CN105215568B - A kind of tin solder of resistance to marine climate and preparation method thereof - Google Patents
A kind of tin solder of resistance to marine climate and preparation method thereof Download PDFInfo
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- CN105215568B CN105215568B CN201510654689.4A CN201510654689A CN105215568B CN 105215568 B CN105215568 B CN 105215568B CN 201510654689 A CN201510654689 A CN 201510654689A CN 105215568 B CN105215568 B CN 105215568B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/26—Selection of soldering or welding materials proper with the principal constituent melting at less than 400 degrees C
- B23K35/262—Sn as the principal constituent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/03—Making non-ferrous alloys by melting using master alloys
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C13/00—Alloys based on tin
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Abstract
本发明公开了一种耐海洋性气候的锡基焊料,包括重量百分比含量为0.005~0.20%的Al、重量百分比含量为0.005~0.20%的Ni、重量百分比含量为0.005~0.20%的Cr和重量百分比含量为0.005~0.20%的Sb;还包括重量百分比含量为37%的Pb或者重量百分比含量为40%的Bi或者重量百分比含量为0.7%的Cu;余量为Sn。本发明还公开了上述耐海洋性气候锡基焊料的制备方法。本发明耐海洋性锡基焊料通过在焊料基体中添加微量元素Al、Ni、Cr和Sb,能够有效改善锡基焊料在耐氯离子侵蚀、抗氧化和抗湿热霉变方面的性能,从而降低了锡基焊料发生表面腐蚀变色、霉变或脱焊的问题。The invention discloses a marine climate-resistant tin-based solder, which comprises Al with a weight percentage of 0.005-0.20%, Ni with a weight percentage of 0.005-0.20%, Cr with a weight percentage of 0.005-0.20%, and The percentage content is 0.005-0.20% of Sb; it also includes 37% by weight of Pb or 40% by weight of Bi or 0.7% by weight of Cu; the balance is Sn. The invention also discloses a preparation method of the above-mentioned marine climate-resistant tin-based solder. The marine-resistant tin-based solder of the present invention can effectively improve the performance of the tin-based solder in terms of chloride ion corrosion resistance, oxidation resistance and damp heat mildew resistance by adding trace elements Al, Ni, Cr and Sb in the solder matrix, thereby reducing the The tin-based solder has the problem of surface corrosion, discoloration, mildew or desoldering.
Description
技术领域technical field
本发明涉及一种耐海洋性气候的锡基焊料,还涉及上述锡基焊料的制备方法,属于锡焊料合金领域。The invention relates to a tin-based solder resistant to marine climate, and also relates to a preparation method of the tin-based solder, which belongs to the field of tin solder alloys.
背景技术Background technique
随着现代技术的发展和人类生活水平的提高,越来越多的电子电气设备需要在海岸和近海等环境中使用,高温、高湿含盐的海洋性气氛对焊料的腐蚀会影响到相关设备的可靠性。近年来大量光伏发电装置被安放在海岸滩涂或近岸前海中,太阳能电池板受到氯离子侵蚀的威胁不断增加,焊料发生表面腐蚀变色、霉变以及脱焊等缺陷的几率大大增加,进而对光伏组件的工作寿命产生了不利影响。因此产业界对开发新的耐海洋性气候的焊料产生了浓厚的兴趣,近年来的研究也呈增加趋势。因此一种耐海洋性气候的锡基焊料的开发很有必要。With the development of modern technology and the improvement of human living standards, more and more electrical and electronic equipment needs to be used in coastal and offshore environments. Corrosion of solder by high-temperature, high-humidity, salt-containing marine atmospheres will affect related equipment reliability. In recent years, a large number of photovoltaic power generation devices have been placed in coastal tidal flats or near-shore front seas. The threat of solar panels being eroded by chloride ions is increasing. The probability of surface corrosion, discoloration, mildew, and desoldering of solder is greatly increased. The operating life of the components is adversely affected. Therefore, the industry has a strong interest in developing new solders resistant to marine climates, and research has also shown an increasing trend in recent years. Therefore, the development of a tin-based solder resistant to marine climate is necessary.
发明内容Contents of the invention
发明目的:本发明所要解决的技术问题是提供一种耐海洋性气候的锡基焊料,该锡基焊料可用于需要在海洋性气氛下使用的电子器件的焊接。Purpose of the invention: The technical problem to be solved by the present invention is to provide a tin-based solder resistant to marine climate, which can be used for soldering of electronic devices that need to be used in a marine atmosphere.
本发明还要解决的技术问题是提供上述耐海洋性气候的锡基焊料的制备方法。The technical problem to be solved by the present invention is to provide the preparation method of the above-mentioned tin-based solder resistant to marine climate.
发明内容:为解决上述技术问题,本发明所采用的技术方案为:Summary of the invention: In order to solve the above technical problems, the technical solution adopted in the present invention is:
一种耐海洋性气候的锡基焊料,包括重量百分比含量为0.005~0.20%的Al、重量百分比含量为0.005~0.20%的Ni、重量百分比含量为0.005~0.20%的Cr和重量百分比含量为0.005~0.20%的Sb;还包括重量百分比含量为37%的Pb或者重量百分比含量为40%的Bi或者重量百分比含量为0.7%的Cu;余量为Sn。A tin-based solder resistant to marine climate, comprising 0.005-0.20% by weight of Al, 0.005-0.20% by weight of Ni, 0.005-0.20% by weight of Cr and 0.005% by weight -0.20% Sb; also includes 37% by weight of Pb or 40% by weight of Bi or 0.7% by weight of Cu; the balance is Sn.
其中,所述Al、Ni、Cr和Sb元素的重量百分比含量总和小于或等于0.25%。Wherein, the sum of the weight percent contents of Al, Ni, Cr and Sb elements is less than or equal to 0.25%.
上述耐海洋性气候锡基焊料的制备方法,包括以下步骤:在坩埚炉中熔化所需量的纯锡,将温度升高至600~700℃往坩埚炉中加入所需量的Sn-3%Cr中间合金,熔清后降温至200~300℃,再往坩埚炉中加入所需的Cu元素或Bi元素或Pb元素以及Ni、Sb和Al元素,待坩埚炉中物料熔融完全后浇铸成锭即可。The preparation method of the above-mentioned marine climate-resistant tin-based solder includes the following steps: melting a required amount of pure tin in a crucible furnace, raising the temperature to 600-700°C and adding a required amount of Sn-3% into the crucible furnace Cr intermediate alloy, after melting, cool down to 200-300°C, then add required Cu elements, Bi elements, Pb elements, and Ni, Sb and Al elements into the crucible furnace, and cast into ingots after the materials in the crucible furnace are completely melted That's it.
有益效果:本发明耐海洋性锡基焊料通过在焊料基体中添加微量元素Al、Ni、Cr和Sb,能够有效改善锡基焊料在耐氯离子侵蚀、抗氧化和抗湿热霉变方面的性能,从而降低了锡基焊料发生表面腐蚀变色、霉变或脱焊的问题,进而显著改善了电子装备在海洋性气氛下使用的寿命和可靠性。Beneficial effects: the marine-resistant tin-based solder of the present invention can effectively improve the performance of the tin-based solder in terms of resistance to chloride ion erosion, oxidation resistance and damp-heat mildew resistance by adding trace elements Al, Ni, Cr and Sb to the solder matrix, Therefore, the problems of surface corrosion, discoloration, mildew or desoldering of the tin-based solder are reduced, thereby significantly improving the service life and reliability of electronic equipment in marine atmospheres.
本发明锡基焊料通过在焊料基体中添加Ni和Cr元素,能够在焊料基体表面形成有效阻挡氯离子的氧化层,因此改善了合金的抗盐雾(氯离子)腐蚀性能,另外Ni元素还能在焊料基体表面形成富镍离子层,因此使焊料具有抗霉性能,本发明锡基焊料通过在焊料基体中添加Al和Sb元素,能够在焊料基体表面形成致密的氧化膜层,从而能够减缓焊料的氧化,维持表面结构的完整性,提高焊料的抗氧化性能。The tin-based solder of the present invention can form an oxide layer that effectively blocks chloride ions on the surface of the solder matrix by adding Ni and Cr elements in the solder matrix, thus improving the salt spray (chloride ion) corrosion resistance of the alloy, and the Ni element can also A nickel-rich ion layer is formed on the surface of the solder matrix, so that the solder has mildew resistance. The tin-based solder of the present invention can form a dense oxide film layer on the surface of the solder matrix by adding Al and Sb elements in the solder matrix, thereby slowing down the soldering process. oxidation, maintain the integrity of the surface structure, and improve the oxidation resistance of the solder.
具体实施方式detailed description
根据下述实施例,可以更好地理解本发明。然而,本领域的技术人员容易理解,实施例所描述的内容仅用于说明本发明,而不应当也不会限制权利要求书中所详细描述的本发明。The present invention can be better understood from the following examples. However, those skilled in the art can easily understand that the content described in the embodiments is only for illustrating the present invention, and should not and will not limit the present invention described in the claims.
实施例1Example 1
一种耐海洋性气候的锡基焊料,由以下重量百分比的组分组成:0.7%Cu、0.005%Al、0.005%Sb、0.1%Cr、0.1%Ni,余量为Sn。A tin-based solder resistant to marine climate is composed of the following components in weight percentage: 0.7% Cu, 0.005% Al, 0.005% Sb, 0.1% Cr, 0.1% Ni, and the balance is Sn.
上述耐海洋性气候的锡基焊料由如下方法制备得到:熔炼时先在坩埚炉中熔化所需量的纯锡,然后将温度升高至600℃,再往坩埚炉中加入所需量的Sn-3%Cr中间合金(预先制备好的),熔清后降温至300℃,再往坩埚炉中加入所需的Cu、Ni、Sb和Al元素,待坩埚炉中物料熔融完全均匀后浇铸成锭即可。The above-mentioned tin-based solder resistant to marine climate is prepared by the following method: first melt the required amount of pure tin in the crucible furnace during melting, then raise the temperature to 600°C, and then add the required amount of Sn into the crucible furnace -3% Cr master alloy (prepared in advance), after melting, cool down to 300°C, then add required Cu, Ni, Sb and Al elements into the crucible furnace, and cast it after the materials in the crucible furnace are completely melted and evenly Ingots are enough.
实施例2Example 2
一种耐海洋性气候的锡基焊料,由以下重量百分比的组分组成:37%Pb、0.05%Al、0.05%Sb、0.05%Cr、0.05%Ni,余量为Sn。A tin-based solder resistant to marine climate is composed of the following components in weight percent: 37% Pb, 0.05% Al, 0.05% Sb, 0.05% Cr, 0.05% Ni, and the balance is Sn.
上述耐海洋性气候的锡基焊料由如下方法制备得到:熔炼时先在坩埚炉中熔化所需量的纯锡,然后将温度升高至600℃,再往坩埚炉中加入所需量的Sn-3%Cr中间合金(预先制备好的),熔清后降温至280℃,再往坩埚炉中加入所需的Pb、Ni、Sb和Al元素,待坩埚炉中物料熔融完全均匀后浇铸成锭即可。The above-mentioned tin-based solder resistant to marine climate is prepared by the following method: first melt the required amount of pure tin in the crucible furnace during melting, then raise the temperature to 600°C, and then add the required amount of Sn into the crucible furnace -3% Cr master alloy (prepared in advance), after melting, cool down to 280°C, then add the required Pb, Ni, Sb and Al elements into the crucible furnace, and cast it after the materials in the crucible furnace are completely melted and uniform. Ingots are enough.
实施例3Example 3
一种耐海洋性气候的锡基焊料,由以下重量百分比的组分组成:40%Bi、0.1%Al、0.05%Sb、0.05%Cr、0.005%Ni,余量为Sn。A tin-based solder resistant to marine climate is composed of the following components by weight percentage: 40% Bi, 0.1% Al, 0.05% Sb, 0.05% Cr, 0.005% Ni, and the balance is Sn.
上述耐海洋性气候的锡基焊料由如下方法制备得到:熔炼时先在坩埚炉中熔化所需量的纯锡,然后将温度升高至600℃,再往坩埚炉中加入所需量的Sn-3%Cr中间合金(预先制备好的),熔清后降温至280℃,再往坩埚炉中加入所需的Bi元素、Ni、Sb和Al元素,待坩埚炉中物料熔融完全均匀后浇铸成锭即可。The above-mentioned tin-based solder resistant to marine climate is prepared by the following method: first melt the required amount of pure tin in the crucible furnace during melting, then raise the temperature to 600°C, and then add the required amount of Sn into the crucible furnace -3% Cr master alloy (prepared in advance), after melting, cool down to 280°C, then add the required Bi elements, Ni, Sb and Al elements into the crucible furnace, and cast after the materials in the crucible furnace are completely melted and uniform It can be made into ingots.
实施例4Example 4
一种耐海洋性气候的锡基焊料,由以下重量百分比的组分组成:0.7%Cu、0.2%Al、0.005%Sb、0.005%Cr、0.005%Ni,余量为Sn。A tin-based solder resistant to marine climate is composed of the following components by weight percentage: 0.7% Cu, 0.2% Al, 0.005% Sb, 0.005% Cr, 0.005% Ni, and the balance is Sn.
上述耐海洋性气候的锡基焊料由如下方法制备得到:熔炼时先在坩埚炉中熔化所需量的纯锡,然后将温度升高至700℃,再往坩埚炉中加入所需量的Sn-3%Cr中间合金(预先制备好的),熔清后降温至200℃,再往坩埚炉中加入所需的Cu元素、Ni、Sb和Al元素,待坩埚炉中物料熔融完全均匀后浇铸成锭即可。The above-mentioned tin-based solder resistant to marine climate is prepared by the following method: first melt the required amount of pure tin in the crucible furnace during melting, then raise the temperature to 700°C, and then add the required amount of Sn into the crucible furnace -3% Cr master alloy (prepared in advance), after melting, cool down to 200°C, then add the required Cu elements, Ni, Sb and Al elements into the crucible furnace, and cast after the materials in the crucible furnace are completely melted and uniform It can be made into ingots.
对实施例1~4制得的锡基焊料以及Sn-40%Bi和Sn-0.7%Cu分别在同样的试验条件下进行湿热试验、盐雾试验和盐酸加速试验,各种试验的条件如表1所示,试验结果如表2所示;The tin-base solder that embodiment 1~4 makes and Sn-40%Bi and Sn-0.7%Cu carry out wet heat test, salt spray test and hydrochloric acid acceleration test respectively under the same test condition, and the conditions of various tests are as shown in the table 1, the test results are shown in Table 2;
表1湿热和腐蚀的试验条件:Table 1 Test conditions for damp heat and corrosion:
表2为各锡基焊料的湿热和腐蚀试验结果:Table 2 shows the damp heat and corrosion test results of various tin-based solders:
由表2可以得知,相比于现有的锡基焊料,本发明的锡基焊料在添加了Al、Ni、Cr和Sb元素后,其在耐湿热和耐蚀性上都有明显的改善,进而解决了锡基焊料在高温、高湿含盐的海洋性气氛中容易腐蚀的问题。As can be seen from Table 2, compared with the existing tin-based solder, the tin-based solder of the present invention has obvious improvement in heat and humidity resistance and corrosion resistance after adding Al, Ni, Cr and Sb elements , and then solve the problem that tin-based solder is easy to corrode in high-temperature, high-humidity and salt-containing marine atmosphere.
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