is a single steel wire forming the prestressed steel bundle; the prestressed steel bundle Each single steel wire in the anchor plate, that is, the prestressed steel wire, is inserted from one end of a steel wire through hole on the anchor plate, and protrudes from the other end of the steel wire through hole, and then the protruding end of each prestressed steel wire is Pier into a cylindrical head that prevents the steel wire from being pulled out, that is, the steel wire pier head.
与现有技术相比本发明的有益效果是:Compared with prior art, the beneficial effects of the present invention are:
1.本发明所述的基于横张预应力的简支T梁加固方法利用镦头锚将预应力钢筋锚固于锚固钢构件上,同时利用高强螺栓将锚固钢构件固定于T梁上,使得在张拉过程中以及张拉之后,预应力损失极小;1. The simply supported T-beam reinforcement method based on transverse tension prestressing of the present invention utilizes the heading anchor to anchor the prestressed steel bar on the anchoring steel member, and utilizes high-strength bolts to fix the anchoring steel member on the T-beam, so that During and after tensioning, the loss of prestress is extremely small;
2.本发明所述的基于横张预应力的简支T梁加固方法中所采用的张拉设备施加较小的张拉力就能使预应力钢束达到设计所需的拉力,从而可以简化张拉过程;2. The tensioning equipment adopted in the simply supported T-beam reinforcement method based on transverse tension prestressing of the present invention can make the prestressed steel beam reach the required tension of the design by applying a small tension force, thereby simplifying the tension. pull process;
3.本发明所述的基于横张预应力的简支T梁加固方法中T梁加固区段可依据加固方案任意选择,便于实际操作;3. In the simply supported T-beam reinforcement method based on transverse tension prestressing in the present invention, the T-beam reinforcement section can be arbitrarily selected according to the reinforcement scheme, which is convenient for actual operation;
4.本发明所述的基于横张预应力的简支T梁加固方法利用腹板两侧对称张拉的方式,使得加固后不会对结构产生附加横向弯矩和剪力;4. The simply supported T-beam reinforcement method based on transverse tension prestressing in the present invention utilizes the method of symmetrical stretching on both sides of the web, so that no additional lateral bending moment and shear force will be generated on the structure after reinforcement;
5.本发明所述的基于横张预应力的简支T梁加固方法在地面上即可利用墩头机将锚固钢构件和预应力钢束连成整体,利于操作和节约工时;5. The simply supported T-beam reinforcement method based on transverse tension prestressing in the present invention can use the pier head machine to connect the anchoring steel member and the prestressing steel beam into a whole on the ground, which is beneficial to operation and saves man-hours;
6.本发明所述的基于横张预应力的简支T梁加固方法可将张拉设备置于T梁马蹄或者腹板上,便于张拉进行、降低施工难度和提高工作效率。6. The simply supported T-beam reinforcement method based on transverse tension prestressing in the present invention can place tensioning equipment on the horseshoe or web of the T-beam, which facilitates tensioning, reduces construction difficulty and improves work efficiency.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:
图1为本发明所述的基于横张预应力的简支T梁加固方法的横张预应力原理示意图;Fig. 1 is the schematic diagram of the principle of transverse tension prestress based on the simply supported T-beam reinforcement method of transverse tension prestress according to the present invention;
图2为采用了本发明所述的基于横张预应力的简支T梁加固方法后T梁在横张预应力作用下的等效受力示意图;Fig. 2 is a schematic diagram of the equivalent stress of the T beam under the action of the transverse prestress after adopting the simply supported T beam reinforcement method based on the transverse prestress according to the present invention;
图3-a为本发明所述的基于横张预应力的简支T梁加固方法中所采用的锚固钢构件结构组成的主视图;Fig. 3-a is the front view of the structural composition of anchoring steel members adopted in the simply supported T-beam reinforcement method based on transverse tension prestressing according to the present invention;
图3-b为本发明所述的基于横张预应力的简支T梁加固方法中所采用的锚固钢构件结构组成的附视图;Fig. 3-b is the attached view of the structural composition of anchoring steel members adopted in the simply supported T-beam reinforcement method based on transverse tension prestressing according to the present invention;
图3-c为本发明所述的基于横张预应力的简支T梁加固方法中所采用的锚固钢构件结构组成的右视图;Fig. 3-c is the right side view of the structural composition of anchoring steel members adopted in the simply supported T-beam reinforcement method based on transverse tension prestressing according to the present invention;
图4-a为本发明所述的基于横张预应力的简支T梁加固方法中所采用的支承钢垫块结构组成的主视图;Fig. 4-a is the front view of the supporting steel pad structure adopted in the simply supported T-beam reinforcement method based on transverse tension prestressing according to the present invention;
图4-b为图4-a中B-B处的剖视图;Figure 4-b is a cross-sectional view at B-B in Figure 4-a;
图5为本发明所述的基于横张预应力的简支T梁加固方法中所采用的镦头锚结构组成的主视图;Fig. 5 is the front view of the composition of the heading anchor structure adopted in the simply supported T-beam reinforcement method based on transverse tension prestressing according to the present invention;
图6.为本发明所述的基于横张预应力的简支T梁加固方法中T梁张拉前状态的示意图;Fig. 6. is the schematic diagram of the state before T beam stretching in the simply supported T beam reinforcement method based on transverse tension prestressing of the present invention;
图7-a为本发明所述的基于横张预应力的简支T梁加固方法中T梁加固完成后状态的主视图;Fig. 7-a is the front view of the state after the T beam reinforcement is completed in the simply supported T beam reinforcement method based on transverse tension prestress according to the present invention;
图7-b为图7-a中C-C处的剖视图;Figure 7-b is a cross-sectional view at C-C in Figure 7-a;
图8为本发明所述的基于横张预应力的简支T梁加固方法的流程框图;Fig. 8 is a flow chart of the simply supported T-beam reinforcement method based on transverse tension prestressing according to the present invention;
图中:1.1号螺栓孔,2.连接板,3.支撑板,4.支承钢管,5.平板底座,6.肋板,7.上部支承杆,8.伸缩筒,9.圆底座,10.2号螺栓孔,11.锚板,12.预应力钢丝,13钢丝墩头,14.锚固钢构件,15.2号锚固钢构件,16.预应力钢束,17.2号预应力钢束,18.支承钢垫块,19.2号支承钢垫块,20.T梁腹板,21.T梁形心面。In the figure: 1. Bolt hole No. 1, 2. Connecting plate, 3. Supporting plate, 4. Supporting steel pipe, 5. Flat base, 6. Rib plate, 7. Upper supporting rod, 8. Telescopic tube, 9. Round base, 10.2 No. bolt hole, 11. Anchor plate, 12. Prestressed steel wire, 13 Steel wire pier head, 14. Anchor steel member, No. 15.2 Anchor steel member, 16. Prestressed steel beam, No. 17.2 Prestressed steel beam, 18. Support steel Pads, No. 19.2 supporting steel pads, 20. T beam webs, 21. T beam centroids.
具体实施方式detailed description
下面结合附图对本发明作详细的描述:The present invention is described in detail below in conjunction with accompanying drawing:
为了使本发明所述的基于横张预应力的简支T梁加固方法能够更好的应用于T型梁加固中,使T梁在加固中或者加固后预应力损失小,且能实现多次重复加固,设置了所要采用的锚固装置,所述的锚固装置包括有锚固钢构件14、支承钢垫块18与预应力钢束16。In order to make the simply supported T-beam reinforcement method based on transverse tension prestressing described in the present invention better applied to the T-beam reinforcement, the prestress loss of the T-beam during or after reinforcement is small, and multiple times can be achieved. The reinforcement is repeated, and the anchoring device to be used is set. The anchoring device includes an anchoring steel member 14 , a supporting steel pad 18 and a prestressed steel beam 16 .
参阅图3-a至图3-c,锚固刚构件14由6部分组成,即由平板底座5、连接板2、2块结构相同的支撑板3、支承钢管4与肋板6;Referring to Figure 3-a to Figure 3-c, the anchoring rigid member 14 is composed of 6 parts, that is, a flat base 5, a connecting plate 2, two supporting plates 3 with the same structure, supporting steel pipes 4 and ribs 6;
所述的平板底座5为用于将锚固钢构件14连接于T梁上的平板结构件,平板底座5上均匀地设置有4个螺栓孔1,The flat base 5 is a flat structure used to connect the anchoring steel member 14 to the T beam, and the flat base 5 is evenly provided with 4 bolt holes 1,
所述的连接板2为用于将预应力钢筋束16和锚固钢构件14连接的矩形的平板结构件,连接板2的中心处设置有一个用于插入预应力钢束16的圆通孔。The connecting plate 2 is a rectangular plate structure for connecting the prestressed steel tendon 16 and the anchoring steel member 14 , and a circular through hole for inserting the prestressed steel tendon 16 is provided at the center of the connecting plate 2 .
所述的2块结构相同的支撑板3为了将连接板2充分固定于平板底座5上的等腰三角形的平板结构件,连接板2垂直地固定于平板底座5的中心位置处,2块结构相同的支撑板3固定在连接板2两端的平板底座5上,2块结构相同的支撑板3与连接板2垂直,同时又与平板底座5垂直。In order to fully fix the connecting plate 2 on the isosceles triangle plate structure on the flat base 5 for the two supporting plates 3 with the same structure, the connecting plate 2 is vertically fixed at the center position of the flat base 5, and the two structures The same supporting plate 3 is fixed on the flat base 5 at both ends of the connecting plate 2 , and the two supporting plates 3 with the same structure are perpendicular to the connecting plate 2 and are perpendicular to the flat base 5 at the same time.
所述的支承钢管4为更好地使预应力钢束16和连接板2与平板底座5充分固定的圆筒式结构件,支承钢管4安装在连接板2一侧并与其固定连接,支承钢管4的回转轴线与连接板2的中心处的用于插入预应力钢束16的圆通孔的回转轴线共线,支承钢管4的底端与平板底座5上表面之间设置有起加强作用的肋板6,肋板6将支承钢管4与平板底座5连成一体。所以说肋板6是为了更好的将支承钢管4和平板底座5连接的平板式结构件。The supporting steel pipe 4 is a cylindrical structure that better fixes the prestressed steel beam 16, the connecting plate 2 and the flat base 5. The supporting steel pipe 4 is installed on one side of the connecting plate 2 and is fixedly connected to it. The axis of rotation of 4 is collinear with the axis of rotation of the circular through hole for inserting the prestressed steel beam 16 at the center of the connecting plate 2, and a reinforcing rib is arranged between the bottom end of the supporting steel pipe 4 and the upper surface of the flat base 5 The plate 6 and the rib plate 6 connect the supporting steel pipe 4 and the flat base 5 into one. Therefore, the rib plate 6 is a flat structural member for better connecting the supporting steel pipe 4 and the flat base 5 .
参阅图4-a与图4-b,所述的支承钢垫块18由3部分组成,即由上部支承杆7、伸缩筒8与圆底座9组成。Referring to Fig. 4-a and Fig. 4-b, the supporting steel block 18 is composed of three parts, that is, the upper supporting rod 7, the telescopic cylinder 8 and the circular base 9.
所述的上部支承杆7为一个顶部用于固定预应力钢束16的叉形的结构件,上部支承杆7的下部为外螺纹,用于和伸缩筒8的上端连接;The upper support rod 7 is a fork-shaped structural member whose top is used to fix the prestressed steel beam 16, and the lower part of the upper support rod 7 is an external thread for connecting with the upper end of the telescopic tube 8;
所述的伸缩筒8为一个内部设置有螺纹、外部为6边形的直筒式结构件;The telescopic cylinder 8 is a straight cylindrical structure with threads inside and a hexagon outside;
所述的圆底座9为一个将支承钢垫块18固定于T梁腹板20上的T字形结构件,圆底座9由圆形盘与底座支承杆组成,底座支承杆竖直地安装在圆形盘的中心处,两者之间为固定连接,底座支承杆与圆形盘的回转中心线共线,底座支承杆上设置有外螺纹,圆形盘上设置有4个均匀分布的2号螺栓孔10,圆底座9通过该螺纹与伸缩筒8的下端连接。The circular base 9 is a T-shaped structure that fixes the supporting steel pad 18 on the T-beam web 20. The circular base 9 is composed of a circular plate and a base support bar, and the base support bar is vertically installed on the circular plate. At the center of the shaped disk, the two are fixedly connected, the base support rod is in line with the rotation center line of the circular disk, the base support rod is provided with external threads, and the circular disk is provided with 4 evenly distributed No. Bolt hole 10, circular base 9 is connected with the lower end of telescopic tube 8 by this screw thread.
参阅图5,所述的镦头锚由锚板11、预应力钢丝12和钢丝墩头13组成。Referring to FIG. 5 , the heading anchor is composed of an anchor plate 11 , a prestressed steel wire 12 and a steel wire pier head 13 .
所述的锚板11为圆形或矩形板式结构件,锚板11上均匀分布有安装预应力钢丝12的5至150个结构相同的钢丝通孔,各钢丝通孔的回转轴线相互平行,并和锚板11的对称中心线平行。The anchor plate 11 is a circular or rectangular plate structure. The anchor plate 11 is evenly distributed with 5 to 150 steel wire through holes with the same structure for installing the prestressed steel wire 12. The rotation axes of each steel wire through hole are parallel to each other and Parallel to the centerline of symmetry of the anchor plate 11.
所述的预应力钢丝12为所采用的预应力钢束16中的单根钢丝,使用时将预应力钢束16的端部分解成多根单根钢丝即预应力钢丝12,每根单根钢丝即预应力钢丝12从锚板11上的1个钢丝通孔的一端插入,并从钢丝通孔的另一端伸出,然后采用专用设备墩头机将各个预应力钢丝12伸出端墩成防止刚丝拔出的圆柱形头即钢丝墩头13;Described prestressed steel wire 12 is the single steel wire in the prestressed steel bundle 16 that adopts, and the end of prestressed steel bundle 16 is decomposed into many single steel wires and is prestressed steel wire 12 during use, and each single The steel wire, that is, the prestressed steel wire 12 is inserted from one end of a steel wire through hole on the anchor plate 11, and protrudes from the other end of the steel wire through hole, and then each prestressed steel wire 12 is piered into The cylindrical head that prevents steel wire from pulling out is steel wire pier head 13;
本发明所述的基于横张预应力的简支T梁加固方法的步骤如下:The steps of the simply supported T-beam strengthening method based on transverse tension prestressing in the present invention are as follows:
1.根据T梁的现有状况,结合设计规范,计算得出满足结构承载能力极限状态和正常使用极限状态下预应力钢束16的张拉力。1. According to the existing condition of the T-beam, combined with the design specification, the tensile force of the prestressed steel beam 16 in the limit state of the structural bearing capacity and the limit state of normal use is calculated.
2.依据设计张拉力,对每片简支T梁需要的两根结构相同的预应力钢束16、用于将预应力钢束16锚固于简支T梁两端的4个相同的锚固钢构件14和在预应力钢束16中间用于支撑张拉预应力钢束16的两个相同的支承钢垫块18进行加工制作。2. According to the design tensile force, two prestressed steel beams 16 with the same structure are required for each simply supported T beam, and 4 identical anchor steel members used to anchor the prestressed steel beam 16 to both ends of the simply supported T beam 14 and in the middle of the prestressed steel bundle 16 two identical supporting steel pads 18 for supporting the tensioned prestressed steel bundle 16 are processed.
3.利用墩头机将预应力钢束16两端分别固定在锚固钢构件14上,制作成预应力损失较小的镦头锚。3. Fix the two ends of the prestressed steel beam 16 on the anchoring steel member 14 respectively by using a pier head machine to make a heading anchor with less prestress loss.
4.对需要加固的简支T梁的两端进行清洗,利用冲击钻对简支T梁的梁端和跨中对应位置垂直于T梁腹板20打孔,两端打孔便于利用高强螺栓将锚固钢构件14安装于简支T梁的两端的T梁腹板20上,中间打孔用于安装支承钢垫块18。4. Clean both ends of the simply supported T-beam that needs to be reinforced, and use an impact drill to drill holes at the beam end and mid-span of the simply-supported T-beam perpendicular to the T-beam web 20, and punch holes at both ends to facilitate the use of high-strength bolts The anchoring steel member 14 is installed on the T-beam web 20 at both ends of the simply supported T-beam, and a hole is drilled in the middle for installing the supporting steel pad 18 .
5.参阅图6,利用高强螺栓将锚固钢构件14锚固于简支T梁的两侧的T梁腹板(20)的两端上,为张拉预应力钢束16提供准备。5. Refer to Fig. 6, utilize high-strength bolts to anchor the anchoring steel member 14 on the two ends of the T beam web (20) on both sides of the simply supported T beam, and provide preparation for tensioning the prestressed steel beam 16.
6.在简支T梁跨中T梁腹板20的两侧架设张拉千斤顶,垂直于T梁腹板20对称地张拉预应力钢束16至设计需要的张拉力,张拉进度需保持一致,避免简支T梁产生横向弯曲。6. Set up tensioning jacks on both sides of the T-beam web 20 in the mid-span of the simply supported T-beam, and symmetrically stretch the prestressed steel beam 16 perpendicular to the T-beam web 20 to the tension required by the design, and the tensioning progress must be maintained Consistent, to avoid lateral bending of simply supported T-beams.
7.当千斤顶张拉到设计位置后,将支承钢垫块18放置于张拉千斤顶下,利用螺栓将支承钢垫块18中的圆底座9锚固于简支T梁的T梁腹板20上,然后调节伸缩筒8至预应力钢束16的高度。7. After the jack is stretched to the design position, place the supporting steel block 18 under the tensioning jack, and use bolts to anchor the circular base 9 in the supporting steel block 18 to the T beam web 20 of the simply supported T beam , and then adjust the telescopic cylinder 8 to the height of the prestressed steel beam 16.
8.千斤顶回油,利用支承刚垫块18将预应力钢束16上的横向力传递到简支T梁上,并最终使简支T梁两端偏心受压。8. The oil is returned from the jack, and the lateral force on the prestressed steel beam 16 is transmitted to the simply supported T beam by using the supporting rigid pad 18, and finally the two ends of the simply supported T beam are eccentrically compressed.
9.拆除张拉设备,并对支承钢垫块18和锚固钢构件14涂抹防锈油漆。简支T梁横张预应力加固工作完成。9. Remove the tensioning equipment, and apply anti-rust paint to the supporting steel pad 18 and the anchoring steel member 14. The simply supported T-beam transverse tension prestressed reinforcement work is completed.
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CN1127824A (en) * | 1995-09-08 | 1996-07-31 | 周志祥 | Method for construction of transverse tension prestress concrete beam |
KR20060053030A (en) * | 2004-11-13 | 2006-05-19 | 아주대학교산학협력단 | Net type slab external steel wire reinforcement device and reinforcement method |
CN102286945A (en) * | 2011-08-24 | 2011-12-21 | 石家庄铁道大学 | External pre-stressed anchoring device for concrete bridge body and rapid strengthening method |
CN203247512U (en) * | 2013-05-23 | 2013-10-23 | 广东工业大学 | Steel steering block for external prestressing force reinforcing T-shaped bridge |
CN203755137U (en) * | 2014-02-28 | 2014-08-06 | 浙江省交通规划设计研究院 | Novel T-shaped beam external prestressing anchoring structure without damaging original structure |
CN205012238U (en) * | 2015-10-13 | 2016-02-03 | 吉林大学 | A letter T roof beam anchor based on violently open prestressing force |
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CN1127824A (en) * | 1995-09-08 | 1996-07-31 | 周志祥 | Method for construction of transverse tension prestress concrete beam |
KR20060053030A (en) * | 2004-11-13 | 2006-05-19 | 아주대학교산학협력단 | Net type slab external steel wire reinforcement device and reinforcement method |
CN102286945A (en) * | 2011-08-24 | 2011-12-21 | 石家庄铁道大学 | External pre-stressed anchoring device for concrete bridge body and rapid strengthening method |
CN203247512U (en) * | 2013-05-23 | 2013-10-23 | 广东工业大学 | Steel steering block for external prestressing force reinforcing T-shaped bridge |
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