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CN105218744B - A kind of profile control agent and its synthetic method and application - Google Patents

A kind of profile control agent and its synthetic method and application Download PDF

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CN105218744B
CN105218744B CN201410318280.0A CN201410318280A CN105218744B CN 105218744 B CN105218744 B CN 105218744B CN 201410318280 A CN201410318280 A CN 201410318280A CN 105218744 B CN105218744 B CN 105218744B
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profile control
control agent
oil
aqueous phase
agent
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CN105218744A (en
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黄娟
江建林
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
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Abstract

本发明公开了一种调剖剂及其合成方法与应用。该调剖剂的合成方法包括:(1)将采油污泥与第一水相混合后进行本体聚合,将该本体聚合得到的胶块进行造粒、烘干、粉碎和筛分,得到不同粒径的固体颗粒;(2)将所述固体颗粒与第二水相混合,得到颗粒状固体,该颗粒状固体的粒径大于所述固体颗粒的粒径;(3)将所述颗粒状固体与油相混合后进行乳液聚合,分离乳液聚合产物得到调剖剂;所述采油污泥为油田水处理过程中产生的污泥经除油后烘干得到的产物。该方法合成的调剖剂可得到不同颗粒粒径,得到的调剖剂有更好的强度和性能效果。The invention discloses a profile control agent and its synthesis method and application. The synthesis method of the profile control agent includes: (1) performing bulk polymerization after mixing the oil production sludge with the first water phase, granulating, drying, crushing and sieving the rubber blocks obtained by the bulk polymerization to obtain different granules (2) mixing the solid particles with the second water phase to obtain a granular solid whose particle diameter is greater than that of the solid particles; (3) mixing the granular solid After being mixed with the oil phase, the emulsion polymerization is carried out, and the emulsion polymerization product is separated to obtain the profile control agent; the oil production sludge is a product obtained by drying the sludge generated in the oil field water treatment process after deoiling. The profile control agent synthesized by the method can obtain different particle sizes, and the obtained profile control agent has better strength and performance effects.

Description

一种调剖剂及其合成方法与应用A kind of profile control agent and its synthesis method and application

技术领域technical field

本发明涉及一种调剖剂及其合成方法与应用,具体地,涉及一种调剖剂的合成方法,由该方法合成得到的调剖剂以及该调剖剂在油井开采中的应用。The present invention relates to a profile control agent and its synthesis method and application, in particular to a profile control agent synthesis method, the profile control agent synthesized by the method and the application of the profile control agent in oil well production.

背景技术Background technique

注水井调剖技术是油田开发进入中高含水期的一项主要的稳油控水技术措施。The profile control technology of water injection wells is a major technical measure for oil stabilization and water control when oilfield development enters the medium-high water cut period.

对于近年来投入开发的一些特殊类型油藏,如低渗油藏、特低渗油藏,高温油藏,经过注水开发后逐步进入中高含水期。对于这类油藏采用现有的调剖方法,很难满足油田进行的调剖要求。For some special types of reservoirs that have been put into development in recent years, such as low-permeability reservoirs, ultra-low-permeability reservoirs, and high-temperature reservoirs, they gradually enter the medium-high water cut period after water injection development. For such reservoirs, it is difficult to meet the profile control requirements of the oilfield by using the existing profile control methods.

已有颗粒类型的调剖剂中:以水泥、粉煤灰等为主剂的无机调剖剂,调剖剂强度大、耐温性好,但粒径较大,适合普通油藏,对于低渗油藏、特低渗油藏较难注入。以聚合物、交联聚合物为主的颗粒调剖剂,一般通过聚合成块后经过粉碎、烘干、筛分得到不同粒径的颗粒,通常以这种方法制得的颗粒粒径较大,无法满足低渗油藏的粒径要求;另一方面,机械粉碎和烘干过程,破坏了原有的颗粒强度,导致了调剖剂性能下降,对颗粒粒径要求越小,加工过程对调剖剂强度破坏越明显,性能下降越多。Among the existing granular profile control agents: inorganic profile control agents with cement, fly ash, etc. It is difficult to inject into reservoirs with low permeability and ultra-low permeability. Particle profile control agents based on polymers and cross-linked polymers are generally aggregated into blocks and then crushed, dried, and sieved to obtain particles of different particle sizes. Usually, the particles obtained by this method have larger particle sizes. , unable to meet the particle size requirements of low-permeability reservoirs; on the other hand, the mechanical crushing and drying process destroys the original particle strength, resulting in a decline in the performance of the profile control agent. The more obvious the strength damage of the agent is, the more the performance declines.

油田采油污泥是一种采油过程产生的废弃物,目前主要采用填埋法进行处理,该方法污染环境,浪费资源。而在调剖堵水中,将采油污泥做成油田使用的调剖剂重新注入地下油藏,可以实现采油污泥的充分利用和无害化处理。Oilfield oil production sludge is a kind of waste produced in the oil production process. At present, it is mainly disposed of by landfill, which pollutes the environment and wastes resources. In the profile control and water plugging, the oil production sludge is made into the profile control agent used in the oil field and re-injected into the underground oil reservoir, which can realize the full utilization and harmless treatment of the oil production sludge.

CN1796484A公开了一种共聚交联型调剖剂的制备方法。该发明公开的调剖剂为丙烯酰胺和丙烯酸为单体进行共聚、N,N′-亚甲基双丙烯酰胺为交联剂,添加高岭土或膨润土作为增强剂制备得到的调剖剂。该方法生产调剖工艺简单,但是生产过程需要烘干、粉碎、筛分,设备投入大,调剖剂性能降低、粒径也较难满足低渗油藏要求,同时耐温性能也较低。CN1796484A discloses a preparation method of a copolymerized cross-linked profile control agent. The profile control agent disclosed in the invention is a profile control agent prepared by copolymerizing acrylamide and acrylic acid as monomers, N,N'-methylenebisacrylamide as a crosslinking agent, and adding kaolin or bentonite as a reinforcing agent. The profile control process of this method is simple, but the production process requires drying, crushing, and screening, which requires a large investment in equipment, the performance of the profile control agent is reduced, and the particle size is difficult to meet the requirements of low-permeability reservoirs, and the temperature resistance is also low.

CN1781860A公开了一种利用采油污泥制备体膨型颗粒调剖剂的合成方法,该调剖剂是在丙烯酸、丙烯酰胺和交联剂三元共聚体系中加入采油污泥及氧化剂和还原剂,进行绝热自由基聚合生成胶块,然后造粒、烘干并粉碎至所需粒度,可应用于油田的大孔道油藏深部剖面调整,但是该方法依然存在加工过程破坏调剖剂强度与性能等问题。CN1781860A discloses a method for preparing a bulky particle profile control agent by using oil production sludge. The profile control agent is to add oil production sludge, oxidizing agent and reducing agent to the ternary copolymerization system of acrylic acid, acrylamide and crosslinking agent. Carry out adiabatic free radical polymerization to form rubber blocks, then granulate, dry and crush to the required particle size, which can be applied to the deep profile adjustment of large pore reservoirs in oil fields, but this method still has the process of destroying the strength and performance of the profile control agent, etc. question.

CN101575966B公开了一种采油污泥地下聚合堵水调剖的方法,该方法将丙烯酸、丙烯酰胺、交联剂和引发剂混合到15-25%采油污泥中,和油田水或自来水注入地下,在油藏温度作用下产生聚合反应生成包裹有污泥的立体网状结构堵塞性物质,起到封堵地下缝洞的作用。该方法将地上聚合过程改变为地下聚合过程,可节省相应工序以及设备装置,但是油藏条件复杂,聚合反应条件不可控,且注入的化学剂容易被吸附,导致药剂用量过大,产品性能不稳定。CN101575966B discloses a method for underground polymerization of oil production sludge for water plugging and profile control. The method mixes acrylic acid, acrylamide, crosslinking agent and initiator into 15-25% of oil production sludge, and injects oilfield water or tap water into the ground, Under the action of reservoir temperature, a polymerization reaction occurs to form a three-dimensional network structure plugging substance wrapped with sludge, which plays a role in sealing underground fractures and holes. This method changes the above-ground polymerization process into an underground polymerization process, which can save corresponding procedures and equipment. However, the reservoir conditions are complex, the polymerization conditions are uncontrollable, and the injected chemical agents are easily absorbed, resulting in excessive dosage of agents and poor product performance. Stablize.

由此可见,现有技术利用采油污泥制备调剖剂但仍然存在加工过程破坏调剖剂强度与性能,制备条件控制差等问题,不能提供好的调剖剂性能并减少强度破坏且制备简便、调剖剂耐温性好的合成调剖剂的方法。It can be seen that the existing technology uses oil recovery sludge to prepare profile control agents, but there are still problems such as the strength and performance of profile control agents being destroyed during processing, and the preparation conditions are poorly controlled. It cannot provide good performance of profile control agents and reduce strength damage and is easy to prepare. 1. A method for synthesizing a profile control agent with good temperature resistance.

发明内容Contents of the invention

本发明的目的是为了解决现有技术中合成调剖剂过程对调剖剂强度破坏大、合成复杂且耐高温性能差的问题,提供一种调剖剂及其合成方法与应用。The object of the present invention is to provide a profile control agent and its synthesis method and application in order to solve the problems in the prior art that the process of synthesizing the profile control agent greatly damages the strength of the profile control agent, the synthesis is complicated and the high temperature resistance is poor.

为了实现上述目的,本发明提供一种调剖剂的合成方法,该方法包括以下步骤:(1)将采油污泥与第一水相混合后进行本体聚合,将该本体聚合得到的胶块进行造粒、烘干、粉碎和筛分,得到不同粒径的固体颗粒,其中,所述第一水相含有聚合单体、第一交联剂和第一水溶性引发剂;(2)将所述固体颗粒与第二水相混合,得到颗粒状固体,该颗粒状固体的粒径大于所述固体颗粒的粒径,其中,所述第二水相含有聚合单体、第二交联剂和第二水溶性引发剂;(3)将所述颗粒状固体与油相混合后进行乳液聚合,分离乳液聚合产物得到调剖剂;其中,所述聚合单体为丙烯酰胺和2-丙烯酰胺基-2-甲基丙磺酸;所述采油污泥为油田水处理过程中产生的污泥经除油后烘干得到的产物。In order to achieve the above object, the present invention provides a synthetic method of a profile control agent, which comprises the following steps: (1) performing bulk polymerization after mixing the oil production sludge with the first water phase, and performing bulk polymerization on the rubber block obtained by the bulk polymerization Granulating, drying, pulverizing and sieving to obtain solid particles of different particle sizes, wherein the first aqueous phase contains polymerized monomers, the first crosslinking agent and the first water-soluble initiator; (2) the The solid particles are mixed with the second water phase to obtain granular solids, and the particle size of the granular solids is larger than the particle size of the solid particles, wherein the second water phase contains polymerized monomers, a second crosslinking agent and The second water-soluble initiator; (3) carry out emulsion polymerization after mixing the granular solid with the oil phase, and separate the emulsion polymerization product to obtain the profile control agent; wherein, the polymerized monomers are acrylamide and 2-acrylamide -2-Methylpropanesulfonic acid; the oil production sludge is the product obtained by drying the sludge produced in the process of oilfield water treatment after deoiling.

本发明还提供了本发明提供的方法合成的调剖剂,该调剖剂的平均粒径为20-1000μm,所述调剖剂的封堵强度为0.5-8MPa/m。The present invention also provides the profile control agent synthesized by the method provided by the present invention, the average particle diameter of the profile control agent is 20-1000 μm, and the plugging strength of the profile control agent is 0.5-8 MPa/m.

本发明还提供了本发明提供的调剖剂在油井开采中的应用。The present invention also provides the application of the profile control agent provided by the present invention in oil well production.

采油污泥单独用于调剖时,注入性差且粒径较小,难以对注入水窜流通道进行有效封堵。本发明提供的合成方法,一方面以采油污泥为原料,避免了污泥填埋和废弃造成的环境污染,达到了采油污泥的无害化处。按上述方法制成调剖剂后,采油污泥被共聚物形成的三维结构包裹,提高了封堵能力。此外,由于采油污泥主要成分是无机固体,提高了单纯采用有机单体共聚形成的调剖剂的耐温性能和强度。另一方面,虽然加入采油污泥的第一水相进行本体聚合,得到胶块仍要粉碎和筛分,但本发明的方法采取再聚合的技术可以加强调剖剂的强度和性能,同时也实现了调剖剂粒径的自由调控。本发明提供的调剖剂中的单体2-丙烯酰胺基-2-甲基丙磺酸具有较高耐温性,也有助于提高调剖剂的耐温性能。When oil production sludge is used alone for profile control, its injectability is poor and its particle size is small, making it difficult to effectively block channeling of injected water. The synthesis method provided by the invention, on the one hand, uses oil production sludge as a raw material, avoids environmental pollution caused by sludge landfill and disposal, and achieves harmless treatment of oil production sludge. After the profile control agent is prepared according to the above method, the oil production sludge is wrapped by the three-dimensional structure formed by the copolymer, which improves the plugging ability. In addition, since the main component of oil production sludge is inorganic solids, the temperature resistance and strength of the profile control agent formed by copolymerization of organic monomers are improved. On the other hand, although adding the first water phase of oil production sludge to carry out bulk polymerization, the obtained rubber blocks still need to be crushed and sieved, but the method of the present invention adopts the technology of repolymerization to strengthen the strength and performance of the dissecting agent, and at the same time Free regulation of the particle size of the profile control agent is realized. The monomer 2-acrylamido-2-methylpropanesulfonic acid in the profile control agent provided by the invention has relatively high temperature resistance, and also helps to improve the temperature resistance of the profile control agent.

采用本发明提供的合成方法,可以合成得到需要的不同平均粒径的调剖剂,且合成得到的调剖剂有较好的强度和性能效果。By adopting the synthesis method provided by the invention, required profile control agents with different average particle diameters can be synthesized, and the synthesized profile control agents have better strength and performance effects.

本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following detailed description.

具体实施方式detailed description

以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.

本发明提供一种调剖剂的合成方法,该方法包括以下步骤:(1)将采油污泥与第一水相混合后进行本体聚合,将该本体聚合得到的胶块进行造粒、烘干、粉碎和筛分,得到不同粒径的固体颗粒,其中,所述第一水相含有聚合单体、第一交联剂和第一水溶性引发剂;(2)将所述固体颗粒与第二水相混合,得到颗粒状固体,该颗粒状固体的粒径大于所述固体颗粒的粒径,其中,所述第二水相含有聚合单体、第二交联剂和第二水溶性引发剂;(3)将所述颗粒状固体与油相混合后进行乳液聚合,分离乳液聚合产物得到调剖剂;其中,所述聚合单体为丙烯酰胺和2-丙烯酰胺基-2-甲基丙磺酸;所述采油污泥为油田水处理过程中产生的污泥经除油后烘干得到的产物。The invention provides a method for synthesizing a profile control agent, the method comprising the following steps: (1) performing bulk polymerization after mixing the oil production sludge with the first water phase, granulating and drying the rubber block obtained by the bulk polymerization , crushing and sieving to obtain solid particles of different particle sizes, wherein the first aqueous phase contains polymerized monomers, the first crosslinking agent and the first water-soluble initiator; (2) combining the solid particles with the second The two water phases are mixed to obtain granular solids, the particle size of which is larger than that of the solid particles, wherein the second water phase contains polymerizable monomers, a second crosslinking agent and a second water-soluble initiator (3) carry out emulsion polymerization after mixing the granular solid with the oil phase, and separate the emulsion polymerization product to obtain the profile control agent; wherein, the polymerized monomers are acrylamide and 2-acrylamide-2-methyl propanesulfonic acid; the oil production sludge is the product obtained by drying the sludge produced in the oil field water treatment process after deoiling.

本发明提供的方法中,先在第一水溶性引发剂的作用下将加入了采油污泥的第一水相(其中含有作为聚合单体的丙烯酰胺和2-丙烯酰胺基-2-甲基丙磺酸,以及第一交联剂)进行本体聚合得到固体颗粒产物;再用该固体颗粒与第二水相混合,此时该固体颗粒会吸收第二水相从而体积膨胀,成为吸收有第二水相的粒径变大的颗粒状固体;然后将该颗粒状固体放入油相中,在乳液聚合条件下,由于颗粒状固体吸收的第二水相中含有的第二水溶性引发剂的作用,使第二水相中含有的作为聚合单体的丙烯酰胺和2-丙烯酰胺基-2-甲基丙磺酸以及第二交联剂,可以在前述的颗粒状固体的基础上进行乳液聚合反应得到最终的调剖剂产品。In the method provided by the invention, the first aqueous phase (which contains acrylamide and 2-acrylamide-2-methyl propanesulfonic acid, and the first cross-linking agent) to carry out bulk polymerization to obtain a solid particle product; then use the solid particle to mix with the second water phase, and at this time, the solid particle will absorb the second water phase to expand in volume and become the second water phase for absorption. The granular solid with larger particle size of the two water phases; then put the granular solid into the oil phase, under the condition of emulsion polymerization, due to the second water-soluble initiator contained in the second water phase absorbed by the granular solid The role of acrylamide and 2-acrylamido-2-methylpropanesulfonic acid and the second crosslinking agent contained in the second aqueous phase as polymerized monomers can be carried out on the basis of the aforementioned granular solid Emulsion polymerization is used to obtain the final profile control agent product.

本发明提供的方法中,步骤(2)中固体颗粒吸收第二水相的量不同,可以得到不同粒径的颗粒状固体。步骤(3)的聚合反应在已经体积膨胀的颗粒状固体上进行,使颗粒状固体吸收的第二水相中的单体组分和第二交联剂进行聚合,可以形成体积更大的聚合物颗粒,即可以得到具有不同粒径的调剖剂。当需要更大粒径的调剖剂时,可以用已合成出的调剖剂当做固体颗粒再次重复本发明提供的方法的步骤。In the method provided by the present invention, in step (2), the amount of solid particles absorbing the second aqueous phase is different, and granular solids with different particle sizes can be obtained. The polymerization reaction of step (3) is carried out on the granular solid that has been volume-expanded, and the monomer component and the second crosslinking agent in the second aqueous phase absorbed by the granular solid are polymerized to form a larger aggregate material particles, that is, profile control agents with different particle sizes can be obtained. When a profile control agent with a larger particle size is needed, the synthesized profile control agent can be used as solid particles to repeat the steps of the method provided by the present invention.

现有技术采用由大变小的制备调剖剂的方法,由本体聚合得到大块的聚合物,然后通过破碎、筛分得到不同粒径的调剖剂,但是如此制备既造成调剖剂经历破坏而降低其封堵强度,而且破碎获得的调剖剂的颗粒形态不均匀且粒径具有随机性。本发明的方法中虽然也粉碎步骤(1)本体聚合的得到的产物,但是得到的固体颗粒还再进行再聚合,并且固体颗粒是以较少的量作为制备最终的调剖剂的起步,在最终的调剖剂中所占的比重很小,可以得到的调剖剂仍有很好的强度和性能。本发明的方法采取的是由小变大的方法,从小粒径的调剖剂起步,在小粒径的调剖剂上继续聚合可以形成粒径大小可控的不同粒径的调剖剂,避免了现有技术中对调剖剂强度的损坏。The existing technology adopts the method of preparing profile control agents from large to small, and obtains bulk polymers by bulk polymerization, and then obtains profile control agents with different particle sizes by crushing and sieving. The plugging strength is reduced due to the destruction, and the particle shape of the profile control agent obtained by crushing is not uniform and the particle size is random. Although the product obtained by pulverizing the step (1) bulk polymerization is also pulverized in the method of the present invention, the solid particles obtained are also repolymerized, and the solid particles are used as a starting point for preparing the final profile control agent in a small amount. The proportion of the final profile control agent is very small, and the obtained profile control agent still has good strength and performance. The method of the present invention adopts the method of changing from small to large, starting with a profile control agent with a small particle size, and continuing to polymerize on the profile control agent with a small particle size to form profile control agents with different particle sizes with controllable particle sizes. Damage to the strength of the profile control agent in the prior art is avoided.

根据本发明,步骤(1)操作的结果可以为步骤(2)提供作为起步的、颗粒均匀、粒径合适的固体颗粒。该固体颗粒的粒径如果越小,使后续步骤可以有更大的调节调剖剂的粒径的范围。步骤(2)的所述固体颗粒可以是粒径选择合适的,可以按照最终需要的调剖剂的颗粒大小选择。固体颗粒的粒径例如可以小于40μm,优选为10-40μm。优选情况下,步骤(1)中所述采油污泥与第一水相的重量比为0.1-0.2:1,优选为0.15-0.2:1。According to the present invention, the result of step (1) operation can provide step (2) with starting solid particles with uniform particle size and suitable particle size. If the particle size of the solid particles is smaller, the subsequent steps can have a larger range for adjusting the particle size of the profile control agent. The solid particles in step (2) may be properly selected in particle size, and may be selected according to the particle size of the final required profile control agent. The particle size of the solid particles may be, for example, less than 40 μm, preferably 10-40 μm. Preferably, the weight ratio of the oil recovery sludge to the first water phase in step (1) is 0.1-0.2:1, preferably 0.15-0.2:1.

根据本发明,优选情况下,所述第一水相中,聚合单体、第一交联剂和第一水溶性引发剂的重量比为10-1000:1-2:1,优选所述重量比为50-800:1-1.5:1。所述第一交联剂可以优选为N,N′-亚甲基双丙烯酰胺。使用第一交联剂在上述范围内,既可以有利于丙烯酰胺和2-丙烯酰胺基-2-甲基丙磺酸两单体的聚合产物成型为固体颗粒,又可以使得到的固体颗粒有合适的吸水性,可以在步骤(2)中与第二水相混合时,吸收合适量的第二水相,进一步可以有利于控制的得到的颗粒状固体的粒径。所述第一水溶性引发剂可以没有特别的限定,例如可以为亚硫酸盐和过硫酸盐,如亚硫酸钠和过硫酸钾,可以优选为过硫酸钾。According to the present invention, preferably, in the first aqueous phase, the weight ratio of the polymerized monomer, the first crosslinking agent and the first water-soluble initiator is 10-1000:1-2:1, preferably the weight ratio The ratio is 50-800:1-1.5:1. The first crosslinking agent may preferably be N,N'-methylenebisacrylamide. Using the first cross-linking agent within the above range can help the polymerization product of acrylamide and 2-acrylamido-2-methylpropanesulfonic acid monomers to be formed into solid particles, and can make the resulting solid particles have Appropriate water absorption can absorb an appropriate amount of the second water phase when mixed with the second water phase in step (2), and further facilitate the control of the particle size of the obtained granular solid. The first water-soluble initiator may not be particularly limited, for example, may be sulfite and persulfate, such as sodium sulfite and potassium persulfate, and may preferably be potassium persulfate.

根据本发明,优选情况下,以所述第一水相的总重量为基准,聚合单体的总含量为30-50重量%,优选为35-45重量%。第一水相中,丙烯酰胺和2-丙烯酰胺基-2-甲基丙磺酸可以以任意的比例混合,优选地,丙烯酰胺和2-丙烯酰胺基-2-甲基丙磺酸的重量比为0.5-2.3:1。所述第一水相可以通过先将丙烯酰胺、2-丙烯酰胺基-2-甲基丙磺酸和第一交联剂溶解于水中,然后加入碱调节pH值,再在pH为3-7的条件下加入第一水溶性引发剂配制得到。所述碱可以优选为氢氧化钠。According to the present invention, preferably, based on the total weight of the first aqueous phase, the total content of polymerized monomers is 30-50% by weight, preferably 35-45% by weight. In the first aqueous phase, acrylamide and 2-acrylamido-2-methylpropanesulfonic acid can be mixed in any ratio, preferably, the weight of acrylamide and 2-acrylamido-2-methylpropanesulfonic acid The ratio is 0.5-2.3:1. The first water phase can be prepared by dissolving acrylamide, 2-acrylamido-2-methylpropanesulfonic acid and the first crosslinking agent in water first, then adding alkali to adjust the pH value, and then adjusting the pH value when the pH is 3-7. It is prepared by adding the first water-soluble initiator under certain conditions. The base may preferably be sodium hydroxide.

根据本发明,优选情况下,所述本体聚合的反应温度为25-50℃,所述本体聚合的反应时间为2-6h;优选地,所述反应温度为40-50℃,所述反应时间为2-4h。另外,所述本体聚合的搅拌速率为200-500rpm,优选为300-500rpm。According to the present invention, preferably, the reaction temperature of the bulk polymerization is 25-50°C, and the reaction time of the bulk polymerization is 2-6h; preferably, the reaction temperature is 40-50°C, and the reaction time for 2-4h. In addition, the stirring rate of the bulk polymerization is 200-500 rpm, preferably 300-500 rpm.

本发明提供的调剖剂的合成方法中,步骤(1)的一种优选的具体实施方式为:在本体聚合条件下,将采油污泥与第一水相后进行本体聚合,得到的胶块进行造粒、烘干、粉碎和筛分,得到不同粒径的固体颗粒,所述采油污泥与第一水相重量比为0.1-0.2:1;其中,所述第一水相含有作为聚合单体的丙烯酰胺和2-丙烯酰胺基-2-甲基丙磺酸、第一交联剂以及第一水溶性引发剂,三者的重量比为10-1000:1-2:1。步骤(1)可以实现获得粒径合适的固体颗粒,有利于本发明提供的整个调剖剂的合成方法进一步得到不同粒径的调剖剂。In the synthesis method of the profile control agent provided by the present invention, a preferred embodiment of step (1) is: under bulk polymerization conditions, the oil production sludge and the first water phase are then subjected to bulk polymerization to obtain a rubber block Granulating, drying, pulverizing and sieving to obtain solid particles of different particle sizes, the weight ratio of the oil production sludge to the first water phase is 0.1-0.2:1; wherein, the first water phase contains The monomer acrylamide and 2-acrylamido-2-methylpropanesulfonic acid, the first crosslinking agent and the first water-soluble initiator have a weight ratio of 10-1000:1-2:1. Step (1) can obtain solid particles with suitable particle size, which is beneficial to the synthesis method of the whole profile control agent provided by the present invention to further obtain profile control agents with different particle sizes.

本发明中,步骤(1)得到固体颗粒可以直接作为小粒径的调剖剂,也可通过步骤(2)和(3)进一步聚合得到不同的粒径增大的调剖剂。选择筛分得到的、粒径合适的固体颗粒进行步骤(2),与第二水相混合,使固体颗粒吸收第二水相。吸收第二水相后的固体颗粒会体积膨胀、颗粒粒径增加而成为颗粒状固体,该颗粒状固体进一步在油相中进行乳液聚合反应,可以有利于得到分散的聚合产物固体的颗粒,避免聚合产物聚结为大块的固体。In the present invention, the solid particles obtained in step (1) can be directly used as a profile control agent with a small particle size, and the profile control agent with different particle size increases can also be obtained through further polymerization in steps (2) and (3). Select the solid particles obtained by sieving with a suitable particle size to carry out step (2), and mix with the second water phase to make the solid particles absorb the second water phase. The solid particles after absorbing the second water phase will expand in volume and increase in particle size to become granular solids. The granular solids are further subjected to emulsion polymerization in the oil phase, which can be beneficial to obtain dispersed particles of polymerized product solids, avoiding The polymerized product coalesced into a large solid.

根据本发明,步骤(2)中可以调节固体颗粒与第二水相之间的重量比,控制最终获得的调剖剂有需要的颗粒粒径。优选情况下,步骤(2)中所述固体颗粒与所述第二水相的重量比为1:1-20,优选为1:5-20。According to the present invention, in step (2), the weight ratio between the solid particles and the second water phase can be adjusted to control the desired particle size of the finally obtained profile control agent. Preferably, the weight ratio of the solid particles to the second aqueous phase in step (2) is 1:1-20, preferably 1:5-20.

本发明中,步骤(2)中固体颗粒因吸收第二水相而体积膨胀、粒径增大。优选地,步骤(2)中所述固体颗粒与所述颗粒状固体的粒径长度比可以为1:1-10,优选为1:3-8。In the present invention, in the step (2), the volume of the solid particles expands and the particle size increases due to the absorption of the second aqueous phase. Preferably, the particle size-to-length ratio of the solid particles to the granular solid in step (2) may be 1:1-10, preferably 1:3-8.

本发明中,步骤(3)用于将步骤(2)得到的颗粒状固体进一步聚合,使颗粒状固体中含有的第二水相中的聚合单体和第二交联剂可以在第二水溶性引发剂的作用下聚合、交联,与步骤(1)得到的固体颗粒成为一体,可以作为调剖剂。第二水相中可以含有作为聚合单体的丙烯酰胺和2-丙烯酰胺基-2-甲基丙磺酸,它们可以以任意的比例混合,优选情况下,丙烯酰胺和2-丙烯酰胺基-2-甲基丙磺酸的重量比为0.5-2.3:1。其中单体2-丙烯酰胺基-2-甲基丙磺酸可以有助于提高合成得到的调剖剂的耐温性能。In the present invention, step (3) is used to further polymerize the granular solid obtained in step (2), so that the polymerized monomer and the second crosslinking agent in the second water phase contained in the granular solid can be dissolved in the second water Polymerized and cross-linked under the action of a neutral initiator, and integrated with the solid particles obtained in step (1), it can be used as a profile control agent. The second aqueous phase can contain acrylamide and 2-acrylamide-2-methylpropanesulfonic acid as polymerized monomers, and they can be mixed in any ratio. Preferably, acrylamide and 2-acrylamide- The weight ratio of 2-methylpropanesulfonic acid is 0.5-2.3:1. The monomer 2-acrylamido-2-methylpropanesulfonic acid can help improve the temperature resistance of the synthesized profile control agent.

根据本发明,优选情况下,所述第二水相中,聚合单体与所述第二交联剂和第二水溶性引发剂的重量比可以为10-1000:1-2:1,优选为50-800:1-1.5:1。所述第二交联剂可以优选为N,N′-亚甲基双丙烯酰胺。所述第二水溶性引发剂可以没有特别的限定,例如可以为亚硫酸盐和过硫酸盐,如亚硫酸钠和过硫酸钾,可以优选为过硫酸钾。According to the present invention, preferably, in the second water phase, the weight ratio of the polymerized monomer to the second crosslinking agent and the second water-soluble initiator can be 10-1000:1-2:1, preferably For 50-800:1-1.5:1. The second crosslinking agent may preferably be N,N'-methylenebisacrylamide. The second water-soluble initiator may not be particularly limited, for example, may be sulfite and persulfate, such as sodium sulfite and potassium persulfate, and may preferably be potassium persulfate.

根据本发明,优选情况下,所述第二水相中,以所述第二水相的总重量为基准,聚合单体的总含量可以为30-50重量%,优选为35-45重量%。According to the present invention, preferably, in the second water phase, based on the total weight of the second water phase, the total content of polymerized monomers can be 30-50% by weight, preferably 35-45% by weight .

本发明中,所述第二水相可以通过先将丙烯酰胺、2-丙烯酰胺基-2-甲基丙磺酸和第二交联剂溶解于水中,然后加入碱调节pH值,再在pH为3-7的条件下加入第二水溶性引发剂配制得到。所述碱可以优选为氢氧化钠。In the present invention, the second water phase can be dissolved in water by first dissolving acrylamide, 2-acrylamido-2-methylpropanesulfonic acid and the second crosslinking agent, then adding alkali to adjust the pH value, and then It is prepared by adding the second water-soluble initiator under the conditions of 3-7. The base may preferably be sodium hydroxide.

根据本发明,步骤(3)所述聚合反应在油相中进行,可以有利于得到分散的聚合产物固体的颗粒,避免聚合产物聚结为大块的固体。优选情况下,所述油相含有有机溶剂和乳化剂,乳化剂和有机溶剂的重量比为1:5-100,优选为1:20-80。所述有机溶剂和乳化剂可以没有特别的限定,所述有机溶剂可以优选为环己烷,乳化剂可以优选为司盘80。上述乳化剂的使用量可以有利于控制聚合反应中获得粒径大小合适的聚合产物。According to the present invention, the polymerization reaction in step (3) is carried out in the oil phase, which is beneficial to obtain dispersed solid particles of the polymerized product and prevents the polymerized product from agglomerating into large solids. Preferably, the oil phase contains an organic solvent and an emulsifier, and the weight ratio of the emulsifier to the organic solvent is 1:5-100, preferably 1:20-80. The organic solvent and emulsifier may not be particularly limited, the organic solvent may preferably be cyclohexane, and the emulsifier may preferably be Span 80. The amount of the above emulsifier used can be beneficial to control the polymerization reaction to obtain a polymerization product with a suitable particle size.

根据本发明,步骤(3)中进行乳液聚合反应时,所述颗粒状固体和所述油相的加入量可以没有特别的限定,只要能够完成所述聚合反应即可。优选情况下,所述颗粒状固体与所述油相的重量比可以为0.1-1:1,优选为0.2-0.8:1。上述油相的使用量有利于颗粒状固体的分散。According to the present invention, when the emulsion polymerization is carried out in step (3), the addition amount of the granular solid and the oil phase is not particularly limited, as long as the polymerization can be completed. Preferably, the weight ratio of the granular solid to the oil phase may be 0.1-1:1, preferably 0.2-0.8:1. The usage amount of the above-mentioned oil phase is beneficial to the dispersion of granular solids.

根据本发明,优选情况下,步骤(3)中所述乳液聚合的温度为35-60℃,所述乳液聚合的时间为2-6h;优选地,所述温度为40-60℃,所述时间为3-6h。所述乳液聚合反应的搅拌速度为200-500rpm,优选所述搅拌速率为300-500rpm。According to the present invention, preferably, the temperature of the emulsion polymerization in step (3) is 35-60°C, and the time of the emulsion polymerization is 2-6h; preferably, the temperature is 40-60°C, and the The time is 3-6h. The stirring speed of the emulsion polymerization reaction is 200-500rpm, preferably the stirring speed is 300-500rpm.

本发明中,还根据实际应用要求更大粒径的调剖剂,可以将步骤(3)得到的调剖剂再进行本发明提供的调剖剂的合成方法中的步骤(2)-(3),在步骤(2)中作为固体颗粒,继续合成得到更大粒径的调剖剂。即本发明提供的方法还可以包括将得到的调剖剂再进行步骤(2)-(3),其中,调剖剂可以作为步骤(2)中的固体颗粒。In the present invention, also require the profile control agent of bigger particle size according to actual application, can carry out step (2)-(3) in the synthetic method of profile control agent provided by the invention again with the profile control agent that step (3) obtains ), as a solid particle in step (2), continue to synthesize a profile control agent with a larger particle size. That is to say, the method provided by the present invention may also include performing steps (2)-(3) on the obtained profile control agent, wherein the profile control agent may be used as solid particles in step (2).

本发明中,步骤(3)中所述分离可以为本领域常规使用的分离技术,例如可以为静置分离固体和液体。In the present invention, the separation in step (3) can be a separation technique commonly used in the art, for example, it can be static separation of solids and liquids.

本发明还提供了本发明提供的方法合成的调剖剂,该调剖剂的平均粒径为20-1000μm,所述调剖剂的封堵强度为0.5-8MPa/m;优选地,所述调剖剂的耐温温度为75-110℃,所述调剖剂的耐盐能力为25×104mg/L以下。其中,平均粒径较小时,如小于50μm,可以使用本发明提供的方法中合成得到的固体颗粒作为调剖剂。The present invention also provides the profile control agent synthesized by the method provided by the present invention, the average particle diameter of the profile control agent is 20-1000 μm, and the plugging strength of the profile control agent is 0.5-8MPa/m; preferably, the The temperature resistance of the profile control agent is 75-110°C, and the salt tolerance of the profile control agent is below 25×10 4 mg/L. Wherein, when the average particle size is small, such as less than 50 μm, the solid particles synthesized in the method provided by the present invention can be used as the profile control agent.

本发明中,调剖剂的封堵强度可以采用江苏华安石油科研仪器厂生产的调剖剂性能评价装置测得。具体方法为:(1)将60目的石英砂填满直径2.5cm×长度100cm的填砂管;(2)将填砂管装入调剖剂性能评价装置,升温该装置至评价调剖剂的封堵强度的温度且恒温2-4小时;(3)将1倍孔隙体积的调剖剂注入填砂管,并恒温24小时;(4)将盐水(以NaCl计的浓度为0-25×104mg/L)注入填砂管进行驱替调剖剂,当驱替达到填砂管两端的压力差平衡时,记录此时的压力差值为调剖剂的封堵强度。调剖剂的封堵强度为填砂管两端压差除以填砂管长度(对填充60目石英砂)。该数值越大说明调剖剂的封堵强度越高。在不同的温度和盐水浓度下测试调剖剂的封堵强度,当某个温度或盐水浓度时,调剖剂的封堵强度明显降低,则该温度或盐水浓度为调剖剂的耐温温度或耐盐能力。In the present invention, the plugging strength of the profile control agent can be measured by the profile control agent performance evaluation device produced by Jiangsu Hua'an Petroleum Scientific Research Instrument Factory. The specific method is as follows: (1) Fill the 60-mesh quartz sand into the sand-filling pipe with a diameter of 2.5 cm x 100 cm in length; (2) Put the sand-filling pipe into the profile control agent performance evaluation device, and raise the temperature of the device to the point where the profile control agent is evaluated. The temperature of the plugging strength is kept constant for 2-4 hours; (3) The profile control agent of 1 times the pore volume is injected into the sand filling pipe, and the temperature is kept constant for 24 hours; (4) The brine (concentration in NaCl is 0-25× 10 4 mg/L) was injected into the sand pack pipe to displace the profile control agent. When the displacement reaches the balance of the pressure difference between the two ends of the sand pack pipe, record the pressure difference at this time as the plugging strength of the profile control agent. The plugging strength of the profile control agent is the pressure difference at both ends of the sand packing pipe divided by the length of the sand packing pipe (for filling with 60-mesh quartz sand). The larger the value, the higher the plugging strength of the profile control agent. Test the plugging strength of the profile control agent at different temperatures and brine concentrations. When a certain temperature or brine concentration, the plugging strength of the profile control agent is significantly reduced, then this temperature or brine concentration is the temperature resistance temperature of the profile control agent or salt tolerance.

本发明还提供了本发明提供的调剖剂在油井开采中的应用。The present invention also provides the application of the profile control agent provided by the present invention in oil well production.

以下将通过实施例对本发明进行详细描述。The present invention will be described in detail below by way of examples.

以下实施例中,得到的固体颗粒、颗粒状固体和调剖剂的颗粒粒径通过光学显微成像方法,使用上海光学仪器六厂UV-g显微粒度分析仪器测得。In the following examples, the particle sizes of the obtained solid particles, granular solids and profile control agents were measured by optical microscopic imaging method using UV-g microscopic particle size analysis instrument of Shanghai No. 6 Optical Instrument Factory.

原料均为市售品。All raw materials are commercially available.

实施例1Example 1

本实施例用于说明本发明提供的调剖剂的合成方法。This example is used to illustrate the synthesis method of the profile control agent provided by the present invention.

(1)在带搅拌容器中加入去离子水10g、丙烯酰胺7g、2-丙烯酰胺基-2-甲基丙磺酸3g、N,N′-亚甲基双丙烯酰胺0.08g,搅拌溶解;再加入30重量%的NaOH溶液调整pH为4后,加入0.050g的K2S2O8溶解,通入氮气20分钟,得到第一水相;(1) Add 10g of deionized water, 7g of acrylamide, 3g of 2-acrylamido-2-methylpropanesulfonic acid, and 0.08g of N,N'-methylenebisacrylamide into a stirred container, and stir to dissolve; Then add 30% by weight of NaOH solution to adjust the pH to 4, add 0.050 g of K 2 S 2 O 8 to dissolve, and pass nitrogen gas for 20 minutes to obtain the first aqueous phase;

在带有搅拌、回流冷凝装置、通氮气导管的反应器中加入5g采油污泥和适量水,搅拌成泥浆。在氮气保护下,将上述第一水相快速加入反应器中,与其中的泥浆混合,搅拌升温至40℃时停止搅拌,继续升温至50℃进行本体聚合反应2小时,反应完成后将产物胶块造粒、烘干、粉碎、筛分,测定固体颗粒平均粒径为15μm;Add 5g of oil production sludge and an appropriate amount of water into a reactor equipped with a stirring, reflux condensing device, and a nitrogen conduit, and stir to form a slurry. Under the protection of nitrogen, quickly add the above-mentioned first water phase into the reactor, mix it with the mud in it, stop stirring when the temperature rises to 40°C, and continue to heat up to 50°C for bulk polymerization for 2 hours. After the reaction is completed, the product gel Block granulation, drying, crushing, and sieving, and the average particle size of solid particles is determined to be 15 μm;

(2)在带有搅拌、回流冷凝装置、通氮气导管的反应器中加入80g的环已烷和2.5g的司盘80,加热至温度60℃,搅拌30分钟后,冷却到50℃,通入氮气除氧30分钟,得到油相;在带搅拌容器中加入去离子水10g、丙烯酰胺7g、2-丙烯酰胺基-2-甲基丙磺酸3g、N,N′-亚甲基双丙烯酰胺0.05g,搅拌溶解;再加入30重量%的NaOH溶液调整pH为4后,加入0.050g的K2S2O8溶解,通入氮气20分钟,得到第二水相;(2) Add 80g of cyclohexane and 2.5g of Span 80 into a reactor with stirring, reflux condensing device, and nitrogen conduit, heat to a temperature of 60°C, stir for 30 minutes, then cool to 50°C, pass Inject nitrogen gas to remove oxygen for 30 minutes to obtain an oil phase; add 10 g of deionized water, 7 g of acrylamide, 3 g of 2-acrylamido-2-methylpropanesulfonic acid, N,N′-methylenebis 0.05 g of acrylamide was stirred and dissolved; then 30% by weight of NaOH solution was added to adjust the pH to 4, and then 0.050 g of K 2 S 2 O 8 was added to dissolve, and nitrogen gas was introduced for 20 minutes to obtain the second aqueous phase;

将(1)中的固体颗粒烘干后取2g加入20g的第二水相中,充分吸水膨胀至无明显水溶液存在,此时得到全部为颗粒状固体;After drying the solid particles in (1), take 2 g and add them to 20 g of the second aqueous phase, and fully absorb water to swell until no obvious aqueous solution exists. At this time, all the obtained particles are granular solids;

(3)将颗粒状固体加入到盛有油相的反应器中,在氮气保护、50℃和搅拌速度400rpm下进行聚合反应2小时,再升温至60℃继续反应2小时。冷却、静置后,分离出下部的产物,即得调剖剂A1,测定平均粒径为150μm。(3) The granular solid was added to the reactor containing the oil phase, under nitrogen protection, 50°C and a stirring speed of 400rpm, the polymerization reaction was carried out for 2 hours, and then the temperature was raised to 60°C to continue the reaction for 2 hours. After cooling and standing still, the lower product was separated to obtain the profile control agent A1, and the measured average particle size was 150 μm.

测定A1的封堵强度为5MPa/m,耐温温度达到110℃,耐盐能力达到25×104mg/L。The plugging strength of A1 was determined to be 5 MPa/m, the temperature resistance reached 110°C, and the salt resistance capacity reached 25×10 4 mg/L.

实施例2Example 2

本实施例用于说明本发明提供的调剖剂的合成方法。This example is used to illustrate the synthesis method of the profile control agent provided by the present invention.

(1)在带搅拌容器中加入去离子水15g、丙烯酰胺5g、2-丙烯酰胺基-2-甲基丙磺酸5g、N,N′-亚甲基双丙烯酰胺0.01g,搅拌溶解;再加入30重量%的NaOH溶液调整pH为7后;加入0.01g的K2S2O8溶解,通入氮气20分钟,得到第一水相;(1) Add 15g of deionized water, 5g of acrylamide, 5g of 2-acrylamido-2-methylpropanesulfonic acid, and 0.01g of N,N'-methylenebisacrylamide into a stirred container, and stir to dissolve; Then add 30% by weight of NaOH solution to adjust the pH to 7; add 0.01g of K 2 S 2 O 8 to dissolve, and pass nitrogen gas for 20 minutes to obtain the first aqueous phase;

在带有搅拌、回流冷凝装置、通氮气导管的反应器中加入5g采油污泥和适量水,搅拌成泥浆,在氮气保护下,将上述第一水相快速加入反应器中,搅拌升温至40℃时停止搅拌,继续升温至50℃进行本体聚合反应4小时,反应完成后将产物胶块造粒、烘干、粉碎、筛分,测定固体颗粒平均粒径为40μm;Add 5g of oil production sludge and an appropriate amount of water into a reactor with a stirring, reflux condensing device, and a nitrogen conduit, and stir to form a slurry. Under the protection of nitrogen, quickly add the above-mentioned first water phase to the reactor, and stir to raise the temperature to 40 Stop stirring at ℃, continue to heat up to 50 ℃ to carry out bulk polymerization reaction for 4 hours, after the reaction is completed, the product rubber block is granulated, dried, crushed, and sieved, and the average particle size of the solid particles is determined to be 40 μm;

(2)在带有搅拌、回流冷凝装置、通氮气导管的反应器中加入100g的环已烷和1.0g的司盘80,加热至温度60℃,搅拌30分钟后,冷却到50℃,通入氮气除氧30分钟,得到油相;在带搅拌容器中加入去离子水15g、丙烯酰胺5g、2-丙烯酰胺基-2-甲基丙磺酸5g、N,N′-亚甲基双丙烯酰胺0.01g,搅拌溶解;再加入30重量%的NaOH溶液调整pH为7后;加入0.010g的K2S2O8溶解,通入氮气20分钟,得到第二水相;(2) Add 100 g of cyclohexane and 1.0 g of Span 80 into a reactor with stirring, reflux condensing device, and nitrogen conduit, heat to a temperature of 60° C., stir for 30 minutes, cool to 50° C., and pass Nitrogen was added to deoxygenate for 30 minutes to obtain an oil phase; 15 g of deionized water, 5 g of acrylamide, 5 g of 2-acrylamido-2-methylpropanesulfonic acid, and N,N′-methylenebis 0.01 g of acrylamide was stirred and dissolved; then 30% by weight of NaOH solution was added to adjust the pH to 7; 0.010 g of K 2 S 2 O 8 was added to dissolve, and nitrogen gas was introduced for 20 minutes to obtain the second aqueous phase;

将1.25g(1)中的固体颗粒加入16g的第二水相中,充分吸水膨胀至无明显水溶液存在,此时得到全部为颗粒状固体;Add 1.25 g of the solid particles in (1) to 16 g of the second aqueous phase, fully absorb water and swell until there is no obvious aqueous solution, and at this time, all of the solid particles are obtained;

(3)将颗粒状固体加入到盛有油相的反应器中,在氮气保护、50℃和搅拌速度400rpm下进行聚合反应2小时,再升温至60℃继续反应2小时。冷却、静置后,分离出下部的产物,即得调剖剂A2,测定平均粒径为480μm。(3) The granular solid was added to the reactor containing the oil phase, under nitrogen protection, 50°C and a stirring speed of 400rpm, the polymerization reaction was carried out for 2 hours, and then the temperature was raised to 60°C to continue the reaction for 2 hours. After cooling and standing still, the lower product was separated to obtain the profile control agent A2, and the measured average particle size was 480 μm.

测定A2的封堵强度达到6MPa/m,耐温温度达到110℃,耐盐能力达到25×104mg/L。It is determined that the plugging strength of A2 reaches 6MPa/m, the temperature resistance reaches 110°C, and the salt resistance reaches 25×10 4 mg/L.

实施例3Example 3

本实施例用于说明本发明提供的调剖剂的合成方法。This example is used to illustrate the synthesis method of the profile control agent provided by the present invention.

(1)在带搅拌容器中加入去离子水20g、丙烯酰胺3.5g、2-丙烯酰胺基-2-甲基丙磺酸7g、N,N′-亚甲基双丙烯酰胺0.10g,搅拌溶解;再加入30重量%的NaOH溶液调整pH为5后;加入0.30g的K2S2O8溶解,通入氮气20分钟,得到第一水相;(1) Add 20g of deionized water, 3.5g of acrylamide, 7g of 2-acrylamido-2-methylpropanesulfonic acid, and 0.10g of N,N'-methylenebisacrylamide into a stirred container, and stir to dissolve ;Add 30% by weight of NaOH solution to adjust the pH to 5; add 0.30g of K 2 S 2 O 8 to dissolve, and pass nitrogen gas for 20 minutes to obtain the first aqueous phase;

在带有搅拌、回流冷凝装置、通氮气导管的反应器中加入6g污泥和适量水,搅拌成泥浆,在氮气保护下,将上述第一水相快速加入反应器中,搅拌升温至40℃时停止搅拌,继续升温至50℃进行本体聚合反应3小时,反应完成后将产物胶块造粒、烘干、粉碎、筛分,测定固体颗粒平均粒径为10μm;Add 6g of sludge and an appropriate amount of water into a reactor equipped with stirring, reflux condensing device, and nitrogen conduit, and stir to form a slurry. Under the protection of nitrogen, quickly add the above-mentioned first water phase to the reactor, and stir to raise the temperature to 40°C Stop stirring at the same time, continue to heat up to 50 ℃ and carry out the bulk polymerization reaction for 3 hours, after the reaction is completed, the product rubber block is granulated, dried, pulverized, sieved, and the average particle size of the solid particles is determined to be 10 μm;

(2)在带有搅拌、回流冷凝装置、通氮气导管的反应器中加入100g的环已烷和5g的司盘80,加热至温度60℃,搅拌30分钟后,冷却到50℃,通入氮气除氧30分钟,得到油相;在带搅拌容器中加入去离子水20g、丙烯酰胺3.5g、2-丙烯酰胺基-2-甲基丙磺酸7g、N,N′-亚甲基双丙烯酰胺0.10g,搅拌溶解;再加入30重量%的NaOH溶液调整pH为5后;加入0.10g的K2S2O8溶解,通入氮气20分钟,得到第二水相;(2) Add 100g of cyclohexane and 5g of Span 80 into a reactor with stirring, reflux condensing device, and nitrogen conduit, heat to a temperature of 60°C, stir for 30 minutes, cool to 50°C, and feed Deoxygenate with nitrogen for 30 minutes to obtain an oil phase; add 20 g of deionized water, 3.5 g of acrylamide, 7 g of 2-acrylamido-2-methylpropanesulfonic acid, N,N′-methylenebis 0.10 g of acrylamide was stirred and dissolved; then 30% by weight of NaOH solution was added to adjust the pH to 5; 0.10 g of K 2 S 2 O 8 was added to dissolve, and nitrogen gas was introduced for 20 minutes to obtain the second aqueous phase;

将10g(1)中的固体颗粒加入10g的第二水相中,充分吸水膨胀至无明显水溶液存在,此时得到全部为颗粒状固体;Add 10 g of the solid particles in (1) into 10 g of the second aqueous phase, fully absorb water and swell until no obvious aqueous solution exists, and at this time, all of the solid particles are obtained in granular form;

(3)将颗粒状固体加入盛有第二油相的反应器中,在氮气保护、35℃和搅拌速度400rpm下进行聚合反应2小时,再升温至50℃继续反应4小时。冷却、静置后,分离出下部的产物,即得调剖剂A3,平均粒径为20μm。(3) The granular solid was added to the reactor containing the second oil phase, and the polymerization reaction was carried out under nitrogen protection at 35° C. and a stirring speed of 400 rpm for 2 hours, and then the temperature was raised to 50° C. to continue the reaction for 4 hours. After cooling and standing still, the lower product was separated to obtain the profile control agent A3 with an average particle size of 20 μm.

测定A3的封堵强度达到4.5MPa/m,耐温温度达到100℃,耐盐能力达到20×104mg/L。It is determined that the plugging strength of A3 reaches 4.5MPa/m, the temperature resistance reaches 100°C, and the salt resistance reaches 20×10 4 mg/L.

实施例4Example 4

本实施例用于说明本发明提供的调剖剂的合成方法。This example is used to illustrate the synthesis method of the profile control agent provided by the present invention.

(1)在带有搅拌、回流冷凝装置、通氮气导管的反应器中加入80g的环已烷和2.5g的司盘80,加热至温度60℃,搅拌30分钟后,冷却到50℃,通入氮气除氧30分钟,得到油相;在带搅拌容器中加入去离子水10g、丙烯酰胺7g、2-丙烯酰胺基-2-甲基丙磺酸3g、N,N′-亚甲基双丙烯酰胺0.05g,搅拌溶解;再加入30重量%的NaOH溶液调整pH为6后;加入0.050g的K2S2O8溶解,通入氮气20分钟,得到第二水相;(1) Add 80g of cyclohexane and 2.5g of Span 80 into a reactor with stirring, reflux condensing device, and nitrogen conduit, heat to a temperature of 60°C, stir for 30 minutes, then cool to 50°C, pass Inject nitrogen gas to remove oxygen for 30 minutes to obtain an oil phase; add 10 g of deionized water, 7 g of acrylamide, 3 g of 2-acrylamido-2-methylpropanesulfonic acid, N,N′-methylenebis 0.05 g of acrylamide was stirred and dissolved; then 30% by weight of NaOH solution was added to adjust the pH to 6; 0.050 g of K 2 S 2 O 8 was added to dissolve, and nitrogen gas was introduced for 20 minutes to obtain the second aqueous phase;

将3g烘干的平均粒径为150μm的调剖剂A1加入上述第二水相中,充分吸水膨胀至无明显水溶液存在,此时得到全部为颗粒状固体;Add 3 g of dried profile control agent A1 with an average particle size of 150 μm into the above-mentioned second water phase, fully absorb water and swell until there is no obvious aqueous solution, and at this time, all granular solids are obtained;

(2)将颗粒状固体加入到盛有油相的反应器中,在氮气保护、50℃和搅拌速度400rpm下进行聚合反应2小时,再升温至60℃继续反应2小时。冷却、静置后,分离出下部的产物,即得调剖剂A4,测定平均粒径为1000μm。(2) The granular solid was added to the reactor containing the oil phase, under nitrogen protection, 50°C and a stirring speed of 400rpm, the polymerization reaction was carried out for 2 hours, and then the temperature was raised to 60°C to continue the reaction for 2 hours. After cooling and standing still, the lower product was separated to obtain the profile control agent A4, and the measured average particle size was 1000 μm.

测定A4的封堵强度达到6.5MPa/m,耐温温度达到110℃,耐盐能力达到25×104mg/L。It is determined that the plugging strength of A4 reaches 6.5MPa/m, the temperature resistance reaches 110°C, and the salt resistance reaches 25×10 4 mg/L.

对比例1Comparative example 1

在带搅拌容器中加入去离子水10g、丙烯酰胺7g、2-丙烯酰胺基-2-甲基丙磺酸3g、N,N′-亚甲基双丙烯酰胺0.08g,搅拌溶解,再加入30重量%的NaOH溶液调整pH为4后,加入0.050g的K2S2O8溶解,通入氮气20分钟,得到水溶液;在带有搅拌、回流冷凝装置、通氮气导管的反应器中加入5g污泥和适量水,搅拌成泥浆,在氮气保护下,将上述水溶液快速加入反应器中,搅拌升温至40℃时停止搅拌,继续升温至50℃进行本体聚合反应2小时,反应完成后将产物胶块造粒、烘干、粉碎、筛分,得到平均粒径为150μm调剖剂B1。Add 10g of deionized water, 7g of acrylamide, 3g of 2-acrylamido-2-methylpropanesulfonic acid, 0.08g of N,N'-methylenebisacrylamide into a stirred container, stir to dissolve, and then add 30 After adjusting the pH to 4 by weight % NaOH solution, add 0.050g of K 2 S 2 O 8 to dissolve, feed nitrogen for 20 minutes to obtain an aqueous solution; add 5 g of Sludge and an appropriate amount of water are stirred into a slurry. Under the protection of nitrogen, the above aqueous solution is quickly added to the reactor, and the stirring is stopped when the temperature is raised to 40°C, and the temperature is continued to rise to 50°C for bulk polymerization for 2 hours. After the reaction is completed, the product The rubber blocks were granulated, dried, crushed, and sieved to obtain the profile control agent B1 with an average particle size of 150 μm.

测定调剖剂B1的封堵强度达到2MPa/m,耐温温度达到90℃,耐盐能力达到20×104mg/L。It is determined that the plugging strength of the profile control agent B1 reaches 2MPa/m, the temperature resistance reaches 90°C, and the salt tolerance reaches 20×10 4 mg/L.

对比例2Comparative example 2

(1)在带搅拌容器中加入去离子水10g、丙烯酰胺10g、N,N′-亚甲基双丙烯酰胺0.08g,搅拌溶解,再加入30重量%的NaOH溶液调整pH为4后,加入0.050g的K2S2O8溶解,通入氮气20分钟,得到第一水相;在带有搅拌、回流冷凝装置、通氮气导管的反应器中加入5g污泥和适量水,搅拌成泥浆,在氮气保护下,将上述第一水相快速加入反应器中,搅拌升温至40℃时停止搅拌,继续升温至50℃进行本体聚合反应2小时,反应完成后将产物胶块造粒、烘干、粉碎、筛分,测定固体颗粒平均粒径为15μm;(1) Add 10g of deionized water, 10g of acrylamide, and 0.08g of N,N'-methylenebisacrylamide into a stirred container, stir and dissolve, then add 30% by weight NaOH solution to adjust the pH to 4, then add Dissolve 0.050g of K 2 S 2 O 8 and pass nitrogen gas for 20 minutes to obtain the first water phase; add 5 g of sludge and appropriate amount of water into a reactor equipped with stirring, reflux condensing device, and nitrogen gas conduit, and stir to form a slurry , under the protection of nitrogen, quickly add the above-mentioned first water phase into the reactor, stop stirring when the temperature is raised to 40°C, continue to heat up to 50°C for bulk polymerization reaction for 2 hours, after the reaction is completed, the product rubber block is granulated and baked Drying, crushing and sieving, the average particle size of the solid particles is determined to be 15 μm;

(2)在带有搅拌、回流冷凝装置、通氮气导管的反应器中加入80g的环已烷和2.5g的司盘80,加热至温度60℃,搅拌30分钟后,冷却到50℃,通入氮气除氧30分钟,得到油相;在带搅拌容器中加入去离子水10g、丙烯酰胺10g、N,N′-亚甲基双丙烯酰胺0.08g,搅拌溶解;再加入30重量%的NaOH溶液调整pH为4后,加入0.050g的K2S2O8溶解,通入氮气20分钟,得到第二水相;(2) Add 80g of cyclohexane and 2.5g of Span 80 into a reactor with stirring, reflux condensing device, and nitrogen conduit, heat to a temperature of 60°C, stir for 30 minutes, then cool to 50°C, pass Add nitrogen gas to remove oxygen for 30 minutes to obtain an oil phase; add 10 g of deionized water, 10 g of acrylamide, and 0.08 g of N,N'-methylenebisacrylamide into a stirred container, and stir to dissolve; then add 30% by weight of NaOH After the pH of the solution was adjusted to 4, 0.050 g of K 2 S 2 O 8 was added to dissolve it, and nitrogen gas was introduced for 20 minutes to obtain the second aqueous phase;

取2g(1)中的固体颗粒加入到20g的第二水相中,充分吸水膨胀至无明显水溶液存在,此时得到全部为颗粒状固体;Take 2g of the solid particles in (1) and add them to 20g of the second aqueous phase, fully absorb water and swell until there is no obvious aqueous solution, and at this time, all of the particles are granular solids;

(3)将颗粒状固体加入到盛有油相的反应器中,在氮气保护、50℃和搅拌速度400rpm下进行聚合反应2小时,再升温至60℃继续反应2小时。冷却、静置后,分离出下部的产物,即得调剖剂B2,测定平均粒径为150μm。(3) The granular solid was added to the reactor containing the oil phase, under nitrogen protection, 50°C and a stirring speed of 400rpm, the polymerization reaction was carried out for 2 hours, and then the temperature was raised to 60°C to continue the reaction for 2 hours. After cooling and standing still, the lower product was separated to obtain the profile control agent B2, and the measured average particle size was 150 μm.

测定调剖剂B2的封堵强度达到3MPa/m,耐温温度达到70℃,耐盐能力达到15×104mg/L。It is determined that the plugging strength of the profile control agent B2 reaches 3MPa/m, the temperature resistance reaches 70°C, and the salt tolerance reaches 15×10 4 mg/L.

对比例3Comparative example 3

(1)在带有搅拌、回流冷凝装置、通氮气导管的反应器中加入去离子水10g、丙烯酰胺7g、2-丙烯酰胺基-2-甲基丙磺酸3g、N,N′-亚甲基双丙烯酰胺0.08g,搅拌溶解,再加入30重量%的NaOH溶液调整pH为4后,加入0.050g的K2S2O8溶解;在氮气保护下,搅拌升温至40℃时停止搅拌,继续升温至50℃进行本体聚合反应2小时,反应完成后将产物胶块造粒、烘干、粉碎、筛分,测定固体颗粒平均粒径为15μm;(1) Add 10 g of deionized water, 7 g of acrylamide, 3 g of 2-acrylamido-2-methylpropanesulfonic acid, N,N'- 0.08g of methylbisacrylamide, stir to dissolve, then add 30% by weight of NaOH solution to adjust the pH to 4, then add 0.050g of K 2 S 2 O 8 to dissolve; under nitrogen protection, stir and stop stirring when the temperature rises to 40°C , continue to heat up to 50 ° C for bulk polymerization for 2 hours, after the reaction is completed, the product rubber block is granulated, dried, crushed, and sieved, and the average particle size of the solid particles is determined to be 15 μm;

(2)在带有搅拌、回流冷凝装置、通氮气导管的反应器中加入80g的环已烷和2.5g的司盘80,加热至温度60℃,搅拌30分钟后,冷却到50℃,通入氮气除氧30分钟,得到油相;在带搅拌容器中加入去离子水10g、丙烯酰胺7g、2-丙烯酰胺基-2-甲基丙磺酸3g、N,N′-亚甲基双丙烯酰胺0.08g,搅拌溶解;再加入30重量%的NaOH溶液调整pH为4后,加入0.050g的K2S2O8溶解,通入氮气20分钟,得到水相;(2) Add 80g of cyclohexane and 2.5g of Span 80 into a reactor with stirring, reflux condensing device, and nitrogen conduit, heat to a temperature of 60°C, stir for 30 minutes, then cool to 50°C, pass Inject nitrogen gas to remove oxygen for 30 minutes to obtain an oil phase; add 10 g of deionized water, 7 g of acrylamide, 3 g of 2-acrylamido-2-methylpropanesulfonic acid, N,N′-methylenebis 0.08 g of acrylamide was stirred and dissolved; then 30% by weight of NaOH solution was added to adjust the pH to 4, and then 0.050 g of K 2 S 2 O 8 was added to dissolve, and nitrogen gas was passed in for 20 minutes to obtain an aqueous phase;

取2g(1)中的固体颗粒加入到20g的水相中,充分吸水膨胀至无明显水溶液存在,此时得到全部为颗粒状固体;Take 2g of the solid particles in (1) and add them to 20g of the water phase, fully absorb water and swell until there is no obvious aqueous solution, and at this time, all the obtained particles are granular solids;

(3)将颗粒状固体加入到盛有油相的反应器中,在氮气保护、50℃和搅拌速度400rpm下进行聚合反应2小时,再升温至60℃继续反应2小时。冷却、静置后,分离出下部的产物,即得调剖剂B3,测定平均粒径为150μm。(3) The granular solid was added to the reactor containing the oil phase, under nitrogen protection, 50°C and a stirring speed of 400rpm, the polymerization reaction was carried out for 2 hours, and then the temperature was raised to 60°C to continue the reaction for 2 hours. After cooling and standing still, the lower product was separated to obtain the profile control agent B3, and the measured average particle size was 150 μm.

测定B3的封堵强度为4.8MPa/m,耐温温度达到100℃,耐盐能力达到22×104mg/L。The plugging strength of B3 was determined to be 4.8 MPa/m, the temperature resistance reached 100°C, and the salt resistance capacity reached 22×10 4 mg/L.

由上述实施例和对比例的结果可以看出,采用本发明提供的调剖剂的合成方法,可以实现调剖剂粒径的自由调控,且加强了调剖剂的强度和性能。而对比例1中非本发明的方法得到的调剖剂,是经过破碎后直接得到产品,因此,调剖剂的强度和耐温耐盐性能被破坏。对比例2中没有聚合单体2-丙烯酰胺基-2-甲基丙磺酸,得到的调剖剂耐温性差。对比例3中的合成方法中没有加入采油污泥,所得到的调剖剂在强度和性能上稍差。本发明提供的调剖剂合成方法,不仅实现了采油污泥的充分利用和无害化处理,还可以方便地得到不同粒径的产品,并且合成得到的调剖剂有更好的强度、耐温性能和耐盐能力。From the results of the above examples and comparative examples, it can be seen that by using the synthesis method of the profile control agent provided by the present invention, the free control of the particle size of the profile control agent can be realized, and the strength and performance of the profile control agent can be enhanced. However, the profile control agent not obtained by the method of the present invention in Comparative Example 1 is directly obtained after crushing, so the strength and temperature and salt resistance of the profile control agent are destroyed. In Comparative Example 2, there is no polymerized monomer 2-acrylamido-2-methylpropanesulfonic acid, and the obtained profile control agent has poor temperature resistance. In the synthesis method in Comparative Example 3, oil production sludge was not added, and the obtained profile control agent was slightly inferior in strength and performance. The profile control agent synthesis method provided by the present invention not only realizes the full utilization and harmless treatment of oil production sludge, but also can conveniently obtain products with different particle sizes, and the profile control agent synthesized has better strength, durability temperature performance and salt tolerance.

Claims (10)

1. a kind of synthetic method of profile control agent, this method comprises the following steps:
(1) polymerisation in bulk is carried out after oil exploitation sludge is mixed with the first aqueous phase, the blob of viscose that the polymerisation in bulk is obtained granulated, Drying, crushing and screening, obtain the solid particle of different-grain diameter, wherein, first aqueous phase contains polymerized monomer, the first crosslinking Agent and the first water soluble starter;The particle diameter of the solid particle is less than 40 μm;
(2) solid particle is mixed with the second aqueous phase, obtains granular solids, the particle diameter of the granular solids is more than described The particle diameter of solid particle, wherein, second aqueous phase contains polymerized monomer, the second crosslinking agent and the second water soluble starter;
(3) emulsion polymerization is carried out after the granular solids are mixed with oil phase, separation emulsion polymeric product obtains profile control agent;
Wherein, the polymerized monomer is acrylamide and 2- acrylamide-2-methylpro panesulfonic acids;The oil exploitation sludge is oil field The sludge produced in water treatment procedure dries obtained product after oil removing;
In step (3), the weight ratio of the granular solids and the oil phase is 0.1-1:1;
The oil phase contains organic solvent and emulsifying agent, and the weight ratio of the emulsifying agent and the organic solvent is 1:5-100;
The temperature of the emulsion polymerization is 35-60 DEG C, and the time of the emulsion polymerization is 2-6h.
2. according to the method described in claim 1, wherein, the weight of oil exploitation sludge described in step (1) and first aqueous phase Than for 0.1-0.2:1.
3. according to the method described in claim 1, wherein, in first aqueous phase, polymerized monomer, the first crosslinking agent and the first water The weight ratio of soluble initiator is 10-1000:1-2:1;On the basis of the gross weight of first aqueous phase, the polymerized monomer Content is 30-50 weight %.
4. according to the method described in claim 1, wherein, the reaction temperature of the polymerisation in bulk is 25-50 DEG C, and the body gathers The reaction time of conjunction is 1-4h.
5. the method according to any one in claim 1-4, wherein, solid particle described in step (2) and described the The weight ratio of two aqueous phases is 1:1-20.
6. the method according to any one in claim 1-4, wherein, in second aqueous phase, polymerized monomer, second are handed over Join agent, the weight ratio of the second water soluble starter is 10-1000:1-2:1;On the basis of the gross weight of second aqueous phase, institute The content for stating polymerized monomer is 30-50 weight %.
7. the method according to any one in claim 1-4, wherein, this method also includes again entering obtained profile control agent Row step (2)-(3), wherein, profile control agent is used as the solid particle in step (2).
8. the profile control agent of the method synthesis in claim 1-7 described in any one, the average grain diameter of the profile control agent is 20-1000 μm, the plugging strength of the profile control agent is 0.5-8MPa/m.
9. profile control agent according to claim 8, wherein, the heatproof temperature of the profile control agent is 75-110 DEG C, the profile control The salt resistance ability of agent is 25 × 104Below mg/L.
10. application of the profile control agent described in claim 8 or 9 in oil mining.
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CN1781860A (en) * 2004-12-01 2006-06-07 中国石油天然气股份有限公司 Method for preparing volume-expanded particle profile control agent by using oil production sludge
CN102295729A (en) * 2010-06-25 2011-12-28 中国石油化工集团公司 Preparation method of absorbent resin plugging agent
CN102464761A (en) * 2010-11-17 2012-05-23 中国石油化工股份有限公司 Sulphonated heat resistant and salt tolerant copolymer for oil field and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN1781860A (en) * 2004-12-01 2006-06-07 中国石油天然气股份有限公司 Method for preparing volume-expanded particle profile control agent by using oil production sludge
CN102295729A (en) * 2010-06-25 2011-12-28 中国石油化工集团公司 Preparation method of absorbent resin plugging agent
CN102464761A (en) * 2010-11-17 2012-05-23 中国石油化工股份有限公司 Sulphonated heat resistant and salt tolerant copolymer for oil field and preparation method thereof

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