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CN105207542A - Double-winding direct-current brushless motor redundancy control system and control method thereof - Google Patents

Double-winding direct-current brushless motor redundancy control system and control method thereof Download PDF

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CN105207542A
CN105207542A CN201510704584.5A CN201510704584A CN105207542A CN 105207542 A CN105207542 A CN 105207542A CN 201510704584 A CN201510704584 A CN 201510704584A CN 105207542 A CN105207542 A CN 105207542A
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chip
main control
control system
motor
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黄康
邵可
甄圣超
赵福民
于蓉蓉
陈球胜
蒋晓炜
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Hefei University of Technology
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Hefei University of Technology
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Abstract

本发明涉及双绕组直流无刷电机冗余控制系统,包括主份控制系统,主份控制系统的输入端与第一转子位置检测电路的输出端相连,主份控制系统的输出端与第一电机绕组相连,主份控制系统输出同步信号至备份控制系统,主份控制系统发送其内第一主控芯片的状态信息、第一驱动芯片的状态信息至仲裁器;所述备份控制系统的输入端与第二转子位置检测电路的输出端相连,备份控制系统的输出端与第二电机绕组相连,备份控制系统输出其内第二主控芯片的状态信息、第二驱动芯片的状态信息至仲裁器。本发明还公开了一种双绕组直流无刷电机冗余控制系统的控制方法。在主份控制系统发生故障时,能够实现主份控制系统到备份控制系统的同步切换,确保系统的正常运行。

The invention relates to a redundant control system of a double-winding DC brushless motor, which includes a main part control system, the input end of the main part control system is connected with the output end of the first rotor position detection circuit, and the output end of the main part control system is connected with the first motor The windings are connected, the master control system outputs a synchronization signal to the backup control system, and the master control system sends the state information of the first main control chip and the state information of the first drive chip to the arbitrator; the input terminal of the backup control system It is connected to the output terminal of the second rotor position detection circuit, and the output terminal of the backup control system is connected to the second motor winding, and the backup control system outputs the state information of the second main control chip and the state information of the second drive chip to the arbitrator . The invention also discloses a control method of the redundant control system of the double-winding DC brushless motor. When the primary control system fails, it can realize the synchronous switching from the primary control system to the backup control system to ensure the normal operation of the system.

Description

一种双绕组直流无刷电机冗余控制系统及其控制方法A dual-winding brushless DC motor redundant control system and control method thereof

技术领域 technical field

本发明涉及伺服控制系统技术领域,尤其是一种双绕组直流无刷电机冗余控制系统及其控制方法。 The invention relates to the technical field of servo control systems, in particular to a dual-winding DC brushless motor redundant control system and a control method thereof.

背景技术 Background technique

双绕组直流无刷电机具有质量体积小,可靠性高的优点,并具有半功率和全功率两种工作模式,当一组绕组损坏时,电机仍然可以继续运行,它的这种优良特性越来越受到重视,并被运用于线控转向系统、自动化立体仓库穿梭车等领域,取得了良好效果。 The double-winding brushless DC motor has the advantages of small mass and high reliability, and has two working modes of half power and full power. When a group of windings is damaged, the motor can still continue to run. Its excellent characteristics are becoming more and more The more attention has been paid to it, and it has been used in steering-by-wire systems, automated three-dimensional warehouse shuttle vehicles and other fields, and has achieved good results.

现代复杂条件下的运动控制系统中,提高系统的可靠性,即保证系统在故障情况下仍然可以同步切换、维持工作以减少系统停止的工作时间是一个很重要的问题。控制系统的冗余设计是解决该问题的一个行之有效的方法。目前国内对双绕组直流无刷电机冗余控制系统的研究甚少,将双绕组电机与冗余控制系统结合,可以很大程度上提高系统可靠性,减少系统故障后的停机时间,在工业、军事等方面具有重要应用前景。 In the motion control system under modern complex conditions, it is a very important issue to improve the reliability of the system, that is, to ensure that the system can still switch synchronously and maintain work in the event of a failure to reduce the working time of the system stoppage. The redundant design of the control system is an effective method to solve this problem. At present, there is little research on the redundant control system of double-winding brushless DC motors in China. Combining double-winding motors with redundant control systems can greatly improve system reliability and reduce downtime after system failures. It has important application prospects in military and other aspects.

发明内容 Contents of the invention

本发明的首要目的在于提供一种实现双绕组直流无刷电机控制系统之间多种通信和故障检测功能,并且能够在故障状态下实现主/从系统的同步切换,确保系统的正常运行的双绕组直流无刷电机冗余控制系统。 The primary purpose of the present invention is to provide a dual-winding brushless DC motor control system that realizes multiple communication and fault detection functions, and can realize the synchronous switching of the master/slave system under fault conditions to ensure the normal operation of the system. Winding DC brushless motor redundant control system.

为实现上述目的,本发明采用了以下技术方案:一种双绕组直流无刷电机冗余控制系统,包括主份控制系统、备份控制系统和仲裁器,所述主份控制系统的输入端与第一转子位置检测电路的输出端相连,主份控制系统的输出端与第一电机绕组相连,主份控制系统输出同步信号至备份控制系统,主份控制系统发送其内第一主控芯片的状态信息、第一驱动芯片的状态信息至仲裁器;所述备份控制系统的输入端与第二转子位置检测电路的输出端相连,备份控制系统的输出端与第二电机绕组相连,备份控制系统输出其内第二主控芯片的状态信息、第二驱动芯片的状态信息至仲裁器。 In order to achieve the above object, the present invention adopts the following technical solutions: a dual-winding brushless DC motor redundant control system, including a master control system, a backup control system and an arbitrator, the input terminal of the master control system is connected to the second The output terminal of a rotor position detection circuit is connected, and the output terminal of the master control system is connected with the first motor winding. The master control system outputs a synchronous signal to the backup control system, and the master control system sends the state of the first main control chip inside it. information, the state information of the first drive chip to the arbitrator; the input end of the backup control system is connected with the output end of the second rotor position detection circuit, the output end of the backup control system is connected with the second motor winding, and the backup control system outputs The status information of the second main control chip and the status information of the second driving chip are sent to the arbitrator.

所述主份控制系统由第一主控芯片、第一信号锁存器、第一驱动芯片、第一三相桥式驱动电路、第一相电流检测电路、第一PWM输出检测电路和第一转子位置检测电路组成,第一主控芯片采用ARM微控制器STM32F103,所述第一主控芯片的PWM1~6脚输出PWM信号至第一信号锁存器,第一主控芯片的IO_0脚输出第一主控芯片的状态信息至仲裁器的MCU1端,第一主控芯片的IO_1脚输出第一驱动芯片的状态信息至仲裁器的Driver1端,第一主控芯片的串口USART_TX发送同步信号至第二主控芯片的串口USART_RX,第一信号锁存器的输出端与第一驱动芯片的输入端相连,第一驱动芯片分两路输出,一路与第一三相桥式驱动电路的输入端相连,另一路通过第一PWM输出检测电路与第一主控芯片的第一输入端相连,第一三相桥式驱动电路分两路输出,一路与第一电机绕组相连,另一路通过第一相电流检测电路与第一主控芯片的第二输入端相连,第一主控芯片的第三输入端与用于检测电机转子位置的第一转子位置检测电路的输出端相连。 The master control system consists of a first main control chip, a first signal latch, a first drive chip, a first three-phase bridge drive circuit, a first phase current detection circuit, a first PWM output detection circuit and a first The rotor position detection circuit is composed of the first main control chip using an ARM microcontroller STM32F103, the PWM1-6 pins of the first main control chip output PWM signals to the first signal latch, and the IO_0 pins of the first main control chip output The status information of the first main control chip is sent to the MCU1 terminal of the arbitrator, the IO_1 pin of the first main control chip outputs the status information of the first driver chip to the Driver1 terminal of the arbitrator, and the serial port USART_TX of the first main control chip sends a synchronization signal to The serial port USART_RX of the second main control chip, the output end of the first signal latch is connected with the input end of the first driving chip, the first driving chip is divided into two outputs, and one is connected with the input end of the first three-phase bridge driving circuit The other is connected to the first input terminal of the first main control chip through the first PWM output detection circuit. The first three-phase bridge drive circuit is divided into two outputs, one is connected to the first motor winding, and the other is connected through the first The phase current detection circuit is connected to the second input terminal of the first main control chip, and the third input terminal of the first main control chip is connected to the output terminal of the first rotor position detection circuit for detecting the position of the motor rotor.

所述备份控制系统由第二主控芯片、第二信号锁存器、第二驱动芯片、第二三相桥式驱动电路、第二相电流检测电路、第二PWM输出检测电路和第二转子位置检测电路组成,第二主控芯片采用ARM微控制器STM32F103,所述第二主控芯片的PWM1~6脚输出PWM信号至第二信号锁存器,第二主控芯片的IO_0脚输出第二主控芯片的状态信息至仲裁器的MCU2端,第二主控芯片的IO_1脚输出第二驱动芯片的状态信息至仲裁器的Driver2端,第二信号锁存器的输出端与第二驱动芯片的输入端相连,第二驱动芯片分两路输出,一路与第二三相桥式驱动电路的输入端相连,另一路通过第二PWM输出检测电路与第二主控芯片的第一输入端相连,第二三相桥式驱动电路分两路输出,一路与第二电机绕组相连,另一路通过第二相电流检测电路与第二主控芯片的第二输入端相连,第二主控芯片的第三输入端与用于检测电机转子位置的第二转子位置检测电路的输出端相连。 The backup control system consists of a second main control chip, a second signal latch, a second drive chip, a second three-phase bridge drive circuit, a second phase current detection circuit, a second PWM output detection circuit and a second rotor Composed of a position detection circuit, the second main control chip uses an ARM microcontroller STM32F103, the PWM1-6 pins of the second main control chip output PWM signals to the second signal latch, and the IO_0 pins of the second main control chip output the first The status information of the second main control chip is sent to the MCU2 terminal of the arbiter, the IO_1 pin of the second main control chip outputs the status information of the second driver chip to the Driver2 terminal of the arbitrator, and the output terminal of the second signal latch is connected with the second driver The input terminal of the chip is connected, and the second drive chip is divided into two outputs, one is connected with the input terminal of the second three-phase bridge drive circuit, and the other is connected with the first input terminal of the second main control chip through the second PWM output detection circuit. The second three-phase bridge drive circuit is divided into two outputs, one is connected to the second motor winding, and the other is connected to the second input terminal of the second main control chip through the second phase current detection circuit, and the second main control chip The third input terminal of the motor is connected with the output terminal of the second rotor position detection circuit for detecting the rotor position of the motor.

所述仲裁器由第一与门、第二与门和非门组成,第一与门的输入端接收第一主控芯片发送的第一主控芯片的状态信息、第一驱动芯片的状态信息,第二与门的第一输入端接收第二主控芯片发送的第二主控芯片的状态信息、第二驱动芯片的状态信息,第一与门分两路输出,一路输出用于控制第一信号锁存器通断的控制信号Latch1,另一路与非门的输入端相连,非门的输出端与第二与门的第二输入端相连,第二与门的输出端输出用于控制第二信号锁存器通断的控制信号Latch2。 The arbiter is composed of a first AND gate, a second AND gate and a NOT gate, and the input terminal of the first AND gate receives the state information of the first main control chip and the state information of the first driving chip sent by the first main control chip , the first input terminal of the second AND gate receives the state information of the second main control chip and the state information of the second driving chip sent by the second main control chip, the first AND gate is divided into two outputs, and one output is used to control the second The control signal Latch1 for switching on and off of a signal latch is connected to the input terminal of the other AND gate, the output terminal of the NOT gate is connected to the second input terminal of the second AND gate, and the output terminal of the second AND gate is used to control The control signal Latch2 for turning on and off the second signal latch.

所述第一信号锁存器采用芯片74LS273,其引脚1为锁存使能端,高电平有效,连接仲裁器的Latch1端;其引脚3、引脚4、引脚7、引脚8、引脚13、引脚14为输入端,分别与第一主控芯片的输出引脚PE9、引脚PE8、引脚PE11、引脚PE10、引脚PE13、引脚PE12连接;其引脚2、引脚5、引脚6、引脚9、引脚12、引脚15为输出端,分别与第一驱动芯片的输入引脚5、引脚4、引脚2、引脚3、引脚12、引脚11连接;其引脚10接地;其引脚11为时钟触发输入引脚,与第一主控芯片的输出引脚PE14连接;其引脚16、引脚17、引脚18、引脚19悬空,引脚20接+5V。 The first signal latch adopts a chip 74LS273, and its pin 1 is a latch enable end, which is active at a high level and is connected to the Latch1 end of the arbiter; its pin 3, pin 4, pin 7, pin 8. Pin 13 and pin 14 are input terminals, respectively connected to the output pins PE9, PE8, PE11, PE10, PE13 and PE12 of the first main control chip; the pins 2. Pin 5, pin 6, pin 9, pin 12, and pin 15 are output terminals, respectively connected to input pin 5, pin 4, pin 2, pin 3, and pin 1 of the first driver chip. Pin 12 and pin 11 are connected; its pin 10 is grounded; its pin 11 is a clock trigger input pin, which is connected with the output pin PE14 of the first main control chip; its pin 16, pin 17, pin 18 , Pin 19 is suspended, and pin 20 is connected to +5V.

所述第一驱动芯片采用HIP4086芯片,其引脚20与电压+12V相连,引脚6接地;其引脚16、引脚1和引脚13为高边自举电源引脚;其引脚18、引脚23和引脚15为高边源极连接引脚;其引脚16通过自举二极管D19与电压+12V相连,再通过自举电容C27与引脚18相连,最后经二极管D17接地;引脚1通过自举二极管D20与电压+12V相连,再通过自举电容C28与引脚23相连,最后经二极管D16接地;引脚13通过自举二极管D18与电压+12V相连,再通过自举电容C26与引脚15相连,最后经二极管D15接地;引脚5、引脚2和引脚12为高端逻辑电平输入引脚,引脚4、引脚3和引脚11为低端逻辑电平输入引脚,这六个引脚均与第一信号锁存器的输出端相连;引脚7为死区时间设定引脚,通过电阻R20与电压+12V相连,引脚8为欠压设定引脚,悬空;引脚9为刷新脉冲设定引脚,通过电容C25接地,引脚10为禁用输入引脚,通过电阻R18与+3.3V相连;引脚17、引脚24、引脚14为高边输出引脚,与第一三相桥式驱动电路的对应相位的高端功率MOS管的栅极相连,引脚24同时串联分压电阻R24、分压电阻R25后接地,第一主控芯片的输入引脚PB15接在电阻R24、电阻R25之间;引脚21、引脚22和引脚19为低端输出引脚,与第一三相桥式驱动电路的对应相的低端功率MOS管的栅极相连。 The first driver chip adopts HIP4086 chip, its pin 20 is connected with voltage +12V, and pin 6 is grounded; its pin 16, pin 1 and pin 13 are high-side bootstrap power supply pins; its pin 18 , pin 23 and pin 15 are high-side source connection pins; its pin 16 is connected to the voltage +12V through the bootstrap diode D19, then connected to the pin 18 through the bootstrap capacitor C27, and finally grounded through the diode D17; Pin 1 is connected to the voltage +12V through the bootstrap diode D20, then connected to the pin 23 through the bootstrap capacitor C28, and finally grounded through the diode D16; pin 13 is connected to the voltage +12V through the bootstrap diode D18, and then through the bootstrap Capacitor C26 is connected to pin 15, and finally grounded through diode D15; pin 5, pin 2 and pin 12 are high-side logic level input pins, and pin 4, pin 3 and pin 11 are low-side logic level input pins. Flat input pins, these six pins are connected to the output terminal of the first signal latch; pin 7 is the dead time setting pin, connected to the voltage +12V through the resistor R20, and pin 8 is undervoltage Setting pin, floating; pin 9 is refresh pulse setting pin, grounded through capacitor C25, pin 10 is disabled input pin, connected to +3.3V through resistor R18; pin 17, pin 24, lead Pin 14 is the high-side output pin, which is connected to the gate of the high-end power MOS transistor of the corresponding phase of the first three-phase bridge drive circuit. The input pin PB15 of the main control chip is connected between the resistor R24 and the resistor R25; the pin 21, the pin 22 and the pin 19 are low-end output pins, and the corresponding low-end pins of the first three-phase bridge drive circuit The gate of the terminal power MOS tube is connected.

所述第一相电流检测电路包括U相电流检测电路和V相电流检测电路,所述U相电流检测电路采用第一芯片ACS709,其引脚1、2、3、4、5、6与第一三相桥式驱动电路的U相输出端AHS相连;其引脚7、8、9、10、11、12经二极管D1接地,同时引出接插头J1;其引脚15接地;其引脚16为电压参考输出引脚,与第一主控芯片的引脚15相连,同时该引脚经电容C6接地;其引脚17为过滤引脚,通过电容C5接地;其引脚18为信号输出引脚,与第一主控芯片的引脚16相连;其引脚19为过流检测引脚;其引脚21为过流输入引脚;其引脚20与电压+3.3V相连,其引脚22为过流检测使能引脚,接地;其引脚13、14、23、24悬空;第一主控芯片通过引脚15、引脚16读取第一电机绕组电流信息;所述V相电流检测电路采用第二芯片ACS709,其引脚1、2、3、4、5、6与第一三相桥式驱动电路的V相输出端BHS相连;其引脚7、8、9、10、11、12经二极管D2接地,同时引出接插头J4;其引脚15接地;其引脚16为电压参考输出引脚,与第一主控芯片的引脚18相连,同时该引脚经电容C12接地;其引脚17为过滤引脚,通过电容C11接地;其引脚18为信号输出引脚,与第一主控芯片的引脚17相连;其引脚19为过流检测引脚;其引脚21为过流输入引脚;其引脚20与电压+3.3V相连,其引脚22为过流检测使能引脚,接地;其引脚13、14、23、24悬空;第一主控芯片通过引脚15、引脚16读取第一电机绕组电流信息。 The first phase current detection circuit includes a U-phase current detection circuit and a V-phase current detection circuit. The U-phase current detection circuit adopts the first chip ACS709, and its pins 1, 2, 3, 4, 5, 6 are connected to the first chip ACS709. The U-phase output terminal AHS of a three-phase bridge drive circuit is connected; its pins 7, 8, 9, 10, 11, and 12 are grounded through the diode D1, and the plug J1 is led out at the same time; its pin 15 is grounded; its pin 16 It is a voltage reference output pin, connected with pin 15 of the first main control chip, and this pin is grounded through capacitor C6; its pin 17 is a filter pin, grounded through capacitor C5; its pin 18 is a signal output pin The pin is connected with the pin 16 of the first main control chip; its pin 19 is an overcurrent detection pin; its pin 21 is an overcurrent input pin; its pin 20 is connected with the voltage +3.3V, and its pin 22 is an overcurrent detection enable pin, which is grounded; its pins 13, 14, 23, and 24 are suspended; the first main control chip reads the current information of the first motor winding through pins 15 and 16; the V phase The current detection circuit adopts the second chip ACS709, and its pins 1, 2, 3, 4, 5, 6 are connected to the V-phase output terminal BHS of the first three-phase bridge drive circuit; its pins 7, 8, 9, 10 , 11, 12 are grounded through the diode D2, and the plug J4 is drawn out at the same time; its pin 15 is grounded; its pin 16 is a voltage reference output pin, which is connected to the pin 18 of the first main control chip, and the pin is connected through the capacitor C12 is grounded; its pin 17 is a filter pin, which is grounded through a capacitor C11; its pin 18 is a signal output pin, which is connected to the pin 17 of the first main control chip; its pin 19 is an overcurrent detection pin; Its pin 21 is an over-current input pin; its pin 20 is connected to the voltage +3.3V, its pin 22 is an over-current detection enabling pin, and grounded; its pins 13, 14, 23, and 24 are suspended; A main control chip reads the winding current information of the first motor through the pin 15 and the pin 16 .

所述第一转子位置检测电路包括用于与霍尔传感器端子连接的接插头J7,霍尔传感器安装在直流无刷电机转子上,接插头J7的引脚1与电压+5V相连,引脚2接地;引脚3、4、5分别与霍尔信号线HALL_U、HALL_V、HALL_W相连;引脚3经电阻R20与电压+3.3V相连,经电阻R21与芯片74LCX541的引脚2相连;引脚4经电阻R22与电压+3.3V相连,经电阻R23与芯片74LCX541的引脚3相连;引脚5经电阻R28与电压+3.3V相连,经电阻R19与芯片74LCX541的引脚4相连;芯片74LCX541的引脚1接地,引脚20与电压+3.3V相连,引脚19接地,引脚10接地,引脚20和引脚19之间并联电容C29;引脚2、引脚3、引脚4分别经电容C30、C32、C31接地;引脚18、引脚17、引脚16分别与第一主控芯片的引脚63、引脚64、引脚65相连,第一主控芯片通过引脚63、引脚64、引脚65读取直流无刷电机转子的位置信息。 The first rotor position detection circuit includes a connector J7 for connecting to the Hall sensor terminal, the Hall sensor is installed on the rotor of the DC brushless motor, the pin 1 of the connector J7 is connected to the voltage +5V, and the pin 2 Ground; pins 3, 4, and 5 are respectively connected to Hall signal lines HALL_U, HALL_V, and HALL_W; pin 3 is connected to voltage +3.3V through resistor R20, and connected to pin 2 of chip 74LCX541 through resistor R21; pin 4 Connect to the voltage +3.3V through the resistor R22, connect to the pin 3 of the chip 74LCX541 through the resistor R23; connect the pin 5 to the voltage +3.3V through the resistor R28, connect to the pin 4 of the chip 74LCX541 through the resistor R19; Pin 1 is grounded, pin 20 is connected to voltage +3.3V, pin 19 is grounded, pin 10 is grounded, and capacitor C29 is connected in parallel between pin 20 and pin 19; pin 2, pin 3, and pin 4 are respectively The capacitors C30, C32, and C31 are grounded; pins 18, 17, and 16 are respectively connected to pins 63, 64, and 65 of the first main control chip, and the first main control chip is connected through pin 63 , Pin 64, and pin 65 read the position information of the brushless DC motor rotor.

所述第一三相桥式驱动电路包括电感L6、电感L7、电感L8、电感L9、电感L10和电感L11,所述电感L7的一端接HIP4086芯片的引脚17,HIP4086芯片的引脚17输出驱动信号,经电感L7,再经二极管D7和电阻R7组成的并联电路后,与直流无刷电机U相高侧MOSFET管Q1的栅极相连;所述电感L9的一端接HIP4086芯片的引脚21,HIP4086芯片的引脚21输出驱动信号,经电感L9,再经二极管D9和电阻R9组成的并联电路后,与直流无刷电机U相低侧MOSFET管Q2的栅极相连;MOSFET管Q1的漏极与电池信号线BATT+相连,MOSFET管Q1的源极和MOSFET管Q2的漏极之间引出第一三相桥式驱动电路的U相输出端AHS,该U相输出端AHS与第一驱动芯片的18脚相连,MOSFET管Q2的源极接地;所述电感L11的一端接HIP4086芯片的引脚24,HIP4086芯片的引脚24输出驱动信号,经电感L11,再经二极管D11和电阻R11组成的并联电路后,与直流无刷电机U相高侧MOSFET管Q3的栅极相连;所述电感L10的一端接HIP4086芯片的引脚22,HIP4086芯片的引脚22输出驱动信号,经电感L10,再经二极管D10和电阻R10组成的并联电路后,与直流无刷电机U相低侧MOSFET管Q4的栅极相连;MOSFET管Q3的漏极与电池信号线BATT+相连,MOSFET管Q3的源极和MOSFET管Q4的漏极之间引出第一三相桥式驱动电路的V相输出端BHS,该V相输出端BHS与第一驱动芯片的23脚相连,MOSFET管Q4的源极接地;所述电感L6的一端接HIP4086芯片的引脚14,HIP4086芯片的引脚14输出驱动信号,经电感L6,再经二极管D6和电阻R6组成的并联电路后,与直流无刷电机U相高侧MOSFET管Q5的栅极相连;所述电感L8的一端接HIP4086芯片的引脚19,HIP4086芯片的引脚19输出驱动信号,经电感L8,再经二极管D8和电阻R8组成的并联电路后,与直流无刷电机U相低侧MOSFET管Q6的栅极相连;MOSFET管Q5的漏极与电池信号线BATT+相连,MOSFET管Q5的源极和MOSFET管Q6的漏极之间引出第一三相桥式驱动电路的W相输出端CHS,该W相输出端CHS与第一驱动芯片的15脚相连,MOSFET管Q6的源极接地。 The first three-phase bridge drive circuit includes an inductor L6, an inductor L7, an inductor L8, an inductor L9, an inductor L10, and an inductor L11, and one end of the inductor L7 is connected to the pin 17 of the HIP4086 chip, and the pin 17 of the HIP4086 chip outputs The driving signal is connected to the gate of the U-phase high-side MOSFET Q1 of the DC brushless motor after passing through the inductance L7, and then through the parallel circuit composed of the diode D7 and the resistor R7; one end of the inductance L9 is connected to the pin 21 of the HIP4086 chip , the pin 21 of the HIP4086 chip outputs the driving signal, passes through the inductor L9, and then passes through the parallel circuit composed of the diode D9 and the resistor R9, and then connects with the gate of the U-phase low-side MOSFET Q2 of the DC brushless motor; the drain of the MOSFET Q1 The pole is connected to the battery signal line BATT+, and the U-phase output terminal AHS of the first three-phase bridge drive circuit is drawn between the source of the MOSFET Q1 and the drain of the MOSFET Q2, and the U-phase output AHS is connected to the first drive chip The 18 pins of the MOSFET tube Q2 are connected to each other, and the source of the MOSFET Q2 is grounded; one end of the inductor L11 is connected to the pin 24 of the HIP4086 chip, and the pin 24 of the HIP4086 chip outputs a driving signal, which passes through the inductor L11, and then through the diode D11 and the resistor R11. After the parallel circuit, it is connected to the gate of the U-phase high-side MOSFET tube Q3 of the brushless DC motor; one end of the inductor L10 is connected to the pin 22 of the HIP4086 chip, and the pin 22 of the HIP4086 chip outputs the drive signal, and then passes through the inductor L10. After the parallel circuit composed of the diode D10 and the resistor R10, it is connected to the gate of the U-phase low-side MOSFET Q4 of the brushless DC motor; the drain of the MOSFET Q3 is connected to the battery signal line BATT+, and the source of the MOSFET Q3 is connected to the MOSFET The V-phase output terminal BHS of the first three-phase bridge drive circuit is drawn between the drains of the tube Q4, and the V-phase output terminal BHS is connected to pin 23 of the first drive chip, and the source of the MOSFET tube Q4 is grounded; the inductance One end of L6 is connected to the pin 14 of the HIP4086 chip, and the pin 14 of the HIP4086 chip outputs the drive signal, passes through the inductance L6, and then passes through the parallel circuit composed of the diode D6 and the resistor R6, and connects with the U-phase high-side MOSFET tube Q5 of the DC brushless motor connected to the gate; one end of the inductance L8 is connected to the pin 19 of the HIP4086 chip, and the pin 19 of the HIP4086 chip outputs the drive signal, and after passing through the inductance L8 and the parallel circuit composed of the diode D8 and the resistor R8, it is connected with the brushless DC The gate of the motor U-phase low-side MOSFET Q6 is connected; the drain of the MOSFET Q5 is connected to the battery signal line BATT+, and the first three-phase bridge drive circuit is drawn between the source of the MOSFET Q5 and the drain of the MOSFET Q6 The W-phase output terminal CHS of the W-phase output terminal CHS is connected to pin 15 of the first driver chip, and the source of the MOSFET Q6 is grounded.

本发明的另一目的在于提供一种双绕组直流无刷电机冗余控制系统的控制方法,该方法包括下列顺序的步骤: Another object of the present invention is to provide a control method for a dual-winding brushless DC motor redundant control system, the method comprising the steps in the following sequence:

(1)在控制系统初始化后,确认主份控制系统正常,第一主控芯片输出6路电机控制PWM信号,同时,通过串口USART_TX周期性地把当前直流无刷电机的转子转速、转子位置、电流等工作状态信息发送给第二主控芯片 (1) After the control system is initialized, confirm that the main control system is normal. The first main control chip outputs 6 channels of motor control PWM signals. At the same time, through the serial port USART_TX, the rotor speed, rotor position, Send working status information such as current to the second main control chip

(2)第二主控芯片以中断形式读取串口USART_RX数据,同步跟踪直流无刷电机的转速、位置和电流运行状态,运算得到需要发出的PWM波; (2) The second main control chip reads the serial port USART_RX data in the form of an interrupt, synchronously tracks the speed, position and current running status of the brushless DC motor, and obtains the PWM wave to be sent by calculation;

(3)当主份控制系统发生故障时,第二信号锁存器被使能,备份控制系统起作用,确保在主份控制系统发生故障时系统切换的连续、同步。 (3) When the primary control system fails, the second signal latch is enabled, and the backup control system works to ensure continuous and synchronous system switching when the primary control system fails.

控制系统中仲裁器的判断方法如下: The judgment method of the arbitrator in the control system is as follows:

(1)若第一主控芯片、第一驱动芯片均正常,则发出锁存器锁存端控制信号,使能第一信号锁存器,同时禁止第二信号锁存器,此时主份控制系统起作用,第一电机绕组工作,直流无刷电机运转; (1) If both the first main control chip and the first driver chip are normal, send out the control signal of the latch terminal to enable the first signal latch and disable the second signal latch at the same time. The control system works, the winding of the first motor works, and the brushless DC motor runs;

(2)若第一主控芯片、第一驱动芯片至少一个出现故障,则禁止第一信号锁存器,若此时第二主控芯片、第二驱动芯片均正常,则使能第二信号锁存器,此时备份控制系统起作用,第二电机绕组工作,直流无刷电机运转;若第二主控芯片、第二信号锁存器至少一个出现故障,则第一电机绕组、第二电机绕组均不工作,直流无刷电机停止运转。 (2) If at least one of the first main control chip and the first driver chip fails, the first signal latch is disabled. If the second main control chip and the second driver chip are normal at this time, the second signal is enabled. latch, at this time the backup control system works, the second motor winding works, and the DC brushless motor runs; if at least one of the second main control chip and the second signal latch fails, the first motor winding, the second None of the motor windings work, and the BLDC motor stops.

由上述技术方案可知,本发明的优点如下:第一,本系统具有较强的运算和信号处理能力,集成了丰富的通信接口功能,能够实现双绕组电机控制系统之间多种通信和故障检测功能;第二,在主份控制系统发生故障时,能够在故障状态下实现主份控制系统到备份控制系统的同步切换,确保系统的正常运行;第三,本系统可以很大程度上提高系统可靠性,减少系统故障后的停机时间。 It can be seen from the above technical solution that the advantages of the present invention are as follows: First, the system has strong computing and signal processing capabilities, integrates rich communication interface functions, and can realize multiple communications and fault detection between double-winding motor control systems Second, when the master control system fails, it can realize the synchronous switching from the master control system to the backup control system in the fault state to ensure the normal operation of the system; third, this system can greatly improve the system Reliability, reducing downtime after system failure.

附图说明 Description of drawings

图1是本发明的系统结构框图; Fig. 1 is a system structure block diagram of the present invention;

图2、3、4、5、6、7、8、9是本发明中第一主控芯片、第二主控芯片、仲裁器、第一信号锁存器、第一驱动芯片、第一相电流检测电路、第一转子位置检测电路、第一三相桥式驱动电路的电路原理图; Figures 2, 3, 4, 5, 6, 7, 8, and 9 are the first main control chip, the second main control chip, the arbiter, the first signal latch, the first driver chip, and the first phase control chip in the present invention. Circuit schematic diagrams of the current detection circuit, the first rotor position detection circuit, and the first three-phase bridge drive circuit;

图10是本发明的方法流程图; Fig. 10 is a method flowchart of the present invention;

图11是本发明中仲裁器的判断方法流程图。 Fig. 11 is a flow chart of the judging method of the arbitrator in the present invention.

具体实施方式 Detailed ways

如图1所示,一种双绕组直流无刷电机冗余控制系统,包括主份控制系统10、备份控制系统30和仲裁器20,所述主份控制系统10的输入端与第一转子位置检测电路17的输出端相连,主份控制系统10的输出端与第一电机绕组15相连,主份控制系统10输出同步信号至备份控制系统30,主份控制系统10发送其内第一主控芯片11的状态信息、第一驱动芯片13的状态信息至仲裁器20;所述备份控制系统30的输入端与第二转子位置检测电路37的输出端相连,备份控制系统30的输出端与第二电机绕组35相连,备份控制系统30输出其内第二主控芯片21的状态信息、第二驱动芯片33的状态信息至仲裁器20。所述备份控制系统30和主份控制系统10的电路组成结构相同。所述驱动芯片和三相桥式驱动电路,为三相绕组提供电流,用于直接驱动绕组;所述相电流检测电路,用于采集绕组相电流;所述信号锁存器用于控制PWM通道的通断,仲裁器20用于对四个输入MCU1、Driver1、MCU2、Driver2进行逻辑运算后,通过输出端Latch1、Latch2发出控制信号来控制第一信号锁存器12、第二信号锁存器32的通断;所述转子位置检测电路,用于采集转子的位置信息。 As shown in Figure 1, a dual-winding brushless DC motor redundant control system includes a master control system 10, a backup control system 30 and an arbiter 20, the input end of the master control system 10 is connected to the first rotor position The output terminal of the detection circuit 17 is connected, and the output terminal of the master-part control system 10 is connected with the first motor winding 15. The master-part control system 10 outputs a synchronization signal to the backup control system 30, and the master-part control system 10 sends the first master control system in it. The state information of the chip 11 and the state information of the first driver chip 13 are sent to the arbiter 20; the input end of the backup control system 30 is connected to the output end of the second rotor position detection circuit 37, and the output end of the backup control system 30 is connected to the second rotor position detection circuit 37. The two motor windings 35 are connected, and the backup control system 30 outputs the status information of the second main control chip 21 and the status information of the second driving chip 33 to the arbiter 20 . The backup control system 30 and the master control system 10 have the same circuit composition structure. The drive chip and the three-phase bridge drive circuit provide current for the three-phase winding for directly driving the winding; the phase current detection circuit is used for collecting the phase current of the winding; the signal latch is used for controlling the PWM channel On-off, the arbiter 20 is used to perform logic operations on the four inputs MCU1, Driver1, MCU2, and Driver2, and then send control signals through the output terminals Latch1, Latch2 to control the first signal latch 12 and the second signal latch 32 on and off; the rotor position detection circuit is used to collect the position information of the rotor.

如图1、2所示,所述主份控制系统10由第一主控芯片11、第一信号锁存器12、第一驱动芯片13、第一三相桥式驱动电路14、第一相电流检测电路16、第一PWM输出检测电路和第一转子位置检测电路17组成,第一主控芯片11、第一信号锁存器12、第一驱动芯片13和第一三相桥式驱动电路14组成,第一主控芯片11采用ARM微控制器STM32F103,所述第一主控芯片11的PWM1~6脚输出PWM信号至第一信号锁存器12,第一主控芯片11的IO_0脚输出第一主控芯片11的状态信息至仲裁器20的MCU1端,第一主控芯片11的IO_1脚输出第一驱动芯片13的状态信息至仲裁器20的Driver1端,第一主控芯片11的串口USART_TX发送同步信号至第二主控芯片21的串口USART_RX,第一信号锁存器12的输出端与第一驱动芯片13的输入端相连,第一驱动芯片13分两路输出,一路与第一三相桥式驱动电路14的输入端相连,另一路通过第一PWM输出检测电路与第一主控芯片11的第一输入端相连,第一三相桥式驱动电路14分两路输出,一路与第一电机绕组15相连,另一路通过第一相电流检测电路16与第一主控芯片11的第二输入端相连,第一主控芯片11的第三输入端与用于检测电机转子位置的第一转子位置检测电路17的输出端相连。所述第一PWM输出检测电路采用分压电阻进行检测。 As shown in Figures 1 and 2, the master control system 10 consists of a first main control chip 11, a first signal latch 12, a first driver chip 13, a first three-phase bridge driver circuit 14, a first phase The current detection circuit 16, the first PWM output detection circuit and the first rotor position detection circuit 17 are composed of the first main control chip 11, the first signal latch 12, the first driving chip 13 and the first three-phase bridge driving circuit Composed of 14, the first main control chip 11 adopts ARM microcontroller STM32F103, the PWM1-6 pins of the first main control chip 11 output PWM signals to the first signal latch 12, and the IO_0 pins of the first main control chip 11 Output the state information of the first main control chip 11 to the MCU1 end of the arbiter 20, the IO_1 pin of the first main control chip 11 outputs the state information of the first driver chip 13 to the Driver1 end of the arbiter 20, the first main control chip 11 The serial port USART_TX of the second main control chip 21 sends a synchronous signal to the serial port USART_RX of the second main control chip 21, the output end of the first signal latch 12 is connected with the input end of the first driver chip 13, and the first driver chip 13 is divided into two outputs, one with The input end of the first three-phase bridge drive circuit 14 is connected, and the other is connected with the first input end of the first main control chip 11 through the first PWM output detection circuit, and the first three-phase bridge drive circuit 14 is divided into two outputs. , one way is connected with the first motor winding 15, and the other way is connected with the second input terminal of the first main control chip 11 through the first phase current detection circuit 16, and the third input terminal of the first main control chip 11 is used for detecting the motor The output terminal of the first rotor position detection circuit 17 of the rotor position is connected. The first PWM output detection circuit uses voltage dividing resistors for detection.

如图1、3所示,所述备份控制系统30由第二主控芯片21、第二信号锁存器32、第二驱动芯片33、第二三相桥式驱动电路34、第二相电流检测电路36、第二PWM输出检测电路和第二转子位置检测电路37组成,第二主控芯片21采用ARM微控制器STM32F103,所述第二主控芯片21的PWM1~6脚输出PWM信号至第二信号锁存器32,第二主控芯片21的IO_0脚输出第二主控芯片21的状态信息至仲裁器20的MCU2端,第二主控芯片21的IO_1脚输出第二驱动芯片33的状态信息至仲裁器20的Driver2端,第二信号锁存器32的输出端与第二驱动芯片33的输入端相连,第二驱动芯片33分两路输出,一路与第二三相桥式驱动电路34的输入端相连,另一路通过第二PWM输出检测电路与第二主控芯片21的第一输入端相连,第二三相桥式驱动电路34分两路输出,一路与第二电机绕组35相连,另一路通过第二相电流检测电路36与第二主控芯片21的第二输入端相连,第二主控芯片21的第三输入端与用于检测电机转子位置的第二转子位置检测电路37的输出端相连。所述第二PWM输出检测电路采用分压电阻进行检测。 As shown in Figures 1 and 3, the backup control system 30 consists of a second main control chip 21, a second signal latch 32, a second driver chip 33, a second three-phase bridge driver circuit 34, a second phase current The detection circuit 36, the second PWM output detection circuit and the second rotor position detection circuit 37 are composed of the second main control chip 21 using an ARM microcontroller STM32F103, and the PWM1-6 pins of the second main control chip 21 output PWM signals to The second signal latch 32, the IO_0 pin of the second main control chip 21 outputs the state information of the second main control chip 21 to the MCU2 terminal of the arbiter 20, and the IO_1 pin of the second main control chip 21 outputs the second driving chip 33 state information to the Driver2 terminal of the arbiter 20, the output terminal of the second signal latch 32 is connected to the input terminal of the second driver chip 33, and the second driver chip 33 is divided into two outputs, one of which is connected to the second three-phase bridge The input terminal of the drive circuit 34 is connected, and the other is connected with the first input terminal of the second main control chip 21 through the second PWM output detection circuit. The winding 35 is connected, and the other path is connected to the second input end of the second main control chip 21 through the second phase current detection circuit 36, and the third input end of the second main control chip 21 is connected to the second rotor for detecting the rotor position of the motor. The output terminals of the position detection circuit 37 are connected. The second PWM output detection circuit uses voltage dividing resistors for detection.

如图4所示,所述仲裁器20由第一与门21、第二与门22和非门23组成,第一与门21的输入端接收第一主控芯片11发送的第一主控芯片11的状态信息、第一驱动芯片13的状态信息,第二与门22的第一输入端接收第二主控芯片21发送的第二主控芯片21的状态信息、第二驱动芯片33的状态信息,第一与门21分两路输出,一路输出用于控制第一信号锁存器12通断的控制信号Latch1,另一路与非门23的输入端相连,非门23的输出端与第二与门22的第二输入端相连,第二与门22的输出端输出用于控制第二信号锁存器32通断的控制信号Latch2。 As shown in FIG. 4 , the arbiter 20 is composed of a first AND gate 21, a second AND gate 22 and a NOT gate 23. The input terminal of the first AND gate 21 receives the first master control chip 11 sent by the first master control chip 11. The status information of the chip 11, the status information of the first driver chip 13, the first input terminal of the second AND gate 22 receives the status information of the second master chip 21 sent by the second master chip 21, the status information of the second driver chip 33 State information, the first AND gate 21 is divided into two outputs, one output is used to control the control signal Latch1 of the first signal latch 12 on and off, the other is connected to the input terminal of the NOT gate 23, and the output terminal of the NOT gate 23 is connected to the input terminal of the NOT gate 23. The second input end of the second AND gate 22 is connected, and the output end of the second AND gate 22 outputs a control signal Latch2 for controlling the second signal latch 32 to be turned on or off.

如图5所示,所述第一信号锁存器12采用芯片74LS273,其引脚1为锁存使能端,高电平有效,连接仲裁器20的Latch1端;其引脚3、引脚4、引脚7、引脚8、引脚13、引脚14为输入端,分别与第一主控芯片11的输出引脚PE9、引脚PE8、引脚PE11、引脚PE10、引脚PE13、引脚PE12连接;其引脚2、引脚5、引脚6、引脚9、引脚12、引脚15为输出端,分别与第一驱动芯片13的输入引脚5、引脚4、引脚2、引脚3、引脚12、引脚11连接;其引脚10接地;其引脚11为时钟触发输入引脚,与第一主控芯片11的输出引脚PE14连接;其引脚16、引脚17、引脚18、引脚19悬空,引脚20接+5V。第二信号锁存器32的电路结构与第一信号锁存器12相同。 As shown in Figure 5, described first signal latch 12 adopts chip 74LS273, and its pin 1 is the latch enable end, and high level is effective, connects the Latch1 end of arbitrator 20; Its pin 3, pin 4. Pin 7, pin 8, pin 13, and pin 14 are input terminals, respectively connected to output pins PE9, pin PE8, pin PE11, pin PE10, and pin PE13 of the first main control chip 11 , pin PE12 connection; Its pin 2, pin 5, pin 6, pin 9, pin 12, pin 15 are output terminals, respectively with input pin 5, pin 4 of the first driver chip 13 , pin 2, pin 3, pin 12, and pin 11 are connected; its pin 10 is grounded; its pin 11 is a clock trigger input pin, which is connected with the output pin PE14 of the first main control chip 11; its Pin 16, pin 17, pin 18, and pin 19 are floating, and pin 20 is connected to +5V. The circuit structure of the second signal latch 32 is the same as that of the first signal latch 12 .

如图6所示,所述第一驱动芯片13采用HIP4086芯片,其引脚20与电压+12V相连,引脚6接地;其引脚16、引脚1和引脚13为高边自举电源引脚;其引脚18、引脚23和引脚15为高边源极连接引脚;其引脚16通过自举二极管D19与电压+12V相连,再通过自举电容C27与引脚18相连,最后经二极管D17接地;引脚1通过自举二极管D20与电压+12V相连,再通过自举电容C28与引脚23相连,最后经二极管D16接地;引脚13通过自举二极管D18与电压+12V相连,再通过自举电容C26与引脚15相连,最后经二极管D15接地;引脚5、引脚2和引脚12为高端逻辑电平输入引脚,引脚4、引脚3和引脚11为低端逻辑电平输入引脚,这六个引脚均与第一信号锁存器12的输出端相连;引脚7为死区时间设定引脚,通过电阻R20与电压+12V相连,引脚8为欠压设定引脚,悬空;引脚9为刷新脉冲设定引脚,通过电容C25接地,引脚10为禁用输入引脚,通过电阻R18与+3.3V相连;引脚17、引脚24、引脚14为高边输出引脚,与第一三相桥式驱动电路14的对应相位的高端功率MOS管的栅极相连,引脚24同时串联分压电阻R24、分压电阻R25后接地,第一主控芯片11的输入引脚PB15接在电阻R24、电阻R25之间;引脚21、引脚22和引脚19为低端输出引脚,与第一三相桥式驱动电路14的对应相的低端功率MOS管的栅极相连。第二驱动芯片33的电路结构与第一驱动芯片13相同。 As shown in Figure 6, the first driver chip 13 is a HIP4086 chip, its pin 20 is connected to the voltage +12V, and its pin 6 is grounded; its pin 16, pin 1 and pin 13 are high-side bootstrap power supplies pin; its pin 18, pin 23 and pin 15 are high-side source connection pins; its pin 16 is connected to the voltage +12V through the bootstrap diode D19, and then connected to the pin 18 through the bootstrap capacitor C27 , and finally grounded through diode D17; pin 1 is connected to voltage +12V through bootstrap diode D20, then connected to pin 23 through bootstrap capacitor C28, and finally grounded through diode D16; pin 13 is connected to voltage + through bootstrap diode D18 Connected to 12V, then connected to pin 15 through bootstrap capacitor C26, and finally grounded through diode D15; pin 5, pin 2 and pin 12 are high-end logic level input pins, pin 4, pin 3 and pin Pin 11 is a low-end logic level input pin, and these six pins are connected to the output terminal of the first signal latch 12; pin 7 is a dead-time setting pin, which is connected to the voltage +12V through a resistor R20 Connected, pin 8 is the undervoltage setting pin, suspended; pin 9 is the refresh pulse setting pin, grounded through the capacitor C25, pin 10 is the disabled input pin, connected to +3.3V through the resistor R18; Pin 17, pin 24, and pin 14 are high-side output pins, which are connected to the gate of the high-end power MOS transistor of the corresponding phase of the first three-phase bridge drive circuit 14, and pin 24 is connected in series with the voltage dividing resistor R24, After the voltage dividing resistor R25 is grounded, the input pin PB15 of the first main control chip 11 is connected between the resistor R24 and the resistor R25; The gates of the low-side power MOS transistors of the corresponding phases of the phase bridge drive circuit 14 are connected to each other. The circuit structure of the second driving chip 33 is the same as that of the first driving chip 13 .

如图7所示,所述第一相电流检测电路16包括U相电流检测电路和V相电流检测电路,所述U相电流检测电路采用第一芯片ACS709,其引脚1、2、3、4、5、6与第一三相桥式驱动电路14的U相输出端AHS相连;其引脚7、8、9、10、11、12经二极管D1接地,同时引出接插头J1;其引脚15接地;其引脚16为电压参考输出引脚,与第一主控芯片11的引脚15相连,同时该引脚经电容C6接地;其引脚17为过滤引脚,通过电容C5接地;其引脚18为信号输出引脚,与第一主控芯片11的引脚16相连;其引脚19为过流检测引脚;其引脚21为过流输入引脚;其引脚20与电压+3.3V相连,其引脚22为过流检测使能引脚,接地;其引脚13、14、23、24悬空;第一主控芯片11通过引脚15、引脚16读取第一电机绕组15电流信息;所述V相电流检测电路采用第二芯片ACS709,其引脚1、2、3、4、5、6与第一三相桥式驱动电路14的V相输出端BHS相连;其引脚7、8、9、10、11、12经二极管D2接地,同时引出接插头J4;其引脚15接地;其引脚16为电压参考输出引脚,与第一主控芯片11的引脚18相连,同时该引脚经电容C12接地;其引脚17为过滤引脚,通过电容C11接地;其引脚18为信号输出引脚,与第一主控芯片11的引脚17相连;其引脚19为过流检测引脚;其引脚21为过流输入引脚;其引脚20与电压+3.3V相连,其引脚22为过流检测使能引脚,接地;其引脚13、14、23、24悬空;第一主控芯片11通过引脚15、引脚16读取第一电机绕组15电流信息。第二相电流检测电路36的电路结构和第一相电流检测电路16相同。 As shown in Figure 7, the first phase current detection circuit 16 includes a U-phase current detection circuit and a V-phase current detection circuit, and the U-phase current detection circuit adopts the first chip ACS709, and its pins 1, 2, 3, 4, 5, 6 are connected to the U-phase output terminal AHS of the first three-phase bridge drive circuit 14; its pins 7, 8, 9, 10, 11, 12 are grounded through the diode D1, and the plug J1 is led out at the same time; Pin 15 is grounded; its pin 16 is a voltage reference output pin, connected to pin 15 of the first main control chip 11, and this pin is grounded through capacitor C6; its pin 17 is a filter pin, grounded through capacitor C5 ; Its pin 18 is a signal output pin, which is connected with the pin 16 of the first main control chip 11; its pin 19 is an overcurrent detection pin; its pin 21 is an overcurrent input pin; its pin 20 It is connected to the voltage +3.3V, and its pin 22 is an overcurrent detection enable pin, which is grounded; its pins 13, 14, 23, and 24 are suspended; the first main control chip 11 reads through pins 15 and 16 The current information of the first motor winding 15; the V-phase current detection circuit adopts the second chip ACS709, and its pins 1, 2, 3, 4, 5, 6 are connected to the V-phase output terminal of the first three-phase bridge drive circuit 14 BHS is connected; its pins 7, 8, 9, 10, 11, 12 are grounded through diode D2, and at the same time lead to the plug J4; its pin 15 is grounded; its pin 16 is a voltage reference output pin, which is connected to the first main control The pin 18 of the chip 11 is connected, and this pin is grounded through the capacitor C12 simultaneously; Its pin 17 is a filter pin, grounded through the capacitor C11; Pin 17 is connected; its pin 19 is an overcurrent detection pin; its pin 21 is an overcurrent input pin; its pin 20 is connected to the voltage +3.3V, and its pin 22 is an overcurrent detection enabling pin. Grounded; its pins 13, 14, 23, 24 are suspended; the first main control chip 11 reads the current information of the first motor winding 15 through the pins 15 and 16. The circuit configuration of the second phase current detection circuit 36 is the same as that of the first phase current detection circuit 16 .

如图8所示,所述第一转子位置检测电路17包括用于与霍尔传感器端子连接的接插头J7,霍尔传感器安装在直流无刷电机转子上,接插头J7的引脚1与电压+5V相连,引脚2接地;引脚3、4、5分别与霍尔信号线HALL_U、HALL_V、HALL_W相连;引脚3经电阻R20与电压+3.3V相连,经电阻R21与芯片74LCX541的引脚2相连;引脚4经电阻R22与电压+3.3V相连,经电阻R23与芯片74LCX541的引脚3相连;引脚5经电阻R28与电压+3.3V相连,经电阻R19与芯片74LCX541的引脚4相连;芯片74LCX541的引脚1接地,引脚20与电压+3.3V相连,引脚19接地,引脚10接地,引脚20和引脚19之间并联电容C29;引脚2、引脚3、引脚4分别经电容C30、C32、C31接地;引脚18、引脚17、引脚16分别与第一主控芯片11的引脚63、引脚64、引脚65相连,第一主控芯片11通过引脚63、引脚64、引脚65读取直流无刷电机转子的位置信息。第二转子位置检测电路37的电路结构和第一转子位置检测电路17相同。 As shown in FIG. 8 , the first rotor position detection circuit 17 includes a connector J7 for connecting to a Hall sensor terminal. The Hall sensor is installed on the rotor of a brushless DC motor. Pin 1 of the connector J7 is connected to +5V is connected, pin 2 is grounded; pins 3, 4, and 5 are respectively connected to the Hall signal lines HALL_U, HALL_V, HALL_W; pin 3 is connected to the voltage +3.3V through the resistor R20, and connected to the lead of the chip 74LCX541 through the resistor R21. Pin 2 is connected; pin 4 is connected to the voltage +3.3V through the resistor R22, and connected to the pin 3 of the chip 74LCX541 through the resistor R23; pin 5 is connected to the voltage +3.3V through the resistor R28, and connected to the lead of the chip 74LCX541 through the resistor R19. Pin 4 is connected; pin 1 of chip 74LCX541 is connected to ground, pin 20 is connected to voltage +3.3V, pin 19 is grounded, pin 10 is grounded, and capacitor C29 is connected in parallel between pin 20 and pin 19; pin 2, lead Pin 3 and pin 4 are respectively grounded through capacitors C30, C32 and C31; pin 18, pin 17 and pin 16 are respectively connected to pin 63, pin 64 and pin 65 of the first main control chip 11; A main control chip 11 reads the position information of the brushless DC motor rotor through pins 63 , 64 , and 65 . The circuit configuration of the second rotor position detection circuit 37 is the same as that of the first rotor position detection circuit 17 .

如图9所示,所述第一三相桥式驱动电路14包括电感L6、电感L7、电感L8、电感L9、电感L10和电感L11,所述电感L7的一端接HIP4086芯片的引脚17,HIP4086芯片的引脚17输出驱动信号,经电感L7,再经二极管D7和电阻R7组成的并联电路后,与直流无刷电机U相高侧MOSFET管Q1的栅极相连;所述电感L9的一端接HIP4086芯片的引脚21,HIP4086芯片的引脚21输出驱动信号,经电感L9,再经二极管D9和电阻R9组成的并联电路后,与直流无刷电机U相低侧MOSFET管Q2的栅极相连;MOSFET管Q1的漏极与电池信号线BATT+相连,MOSFET管Q1的源极和MOSFET管Q2的漏极之间引出第一三相桥式驱动电路14的U相输出端AHS,该U相输出端AHS与第一驱动芯片13的18脚相连,MOSFET管Q2的源极接地;所述电感L11的一端接HIP4086芯片的引脚24,HIP4086芯片的引脚24输出驱动信号,经电感L11,再经二极管D11和电阻R11组成的并联电路后,与直流无刷电机U相高侧MOSFET管Q3的栅极相连;所述电感L10的一端接HIP4086芯片的引脚22,HIP4086芯片的引脚22输出驱动信号,经电感L10,再经二极管D10和电阻R10组成的并联电路后,与直流无刷电机U相低侧MOSFET管Q4的栅极相连;MOSFET管Q3的漏极与电池信号线BATT+相连,MOSFET管Q3的源极和MOSFET管Q4的漏极之间引出第一三相桥式驱动电路14的V相输出端BHS,该V相输出端BHS与第一驱动芯片13的23脚相连,MOSFET管Q4的源极接地;所述电感L6的一端接HIP4086芯片的引脚14,HIP4086芯片的引脚14输出驱动信号,经电感L6,再经二极管D6和电阻R6组成的并联电路后,与直流无刷电机U相高侧MOSFET管Q5的栅极相连;所述电感L8的一端接HIP4086芯片的引脚19,HIP4086芯片的引脚19输出驱动信号,经电感L8,再经二极管D8和电阻R8组成的并联电路后,与直流无刷电机U相低侧MOSFET管Q6的栅极相连;MOSFET管Q5的漏极与电池信号线BATT+相连,MOSFET管Q5的源极和MOSFET管Q6的漏极之间引出第一三相桥式驱动电路14的W相输出端CHS,该W相输出端CHS与第一驱动芯片13的15脚相连,MOSFET管Q6的源极接地。第二三相桥式驱动电路34的电路结构和第一三相桥式驱动电路14相同。 As shown in Figure 9, the first three-phase bridge drive circuit 14 includes an inductor L6, an inductor L7, an inductor L8, an inductor L9, an inductor L10, and an inductor L11, one end of the inductor L7 is connected to the pin 17 of the HIP4086 chip, The pin 17 of the HIP4086 chip outputs the drive signal, passes through the inductor L7, and then through the parallel circuit composed of the diode D7 and the resistor R7, and then connects with the gate of the U-phase high-side MOSFET Q1 of the DC brushless motor; one end of the inductor L9 Connect to pin 21 of the HIP4086 chip, the pin 21 of the HIP4086 chip outputs the driving signal, passes through the inductor L9, and then passes through the parallel circuit composed of the diode D9 and the resistor R9, and connects with the gate of the U-phase low-side MOSFET Q2 of the DC brushless motor connected; the drain of the MOSFET Q1 is connected to the battery signal line BATT+, the U-phase output terminal AHS of the first three-phase bridge drive circuit 14 is drawn between the source of the MOSFET Q1 and the drain of the MOSFET Q2, and the U-phase The output terminal AHS is connected to pin 18 of the first driver chip 13, and the source of the MOSFET Q2 is grounded; one end of the inductance L11 is connected to the pin 24 of the HIP4086 chip, and the pin 24 of the HIP4086 chip outputs the driving signal, and through the inductance L11, After a parallel circuit composed of diode D11 and resistor R11, it is connected to the gate of the U-phase high-side MOSFET Q3 of the brushless DC motor; one end of the inductor L10 is connected to pin 22 of the HIP4086 chip, and pin 22 of the HIP4086 chip The output drive signal is connected to the gate of the U-phase low-side MOSFET Q4 of the brushless DC motor through the inductor L10, and then through the parallel circuit composed of the diode D10 and the resistor R10; the drain of the MOSFET Q3 is connected to the battery signal line BATT+ , the V-phase output terminal BHS of the first three-phase bridge drive circuit 14 is drawn between the source of the MOSFET Q3 and the drain of the MOSFET Q4, and the V-phase output BHS is connected to pin 23 of the first drive chip 13, The source of the MOSFET tube Q4 is grounded; one end of the inductance L6 is connected to the pin 14 of the HIP4086 chip, and the pin 14 of the HIP4086 chip outputs the drive signal, and after the inductance L6, the parallel circuit formed by the diode D6 and the resistor R6, and The gate of the U-phase high-side MOSFET Q5 of the DC brushless motor is connected; one end of the inductance L8 is connected to the pin 19 of the HIP4086 chip, and the pin 19 of the HIP4086 chip outputs the driving signal through the inductance L8, and then through the diode D8 and the resistor After the parallel circuit composed of R8, it is connected to the gate of the U-phase low-side MOSFET Q6 of the brushless DC motor; the drain of the MOSFET Q5 is connected to the battery signal line BATT+, and the source of the MOSFET Q5 is connected to the drain of the MOSFET Q6 The W-phase output terminal CHS of the first three-phase bridge drive circuit 14 is drawn between them, the W-phase output terminal CHS is connected to the 15 pin of the first drive chip 13, and the MOSFET tube Q The source of 6 is grounded. The circuit structure of the second three-phase bridge driving circuit 34 is the same as that of the first three-phase bridge driving circuit 14 .

如图10所示,本方法包括:(1)在控制系统初始化后,确认主份控制系统10正常,第一主控芯片11输出6路电机控制PWM信号,同时,通过串口USART_TX周期性地把当前直流无刷电机的转子转速、转子位置、电流等工作状态信息发送给第二主控芯片21(2)第二主控芯片21以中断形式读取串口USART_RX数据,同步跟踪直流无刷电机的转速、位置和电流运行状态,运算得到需要发出的PWM波;(3)当主份控制系统10发生故障时,第二信号锁存器32被使能,备份控制系统30起作用,确保在主份控制系统10发生故障时系统切换的连续、同步。 As shown in Figure 10, this method includes: (1) After the control system is initialized, confirm that the main control system 10 is normal, the first main control chip 11 outputs 6 motor control PWM signals, and at the same time, periodically send The current working status information of the brushless DC motor, such as the rotor speed, rotor position, and current, is sent to the second main control chip 21 (2) The second main control chip 21 reads the serial port USART_RX data in the form of an interrupt, and synchronously tracks the brushless DC motor. Rotate speed, position and current running state, calculate and get the PWM wave that needs to be sent out; (3) When the master control system 10 fails, the second signal latch 32 is enabled, and the backup control system 30 works to ensure that the master control system 10 fails. Continuous and synchronous system switching when the control system 10 fails.

如图11所示,控制系统中仲裁器20的判断方法如下:(1)若第一主控芯片11、第一驱动芯片13均正常,则发出锁存器锁存端控制信号,使能第一信号锁存器12,同时禁止第二信号锁存器32,此时主份控制系统10起作用,第一电机绕组15工作,直流无刷电机运转;(2)若第一主控芯片11、第一驱动芯片13至少一个出现故障,则禁止第一信号锁存器12,若此时第二主控芯片21、第二驱动芯片33均正常,则使能第二信号锁存器32,此时备份控制系统30起作用,第二电机绕组35工作,直流无刷电机运转;若第二主控芯片21、第二信号锁存器32至少一个出现故障,则第一电机绕组15、第二电机绕组35均不工作,直流无刷电机停止运转。 As shown in Figure 11, the judging method of the arbitrator 20 in the control system is as follows: (1) If the first main control chip 11 and the first driving chip 13 are normal, then send a control signal of the latch terminal of the latch to enable the first A signal latch 12, while prohibiting the second signal latch 32, at this time the master control system 10 works, the first motor winding 15 works, and the DC brushless motor runs; (2) if the first main control chip 11 1. At least one of the first driver chips 13 fails, then the first signal latch 12 is prohibited, and if the second main control chip 21 and the second driver chip 33 are all normal at this time, then the second signal latch 32 is enabled, Now the backup control system 30 works, the second motor winding 35 works, and the DC brushless motor runs; if at least one of the second main control chip 21 and the second signal latch 32 fails, the first motor winding 15, the second The windings 35 of the two motors are not working, and the brushless DC motor stops running.

以下结合图1至11对本发明作进一步的说明。 The present invention will be further described below in conjunction with FIGS. 1 to 11 .

所述主份控制系统10采用空间矢量控制方法,第一主控芯片11采集并处理第一转子位置检测电路17的转子位置信号和第一电机绕组15的相电流信号,以及其它用于控制所必须的模拟/数字信号,运算处理后发出6路PWM波。所述第一驱动芯片13把接收到的PWM波转换为第一三相桥式驱动电路14的逻辑开关信号,控制第一电机绕组15的线圈的通断,驱动直流无刷电机运转。所述第一信号锁存器12连接第一主控芯片11的PWM信号输出端和第一驱动芯片13的PWM信号输入端,用于控制PWM通道的通断。所述第一主控芯片11在正常情况下通过引脚IO_0输出第一主控芯片11状态信息(高/低电平),发送给仲裁器20的MUC1端,并采集第一驱动芯片13的PWM输出信号,和计算得到的预期PWM值比较后,判断第一驱动芯片13是否异常,并通过引脚IO_1输出第一驱动芯片13的状态信息(高/低电平)。所述备份控制系统30结构与主份控制系统10结构相同。 The master control system 10 adopts a space vector control method, the first main control chip 11 collects and processes the rotor position signal of the first rotor position detection circuit 17 and the phase current signal of the first motor winding 15, and other Necessary analog/digital signals, after operation and processing, send out 6 channels of PWM waves. The first drive chip 13 converts the received PWM wave into a logic switch signal of the first three-phase bridge drive circuit 14, controls the on-off of the coil of the first motor winding 15, and drives the brushless DC motor to run. The first signal latch 12 is connected to the PWM signal output terminal of the first main control chip 11 and the PWM signal input terminal of the first driving chip 13, and is used to control the on-off of the PWM channel. Under normal circumstances, the first main control chip 11 outputs the state information (high/low level) of the first main control chip 11 through the pin IO_0, sends it to the MUC1 terminal of the arbiter 20, and collects the information of the first driving chip 13 After comparing the PWM output signal with the calculated expected PWM value, it is judged whether the first driver chip 13 is abnormal, and the state information (high/low level) of the first driver chip 13 is output through the pin IO_1. The structure of the backup control system 30 is the same as that of the primary control system 10 .

所述仲裁器20是一个逻辑电路,输入为第一主控芯片11、第一驱动芯片13、第二主控芯片21、第二驱动芯片33的状态信息(高/低电平),输出为第一信号锁存器12、第二信号锁存器32的锁存端控制信号(高/低电平)。 The arbiter 20 is a logic circuit, the input is the state information (high/low level) of the first main control chip 11, the first driver chip 13, the second main control chip 21, and the second driver chip 33, and the output is Latch terminal control signals (high/low level) of the first signal latch 12 and the second signal latch 32 .

所述第一主控芯片11将其状态信息(高/低电平)发送给仲裁器20的MCU1端、MCU2端,同时通过第一PWM输出检测电路,采集第一驱动芯片13的PWM输出信号,并与运算得到的预期PWM信号值进行比较,通过判断二者误差是否在正常范围内判定第二驱动芯片33输出是否正常,并将第二驱动芯片33状态信息发送到仲裁器20的Driver1端、Driver2端。仲裁器20对四个输入MCU1、Driver1、MCU2、Driver2进行逻辑运算后,通过输出端Latch1、Latch2发出控制信号(高/低电平)控制第一信号锁存器12、第二信号锁存器32。 The first main control chip 11 sends its status information (high/low level) to the MCU1 and MCU2 terminals of the arbiter 20, and at the same time collects the PWM output signal of the first drive chip 13 through the first PWM output detection circuit , and compare it with the expected PWM signal value obtained from the calculation, determine whether the output of the second driver chip 33 is normal by judging whether the error between the two is within the normal range, and send the status information of the second driver chip 33 to the Driver1 terminal of the arbiter 20 , Driver2 end. After the arbiter 20 performs logic operations on the four inputs MCU1, Driver1, MCU2, and Driver2, it sends control signals (high/low level) through the output terminals Latch1 and Latch2 to control the first signal latch 12 and the second signal latch. 32.

所述第一主控芯片11经引脚PC6、引脚PC7、引脚PC8读取转子位置信号,经引脚PC0、引脚PC1、引脚PC2、引脚PC3读取相电流信号,运算处理后通过引脚PE8、PE9、PE10、PE11、PE12和PE13发出6路PWM信号驱动对应电机绕组,使得直流无刷电机运转。第一主控芯片11在正常情况下通过引脚PB13输出高电平,发送给仲裁器20的MUC1端,当第一主控芯片11异常时,因引脚PB13经电阻R26接地,因此变为低电平。第一主控芯片11并通过引脚PB15采集第一驱动芯片13PWM输出信号,和计算出的预期PWM值比较处理后,判断第一驱动芯片13是否异常,若异常,则通过引脚PB14输出低电平,发送给仲裁器20的Driver1端。主份控制系统10的第一主控芯片11通过引脚PA9发送电机状态信息,包括转速、位置、电流等,串口发送给备份控制系统30的第二主控芯片21的引脚PA10。 The first main control chip 11 reads the rotor position signal through pins PC6, pin PC7, and pin PC8, reads the phase current signal through pins PC0, pin PC1, pin PC2, and pin PC3, and calculates and processes Then send out 6 channels of PWM signals through pins PE8, PE9, PE10, PE11, PE12 and PE13 to drive the corresponding motor windings, so that the brushless DC motor runs. The first main control chip 11 outputs a high level through the pin PB13 under normal conditions, and sends it to the MUC1 terminal of the arbiter 20. When the first main control chip 11 is abnormal, because the pin PB13 is grounded through the resistor R26, it becomes low level. The first main control chip 11 collects the PWM output signal of the first driver chip 13 through the pin PB15, compares and processes with the calculated expected PWM value, and judges whether the first driver chip 13 is abnormal, and if abnormal, outputs a low signal through the pin PB14 The level is sent to the Driver1 terminal of the arbiter 20 . The first main control chip 11 of the primary control system 10 sends motor status information through the pin PA9, including speed, position, current, etc., and sends it to the pin PA10 of the second main control chip 21 of the backup control system 30 through the serial port.

综上所述,本发明具有较强的运算和信号处理能力,集成了丰富的通信接口功能,能够实现双绕组电机控制系统之间多种通信和故障检测功能;在主份控制系统10发生故障时,能够在故障状态下实现主份控制系统10到备份控制系统30的同步切换,确保系统的正常运行;本系统可以很大程度上提高系统可靠性,减少系统故障后的停机时间。 In summary, the present invention has strong computing and signal processing capabilities, integrates rich communication interface functions, and can realize multiple communication and fault detection functions between the dual-winding motor control systems; When the fault occurs, the synchronous switching from the master control system 10 to the backup control system 30 can be realized to ensure the normal operation of the system; this system can greatly improve system reliability and reduce downtime after system failure.

Claims (11)

1.一种双绕组直流无刷电机冗余控制系统,其特征在于:包括主份控制系统、备份控制系统和仲裁器,所述主份控制系统的输入端与第一转子位置检测电路的输出端相连,主份控制系统的输出端与第一电机绕组相连,主份控制系统输出同步信号至备份控制系统,主份控制系统发送其内第一主控芯片的状态信息、第一驱动芯片的状态信息至仲裁器;所述备份控制系统的输入端与第二转子位置检测电路的输出端相连,备份控制系统的输出端与第二电机绕组相连,备份控制系统输出其内第二主控芯片的状态信息、第二驱动芯片的状态信息至仲裁器。 1. A dual-winding brushless DC motor redundant control system is characterized in that: it comprises a main part control system, a backup control system and an arbitrator, the input of the main part control system and the output of the first rotor position detection circuit The output terminal of the master control system is connected with the first motor winding, the master control system outputs a synchronization signal to the backup control system, and the master control system sends the status information of the first master control chip and the status information of the first drive chip. The status information is sent to the arbitrator; the input end of the backup control system is connected to the output end of the second rotor position detection circuit, the output end of the backup control system is connected to the second motor winding, and the backup control system outputs the second main control chip in it The state information of the state information and the state information of the second driver chip are sent to the arbitrator. 2.根据权利要求1所述的双绕组直流无刷电机冗余控制系统,其特征在于:所述主份控制系统由第一主控芯片、第一信号锁存器、第一驱动芯片、第一三相桥式驱动电路、第一相电流检测电路、第一PWM输出检测电路和第一转子位置检测电路组成,第一主控芯片采用ARM微控制器STM32F103,所述第一主控芯片的PWM1~6脚输出PWM信号至第一信号锁存器,第一主控芯片的IO_0脚输出第一主控芯片的状态信息至仲裁器的MCU1端,第一主控芯片的IO_1脚输出第一驱动芯片的状态信息至仲裁器的Driver1端,第一主控芯片的串口USART_TX发送同步信号至第二主控芯片的串口USART_RX,第一信号锁存器的输出端与第一驱动芯片的输入端相连,第一驱动芯片分两路输出,一路与第一三相桥式驱动电路的输入端相连,另一路通过第一PWM输出检测电路与第一主控芯片的第一输入端相连,第一三相桥式驱动电路分两路输出,一路与第一电机绕组相连,另一路通过第一相电流检测电路与第一主控芯片的第二输入端相连,第一主控芯片的第三输入端与用于检测电机转子位置的第一转子位置检测电路的输出端相连。 2. The dual-winding brushless DC motor redundant control system according to claim 1, characterized in that: the master control system consists of a first main control chip, a first signal latch, a first driver chip, a second A three-phase bridge drive circuit, a first phase current detection circuit, a first PWM output detection circuit and a first rotor position detection circuit, the first main control chip adopts ARM microcontroller STM32F103, the first main control chip Pins PWM1~6 output PWM signals to the first signal latch, IO_0 pins of the first main control chip output the state information of the first main control chip to the MCU1 terminal of the arbiter, and IO_1 pins of the first main control chip output the first The status information of the driver chip is sent to the Driver1 terminal of the arbitrator, the serial port USART_TX of the first main control chip sends a synchronization signal to the serial port USART_RX of the second main control chip, the output terminal of the first signal latch is connected to the input terminal of the first driver chip connected, the first drive chip is divided into two outputs, one is connected to the input end of the first three-phase bridge drive circuit, and the other is connected to the first input end of the first main control chip through the first PWM output detection circuit, and the first The three-phase bridge drive circuit is divided into two outputs, one of which is connected to the first motor winding, and the other is connected to the second input terminal of the first main control chip through the first phase current detection circuit, and the third input of the first main control chip The terminal is connected with the output terminal of the first rotor position detection circuit for detecting the rotor position of the motor. 3.根据权利要求1所述的双绕组直流无刷电机冗余控制系统,其特征在于:所述备份控制系统由第二主控芯片、第二信号锁存器、第二驱动芯片、第二三相桥式驱动电路、第二相电流检测电路、第二PWM输出检测电路和第二转子位置检测电路组成,第二主控芯片采用ARM微控制器STM32F103,所述第二主控芯片的PWM1~6脚输出PWM信号至第二信号锁存器,第二主控芯片的IO_0脚输出第二主控芯片的状态信息至仲裁器的MCU2端,第二主控芯片的IO_1脚输出第二驱动芯片的状态信息至仲裁器的Driver2端,第二信号锁存器的输出端与第二驱动芯片的输入端相连,第二驱动芯片分两路输出,一路与第二三相桥式驱动电路的输入端相连,另一路通过第二PWM输出检测电路与第二主控芯片的第一输入端相连,第二三相桥式驱动电路分两路输出,一路与第二电机绕组相连,另一路通过第二相电流检测电路与第二主控芯片的第二输入端相连,第二主控芯片的第三输入端与用于检测电机转子位置的第二转子位置检测电路的输出端相连。 3. The dual-winding brushless DC motor redundant control system according to claim 1, characterized in that: the backup control system consists of a second main control chip, a second signal latch, a second driver chip, a second The three-phase bridge drive circuit, the second phase current detection circuit, the second PWM output detection circuit and the second rotor position detection circuit are composed, the second main control chip adopts ARM microcontroller STM32F103, and the PWM1 of the second main control chip ~ Pin 6 outputs the PWM signal to the second signal latch, the IO_0 pin of the second main control chip outputs the state information of the second main control chip to the MCU2 terminal of the arbiter, and the IO_1 pin of the second main control chip outputs the second drive The state information of the chip is sent to the Driver2 terminal of the arbitrator, the output terminal of the second signal latch is connected to the input terminal of the second driver chip, and the second driver chip is divided into two outputs, one of which is connected to the second three-phase bridge driver circuit. The input terminal is connected, the other is connected with the first input terminal of the second main control chip through the second PWM output detection circuit, the second three-phase bridge drive circuit is divided into two outputs, one is connected with the second motor winding, and the other is through The second phase current detection circuit is connected to the second input end of the second main control chip, and the third input end of the second main control chip is connected to the output end of the second rotor position detection circuit for detecting the rotor position of the motor. 4.根据权利要求1所述的双绕组直流无刷电机冗余控制系统,其特征在于:所述仲裁器由第一与门、第二与门和非门组成,第一与门的输入端接收第一主控芯片发送的第一主控芯片的状态信息、第一驱动芯片的状态信息,第二与门的第一输入端接收第二主控芯片发送的第二主控芯片的状态信息、第二驱动芯片的状态信息,第一与门分两路输出,一路输出用于控制第一信号锁存器通断的控制信号Latch1,另一路与非门的输入端相连,非门的输出端与第二与门的第二输入端相连,第二与门的输出端输出用于控制第二信号锁存器通断的控制信号Latch2。 4. The dual-winding brushless DC motor redundant control system according to claim 1, characterized in that: the arbiter is composed of a first AND gate, a second AND gate and a NOT gate, and the input terminal of the first AND gate Receive the state information of the first main control chip and the state information of the first driving chip sent by the first main control chip, and the first input terminal of the second AND gate receives the state information of the second main control chip sent by the second main control chip , The state information of the second driver chip, the first AND gate is divided into two outputs, one output is used to control the control signal Latch1 of the first signal latch on and off, the other is connected to the input terminal of the NOT gate, and the output of the NOT gate The terminal is connected to the second input terminal of the second AND gate, and the output terminal of the second AND gate outputs a control signal Latch2 for controlling the on-off of the second signal latch. 5.根据权利要求1所述的双绕组直流无刷电机冗余控制系统,其特征在于:所述第一信号锁存器采用芯片74LS273,其引脚1为锁存使能端,高电平有效,连接仲裁器的Latch1端;其引脚3、引脚4、引脚7、引脚8、引脚13、引脚14为输入端,分别与第一主控芯片的输出引脚PE9、引脚PE8、引脚PE11、引脚PE10、引脚PE13、引脚PE12连接;其引脚2、引脚5、引脚6、引脚9、引脚12、引脚15为输出端,分别与第一驱动芯片的引脚5、引脚4、引脚2、引脚3、引脚12、引脚11连接;其引脚10接地;其引脚11为时钟触发输入引脚,与第一主控芯片的输出引脚PE14连接;其引脚16、引脚17、引脚18、引脚19悬空,引脚20接+5V。 5. The dual-winding brushless DC motor redundant control system according to claim 1, characterized in that: the first signal latch adopts a chip 74LS273, and its pin 1 is a latch enabling terminal, and the high level Effective, connected to the Latch1 end of the arbiter; its pin 3, pin 4, pin 7, pin 8, pin 13, and pin 14 are input terminals, respectively connected to the output pins PE9, Pin PE8, pin PE11, pin PE10, pin PE13, and pin PE12 are connected; its pin 2, pin 5, pin 6, pin 9, pin 12, and pin 15 are output terminals, respectively Connect with pin 5, pin 4, pin 2, pin 3, pin 12, pin 11 of the first driver chip; Its pin 10 is grounded; Its pin 11 is a clock trigger input pin, and the first The output pin PE14 of a main control chip is connected; its pin 16, pin 17, pin 18, and pin 19 are suspended, and pin 20 is connected to +5V. 6.根据权利要求1所述的双绕组直流无刷电机冗余控制系统,其特征在于:所述第一驱动芯片采用HIP4086芯片,其引脚20与电压+12V相连,引脚6接地;其引脚16、引脚1和引脚13为高边自举电源引脚;其引脚18、引脚23和引脚15为高边源极连接引脚;其引脚16通过自举二极管D19与电压+12V相连,再通过自举电容C27与引脚18相连,最后经二极管D17接地;引脚1通过自举二极管D20与电压+12V相连,再通过自举电容C28与引脚23相连,最后经二极管D16接地;引脚13通过自举二极管D18与电压+12V相连,再通过自举电容C26与引脚15相连,最后经二极管D15接地;引脚5、引脚2和引脚12为高端逻辑电平输入引脚,引脚4、引脚3和引脚11为低端逻辑电平输入引脚,这六个引脚均与第一信号锁存器的输出端相连;引脚7为死区时间设定引脚,通过电阻R20与电压+12V相连,引脚8为欠压设定引脚,悬空;引脚9为刷新脉冲设定引脚,通过电容C25接地,引脚10为禁用输入引脚,通过电阻R18与+3.3V相连;引脚17、引脚24、引脚14为高边输出引脚,与第一三相桥式驱动电路的对应相位的高端功率MOS管的栅极相连,引脚24同时串联分压电阻R24、分压电阻R25后接地,第一主控芯片的输入引脚PB15接在电阻R24、电阻R25之间;引脚21、引脚22和引脚19为低端输出引脚,与第一三相桥式驱动电路的对应相的低端功率MOS管的栅极相连。 6. The dual-winding brushless DC motor redundant control system according to claim 1, characterized in that: the first driver chip is a HIP4086 chip, the pin 20 of which is connected to the voltage +12V, and the pin 6 is grounded; Pin 16, pin 1, and pin 13 are high-side bootstrap power supply pins; pin 18, pin 23, and pin 15 are high-side source connection pins; pin 16 is connected through bootstrap diode D19 It is connected to the voltage +12V, then connected to pin 18 through the bootstrap capacitor C27, and finally grounded through the diode D17; pin 1 is connected to the voltage +12V through the bootstrap diode D20, and then connected to the pin 23 through the bootstrap capacitor C28. Finally, it is grounded through diode D16; pin 13 is connected to voltage +12V through bootstrap diode D18, then connected to pin 15 through bootstrap capacitor C26, and finally grounded through diode D15; pin 5, pin 2 and pin 12 are High-end logic level input pins, pin 4, pin 3 and pin 11 are low-end logic level input pins, these six pins are all connected with the output end of the first signal latch; pin 7 It is the dead time setting pin, which is connected to the voltage +12V through the resistor R20, and the pin 8 is the undervoltage setting pin, which is suspended; the pin 9 is the refresh pulse setting pin, which is grounded through the capacitor C25, and the pin 10 To disable the input pin, connect it to +3.3V through resistor R18; pin 17, pin 24, and pin 14 are high-side output pins, which are high-side power MOS transistors of the corresponding phases of the first three-phase bridge drive circuit connected to the grid, pin 24 is connected in series with voltage dividing resistor R24 and voltage dividing resistor R25 at the same time, and then grounded, and the input pin PB15 of the first main control chip is connected between resistor R24 and resistor R25; pin 21, pin 22 and The pin 19 is a low-end output pin, which is connected with the gate of the low-end power MOS transistor of the corresponding phase of the first three-phase bridge drive circuit. 7.根据权利要求1所述的双绕组直流无刷电机冗余控制系统,其特征在于:所述第一相电流检测电路包括U相电流检测电路和V相电流检测电路,所述U相电流检测电路采用第一芯片ACS709,其引脚1、2、3、4、5、6与第一三相桥式驱动电路的U相输出端AHS相连;其引脚7、8、9、10、11、12经二极管D1接地,同时引出接插头J1;其引脚15接地;其引脚16为电压参考输出引脚,与第一主控芯片的引脚15相连,同时该引脚经电容C6接地;其引脚17为过滤引脚,通过电容C5接地;其引脚18为信号输出引脚,与第一主控芯片的引脚16相连;其引脚19为过流检测引脚;其引脚21为过流输入引脚;其引脚20与电压+3.3V相连,其引脚22为过流检测使能引脚,接地;其引脚13、14、23、24悬空;第一主控芯片通过引脚15、引脚16读取第一电机绕组电流信息;所述V相电流检测电路采用第二芯片ACS709,其引脚1、2、3、4、5、6与第一三相桥式驱动电路的V相输出端BHS相连;其引脚7、8、9、10、11、12经二极管D2接地,同时引出接插头J4;其引脚15接地;其引脚16为电压参考输出引脚,与第一主控芯片的引脚18相连,同时该引脚经电容C12接地;其引脚17为过滤引脚,通过电容C11接地;其引脚18为信号输出引脚,与第一主控芯片的引脚17相连;其引脚19为过流检测引脚;其引脚21为过流输入引脚;其引脚20与电压+3.3V相连,其引脚22为过流检测使能引脚,接地;其引脚13、14、23、24悬空;第一主控芯片通过引脚15、引脚16读取第一电机绕组电流信息。 7. The dual-winding brushless DC motor redundant control system according to claim 1, characterized in that: the first phase current detection circuit includes a U-phase current detection circuit and a V-phase current detection circuit, and the U-phase current The detection circuit adopts the first chip ACS709, and its pins 1, 2, 3, 4, 5, 6 are connected to the U-phase output terminal AHS of the first three-phase bridge drive circuit; its pins 7, 8, 9, 10, 11 and 12 are connected to the ground through the diode D1, and lead out the connector J1 at the same time; its pin 15 is grounded; its pin 16 is a voltage reference output pin, which is connected to the pin 15 of the first main control chip, and at the same time, the pin is connected to the capacitor C6 Grounding; its pin 17 is a filter pin, grounded through a capacitor C5; its pin 18 is a signal output pin, connected to the pin 16 of the first main control chip; its pin 19 is an overcurrent detection pin; its Pin 21 is an over-current input pin; its pin 20 is connected to the voltage +3.3V, its pin 22 is an over-current detection enabling pin, and grounded; its pins 13, 14, 23, and 24 are suspended; the first The main control chip reads the current information of the first motor winding through pins 15 and 16; the V-phase current detection circuit adopts the second chip ACS709, and its pins 1, 2, 3, 4, 5, 6 are connected to the first The V-phase output terminal BHS of the three-phase bridge drive circuit is connected; its pins 7, 8, 9, 10, 11, and 12 are grounded through the diode D2, and the plug J4 is led out at the same time; its pin 15 is grounded; its pin 16 is The voltage reference output pin is connected to the pin 18 of the first main control chip, and the pin is grounded through the capacitor C12; its pin 17 is a filter pin, and it is grounded through the capacitor C11; its pin 18 is a signal output pin , is connected with pin 17 of the first main control chip; its pin 19 is an overcurrent detection pin; its pin 21 is an overcurrent input pin; its pin 20 is connected with the voltage +3.3V, and its pin 22 It is an enabling pin for overcurrent detection and is grounded; its pins 13, 14, 23, and 24 are suspended; the first main control chip reads the current information of the first motor winding through pins 15 and 16. 8.根据权利要求1所述的双绕组直流无刷电机冗余控制系统,其特征在于:所述第一转子位置检测电路包括用于与霍尔传感器端子连接的接插头J7,霍尔传感器安装在直流无刷电机转子上,接插头J7的引脚1与电压+5V相连,引脚2接地;引脚3、4、5分别与霍尔信号线HALL_U、HALL_V、HALL_W相连;引脚3经电阻R20与电压+3.3V相连,经电阻R21与芯片74LCX541的引脚2相连;引脚4经电阻R22与电压+3.3V相连,经电阻R23与芯片74LCX541的引脚3相连;引脚5经电阻R28与电压+3.3V相连,经电阻R19与芯片74LCX541的引脚4相连;芯片74LCX541的引脚1接地,引脚20与电压+3.3V相连,引脚19接地,引脚10接地,引脚20和引脚19之间并联电容C29;引脚2、引脚3、引脚4分别经电容C30、C32、C31接地;引脚18、引脚17、引脚16分别与第一主控芯片的引脚63、引脚64、引脚65相连,第一主控芯片通过引脚63、引脚64、引脚65读取直流无刷电机转子的位置信息。 8. The dual-winding brushless DC motor redundant control system according to claim 1, characterized in that: the first rotor position detection circuit includes a connector J7 for connecting with Hall sensor terminals, and the Hall sensor is installed On the rotor of the brushless DC motor, pin 1 of the connector J7 is connected to the voltage +5V, and pin 2 is grounded; pins 3, 4, and 5 are respectively connected to the Hall signal lines HALL_U, HALL_V, and HALL_W; Resistor R20 is connected to voltage +3.3V, connected to pin 2 of chip 74LCX541 via resistor R21; pin 4 is connected to voltage +3.3V via resistor R22, connected to pin 3 of chip 74LCX541 via resistor R23; pin 5 via Resistor R28 is connected to voltage +3.3V, connected to pin 4 of chip 74LCX541 through resistor R19; pin 1 of chip 74LCX541 is connected to ground, pin 20 is connected to voltage +3.3V, pin 19 is grounded, pin 10 is grounded, lead Capacitor C29 is connected in parallel between pin 20 and pin 19; pin 2, pin 3, and pin 4 are grounded through capacitors C30, C32, and C31 respectively; pin 18, pin 17, and pin 16 are respectively connected to the first master control The pins 63, 64, and 65 of the chip are connected, and the first main control chip reads the position information of the brushless DC motor rotor through the pins 63, 64, and 65. 9.根据权利要求6所述的双绕组直流无刷电机冗余控制系统,其特征在于:所述第一三相桥式驱动电路包括电感L6、电感L7、电感L8、电感L9、电感L10和电感L11,所述电感L7的一端接HIP4086芯片的引脚17,HIP4086芯片的引脚17输出驱动信号,经电感L7,再经二极管D7和电阻R7组成的并联电路后,与直流无刷电机U相高侧MOSFET管Q1的栅极相连;所述电感L9的一端接HIP4086芯片的引脚21,HIP4086芯片的引脚21输出驱动信号,经电感L9,再经二极管D9和电阻R9组成的并联电路后,与直流无刷电机U相低侧MOSFET管Q2的栅极相连;MOSFET管Q1的漏极与电池信号线BATT+相连,MOSFET管Q1的源极和MOSFET管Q2的漏极之间引出第一三相桥式驱动电路的U相输出端AHS,该U相输出端AHS与第一驱动芯片的18脚相连,MOSFET管Q2的源极接地;所述电感L11的一端接HIP4086芯片的引脚24,HIP4086芯片的引脚24输出驱动信号,经电感L11,再经二极管D11和电阻R11组成的并联电路后,与直流无刷电机U相高侧MOSFET管Q3的栅极相连;所述电感L10的一端接HIP4086芯片的引脚22,HIP4086芯片的引脚22输出驱动信号,经电感L10,再经二极管D10和电阻R10组成的并联电路后,与直流无刷电机U相低侧MOSFET管Q4的栅极相连;MOSFET管Q3的漏极与电池信号线BATT+相连,MOSFET管Q3的源极和MOSFET管Q4的漏极之间引出第一三相桥式驱动电路的V相输出端BHS,该V相输出端BHS与第一驱动芯片的23脚相连,MOSFET管Q4的源极接地;所述电感L6的一端接HIP4086芯片的引脚14,HIP4086芯片的引脚14输出驱动信号,经电感L6,再经二极管D6和电阻R6组成的并联电路后,与直流无刷电机U相高侧MOSFET管Q5的栅极相连;所述电感L8的一端接HIP4086芯片的引脚19,HIP4086芯片的引脚19输出驱动信号,经电感L8,再经二极管D8和电阻R8组成的并联电路后,与直流无刷电机U相低侧MOSFET管Q6的栅极相连;MOSFET管Q5的漏极与电池信号线BATT+相连,MOSFET管Q5的源极和MOSFET管Q6的漏极之间引出第一三相桥式驱动电路的W相输出端CHS,该W相输出端CHS与第一驱动芯片的15脚相连,MOSFET管Q6的源极接地。 9. The dual-winding brushless DC motor redundant control system according to claim 6, characterized in that: the first three-phase bridge drive circuit includes inductors L6, inductors L7, inductors L8, inductors L9, inductors L10 and Inductor L11, one end of the inductance L7 is connected to the pin 17 of the HIP4086 chip, and the pin 17 of the HIP4086 chip outputs the driving signal, passes through the inductance L7, and then passes through the parallel circuit composed of the diode D7 and the resistor R7, and then connects with the brushless DC motor U The gate of the high-side MOSFET Q1 is connected; one end of the inductor L9 is connected to the pin 21 of the HIP4086 chip, and the pin 21 of the HIP4086 chip outputs the driving signal, and then passes through the parallel circuit composed of the diode D9 and the resistor R9 through the inductor L9 Finally, it is connected to the gate of the U-phase low-side MOSFET Q2 of the brushless DC motor; the drain of the MOSFET Q1 is connected to the battery signal line BATT+, and the first The U-phase output terminal AHS of the three-phase bridge drive circuit, the U-phase output terminal AHS is connected to the 18-pin of the first driver chip, and the source of the MOSFET tube Q2 is grounded; one end of the inductor L11 is connected to the pin 24 of the HIP4086 chip , the pin 24 of the HIP4086 chip outputs the driving signal, passes through the inductance L11, and then through the parallel circuit composed of the diode D11 and the resistance R11, and then connects with the gate of the U-phase high-side MOSFET tube Q3 of the brushless DC motor; the inductance L10 One end is connected to the pin 22 of the HIP4086 chip, and the pin 22 of the HIP4086 chip outputs the driving signal. After passing through the inductor L10, and then through the parallel circuit composed of the diode D10 and the resistor R10, it is connected to the gate of the U-phase low-side MOSFET Q4 of the DC brushless motor. The drain of the MOSFET Q3 is connected to the battery signal line BATT+, and the V-phase output terminal BHS of the first three-phase bridge drive circuit is drawn between the source of the MOSFET Q3 and the drain of the MOSFET Q4. The V-phase The output terminal BHS is connected to the pin 23 of the first driver chip, and the source of the MOSFET Q4 is grounded; one end of the inductor L6 is connected to the pin 14 of the HIP4086 chip, and the pin 14 of the HIP4086 chip outputs the driving signal, and then passes through the inductor L6, and then After the parallel circuit composed of diode D6 and resistor R6, it is connected to the gate of the U-phase high-side MOSFET Q5 of the brushless DC motor; one end of the inductor L8 is connected to pin 19 of the HIP4086 chip, and pin 19 of the HIP4086 chip outputs The drive signal is connected to the gate of the U-phase low-side MOSFET Q6 of the DC brushless motor after passing through the inductance L8 and the parallel circuit composed of the diode D8 and the resistor R8; the drain of the MOSFET Q5 is connected to the battery signal line BATT+, The W-phase output terminal CHS of the first three-phase bridge drive circuit is drawn between the source of the MOSFET Q5 and the drain of the MOSFET Q6, and the W-phase output CHS is connected to the first drive chip. Pin 15 is connected, and the source of MOSFET Q6 is grounded. 10.一种双绕组直流无刷电机冗余控制系统的控制方法,该方法包括下列顺序的步骤: 10. A control method for a dual-winding brushless DC motor redundant control system, the method comprising steps in the following order: (1)在控制系统初始化后,确认主份控制系统正常,第一主控芯片输出6路电机控制PWM信号,同时,通过串口USART_TX周期性地把当前直流无刷电机的转子转速、转子位置、电流等工作状态信息发送给第二主控芯片 (1) After the control system is initialized, confirm that the main control system is normal. The first main control chip outputs 6 channels of motor control PWM signals. At the same time, through the serial port USART_TX, the rotor speed, rotor position, Send working status information such as current to the second main control chip (2)第二主控芯片以中断形式读取串口USART_RX数据,同步跟踪直流无刷电机的转速、位置和电流运行状态,运算得到需要发出的PWM波; (2) The second main control chip reads the serial port USART_RX data in the form of an interrupt, synchronously tracks the speed, position and current running status of the brushless DC motor, and obtains the PWM wave to be sent by calculation; (3)当主份控制系统发生故障时,第二信号锁存器被使能,备份控制系统起作用,确保在主份控制系统发生故障时系统切换的连续、同步。 (3) When the primary control system fails, the second signal latch is enabled, and the backup control system works to ensure continuous and synchronous system switching when the primary control system fails. 11.根据权利要求10所述的控制方法,其特征在于:控制系统中仲裁器的判断方法如下: 11. The control method according to claim 10, characterized in that: the judgment method of the arbitrator in the control system is as follows: (1)若第一主控芯片、第一驱动芯片均正常,则发出锁存器锁存端控制信号,使能第一信号锁存器,同时禁止第二信号锁存器,此时主份控制系统起作用,第一电机绕组工作,直流无刷电机运转; (1) If both the first main control chip and the first driver chip are normal, send out the control signal of the latch terminal to enable the first signal latch and disable the second signal latch at the same time. The control system works, the winding of the first motor works, and the brushless DC motor runs; (2)若第一主控芯片、第一驱动芯片至少一个出现故障,则禁止第一信号锁存器,若此时第二主控芯片、第二驱动芯片均正常,则使能第二信号锁存器,此时备份控制系统起作用,第二电机绕组工作,直流无刷电机运转;若第二主控芯片、第二信号锁存器至少一个出现故障,则第一电机绕组、第二电机绕组均不工作,直流无刷电机停止运转。 (2) If at least one of the first main control chip and the first driver chip fails, the first signal latch is disabled. If the second main control chip and the second driver chip are normal at this time, the second signal is enabled. latch, at this time the backup control system works, the second motor winding works, and the DC brushless motor runs; if at least one of the second main control chip and the second signal latch fails, the first motor winding, the second None of the motor windings work, and the BLDC motor stops.
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Application publication date: 20151230