CN105215038B - An umbilical cord unwinding device for an oil storage tank cleaning robot - Google Patents
An umbilical cord unwinding device for an oil storage tank cleaning robot Download PDFInfo
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- 238000004140 cleaning Methods 0.000 title claims abstract description 33
- 210000003954 umbilical cord Anatomy 0.000 title claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 230000008878 coupling Effects 0.000 claims abstract description 5
- 238000010168 coupling process Methods 0.000 claims abstract description 5
- 238000005859 coupling reaction Methods 0.000 claims abstract description 5
- 239000003921 oil Substances 0.000 claims description 62
- 238000004804 winding Methods 0.000 claims description 12
- 239000010720 hydraulic oil Substances 0.000 claims description 7
- 239000012212 insulator Substances 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
- 239000000428 dust Substances 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 239000002609 medium Substances 0.000 claims 6
- 239000012736 aqueous medium Substances 0.000 claims 2
- 235000004443 Ricinus communis Nutrition 0.000 abstract 1
- 230000006835 compression Effects 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- -1 that is Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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Abstract
Description
技术领域technical field
本发明涉及储油罐清洗设备领域,特别是涉及一种属于储油罐清洗机器人系统辅助设备的储油罐清洗机器人脐带缆卷放装置。The invention relates to the field of oil storage tank cleaning equipment, in particular to an umbilical cord unwinding device for an oil storage tank cleaning robot, which belongs to the auxiliary equipment of the oil storage tank cleaning robot system.
背景技术Background technique
利用储油罐存储是战略石油储备的主要方式。在成品油储油罐长时间的储运中,成品油中的少量沙粒、泥土、重金属盐类等杂质因密度差,会和水一起沉降积累在储油罐底部,形成又黑又稠的胶状物质,即储油罐底泥。杂质和水分会降低成品油的品质,影响油品计算的精确度;加速储油罐腐蚀,严重时会引起底板穿孔,造成漏油事故;产生静电并积聚,造成静电事故。此外,油品升级以及换装不同油品时,罐内残存油品和新装入油品不能相混,储油罐发生渗漏或其他损坏,需要进行检查或动火修理时,都需要对储油罐进行清洗,同时根据国家规储油罐也必须定期进行清洗检修。储油罐清洗技术先后经历了人工清洗和机械清洗阶段,随着人们对储油罐清洗作业安全、效率、成本、环保要求的不断提高,储油罐清洗机器人技术作为一种无需人员进罐的清洗技术得到了国内外越来越多的关注。由于机器人多采用液压驱动,高压水射流清洗,需要携带传感照明设备,机器人后部必须拖拽一根脐带缆;为防止脐带缆的缠绕储油罐附件、中部打结和被机器人履带碾压,必须要有对脐带缆进行卷放的设备,作为机器人配套使用的辅助设备,脐带缆卷放器已成为储油罐清洗机器人系统必不可少的一部分。Utilizing storage tanks for storage is the main way of strategic petroleum reserves. During the long-term storage and transportation of refined oil storage tanks, a small amount of sand, soil, heavy metal salts and other impurities in the refined oil will settle and accumulate at the bottom of the storage tank together with water due to the density difference, forming a black and thick gel Substance, that is, oil storage tank bottom sludge. Impurities and moisture will reduce the quality of refined oil and affect the accuracy of oil product calculation; accelerate the corrosion of oil storage tanks, and in severe cases will cause perforation of the bottom plate, resulting in oil leakage accidents; generate and accumulate static electricity, resulting in static electricity accidents. In addition, when the oil product is upgraded or replaced with different oil products, the remaining oil in the tank and the newly loaded oil cannot be mixed, and when the oil storage tank leaks or is damaged in other ways, it needs to be inspected or hot repaired. The oil storage tank is cleaned, and at the same time according to the national regulations, the oil storage tank must also be cleaned and repaired regularly. The oil storage tank cleaning technology has gone through manual cleaning and mechanical cleaning successively. With the continuous improvement of people's requirements for the safety, efficiency, cost and environmental protection of oil storage tank cleaning operations, the oil storage tank cleaning robot technology is a kind of technology that does not require personnel to enter the tank. Cleaning technology has received more and more attention at home and abroad. Since most robots are driven by hydraulic pressure and cleaned by high-pressure water jets, they need to carry sensor lighting equipment, and an umbilical cable must be dragged at the rear of the robot; in order to prevent the umbilical cable from being entangled with the oil storage tank attachment, knotted in the middle, and crushed by the crawler of the robot , there must be equipment for unwinding the umbilical cable. As an auxiliary equipment used by the robot, the umbilical cable unwinder has become an indispensable part of the robot system for cleaning the oil storage tank.
发明内容Contents of the invention
基于上述现有技术所存在的问题,本发明提供一种储油罐清洗机器人脐带缆卷放装置,能与储油罐清洗机器人配套使用,方便对储油罐清洗机器人的脐带缆进行卷放。Based on the above-mentioned problems in the prior art, the present invention provides an umbilical cable unwinding device for an oil storage tank cleaning robot, which can be used in conjunction with the oil storage tank cleaning robot to facilitate unwinding of the umbilical cable of the oil storage tank cleaning robot.
为解决上述技术问题,本发明提供一种储油罐清洗机器人脐带缆卷放装置,包括:In order to solve the above technical problems, the present invention provides an umbilical cord unwinding device for an oil storage tank cleaning robot, including:
底座、卷筒、动力装置、变速箱、集电滑环箱和多通道旋转接头;其中,Base, reel, power unit, gearbox, collector slip ring box and multi-channel rotary joint; among them,
所述变速箱通过支撑架设在所述底座上,所述变速箱采用竖直设置的输入轴与水平设置的输出轴通过行星锥齿轮结构啮合的变速箱;The gearbox is erected on the base through supports, and the gearbox adopts a gearbox in which a vertically arranged input shaft and a horizontally arranged output shaft are meshed through a planetary bevel gear structure;
所述动力装置设在所述变速箱上面,与所述变速箱的输入轴相连接;The power unit is arranged on the gearbox and connected with the input shaft of the gearbox;
所述集电滑环箱设在所述变速箱外侧,所述集电滑环箱的集电滑环的转子法兰与所述变速箱的输出轴外端相连接,The collector slip ring box is arranged on the outside of the gearbox, and the rotor flange of the collector slip ring of the collector slip ring box is connected to the outer end of the output shaft of the gearbox,
所述卷筒设在所述变速箱内侧,与所述变速箱的输出轴内端相连接,能在所述变速箱的输出轴驱动下转动;The reel is arranged inside the gearbox, connected to the inner end of the output shaft of the gearbox, and can be driven by the output shaft of the gearbox to rotate;
所述多通道旋转接头固定设在所述底座上,处于所述卷筒的另一侧,该多通道旋转接头内分别设有液压油介质通道、水介质通道和气介质通道,该多通道旋转接头一端与所述卷筒连接,连接所述卷筒的一端分别设用于连接所述卷筒上卷放的机器人脐带缆的所述液压油介质通道的出油口、所述水介质通道的出水口和所述气介质通道的出气口。The multi-channel rotary joint is fixed on the base and is on the other side of the reel. The multi-channel rotary joint is respectively provided with a hydraulic oil medium channel, a water medium channel and an air medium channel. The multi-channel rotary joint One end is connected to the reel, and one end connected to the reel is respectively provided for connecting the oil outlet of the hydraulic oil medium channel and the water medium channel of the robot umbilical cable unwound on the reel. A water port and an air outlet of the gas medium channel.
本发明的有益效果为:通过在底座上设置动力装置和变速箱来驱动卷筒,在卷筒一侧设置集电滑环箱来转接脐带缆中的电缆接头,在卷筒另一侧设置多通道旋转接头来转接脐带缆中的各种介质管路,使得该装置可以卷放储油罐清洗机器人脐带缆。该卷放装置结构并不复杂,但能方便的配合清洗机器人卷放脐带缆,使脐带缆的卷放与机器人动作相匹配,保证了机器人工作的可靠稳定,进而完成储油罐的清洗,提高了清洗机器人使用的便利性和效率。The beneficial effects of the present invention are as follows: the reel is driven by setting a power device and a gearbox on the base; The multi-channel swivel joint is used to transfer various medium pipelines in the umbilical cable, so that the device can roll out the umbilical cable of the oil storage tank cleaning robot. The structure of the unwinding device is not complicated, but it can easily cooperate with the cleaning robot to unwind the umbilical cable, so that the unwinding of the umbilical cable matches the action of the robot, ensuring the reliable and stable operation of the robot, and then completing the cleaning of the oil storage tank, improving It improves the convenience and efficiency of cleaning robots.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts.
图1为本发明实施例提供的卷放装置等轴测示意图;Fig. 1 is a schematic isometric view of a winding and unwinding device provided by an embodiment of the present invention;
图2为本发明实施例提供的卷放装置的主视图;Fig. 2 is the front view of the unwinding device provided by the embodiment of the present invention;
图3为本发明实施例提供的卷放装置的前视图;Fig. 3 is the front view of the unwinding device provided by the embodiment of the present invention;
图4为本发明实施例提供的卷放装置的多通道旋转接头剖视图;Fig. 4 is a cross-sectional view of the multi-channel rotary joint of the unwinding device provided by the embodiment of the present invention;
图5为本发明实施例提供的卷放装置的多通道旋转接头的侧视图;Fig. 5 is a side view of the multi-channel rotary joint of the unwinding device provided by the embodiment of the present invention;
图6为本发明实施例提供的卷放装置的集电滑环结构图;Fig. 6 is a structure diagram of a collector slip ring of the winding and unwinding device provided by the embodiment of the present invention;
图1中各标号对应的部件为:1-多通道旋转接头;2-卷筒;3-动力装置;4-集电滑环箱;5-变速箱;6-底座;7-升降手轮;8-脚轮;9-扶手;The parts corresponding to each label in Figure 1 are: 1-multi-channel rotary joint; 2-drum; 3-power device; 4-collector slip ring box; 5-gearbox; 6-base; 8- casters; 9- armrests;
图4中各标号对应的部件为:10-进水口;11-卡圈;12-油与气共用进口;13-第一轴承;14-出水口;15-连接法兰;16-工艺孔;17-油与气共用出口;18-第一固定壳体;181-旋转壳体;19-第二轴承;20-密封圈;201-第二固定壳体;The parts corresponding to each label in Figure 4 are: 10-water inlet; 11-collar; 12-oil and gas common inlet; 13-first bearing; 14-water outlet; 15-connecting flange; 16-process hole; 17-oil and gas common outlet; 18-first fixed housing; 181-rotary housing; 19-second bearing; 20-sealing ring; 201-second fixed housing;
图6中各标号对应的部件为:21-转子法兰;22-推力球轴承;23-转子;24-定子;25-定子滑片;26-绝缘体;27-滑环排列结构;28-压簧;29-压板;30-防尘罩;31-压簧顶丝;32-绝缘外套;33-转子滑片;34-深沟球轴承。The parts corresponding to each label in Figure 6 are: 21-rotor flange; 22-thrust ball bearing; 23-rotor; 24-stator; 25-stator slide; 26-insulator; Spring; 29-pressure plate; 30-dust cover; 31-pressure spring top wire; 32-insulation jacket; 33-rotor slide; 34-deep groove ball bearing.
具体实施方式detailed description
下面对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明的保护范围。The following clearly and completely describes the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1至3所示,本发明实施例提供一种储油罐清洗机器人脐带缆卷放装置,包括:底座6、卷筒2、动力装置3、变速箱5、集电滑环箱4和多通道旋转接头1;As shown in Figures 1 to 3, the embodiment of the present invention provides an umbilical cord unwinding device for an oil storage tank cleaning robot, including: a base 6, a reel 2, a power unit 3, a gearbox 5, a collector slip ring box 4 and Multi-channel rotary joint 1;
其中,变速箱5通过支撑架设在底座6上,变速箱5采用竖直设置的输入轴与水平设置的输出轴通过行星锥齿轮结构啮合的变速箱;Wherein, the gearbox 5 is erected on the base 6 through a support, and the gearbox 5 adopts a gearbox in which a vertically arranged input shaft and a horizontally arranged output shaft are meshed through a planetary bevel gear structure;
动力装置3设在变速箱5上面,与变速箱5的输入轴相连接;The power unit 3 is arranged on the gearbox 5 and connected with the input shaft of the gearbox 5;
集电滑环箱4设在变速箱5外侧,集电滑环箱4的转子法兰21与变速箱5的输出轴外端相连接,The collector slip ring box 4 is arranged on the outside of the gearbox 5, and the rotor flange 21 of the collector slip ring box 4 is connected with the outer end of the output shaft of the gearbox 5,
卷筒2设在变速箱5内侧,与变速箱5的输出轴内端相连接,能在变速箱5的输出轴驱动下转动;The reel 2 is arranged inside the gearbox 5, is connected with the inner end of the output shaft of the gearbox 5, and can rotate under the drive of the output shaft of the gearbox 5;
多通道旋转接头1固定设在底座上,处于卷筒2的另一侧,该多通道旋转接头1内分别设有液压油介质通道、水介质通道和气介质通道,该多通道旋转接头1一端与卷筒2连接,连接卷筒的一端分别设用于连接卷筒上卷放的机器人脐带缆的液压油介质通道的出油口、水介质通道的出水口和气介质通道的出气口。The multi-channel rotary joint 1 is fixed on the base and is on the other side of the reel 2. The multi-channel rotary joint 1 is respectively provided with a hydraulic oil medium channel, a water medium channel and an air medium channel. One end of the multi-channel rotary joint 1 is connected to the The reel 2 is connected, and one end of the connecting reel is respectively provided with the oil outlet of the hydraulic oil medium passage, the water outlet of the water medium passage and the air outlet of the air medium passage of the robot umbilical cable unwound on the reel.
上述卷放装置,动力装置3由液压马达、联轴器和安全离合器组成;液压马达的动力输出轴经联轴器与安全离合器连接,安全离合器连接变速箱5的输入轴。Above-mentioned unwinding device, power unit 3 is made up of hydraulic motor, shaft coupling and safety clutch;
上述卷放装置,集电滑环箱4内设有防爆集电滑环和第一防爆接线箱,还包括处于集电滑环箱4外固定设置在卷筒2上的第二防爆接线箱,第一防爆接线箱通过防爆电缆与防爆集电滑环的定子滑片的电气接口连接,防爆集电滑环的转子滑片的电气接口通过防爆电缆与第二防爆接线箱电气连接;The above-mentioned unwinding device, the current collecting slip ring box 4 is provided with an explosion-proof current collecting slip ring and a first explosion-proof junction box, and also includes a second explosion-proof junction box fixed outside the current collecting slip ring box 4 and arranged on the reel 2, The first explosion-proof junction box is connected to the electrical interface of the stator vane of the explosion-proof collector slip ring through an explosion-proof cable, and the electrical interface of the rotor vane of the explosion-proof collector slip ring is electrically connected to the second explosion-proof junction box through an explosion-proof cable;
第一防爆接线箱设有连接外部电缆的电缆接头;第二防爆接线箱设有连接卷筒2上卷放的机器人脐带缆的脐带缆电气接头。The first explosion-proof junction box is provided with a cable connector for connecting external cables; the second explosion-proof junction box is provided with an umbilical cable electrical connector for connecting the robot umbilical cable rolled on the reel 2 .
如图6所示,上述卷放装置中的防爆集电滑环包括:转子法兰21、推力球轴承22、转子23、定子24、定子滑片25、绝缘体26、压簧28、压板29、防尘罩30、压簧顶丝31、绝缘外套32、转子滑片33和深沟球轴承34;As shown in Figure 6, the explosion-proof collector slip ring in the winding and unwinding device includes: rotor flange 21, thrust ball bearing 22, rotor 23, stator 24, stator slide 25, insulator 26, compression spring 28, compression plate 29, Dust cover 30, pressure spring top wire 31, insulating jacket 32, rotor slide 33 and deep groove ball bearing 34;
其中,定子24通过螺钉固定在集电滑环箱4的箱体上,该定子24的一端伸出到箱体外部并通过推力球轴承22压紧转子法兰,该定子24另一端与防尘罩30相连接;Among them, the stator 24 is fixed on the box body of the current collector slip ring box 4 by screws, one end of the stator 24 protrudes out of the box body and presses the rotor flange through the thrust ball bearing 22, and the other end of the stator 24 is connected to the dustproof The cover 30 is connected;
定子内部为中空结构,内部的一侧通过深沟球轴承34与转子23相配合,内部的另一侧与绝缘外套32相连接;该定子24上设有电缆通道;The interior of the stator is a hollow structure, one side of the interior is matched with the rotor 23 through a deep groove ball bearing 34, and the other side of the interior is connected with the insulating jacket 32; the stator 24 is provided with a cable channel;
绝缘外套32上设有凹槽;Grooves are provided on the insulating jacket 32;
转子23内部为中空结构,该转子23一端与转子法兰21连接,该转子23上设有凹槽;The interior of the rotor 23 is a hollow structure, one end of the rotor 23 is connected to the rotor flange 21, and the rotor 23 is provided with grooves;
定子滑片25嵌在绝缘外套32的凹槽上,该定子滑片25设有电气接口;The stator slide 25 is embedded in the groove of the insulating jacket 32, and the stator slide 25 is provided with an electrical interface;
转子滑片33嵌在转子的凹槽上,该转子滑片33设有电气接口;The rotor slide 33 is embedded in the groove of the rotor, and the rotor slide 33 is provided with an electrical interface;
定子滑片25、转子滑片33和绝缘体26依次同心叠放组成滑环排列结构27;Stator vanes 25, rotor vanes 33 and insulators 26 are sequentially stacked concentrically to form a slip ring arrangement structure 27;
压板29与绝缘外套32相连接,该压板29中心设有能调节压簧的轴向位置的压簧顶丝31,能压紧滑环排列结构27。The pressing plate 29 is connected with the insulating jacket 32 , and the center of the pressing plate 29 is provided with a compression spring top wire 31 capable of adjusting the axial position of the compression spring, which can compress the slip ring arrangement 27 .
上述这种结构的防爆集电滑环方便了动、静电气接头的有效电气连接,确保了卷放装置工作的安全性与稳定性。The explosion-proof current collector slip ring with the above-mentioned structure facilitates the effective electrical connection of the dynamic and static gas joints, and ensures the safety and stability of the winding and unwinding device.
上述卷放装置中的多通道旋转接头1包括:第一固定壳体18、第二固定壳体201、连接法兰15、旋转壳体181、第一轴承13、第二轴承19、卡圈11和密封圈20;The multi-channel rotary joint 1 in the above-mentioned unwinding device includes: a first fixed housing 18, a second fixed housing 201, a connecting flange 15, a rotating housing 181, a first bearing 13, a second bearing 19, and a collar 11 and sealing ring 20;
其中,第一固定壳体18内为中空结构,其前端开口,后端设置由连接法兰15压紧的第一轴承13,该第一固定壳体18上设有油与气共用进口12,该第一固定壳体18的中空结构内表面设有对应贯通的环形凹槽;Wherein, the inside of the first fixed housing 18 is a hollow structure, its front end is open, and the rear end is provided with the first bearing 13 pressed by the connecting flange 15. The first fixed housing 18 is provided with a common inlet 12 for oil and gas. The inner surface of the hollow structure of the first fixed housing 18 is provided with corresponding through annular grooves;
旋转壳体181内部开有若干中空通道,该旋转壳体181一端通过第一轴承13和第二轴承19设置在第一固定壳体18的中空结构内,能在第一固定壳体18内自由转动,该旋转壳体181前端设置在第二固定壳体201的中空结构内;该旋转壳体181后端与连接法兰15连接;There are several hollow passages inside the rotating housing 181, and one end of the rotating housing 181 is arranged in the hollow structure of the first fixed housing 18 through the first bearing 13 and the second bearing 19, and can freely move in the first fixed housing 18. Rotate, the front end of the rotating housing 181 is set in the hollow structure of the second fixed housing 201; the rear end of the rotating housing 181 is connected to the connecting flange 15;
第二固定壳体201内为中空结构,该第二固定壳体201上设有进水口10和与旋转壳体181内贯通的第一中空通道;The inside of the second fixed housing 201 is a hollow structure, and the second fixed housing 201 is provided with a water inlet 10 and a first hollow channel connected with the inside of the rotating housing 181;
连接法兰15内部设有与旋转壳体181内贯通的第二中空通道,该连接法兰15的外环面设有与其内的第二中空通道连通的出水口14和油与气共用出口17;The connecting flange 15 is provided with a second hollow channel connected to the rotating housing 181, and the outer ring surface of the connecting flange 15 is provided with a water outlet 14 and a common oil and gas outlet 17 communicating with the second hollow channel in the connecting flange 15. ;
第二固定壳体201上的进水口10和第一中空通道、旋转壳体181内的中空通道、连接法兰15及其上的出水口14和第二中空通道相互贯通,构成多通道旋转接头1的水介质通道;The water inlet 10 on the second fixed housing 201 and the first hollow channel, the hollow channel in the rotating housing 181, the connecting flange 15 and the water outlet 14 on it and the second hollow channel communicate with each other to form a multi-channel rotary joint 1 water medium channel;
第一固定壳体18的油与气共用进口12与第一固定壳体18内的环形凹槽、旋转壳体181内的中空通道及连接法兰15上的油与气共用出口17相互贯通,构成多通道旋转接头1的油、气介质通道;The oil and gas common inlet 12 of the first fixed housing 18 communicates with the annular groove in the first fixed housing 18 , the hollow channel in the rotating housing 181 and the oil and gas common outlet 17 on the connecting flange 15 , Constitute the oil and gas medium channels of the multi-channel rotary joint 1;
卡圈11套设在旋转壳体181外,处于第二轴承19外端面;The collar 11 is sleeved outside the rotating housing 181 and is located on the outer end surface of the second bearing 19;
密封圈20设在旋转壳体181与第二固定壳体201的接触面;The sealing ring 20 is arranged on the contact surface between the rotating housing 181 and the second fixed housing 201;
第一固定壳体18和第二固定壳体201通过螺钉固定在底座6的支架上,连接法兰15通过螺钉固定在卷筒2上。The first fixed shell 18 and the second fixed shell 201 are fixed on the bracket of the base 6 by screws, and the connecting flange 15 is fixed on the reel 2 by screws.
上述多通道旋转接头1的连接法兰上设有工艺孔16。A process hole 16 is provided on the connecting flange of the above-mentioned multi-channel rotary joint 1 .
上述结构的多通道旋转接头1,将水、油和气的介质通道有效集成在一起,实现了动、静接头的稳定连接,使得该卷放装置能更好的配合清洗机器人工作。The multi-channel rotary joint 1 with the above-mentioned structure effectively integrates the medium channels of water, oil and gas, and realizes the stable connection of the dynamic and static joints, so that the unwinding device can better cooperate with the cleaning robot.
上述卷放装置中,集电滑环箱内的防爆集电滑环、变速箱的水平设置的输出轴、卷筒2、多通道旋转接头的固定轴和旋转轴处于同一水平轴线上;液压马达输出轴和变速箱输入轴处于同一竖直轴线上。In the above winding and unwinding device, the explosion-proof current collecting slip ring in the current collecting slip ring box, the horizontal output shaft of the gearbox, the reel 2, the fixed shaft and the rotating shaft of the multi-channel rotary joint are on the same horizontal axis; the hydraulic motor The output shaft and the gearbox input shaft are on the same vertical axis.
上述卷放装置中,底座6为上下两层,两层之间设有升降机构,上层上设有扶手9和与升降机构连接的升降手轮7、下层的底部设有脚轮8。In the above-mentioned unwinding device, the base 6 is two layers up and down, and a lifting mechanism is provided between the two layers. The upper layer is provided with a handrail 9 and a lifting hand wheel 7 connected with the lifting mechanism, and the bottom of the lower floor is provided with a caster 8.
下面结合附图和具体实施例对本发明的卷放装置作进一步说明。The unwinding device of the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,本实施例提供一种储油罐清洗机器人脐带缆卷放装置,用来控制储油罐清洗机器人脐带缆的卷放,属于储油罐清洗机器人系统的辅助设备,包括:动力装置、变速箱、集电滑环箱、多通道旋转接头、卷筒和底座,其中,动力装置、变速箱和集电滑环箱置于卷筒一侧,多通道旋转接头置于另一侧;动力装置由液压马达、联轴器和安全离合器组成;变速箱采用行星锥齿轮结构,输入轴竖直设置与动力装置相连接,输出轴水平设置,一端与集电滑环转子法兰相连接,一端与卷筒相连接;集电滑环箱内设置有防爆集电滑环和防爆接线箱;多通道旋转接头包括液压油、水、气三种介质通道;底座设置有扶手、脚轮和升降手轮;变速箱箱体和多通道旋转接头壳体固定在底座上。As shown in Figure 1, this embodiment provides an umbilical cable unwinding device for an oil storage tank cleaning robot, which is used to control the unwinding of the oil storage tank cleaning robot umbilical cable, and belongs to the auxiliary equipment of the oil storage tank cleaning robot system, including: Power device, gearbox, collector slip ring box, multi-channel rotary joint, reel and base, wherein the power device, gearbox and collector slip ring box are placed on one side of the drum, and the multi-channel rotary joint is placed on the other side; the power unit is composed of a hydraulic motor, coupling and safety clutch; the gearbox adopts a planetary bevel gear structure, the input shaft is vertically connected to the power unit, the output shaft is horizontally set, and one end is connected to the collector slip ring rotor flange connection, one end is connected with the reel; the collector slip ring box is equipped with an explosion-proof collector slip ring and an explosion-proof junction box; the multi-channel rotary joint includes three media channels of hydraulic oil, water and air; the base is equipped with handrails, casters and Lifting handwheel; gearbox case and multi-channel rotary joint housing are fixed on the base.
上述卷放装置中,动力装置由液压马达、联轴器和安全离合器组成;液压马达为定量马达,液压马达与变速箱输入轴间加装安全离合器,在卷筒转矩过载时自动断开,保护脐带缆;动力装置保证卷放器与机器人之间的脐带缆始终保持张紧状态;动力装置与储油罐清洗机器人系统中的液压泵站相连接,并由液压泵站上集成的液压阀进行控制,动力装置为卷放器提供动力和过载保护。In the above unwinding device, the power unit is composed of a hydraulic motor, a coupling and a safety clutch; the hydraulic motor is a quantitative motor, and a safety clutch is installed between the hydraulic motor and the input shaft of the gearbox, which will automatically disconnect when the reel torque is overloaded. Protect the umbilical cable; the power unit ensures that the umbilical cable between the unwinder and the robot is always in tension; the power unit is connected to the hydraulic pump station in the oil storage tank cleaning robot system, and is controlled by the hydraulic valve integrated on the hydraulic pump station For control, the power unit provides power and overload protection for the unwinder.
上述卷放装置中,变速箱采用行星锥齿轮结构,输入轴竖直设置与动力装置相连接,输出轴水平设置,一端与集电滑环转子法兰相连接,一端与卷筒相连接;变速箱箱体下部固定在底座的支撑架上,上部与动力装置外壳固定在一起,水平一侧与集电滑环箱箱体固定;变速箱将液压马达的转速范围调节到卷放器工作需要的范围。In the above unwinding device, the gearbox adopts a planetary bevel gear structure, the input shaft is vertically arranged to connect with the power device, the output shaft is arranged horizontally, one end is connected with the collector slip ring rotor flange, and the other end is connected with the reel; The lower part of the box body is fixed on the support frame of the base, the upper part is fixed with the power unit casing, and the horizontal side is fixed with the current collector slip ring box body; the gearbox adjusts the speed range of the hydraulic motor to the working requirements of the reel scope.
上述卷放装置中,集电滑环箱内设置有防爆集电滑环和防爆接线箱,防爆集电滑环通过防爆电缆与防爆接线箱相连连接;外部电缆接入集电滑环箱内的防爆接线箱,通过防爆集电滑环再连接至固定于卷筒上的另一个防爆接线箱,最终在此与脐带缆内电缆接通;内部接线应符合危险场所电气防爆安全规范,电气部分应达到相应的防爆等级要求。防爆集电滑环的结构如图6所示,包括:转子法兰、推力球轴承、转子、定子、定子滑片、绝缘体、压簧、压板、防尘罩、压簧顶丝、绝缘外套、转子滑片、深沟球轴承。定子通过螺钉固定在集电滑环箱箱体上,该定子一端设在箱体外部并通过推力球轴承压紧转子法兰,另一端与防尘罩相连接;内部为中空结构,该定子一侧通过深沟球轴承与转子相配合,另一侧与绝缘外套相连接;定子上设有电缆通道;转子内部为中空结构,一端与转子法兰连接,转子上设有凹槽;定子滑片嵌在绝缘外套设有的凹槽上,并设有电气接口;转子滑片嵌在转子凹槽上,并设有电气接口;定子滑片、转子滑片和绝缘体依次同心叠放,组成了滑环排列结构;压板与绝缘外套相连接,中心设有压簧顶丝可以调节压簧的轴向位置,进而压紧滑环排列结构。In the above winding and unwinding device, an explosion-proof current collecting slip ring and an explosion-proof junction box are arranged in the current collecting slip ring box, and the explosion-proof current collecting slip ring is connected to the explosion-proof junction box through an explosion-proof cable; the external cable is connected to the The explosion-proof junction box is connected to another explosion-proof junction box fixed on the reel through the explosion-proof collector slip ring, and finally connected to the inner cable of the umbilical cable; Reach the corresponding explosion-proof level requirements. The structure of the explosion-proof collector slip ring is shown in Figure 6, including: rotor flange, thrust ball bearing, rotor, stator, stator slide, insulator, compression spring, pressure plate, dust cover, compression spring top wire, insulating jacket, Rotor slides, deep groove ball bearings. The stator is fixed on the current collector slip ring box body by screws, one end of the stator is set outside the box body and pressed against the rotor flange through a thrust ball bearing, and the other end is connected to the dust cover; the interior is a hollow structure, and the stator is a One side is matched with the rotor through deep groove ball bearings, and the other side is connected with the insulating jacket; there is a cable channel on the stator; the inside of the rotor is hollow, one end is connected to the rotor flange, and the rotor is provided with grooves; the stator slides It is embedded in the groove provided by the insulating jacket and has an electrical interface; the rotor slide is embedded in the rotor groove and has an electrical interface; the stator slide, the rotor slide and the insulator are stacked concentrically in sequence to form a slide Ring arrangement structure; the pressure plate is connected with the insulating jacket, and the center is provided with a compression spring top wire to adjust the axial position of the compression spring, and then compress the slip ring arrangement structure.
上述卷放装置中,多通道旋转接头的结构如图4、5所示,该多通道旋转接头包括:第一固定壳体、第二固定壳体、连接法兰、旋转壳体、第一轴承、第二轴承、卡圈和密封圈;第一固定壳体内为中空结构;其前端开口,后端设置第一轴承和连接法兰,连接法兰压紧第一轴承,第一固定壳体上设有油与气共用进口,并在内表面开有对应贯通的环形凹槽,油与气共用进口与环形凹槽连通;第二固定壳体内为中空结构,其上设有进水口和与旋转壳体内贯通的第一中空通道;旋转壳体内部开有若干中空通道,一端通过第一轴承和第二轴承设置在第一固定壳体的中空结构内,能在第一固定壳体内自由转动,旋转壳体前端设在第一固定壳体外,并设在第二固定壳体的中空结构内,后端与连接法兰连接;连接法兰内部设有与旋转壳体贯通的第二中空通道,该连接法兰的外环面设有与该连接法兰内的第二中空通道连通的出水口和油与气共用出口;第二固定壳体上的进水口和第一中空通道、旋转壳体内的中空通道、连接法兰上的出水口和第二中空通道相互贯通,构成该多通道旋转接头的水介质通道;第一固定壳体上的油与气共用进口和第一固定壳体内的环形凹槽、旋转壳体内的中空通道、连接法兰上的油与气共用出口相互贯通,构成多通道旋转接头的油、气介质通道;卡圈套设在旋转壳体外,处于第二轴承外端面处;密封圈设在旋转壳体与第二固定壳体的接触面处;第一固定壳体和第二固定壳体通过螺钉固定在底座的支架上,连接法兰15通过螺钉固定在卷筒上。各油与气共用进、出口之间留有足够的接头安装空间,各介质通道均有良好的密封,防止介质泄漏;这种结构的多通道旋转接头实现了不同介质,不等数量软管的卷放。In the above unwinding device, the structure of the multi-channel rotary joint is shown in Figures 4 and 5. The multi-channel rotary joint includes: a first fixed housing, a second fixed housing, a connecting flange, a rotating housing, and a first bearing , the second bearing, collar and sealing ring; the first fixed shell is hollow; its front end is open, the rear end is provided with the first bearing and the connecting flange, the connecting flange presses the first bearing, and the first fixed shell There is a common inlet for oil and gas, and a corresponding through annular groove is opened on the inner surface. The common inlet for oil and gas communicates with the annular groove; the second fixed shell is a hollow structure with a water inlet and a rotating The first hollow passage through the casing; there are several hollow passages inside the rotating casing, and one end is arranged in the hollow structure of the first fixed casing through the first bearing and the second bearing, and can rotate freely in the first fixed casing. The front end of the rotating housing is arranged outside the first fixed housing and in the hollow structure of the second fixed housing, and the rear end is connected to the connecting flange; the connecting flange is provided with a second hollow passage through the rotating housing. The outer ring surface of the connecting flange is provided with a water outlet and a common outlet for oil and gas communicating with the second hollow channel in the connecting flange; the water inlet on the second fixed shell and the first hollow channel, The hollow channel, the water outlet on the connecting flange and the second hollow channel communicate with each other to form the water medium channel of the multi-channel rotary joint; the oil and gas common inlet on the first fixed shell and the annular ring in the first fixed shell The groove, the hollow passage in the rotating housing, and the common oil and gas outlet on the connecting flange are connected with each other to form the oil and gas medium channels of the multi-channel rotary joint; the collar is sleeved outside the rotating housing, at the outer end surface of the second bearing The sealing ring is arranged at the contact surface between the rotating shell and the second fixed shell; the first fixed shell and the second fixed shell are fixed on the bracket of the base by screws, and the connecting flange 15 is fixed on the reel by screws . There is enough joint installation space between the oil and gas common inlet and outlet, and each medium channel is well sealed to prevent medium leakage; the multi-channel rotary joint with this structure realizes different media and different numbers of hoses. Roll out.
上述卷放装置中,集电滑环、变速箱输出轴、卷筒、多通道旋转接头固定轴和旋转轴均处于同一水平轴线上;液压马达输出轴和变速箱输入轴处于同一竖直轴线上;安装时应保证尽量高的安装精度,使卷放器运转平稳安静。In the above winding and unwinding device, the collector slip ring, the output shaft of the gearbox, the reel, the fixed shaft and the rotating shaft of the multi-channel rotary joint are all on the same horizontal axis; the output shaft of the hydraulic motor and the input shaft of the gearbox are on the same vertical axis ; During installation, the installation accuracy should be as high as possible, so that the unwinder can run smoothly and quietly.
上述卷放装置中,底座设置有扶手、脚轮和升降手轮;运输时利用可以方便地吊运,对于平地和较平缓的坡可以使用脚轮来移动,卷放器工作时摇下升降手轮,可以支撑底座,并依靠自重产生的摩擦力来固定底座;底座不仅支撑了上部结构,还解决了整体的运输、移动和固定问题。In the above unwinding device, the base is equipped with handrails, casters and lifting handwheels; it can be conveniently hoisted during transportation, and casters can be used to move on flat ground and gentle slopes. When the unwinder is working, shake the lifting handwheels It can support the base, and rely on the friction generated by its own weight to fix the base; the base not only supports the upper structure, but also solves the overall transportation, movement and fixing problems.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person familiar with the technical field can easily conceive of changes or changes within the technical scope disclosed in the present invention. Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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