CN105217222A - A kind of replacement method of belt conveyor - Google Patents
A kind of replacement method of belt conveyor Download PDFInfo
- Publication number
- CN105217222A CN105217222A CN201510695796.1A CN201510695796A CN105217222A CN 105217222 A CN105217222 A CN 105217222A CN 201510695796 A CN201510695796 A CN 201510695796A CN 105217222 A CN105217222 A CN 105217222A
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- CN
- China
- Prior art keywords
- belt conveyor
- conveyer
- new carousel
- needing
- belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The invention discloses a kind of replacement method of belt conveyor, the equipment used and instrument comprise new carousel, conveyer frame and belt clamping plate, described conveyer frame is provided with the belt conveyor needing to replace, and comprises following control step: mark the belt conveyor that needs are replaced; One end of new carousel is fixed on the belt conveyor of needs replacement; Start this conveyer, new carousel followed by needs the belt conveyor replaced to move; The other end of new carousel arrives new carousel one end fixing with the belt conveyor needing to replace; The two ends of new carousel are connected, and one end that new carousel is fixing with the belt conveyor needing to replace is taken apart; Disconnect needing the belt conveyor replaced from its junction; Start conveyer, along with the startup of conveyer is taken off needing the belt conveyor replaced from conveyer.Utilize belt conveyor equipment in this invention replacement process described, saved a large amount of manpower and materials, belt conveyor is replaced efficiency and is improved.
Description
Technical field
The present invention relates to belt conveyor technical field, specifically, relate to a kind of replacement method of belt conveyor.
Background technology
Belt conveyor generally comprises: traction piece, load-carrying element, actuating device, swelling device, change course device and supporting member etc.Traction piece, in order to transmitting tractive power, can adopt load-transfer device, tow chain or steel rope; Load-carrying element bears the belt conveyor of material in order to support; Actuating device, is generally made up of electrical motor, retarder and drg (stopper) etc. with power to conveyer; Swelling device generally has screw and weight hammer type two kinds, and traction piece can be made to keep certain tension force and sag, to ensure belt conveyor normal operation; Supporting member, in order to support traction piece or load-carrying element, can adopt carrying roller, roller etc.
In time there is sideslip, wearing and tearing, scuffing, breakage, overlapping part problems of crack in the belt of large-scale belt conveyor equipment belt conveyor needs carry out sewing and mend, baking or scrap renewal.The method of belt replacing usually used comprises the following steps: one, cut off by old band, and in the end punching of old band away from outlet, is clamped the end of belt conveyor with clamping plate; Two, change exit at belt conveyor old band is cut off to form long section and short section of old band again; Three, tugboat is set at belt replacing place, replacing tugboat is connected on belt conveyor support; Four, be that top passes belt pulley from its end near belt exit by old for long section band; Five, entangle with the top of suspender belt by old for long section belt, then with fishhook, old for long section band is upwards lifted; Six, when the old belt lift of long section is to extreme limit of travel, be positioned over ground by being pulled away from the long length of tape changing outlet, then suspender belt moved to belt replacing exit and repeats step 5; Seven, measuring wheel changed by guide wheel distance to endless belt conveyer, cutting remaining the new carousel do not changed by measuring gained distance; Eight, be connected remaining as the new strap end portion changed by clamping plate away from changing the end exported with short section of old belt; Nine, be that top passes belt tugboat from its end near exit by short section of old belt; Ten, entangle with the top of suspender belt by short section of old belt, then with fishhook, short section of old band is upwards lifted; 11, when short section of old belt lift is to extreme limit of travel, the short section of old belt being pulled away from belt replacing outlet is positioned over ground, then suspender belt is moved to belt replacing exit and repeats step 10; 12, after the old load-transfer device of long section, short section of old band extract, also the clamping plate of long section, short section of old band are removed connecting the belt conveyor needing to upgrade, and by newly with two ends bondingly can to complete.Because belt deadweight is excessive when large-scale transmission apparatus changes belt time, change the manpower and materials that belt consumption is a large amount of, efficiency is low especially.
Summary of the invention
The object of the invention is to the weak point overcoming above-mentioned conventional art, the belt conveyor replacement method that a kind of efficiency is high, use manpower and material resources sparingly is provided.
A replacement method for belt conveyor, the equipment used and instrument comprise new carousel, conveyer frame and belt clamping plate, and described conveyer frame is provided with the belt conveyor needing to replace, and comprises following control step:
(1) to needing the belt conveyor replaced to mark;
(2) one end of new carousel is fixed on the belt conveyor needing to replace;
(3) start this conveyer, new carousel followed by needs the belt conveyor replaced to move;
(4) other end of new carousel arrives new carousel one end fixing with the belt conveyor needing to replace;
(5) two ends of new carousel are connected, and one end that new carousel is fixing with the belt conveyor needing to replace is taken apart;
(6) will the belt conveyor replaced be needed to disconnect from its junction;
(7) conveyer is started, along with the startup of conveyer is taken off needing the belt conveyor replaced from conveyer.
One as technique scheme is improved:
After the described belt conveyor conveyer needing to replace takes off, detect new carousel and whether engage completely on this conveyer, the installation position of new carousel on this conveyer is equipped with does not have deviation.
One as technique scheme is improved:
The described elasticity to new carousel carries out measuring and adjustation.
One as technique scheme is improved:
Described new carousel is arranged on the belt conveyor of needs replacement by belt clamping plate.
One as technique scheme is improved:
Described new carousel two ends are connected by bonding.
Owing to have employed technique scheme, compared with prior art, the process that the present invention changes belt can utilize the actuating device of belt conveyor to be sent in the transfer system of belt conveyor by heavy belt, has saved human and material resources, and has shortened the time changing belt.
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the replacement method connection new carousel of a kind of belt conveyor of the present invention;
Fig. 2 is the schematic diagram that the replacement method new carousel two ends of a kind of belt conveyor of the present invention are connected;
Fig. 3 is the schematic diagram of the belt conveyor that the replacement method of a kind of belt conveyor of the present invention is replaced from conveyer frame removing needs;
In figure: the belt conveyor that 1-needs are replaced; 2-new carousel; 3-conveyer frame; 4-deflector roll; 5-belt clamping plate.
Detailed description of the invention
Embodiment:
As shown in Figure 1, Figure 2, Figure 3 shows, a replacement method for belt conveyor, institute's use equipment and instrument comprise new carousel 2, conveyer frame 3 and belt clamping plate 5, and described conveyer frame 3 is provided with the belt conveyor 1 needing to replace, it is characterized in that, comprise following control step:
(1) to needing the belt conveyor 1 replaced to mark;
(2) one end of new carousel 2 is fixed on the belt conveyor 1 needing to replace;
(3) start this conveyer, new carousel 2 followed by needs the belt conveyor 1 replaced to move;
(4) other end of new carousel 2 arrives new carousel 2 one end fixing with the belt conveyor 1 needing to replace;
(5) two ends of new carousel 2 are connected, and one end that new carousel 2 is fixing with the belt conveyor 1 needing to replace is taken apart;
(6) will the belt conveyor 1 replaced be needed to disconnect from its junction;
(7) conveyer is started, along with the startup of conveyer is taken off needing the belt conveyor 1 replaced from conveyer.
After described belt conveyor 1 conveyer needing to replace takes off, detect new carousel 2 and whether engage completely on this conveyer, the installation position of new carousel 2 on this conveyer is equipped with does not have deviation.
The described elasticity to new carousel 2 carries out measuring and adjustation.
Described new carousel 2 is arranged on the belt conveyor 1 of needs replacement by belt clamping plate 5.
Described new carousel 2 two ends are connected by bonding.
Described conveyer frame 3 is provided with some deflector rolls 4.
New carousel 2 is fixed on the belt conveyor 1 of needs replacement by belt clamping plate 5 by the present invention in replacing belt process, by the conveyer of this equipment, new carousel 2 is sent in conveyer frame 3, do not need extra hanging device, save replacement cost, send in this transmission apparatus additionally by the method by needing the belt conveyor 1 replaced, new carousel 2 is not easy to occur sideslip, ties a knot, situation about being hooked on other parts.The method of this replacement belt conveyor both can use manpower and material resources sparingly, and can save again the time changing belt conveyor.
Claims (5)
1. the replacement method of a belt conveyor, the equipment used and instrument comprise new carousel (2), conveyer frame (3) and belt clamping plate (5), described conveyer frame (3) is provided with the belt conveyor (1) needing to replace, it is characterized in that, comprise following control step:
(1) to needing the belt conveyor (1) replaced to mark;
(2) one end of new carousel (2) is fixed on the belt conveyor (1) needing to replace;
(3) start this conveyer, it is mobile that new carousel (2) followed by the belt conveyor (1) needing to replace;
(4) other end of new carousel (2) arrives new carousel (2) one end fixing with the belt conveyor (1) needing to replace;
(5) two ends of new carousel (2) are connected, and one end that new carousel (2) is fixing with the belt conveyor (1) needing to replace is taken apart;
(6) will the belt conveyor (1) replaced be needed to disconnect from its junction;
(7) conveyer is started, along with the startup of conveyer is taken off needing the belt conveyor (1) replaced from conveyer.
2. the replacement method of a kind of belt conveyor according to claim 1, it is characterized in that: after belt conveyor (1) conveyer that described needs are replaced takes off, detect new carousel (2) whether to engage completely on this conveyer, new carousel (2) installation position on this conveyer is equipped with does not have deviation.
3. the replacement method of a kind of belt conveyor according to claim 1 and 2, is characterized in that: the described elasticity to new carousel (2) carries out measuring and adjustation.
4. the replacement method of a kind of belt conveyor according to claim 1, is characterized in that: described new carousel (2) is arranged on the belt conveyor (1) of needs replacement by belt clamping plate (5).
5. the replacement method of a kind of belt conveyor according to claim 1, is characterized in that: described new carousel (2) two ends are connected by bonding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510695796.1A CN105217222A (en) | 2015-10-23 | 2015-10-23 | A kind of replacement method of belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510695796.1A CN105217222A (en) | 2015-10-23 | 2015-10-23 | A kind of replacement method of belt conveyor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105217222A true CN105217222A (en) | 2016-01-06 |
Family
ID=54986596
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510695796.1A Pending CN105217222A (en) | 2015-10-23 | 2015-10-23 | A kind of replacement method of belt conveyor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105217222A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111660243A (en) * | 2020-04-28 | 2020-09-15 | 贵州华电桐梓发电有限公司 | Belt replacing device of belt conveyor |
| CN115092603A (en) * | 2022-08-05 | 2022-09-23 | 安徽省亚邦工程科技有限公司 | Quick-detachable and adjustable material carrying equipment of belt conveyor and transportation method of material carrying equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU821335A1 (en) * | 1978-04-19 | 1981-04-15 | Zajtsev Viktor P | Conveyer belt replacement method |
| GB2131377A (en) * | 1982-12-07 | 1984-06-20 | Vulcan Materials Co | Apparatus and method for replacing conveyor belts |
| JPH09142624A (en) * | 1995-11-22 | 1997-06-03 | Yokohama Rubber Co Ltd:The | Method of laying conveyer belt around |
| CN102942067A (en) * | 2012-11-09 | 2013-02-27 | 中国神华能源股份有限公司 | Belt installing method and changing method of belt conveyor and installing or changing system thereof |
| CN103466289A (en) * | 2013-09-18 | 2013-12-25 | 常州市南飞机械有限公司 | Method for detecting and replacing conveyor belts |
| CN104016168A (en) * | 2014-06-07 | 2014-09-03 | 太原理工大学 | Belt replacing method for rubber belt winding and unwinding device of belt conveyor |
-
2015
- 2015-10-23 CN CN201510695796.1A patent/CN105217222A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU821335A1 (en) * | 1978-04-19 | 1981-04-15 | Zajtsev Viktor P | Conveyer belt replacement method |
| GB2131377A (en) * | 1982-12-07 | 1984-06-20 | Vulcan Materials Co | Apparatus and method for replacing conveyor belts |
| JPH09142624A (en) * | 1995-11-22 | 1997-06-03 | Yokohama Rubber Co Ltd:The | Method of laying conveyer belt around |
| CN102942067A (en) * | 2012-11-09 | 2013-02-27 | 中国神华能源股份有限公司 | Belt installing method and changing method of belt conveyor and installing or changing system thereof |
| CN103466289A (en) * | 2013-09-18 | 2013-12-25 | 常州市南飞机械有限公司 | Method for detecting and replacing conveyor belts |
| CN104016168A (en) * | 2014-06-07 | 2014-09-03 | 太原理工大学 | Belt replacing method for rubber belt winding and unwinding device of belt conveyor |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111660243A (en) * | 2020-04-28 | 2020-09-15 | 贵州华电桐梓发电有限公司 | Belt replacing device of belt conveyor |
| CN115092603A (en) * | 2022-08-05 | 2022-09-23 | 安徽省亚邦工程科技有限公司 | Quick-detachable and adjustable material carrying equipment of belt conveyor and transportation method of material carrying equipment |
| CN115092603B (en) * | 2022-08-05 | 2024-05-24 | 中科亚邦科技集团有限公司 | Easily-detachable and adjustable belt conveyor material conveying equipment and conveying method thereof |
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Legal Events
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160106 |