CN105201414A - Drill bit used for volcanic rock - Google Patents
Drill bit used for volcanic rock Download PDFInfo
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- CN105201414A CN105201414A CN201410294334.4A CN201410294334A CN105201414A CN 105201414 A CN105201414 A CN 105201414A CN 201410294334 A CN201410294334 A CN 201410294334A CN 105201414 A CN105201414 A CN 105201414A
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Abstract
Description
技术领域technical field
本发明涉及深井火山岩地层破岩技术领域,特别涉及一种火山岩用钻头。The invention relates to the technical field of rock breaking in deep well volcanic formations, in particular to a drill bit for volcanic rocks.
背景技术Background technique
国内油田深井、超深井中深部地层普遍存在研磨性高、硬度大、可钻性差以及井壁失稳等特点,致使钻进机械在该类地层中的钻速低,钻井周期长。PDC(PolycrystallineDiamondCompact)钻头和孕镶金刚石钻头是两种不同的自锐性钻头,前者以切削破岩方式为主;后者以微剪切和研磨联合作用方式破碎岩石,通常与高速涡轮动力钻具配合使用,但是就现有技术来看,上述两种钻头在钻进火山岩等研磨性高的地层时,易出现难以吃入地层、机械钻速低的问题。塔里木盆地麦盖提地区二叠系火山岩发育,地层研磨性高、可钻性差、井壁易失稳垮塌,因此,急需一种抗研磨性好、钻进速度快、安全性能高的火山岩用钻头。Deep formations in deep and ultra-deep wells in domestic oilfields generally have the characteristics of high abrasiveness, high hardness, poor drillability and instability of wellbore walls, resulting in low drilling speed and long drilling cycle of drilling machinery in such formations. PDC (PolycrystallineDiamondCompact) bit and impregnated diamond bit are two different self-sharpening bits. The former is mainly used for cutting and breaking rocks; the latter is used for micro-shearing and grinding to break rocks. Cooperate use, but with regard to prior art, above-mentioned two kinds of drill bits are prone to the problems that it is difficult to eat into the formation and the ROP is low when drilling into highly abrasive formations such as volcanic rocks. The Permian volcanic rocks are developed in the Maigaiti area of the Tarim Basin, the formations are highly abrasive, the drillability is poor, and the well wall is prone to instability and collapse. Therefore, a drill bit for volcanic rocks with good abrasive resistance, fast drilling speed, and high safety performance is urgently needed .
发明内容Contents of the invention
针对上述的问题,本发明提出了一种火山岩用钻头,采用这种火山岩用钻头钻进时研磨性好、钻进速度快,由此缩短钻进工作的周期。In view of the above problems, the present invention proposes a drill bit for volcanic rock, which has good abrasiveness and fast drilling speed when used for drilling, thereby shortening the drilling cycle.
本发明提出了一种火山岩用钻头,包括:胎体,其设置有多个刀翼,刀翼自胎体的头部沿胎体的外侧延伸至胎体的尾部;钻头本体,胎体固着于钻头本体的头部,并且钻头本体的尾部能够连接至钻杆;其中刀翼的冠部包括构造为层状的孕镶切削块,当钻头旋转钻进时,孕镶切削块磨削岩石。The invention proposes a drill bit for volcanic rocks, comprising: a matrix, which is provided with a plurality of blades, and the blades extend from the head of the matrix to the tail of the matrix along the outer side of the matrix; the bit body, the matrix is fixed on The head of the bit body, and the tail of the bit body can be connected to the drill pipe; wherein the crown of the blade includes impregnated cutting blocks configured in layers, which grind the rock as the bit rotates to drill.
由此可以看出,由于该火山岩用钻头的刀翼上设置了能够切削岩石的孕镶切削块,钻头进入井底开始钻进工作时,首先呈层状的孕镶切削块磨削破碎岩石,另外孕镶切削块增加了钻头的工作厚度,而钻头与井底接触时的工作面积减少了,有效提高了钻头破岩的效率和钻头钻进的速度,由此缩短了钻进工作的周期。It can be seen that, since the blade of the drill bit for volcanic rock is provided with an impregnated cutting block capable of cutting rock, when the drill bit enters the bottom of the well and begins to drill, the layered impregnated cutting block first grinds and breaks the rock, In addition, the impregnated cutting block increases the working thickness of the drill bit, and the working area when the drill bit contacts the bottom of the well is reduced, which effectively improves the rock-breaking efficiency of the drill bit and the drilling speed of the drill bit, thus shortening the drilling cycle.
在一个实施例中,孕镶切削块包括设置于其表层的表镶工作层,表镶工作层设置有天然金刚石。由此提高刀翼冠部的抗研磨性以及钻进速度。In one embodiment, the impregnated cutting block includes a surface-set working layer disposed on its surface, and the surface-set working layer is provided with natural diamond. This increases the wear resistance of the blade crown and the penetration rate.
在一个实施例中,孕镶切削块还包括孕镶工作层,孕镶工作层设置于表镶工作层的内侧,孕镶工作层中设置有人造金刚石单晶体。钻头在钻进过程中,当表镶工作层的天然金刚石消耗完后,再利用刀翼的孕镶工作层继续工作,以此提高钻头的使用寿命。In one embodiment, the impregnated cutting block further includes an impregnated working layer, the impregnated working layer is arranged inside the surface-embedded working layer, and a synthetic diamond single crystal is arranged in the impregnated working layer. During the drilling process of the drill bit, when the natural diamond in the surface-embedded working layer is consumed, the impregnated working layer of the blade is used to continue working, thereby increasing the service life of the drill bit.
在一个实施例中,天然金刚石的粒度为8-10粒/克拉,人造金刚石单晶体的粒度为20-40目。天然金刚石和人造金刚石单晶体的粒度采用上述粒度可以在节省成本的同时有效地研磨岩石。In one embodiment, the particle size of the natural diamond is 8-10 grains/carat, and the particle size of the synthetic diamond single crystal is 20-40 mesh. The particle size of natural diamond and synthetic diamond single crystal adopts the above particle size to effectively grind rock while saving cost.
在一个实施例中,胎体的组分包括稀土元素。胎体中添加了稀土元素,使得钻头的抗弯强度提高30%-50%,硬度提高10%-15%。In one embodiment, the composition of the matrix includes rare earth elements. Rare earth elements are added to the carcass, so that the bending strength of the drill bit is increased by 30%-50%, and the hardness is increased by 10%-15%.
在一个实施例中,孕镶切削块的工作厚度为20-30mm。由此在考虑成本的情况下提高钻头的寿命。In one embodiment, the impregnated cutting block has a working thickness of 20-30 mm. As a result, the lifetime of the drill bit is increased with regard to costs.
在一个实施例中,刀翼还包括保径部,保径部自刀翼的冠部沿所述胎体的外侧延伸,其中保径部沿钻头轴线方向的长度不小于90mm,由于保径部具有划眼和倒划眼的作用,刀翼的保径部采用上述尺寸使得刀翼的保径效果越好,提高钻井效果。In one embodiment, the blade further includes a gauge portion, the gauge portion extends from the crown of the blade along the outside of the carcass, wherein the length of the gauge portion along the axis of the drill bit is not less than 90 mm, because the gauge portion It has the function of reaming and back reaming. The diameter gauge part of the blade adopts the above size to make the diameter protection effect of the blade better and improve the drilling effect.
在一个实施例中,胎体的头部设置有6-10个水眼,并且水眼的直径为6-15mm。由此及时冲洗切削下来的岩石并且及时为连续工作的钻头冷却降温。In one embodiment, the head of the carcass is provided with 6-10 water holes, and the diameter of the water holes is 6-15 mm. The cut rock is thereby flushed in time and the continuously working drill bit is cooled down in time.
在一个实施例中,胎体头部的中心处非干涉式偏心设置三排齿,其中三排齿中的一排包括3个PDC复合片,三排齿中的另两排包括2个PDC复合片。由于PDC复合片具有耐磨性高、抗冲击韧性好的特点,胎体头部的中心处非干涉式偏心设置三排齿,避免了由于胎体头部的中心处转速低、线速度慢而导致的该中心处先行磨损的问题。In one embodiment, three rows of teeth are arranged non-interferingly and eccentrically at the center of the carcass head, wherein one row of the three rows of teeth includes 3 PDC composite sheets, and the other two rows of the three rows of teeth include 2 PDC composite sheets. piece. Since the PDC composite sheet has the characteristics of high wear resistance and good impact toughness, three rows of teeth are arranged eccentrically in the center of the carcass head in a non-interfering manner, which avoids the low speed and slow line speed at the center of the carcass head. Resulting in a problem of pre-wear at the center.
在一个实施例中,PDC复合片的直径为9-15mm。由此利于岩石的切削。In one embodiment, the diameter of the PDC composite sheet is 9-15mm. This facilitates the cutting of rock.
在一个实施例中,三排齿所在的以胎体头部的中心点为圆心的切削圆直径为30-100mm。从而提高钻头钻进的效率。In one embodiment, the diameter of the cutting circle centered on the center point of the carcass head where the three rows of teeth are located is 30-100mm. Thereby improving the drilling efficiency of the drill bit.
在一个实施例中,胎体设置有6个刀翼组,每个刀翼组包括间隔设置的2个刀翼,2个刀翼中任一个自切削圆弧呈放射状延伸至胎体头部的周缘,并且相邻的2个刀翼组之间设置有流道槽,流道槽自切削圆呈放射状延伸至胎体头部的周缘。由于流道槽呈放射状,增加流道槽的面积,利于钻头的及时冷却和排屑,同时岩块卡持在流道槽中。设置6个刀翼组,每个刀翼组包括2个刀翼,使得钻头的钻进切削性能更优。In one embodiment, the carcass is provided with 6 blade groups, and each blade group includes 2 blades arranged at intervals, and any one of the 2 blades extends radially from the cutting arc to the top of the carcass head. The peripheral edge, and a runner groove is arranged between two adjacent blade groups, and the runner groove extends radially from the cutting circle to the peripheral edge of the carcass head. Since the runner grooves are radial, the area of the runner grooves is increased, which is beneficial to the timely cooling and chip removal of the drill bit, and at the same time, the rock blocks are held in the runner grooves. There are 6 blade groups, and each blade group includes 2 blades, so that the drilling and cutting performance of the drill bit is better.
与现有技术相比,本发明的优点在于,刀翼冠部的孕镶切削块的设置使得钻头与井底接触时的工作面积减少,胎体和孕镶切削块的强度增加,可承受较大的钻压和扭矩,使得钻头可以与中高速螺杆配合使用,由此提高了钻头的通用性,降低了钻井工作的成本,提高了钻头的钻速、单只钻头的进尺以及钻井效率,缩短钻井周期,提高油气田勘探开发进度。Compared with the prior art, the present invention has the advantages that the setting of the impregnated cutting block on the blade crown reduces the working area when the drill bit contacts the bottom of the well, increases the strength of the matrix and the impregnated cutting block, and can withstand higher The large drilling pressure and torque enable the drill bit to be used in conjunction with medium and high-speed screw rods, thereby improving the versatility of the drill bit, reducing the cost of drilling work, improving the drilling speed of the bit, the footage of a single bit and the drilling efficiency, and shortening the drilling time. Drilling cycle, improve the progress of exploration and development of oil and gas fields.
附图说明Description of drawings
在下文中将基于实施例并参考附图来对本发明进行更详细的描述。其中:Hereinafter, the present invention will be described in more detail based on the embodiments with reference to the accompanying drawings. in:
图1是根据本发明的火山岩用钻头的俯视图;Fig. 1 is the plan view of drill bit for volcanic rock according to the present invention;
图2是根据本发明的火山岩用钻头的剖视图。Fig. 2 is a sectional view of a drill bit for volcanic rock according to the present invention.
在图中,相同的构件由相同的附图标记标示。附图并未按照实际的比例绘制。In the figures, the same components are designated by the same reference numerals. The drawings are not drawn to scale.
具体实施方式Detailed ways
下面将结合附图对本发明做进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
本发明提供的火山岩用钻头包括胎体和钻头本体,胎体设置在钻头本体的头部,该钻头本体用于将钻头连接到钻杆上。下面将详细地描述本发明的钻头及其部分。The drill bit for volcanic rock provided by the present invention includes a matrix and a drill body, the matrix is arranged on the head of the drill body, and the drill body is used to connect the drill bit to a drill rod. The drill bit of the present invention and parts thereof will be described in detail below.
如图1和图2所示,胎体3设置有多个刀翼4,刀翼4自胎体3的头部沿胎体3的外侧延伸至胎体3的尾部;胎体3设置在钻头本体7的头部,钻头本体7的尾部能够连接到钻杆上,由此钻杆可以带动钻头旋转;其中刀翼4的冠部40包括构造为层状的孕镶切削块401,当钻头旋转钻进时,孕镶切削块401磨削岩石。As shown in Figures 1 and 2, the carcass 3 is provided with a plurality of blades 4, and the blades 4 extend from the head of the carcass 3 to the tail of the carcass 3 along the outside of the carcass 3; The head of the body 7 and the tail of the drill body 7 can be connected to the drill rod, so that the drill rod can drive the drill to rotate; wherein the crown 40 of the blade 4 includes a layered impregnated cutting block 401, when the drill rotates When drilling, the impregnated cutting block 401 grinds the rock.
在一个优选实施例中,孕镶切削块401包括设置于其表层的表镶工作层,表镶工作层设置有天然金刚石。由此提高刀翼4的冠部40的抗研磨性以及钻进速度。In a preferred embodiment, the impregnated cutting block 401 includes a surface-set working layer disposed on its surface, and the surface-set working layer is provided with natural diamond. This increases the wear resistance of the crown 40 of the blade 4 and the penetration rate.
进一步地,孕镶切削块401还包括孕镶工作层,孕镶工作层设置于表镶工作层的内侧,孕镶工作层中设置有人造金刚石单晶体。钻头在钻进过程中,当表镶工作层的天然金刚石消耗完后,再利用刀翼4的孕镶工作层继续工作,以此提高钻头的使用寿命。Further, the impregnated cutting block 401 also includes an impregnated working layer, the impregnated working layer is arranged inside the surface-embedded working layer, and a synthetic diamond single crystal is arranged in the impregnated working layer. During the drilling process of the drill bit, after the natural diamond in the surface-embedded working layer is consumed, the impregnated working layer of the blade 4 is used to continue working, thereby improving the service life of the drill bit.
优选地,天然金刚石的粒度为8-10粒/克拉,人造金刚石单晶体的粒度为20-40目。天然金刚石和人造金刚石单晶体的粒度采用上述粒度可以再节省成本的同时有效地研磨岩石。Preferably, the particle size of the natural diamond is 8-10 grains/carat, and the particle size of the synthetic diamond single crystal is 20-40 mesh. The particle size of natural diamond and synthetic diamond single crystal adopts the above-mentioned particle size, which can effectively grind rocks while saving cost.
在一个优选的实施例中,胎体3的组分包括稀土元素。胎体3中添加了稀土元素例如镧或者铈,使得钻头的抗弯强度提高30%-50%,硬度提高10%-15%。In a preferred embodiment, the composition of the carcass 3 includes rare earth elements. Rare earth elements such as lanthanum or cerium are added to the matrix 3, so that the bending strength of the drill bit is increased by 30%-50%, and the hardness is increased by 10%-15%.
作为优选地,孕镶切削块401的工作厚度为20-30mm。由此提高刀翼的使用寿命。Preferably, the working thickness of the impregnated cutting block 401 is 20-30mm. This increases the service life of the blade.
进一步地,刀翼4还包括保径部41,保径部41自刀翼4的冠部40沿所述胎体3的外侧延伸,其中保径部41沿钻头轴线方向的长度不小于90mm。由于保径部41具有划眼和倒划眼的功能,所以在确保顺利钻进的情况下,较长的保径部41保径功能越好,钻井效果越好。Further, the blade 4 further includes a gauge portion 41 extending from the crown 40 of the blade 4 along the outside of the carcass 3 , wherein the length of the gauge portion 41 along the axis of the drill bit is not less than 90 mm. Since the gauge part 41 has the functions of reaming and back reaming, the longer the gauge part 41 has the better the gauge function and the better the drilling effect under the condition of ensuring smooth drilling.
优选地,胎体3的头部设置有6-10个水眼2,并且水眼2的直径为6-15mm。由此及时冲洗切削下来的岩石并且及时为连续工作的钻头冷却降温。Preferably, the head of the carcass 3 is provided with 6-10 water holes 2, and the diameter of the water holes 2 is 6-15mm. The cut rock is thereby flushed in time and the continuously working drill bit is cooled down in time.
另外,如图1所示,胎体3头部的中心处非干涉式偏心设置三排齿,其中三排齿中的一排包括3个PDC复合片1,三排齿中的另两排包括2个PDC复合片1。具体地,另两排中的一排靠胎体2头部的内侧设置,另两排中的另一排靠胎体2头部的外侧布置。以三排齿所在的以胎体3头部的中心点为圆心的切削圆8(参见图1)中,各排之间的PDC复合片1错开布置,以尽可能地使三排齿切削出一个完整的切削圆8,即三排齿在当钻头旋转钻进时,3个PDC复合片为一排切削过后,另两排上的PDC复合片把它所遗漏的岩石切削下来。通过这种布齿方式提高PDC复合片1的切削速度,提高钻头的钻进效率。In addition, as shown in Figure 1, three rows of teeth are non-interferingly arranged eccentrically at the center of the head of the carcass 3, wherein one row of the three rows of teeth includes three PDC composite sheets 1, and the other two rows of the three rows of teeth include 2 PDC composite sheets 1. Specifically, one of the other two rows is arranged near the inner side of the carcass 2 head, and the other of the other two rows is arranged near the outer side of the carcass 2 head. In the cutting circle 8 (see Fig. 1 ) with the center point of the head of the carcass 3 where the three rows of teeth are located, the PDC composite sheets 1 between the rows are staggered to make the three rows of teeth cut out as much as possible. A complete cutting circle 8, that is, three rows of teeth, when the drill bit rotates and drills, after the 3 PDC composite sheets are cut in one row, the PDC composite sheets on the other two rows cut off the rock that it missed. The cutting speed of the PDC composite sheet 1 is improved through this way of tooth arrangement, and the drilling efficiency of the drill bit is improved.
进一步地,PDC复合片1的直径为9-15mm。试验证明PDC复合片1采用上述尺寸可以较好的切削岩石。在一个优选的实施例中,三排齿所在的以胎体3头部的中心点为圆心的切削圆8的直径为30-100mm。Further, the diameter of the PDC composite sheet 1 is 9-15mm. Tests have proved that the PDC composite sheet 1 can cut rocks well by adopting the above-mentioned dimensions. In a preferred embodiment, the diameter of the cutting circle 8 with the center point of the head of the carcass 3 as the center where the three rows of teeth are located is 30-100 mm.
作为优选的实施例,参见图1所示,胎体3设置有6个刀翼组,每个刀翼组包括间隔设置的2个刀翼,2个刀翼中任一个自切削圆8呈放射状延伸至胎体3头部的周缘,并且相邻的2个刀翼4组之间设置有流道槽6,流道槽6自切削圆8呈放射状延伸至胎体3头部的周缘。由于流道槽6呈放射状,增加流道槽6的面积,利于钻头的及时冷却和排屑,同时放射状延伸的导流槽6避免了岩块卡持在流道槽6中。设置6个刀翼组,每个刀翼组包括2个刀翼4,使得钻头的钻进切削性能更优。As a preferred embodiment, as shown in Figure 1, the carcass 3 is provided with 6 blade groups, each blade group includes 2 blades arranged at intervals, and any one of the 2 blades is radial from the cutting circle 8 Extending to the periphery of the head of the carcass 3, and between two adjacent groups of blades 4, flow channel grooves 6 are arranged, and the flow channel grooves 6 extend radially from the cutting circle 8 to the periphery of the head of the carcass 3. Since the runner groove 6 is radial, increasing the area of the runner groove 6 is beneficial to the timely cooling and chip removal of the drill bit, and the radially extending diversion groove 6 prevents rock blocks from being stuck in the runner groove 6 . Six blade groups are provided, and each blade group includes two blades 4, so that the drilling and cutting performance of the drill bit is better.
虽然已经参考优选实施例对本发明进行了描述,但在不脱离本发明的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件。本发明并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。While the invention has been described with reference to a preferred embodiment, various modifications may be made and equivalents may be substituted for parts thereof without departing from the scope of the invention. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
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GB2356655A (en) * | 1999-11-29 | 2001-05-30 | Baker Hughes Inc | Drill bit with PDC cutters |
CN202017455U (en) * | 2011-05-05 | 2011-10-26 | 四川川石金刚石钻头有限公司 | Compound impregnated bit |
CN102268966A (en) * | 2011-06-27 | 2011-12-07 | 重庆大学 | Hard rock crushing drill bit and method for crushing hard rock |
US20140090900A1 (en) * | 2012-10-02 | 2014-04-03 | Varel International Ind., L.P. | Blade flow pdc bits |
CN103758463A (en) * | 2014-01-24 | 2014-04-30 | 四川万吉金刚石钻头有限公司 | Diamond-impregnated bit of arc tooth |
CN103758458A (en) * | 2014-01-10 | 2014-04-30 | 西南石油大学 | Hybrid single-cone drill bit |
-
2014
- 2014-06-26 CN CN201410294334.4A patent/CN105201414B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2356655A (en) * | 1999-11-29 | 2001-05-30 | Baker Hughes Inc | Drill bit with PDC cutters |
CN202017455U (en) * | 2011-05-05 | 2011-10-26 | 四川川石金刚石钻头有限公司 | Compound impregnated bit |
CN102268966A (en) * | 2011-06-27 | 2011-12-07 | 重庆大学 | Hard rock crushing drill bit and method for crushing hard rock |
US20140090900A1 (en) * | 2012-10-02 | 2014-04-03 | Varel International Ind., L.P. | Blade flow pdc bits |
CN103758458A (en) * | 2014-01-10 | 2014-04-30 | 西南石油大学 | Hybrid single-cone drill bit |
CN103758463A (en) * | 2014-01-24 | 2014-04-30 | 四川万吉金刚石钻头有限公司 | Diamond-impregnated bit of arc tooth |
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CN105201414B (en) | 2018-12-28 |
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