CN105200873B - track concrete pouring machine - Google Patents
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- CN105200873B CN105200873B CN201510578184.4A CN201510578184A CN105200873B CN 105200873 B CN105200873 B CN 105200873B CN 201510578184 A CN201510578184 A CN 201510578184A CN 105200873 B CN105200873 B CN 105200873B
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- 239000006096 absorbing agent Substances 0.000 claims description 4
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- 238000010276 construction Methods 0.000 abstract description 5
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- 238000005266 casting Methods 0.000 abstract 4
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
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- 230000004308 accommodation Effects 0.000 description 2
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- 238000003756 stirring Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本发明属于铁路技术领域，具体涉及一种轨道混凝土浇筑机。The invention belongs to the technical field of railways, and in particular relates to a track concrete pouring machine.
背景技术Background technique
现有技术的浇注机由发电车、水车、混凝土螺旋输送机和浇注机组成，且发电机和水车行走在预先铺好的槽型轨道内，浇注机行驶在钢轨上。原有浇注机只能在空旷的路面，同时需要混凝土运输车和混凝土螺旋输送机配合才能实施浇注作业。The pouring machine of the prior art is made up of a generator car, a water wheel, a concrete screw conveyor and a pouring machine, and the generator and the water wheel walk in the grooved track laid in advance, and the pouring machine runs on the steel rail. The original pouring machine can only be used on open roads, and it needs the cooperation of concrete transport vehicles and concrete screw conveyors to perform pouring operations.
发明内容Contents of the invention
为了有效解决上述问题，本发明提供一种轨道混凝土浇筑机。In order to effectively solve the above problems, the present invention provides a track concrete pouring machine.
一种轨道混凝土浇筑机，所述轨道混凝土浇筑机包括底座、操作间、动力源组件、混凝土浇筑组件和辅助组件，所述操作间、动力源组件、混凝土浇筑组件设置于所述底座上，所述辅助组件设置于所述操作间、动力源组件、混凝土浇筑组件上。A track concrete pouring machine, the track concrete pouring machine includes a base, an operation room, a power source assembly, a concrete pouring assembly and an auxiliary assembly, the operation room, the power source assembly, and the concrete pouring assembly are arranged on the base, and the The auxiliary components are arranged on the operation room, the power source component and the concrete pouring component.
进一步的，所述底座上部其中一端至另一端依次设有动力源组件、操作间、及混凝土浇筑组件。Further, a power source assembly, an operation room, and a concrete pouring assembly are sequentially provided from one end to the other end of the upper part of the base.
进一步的，所述底座底部设置有多个液压钢轮、指向设备、多个驱动轮、液压马达，所述液压钢轮固定于框体底部周侧，所述驱动轮设置于底座底部四角，所述驱动轮与所述液压马达连接，所述指向装备设置所述驱动轮内侧。Further, the bottom of the base is provided with multiple hydraulic steel wheels, pointing equipment, multiple driving wheels, and hydraulic motors, the hydraulic steel wheels are fixed on the bottom peripheral side of the frame, and the driving wheels are set at the four corners of the bottom of the base. The driving wheel is connected to the hydraulic motor, and the pointing equipment is arranged inside the driving wheel.
进一步的，所述动力源组件包括发电机组、泵组、频率转换器和电气箱，所述发电机组设置在底座上侧端部，所述泵组设置在所述发电机组相反于底座端部的一侧，具体亦可为底座上侧内部，所述泵组内设有储油箱为浇注机提供液压驱动力，所述泵组侧面设有频率转换器及电气箱。Further, the power source assembly includes a generator set, a pump set, a frequency converter and an electrical box, the generator set is arranged at the upper end of the base, and the pump set is arranged at the end of the generator set opposite to the end of the base One side, specifically the upper side of the base, is provided with an oil storage tank in the pump unit to provide hydraulic driving force for the pouring machine, and a frequency converter and an electrical box are provided on the side of the pump unit.
进一步的，所述混凝土浇筑组件包括混凝土容置筒、升降架、浇筑筒、振捣棒、升降油缸、混凝土滑道、振动电机、滑阀油缸、滑阀、减震垫、齿轮减速电机，所述混凝土容置筒固定在框架底座上，所述混凝土容置筒与所述框架底座的连接处设有减震垫，所述浇筑筒数量为多个，所述浇筑筒分别设置于靠近轨道内侧处与两个轨道中间，所述混凝土容置筒具底部通过混凝土滑道与所述浇筑筒连接，所述浇筑筒与所述升降架连接，所述振捣棒数量为多个，所述振捣棒另一端延伸至框架底座下方。Further, the concrete pouring assembly includes a concrete storage cylinder, a lifting frame, a pouring cylinder, a vibrating rod, a lifting cylinder, a concrete slide, a vibration motor, a slide valve cylinder, a slide valve, a shock pad, and a gear reduction motor. The concrete storage cylinder is fixed on the frame base, and the connection between the concrete storage cylinder and the frame base is provided with a shock absorber. In the middle of the two rails, the bottom of the concrete container is connected to the pouring cylinder through a concrete slide, the pouring cylinder is connected to the lifting frame, the number of the vibrating rods is multiple, and the vibrating The other end of the tamper extends below the base of the frame.
进一步的，所述混凝土容置筒具底部设置所述升降油缸、振动电机、滑阀油缸、滑阀，所述升降油缸与所述升降架连接，所述振动电机与所述混凝土容置筒连接，所述滑阀油缸与所述滑阀连接，所述滑阀与所述浇筑筒连接，所述齿轮减速电机设置于所述混凝土容置筒旁侧。Further, the bottom of the concrete container is provided with the lifting cylinder, vibration motor, slide valve cylinder, and slide valve, the lifting cylinder is connected to the lifting frame, and the vibration motor is connected to the concrete container , the slide valve oil cylinder is connected with the slide valve, the slide valve is connected with the pouring cylinder, and the gear reduction motor is arranged beside the concrete containing cylinder.
进一步的，所述辅助组件包括：爬梯、保护装置、照明装置、拉绳开关、警示灯、所述爬梯设置于所述混凝土容置筒两侧，所述保护装置设置于所述浇筑机前端，一端延伸超过混凝土浇筑组件的最大位置，所述照明装置设置于所述浇筑机的前后两侧以及操作间顶部，所述拉绳开关设置于所述底座的四周，所述警示灯设置于操作间顶部。Further, the auxiliary components include: a ladder, a protection device, a lighting device, a pull rope switch, and a warning light. The ladder is arranged on both sides of the concrete container, and the protection device is arranged at the front end of the pouring machine. One end extends beyond the maximum position of the concrete pouring assembly, the lighting device is arranged on the front and rear sides of the pouring machine and the top of the operation room, the pull rope switch is arranged around the base, and the warning light is arranged in the operation room top.
进一步的，所述操作间设置在底座上部中间位置，所述操作间内设有操作位、操作手柄、多个控制箱、主控箱和显示器，所述主控箱分别连接所述控制箱和辅助组件，所述控制箱分别连接所述振捣棒、滑阀油缸、振动电机、升降油缸和齿轮减速电机。Further, the operation room is arranged at the upper middle position of the base, and the operation room is provided with an operation position, an operation handle, a plurality of control boxes, a main control box and a display, and the main control box is respectively connected to the control box and the Auxiliary components, the control box is respectively connected with the vibrating rod, slide valve oil cylinder, vibration motor, lifting oil cylinder and gear reduction motor.
本发明的有益效果在于，将混凝土运输设备与浇筑设备有机的结合，两者可以同时进行作业，施工方便，同时，在浇筑机中部设置有操作间，工人可根据浇筑过程中的各种情况调整浇筑作业，效率更高，浇筑效果更好。The beneficial effect of the present invention is that the concrete transportation equipment and the pouring equipment are organically combined, and the two can work at the same time, which is convenient for construction. The pouring operation is more efficient and the pouring effect is better.
附图说明Description of drawings
图1为本发明一种轨道混凝土浇筑机结构示意图；Fig. 1 is a kind of track concrete pouring machine structural representation of the present invention;
图2为本发明一种轨道混凝土浇筑机前端斜视示意图；Fig. 2 is a front oblique schematic diagram of a rail concrete pouring machine of the present invention;
图3为本发明一种轨道混凝土浇筑机结构整体斜视示意图；Fig. 3 is the overall oblique schematic view of the structure of a track concrete pouring machine of the present invention;
图4为本发明一种轨道混凝土浇筑机结构尾端斜视示意图。Fig. 4 is a schematic diagram of a tail end oblique view of a track concrete pouring machine according to the present invention.
附图标号：1、底座；2、爬梯；3、保护装置；4、混凝土容置筒；5、升降架；6、浇筑筒；7、操作手柄；8、操作位；9、液压钢轮；10、指向设备；11、驱动轮；12、灯架；13、液压马达；14、发电机组；15、泵组；16、频率转化器；17、电气箱；18、控制箱；19、主控箱；20、显示器；21、振捣棒；22、照明装置；23、升降油缸；24、混凝土滑道；25、振动电机；26、滑阀油缸；27、拉绳开关；28、减震垫；29、螺丝；30、齿轮减速电机；31、警示灯。Reference numerals: 1. Base; 2. Ladder; 3. Protection device; 4. Concrete container; 5. Elevator; 6. Pouring cylinder; 7. Operating handle; 10. Pointing equipment; 11. Driving wheel; 12. Light stand; 13. Hydraulic motor; 14. Generator set; 15. Pump set; 16. Frequency converter; 17. Electrical box; 18. Control box; 19. Main control Box; 20. Display; 21. Vibrator; 22. Lighting device; 23. Lift cylinder; 24. Concrete slideway; 25. Vibration motor; 26. Slide valve cylinder; 27. Rope switch; 28. Shock absorbing pad ; 29, screw; 30, gear reduction motor; 31, warning light.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细描述。应当理解，此处所描述的具体实施例仅仅用于解释本发明，并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
相反，本发明涵盖任何由权利要求定义的在本发明的精髓和范围上做的替代、修改、等效方法以及方案。进一步，为了使公众对本发明有更好的了解，在下文对本发明的细节描述中，详尽描述了一些特定的细节部分。对本领域技术人员来说没有这些细节部分的描述也可以完全理解本发明。On the contrary, the invention covers any alternatives, modifications, equivalent methods and schemes within the spirit and scope of the invention as defined by the claims. Further, in order to make the public have a better understanding of the present invention, some specific details are described in detail in the detailed description of the present invention below. The present invention can be fully understood by those skilled in the art without the description of these detailed parts.
如图1-4所示，本发明提供的一种轨道混凝土浇筑机，所述轨道混凝土浇筑机包括底座、操作间、动力源组件、混凝土浇筑组件和辅助组件，所述操作间、动力源组件、混凝土浇筑组件设置于所述底座上，所述辅助组件设置于所述操作间、动力源组件、混凝土浇筑组件上。As shown in Figures 1-4, a track concrete pouring machine provided by the present invention includes a base, an operation room, a power source assembly, a concrete pouring assembly and an auxiliary assembly, and the operation room, the power source assembly . The concrete pouring assembly is arranged on the base, and the auxiliary assembly is arranged on the operation room, the power source assembly, and the concrete pouring assembly.
所述底座底部设置有多个液压钢轮9、指向设备10、多个驱动轮11、液压马达13，所述液压钢轮9固定于框体底部周侧，所述驱动轮11设置于底座底部四角，所述驱动轮11与所述液压马达13连接，所述液压马达13给所述驱动轮11提供动力，所述指向设备10设置所述驱动轮内侧，起到导向限位的作用，防止浇筑机行走过程中脱离轨道，为了适应基建的施工误差，可以调整液压钢轮9的高度使所述底盘高度变化，所述导向设备10也可以移动。所述底座上部其中一端至另一端依次设有动力源组件、操作间、及混凝土浇筑组件。The bottom of the base is provided with a plurality of hydraulic steel wheels 9, pointing equipment 10, a plurality of driving wheels 11, and a hydraulic motor 13. The hydraulic steel wheels 9 are fixed on the peripheral side of the bottom of the frame, and the driving wheels 11 are arranged at the bottom of the base. At the four corners, the drive wheel 11 is connected to the hydraulic motor 13, the hydraulic motor 13 provides power to the drive wheel 11, and the pointing device 10 is set inside the drive wheel to play the role of guiding and limiting, preventing The pouring machine breaks off the track during the walking process. In order to adapt to the construction error of the infrastructure, the height of the hydraulic steel wheel 9 can be adjusted to change the height of the chassis, and the guide device 10 can also be moved. From one end to the other end of the upper part of the base, a power source assembly, an operation room, and a concrete pouring assembly are sequentially arranged.
所述动力源组件包括发电机组14、泵组15、频率转换器16和电气箱17，所述发电机组14设置在底座上侧端部，所述泵组15设置在所述发电机组14相反于底座端部的一侧，具体亦可为底座上侧内部，所述泵组15内设有储油箱为浇注机提供液压驱动力，所述泵组15侧面设有频率转换器16及电气箱17，所述发电机组14提供的电力经频率转换器16输送到所述电气箱，所述电气箱17再将电力输送到其他元件。The power source assembly includes a generator set 14, a pump set 15, a frequency converter 16 and an electrical box 17. The generator set 14 is arranged on the upper end of the base, and the pump set 15 is arranged on the opposite side of the generator set 14. One side of the end of the base, specifically the upper side of the base, the pump unit 15 is provided with an oil storage tank to provide hydraulic driving force for the pouring machine, and the side of the pump unit 15 is provided with a frequency converter 16 and an electrical box 17 , the power provided by the generator set 14 is delivered to the electrical box through the frequency converter 16, and the electrical box 17 then delivers the power to other components.
所述混凝土浇筑组件包括混凝土容置筒4、升降架5、浇筑筒6、振捣棒21、升降油缸23、混凝土滑道24、振动电机25、滑阀油缸26、滑阀、减震垫28、齿轮减速电机30，所述混凝土容置筒4固定在框架底座1上，所述混凝土容置筒4与所述框架底座1的连接处设有减震垫28，所述浇筑筒6数量为多个，所述浇筑筒6分别设置于靠近轨道内侧处与两个轨道中间，将混凝土在轨道宽度的范围内分布，所述混凝土容置筒具4底部通过混凝土滑道24与所述浇筑筒6连接，所述浇筑筒6与所述升降架5连接，所述振捣棒21数量为多个，振捣棒一端连接在所述操作间的顶端的框架上，在提升的状态下，它们可以自主控制，当被操作者拉下时，可以自动开始震动去完成混凝土捣实工作，当被提升虚挂时又自动停止振动，所述振捣棒21另一端延伸至框架底座1下方，所述混凝土容置筒具4底部设置所述升降油缸23、振动电机25、滑阀油缸26、滑阀，所述升降油缸23与所述升降架5连接，所述振动电机25与所述混凝土容置筒4连接，所述滑阀油缸26与所述浇筑筒6连接，所述齿轮减速电机30设置于所述混凝土容置筒4旁侧，用于给混凝土容置筒提供搅拌动力。所述减震垫28是为了减少混凝土容置筒4在振动时对框架底座1的冲击，所述升降油缸23用于控制浇筑筒6的高度，浇筑时接近浇注面，减少飞溅，行走时提起，避开轨枕，所述滑阀油缸26与所述滑阀连接，所述滑阀与所述浇筑筒6连接，混凝土的流动由液压驱动的滑动阀精细控制，可以使少量的混凝土流向主要浇筑区，振动电机25是振动混凝土容置筒4使混凝土滑动不凝固。The concrete pouring assembly includes a concrete container 4, a lifting frame 5, a pouring cylinder 6, a vibrating rod 21, a lifting cylinder 23, a concrete slide 24, a vibration motor 25, a slide valve cylinder 26, a slide valve, and a shock absorber 28 , gear reduction motor 30, described concrete accommodation tube 4 is fixed on the frame base 1, and the junction of described concrete accommodation tube 4 and described frame base 1 is provided with shock absorber 28, and described pouring tube 6 quantity is The pouring tubes 6 are respectively arranged near the inner side of the track and between the two tracks to distribute the concrete within the width of the track. The bottom of the concrete containing tube 4 passes through the concrete slide 24 and the pouring tube 6, the pouring tube 6 is connected to the lifting frame 5, the number of the vibrating rods 21 is multiple, and one end of the vibrating rods is connected to the frame at the top of the operation room, and in the state of lifting, they It can be controlled independently. When pulled down by the operator, it can automatically start to vibrate to complete the concrete compaction work. When it is lifted and suspended, it will automatically stop vibrating. The other end of the vibrating rod 21 extends to the bottom of the frame base 1, so Said lifting oil cylinder 23, vibrating motor 25, slide valve oil cylinder 26, and slide valve are arranged at the bottom of said concrete holding cylinder 4, said lifting oil cylinder 23 is connected with said lifting frame 5, said vibrating motor 25 is connected with said concrete container The cylinder 4 is connected, the slide valve cylinder 26 is connected with the pouring cylinder 6, and the gear reduction motor 30 is arranged beside the concrete storage cylinder 4 to provide stirring power for the concrete storage cylinder. The shock absorbing pad 28 is to reduce the impact of the concrete container 4 on the frame base 1 when it vibrates, and the lifting cylinder 23 is used to control the height of the pouring cylinder 6, close to the pouring surface during pouring, reduce splashing, and lift , to avoid sleepers, the slide valve cylinder 26 is connected to the slide valve, the slide valve is connected to the pouring cylinder 6, the flow of concrete is finely controlled by the hydraulically driven slide valve, which can make a small amount of concrete flow to the main pouring District, the vibration motor 25 is to vibrate the concrete containing cylinder 4 to make the concrete slide and not solidify.
所述辅助组件包括：爬梯2、保护装置3、照明装置22、拉绳开关27、警示灯31、所述爬梯2设置于所述混凝土容置筒4两侧，方便工人检查混凝土容置筒4内混凝土情况，所述保护装置3设置于所述浇筑机前端，一端延伸超过混凝土浇筑组件的最大位置，防止撞击时对器件的损坏，所述照明装置22设置于所述浇筑机的前后两侧以及操作间顶部，所述拉绳开关27设置于所述底座1的四周，所述拉绳开关拉绳开关27是为了在突发事故时紧急停车使用的，所述警示灯31设置于操作间顶部，用于警示提醒他人。The auxiliary components include: a ladder 2, a protection device 3, a lighting device 22, a pull cord switch 27, and a warning light 31. The ladder 2 is arranged on both sides of the concrete container 4, which is convenient for workers to check the concrete container 4 In the case of inner concrete, the protection device 3 is arranged at the front end of the pouring machine, and one end extends beyond the maximum position of the concrete pouring component to prevent damage to the device during impact, and the lighting device 22 is arranged on the front and rear sides of the pouring machine And the top of the operating room, the pull rope switch 27 is arranged around the base 1, the pull rope switch 27 is used for emergency parking in the event of an emergency, and the warning light 31 is arranged in the operating room The top is used as a warning to remind others.
所述操作间设置在底座上部中间位置，所述操作间内设有操作位8、操作手柄7、多个控制箱18、主控箱19和显示器20，所述主控箱19控制着多个控制箱18，3个所述控制箱18分别控制着对应的振捣棒21、滑阀油缸26和振动电机25，主控箱19不仅控制着控制箱18，还控制着行走、浇注、照明、紧急停车等，发电机组14对电气箱17提供动力; 电气箱17再对各个部件:液压泵站15、频率转化器16、振捣棒21、照明装置22、振动电机25、拉绳开关27、齿轮减速电机30和警示灯31提供动力 ，液压泵站15对液压钢轮9、液压马达13、升降油缸23和滑阀油缸26提供动力。所述操作间是用方管拼焊成，方管中间焊接钢丝网进行防护，外侧用透明有机玻璃板防护、防雨、密闭。The operation room is arranged at the upper middle position of the base, and the operation room is provided with an operation position 8, an operating handle 7, a plurality of control boxes 18, a main control box 19 and a display 20, and the main control box 19 controls a plurality of Control box 18, 3 described control boxes 18 respectively control corresponding vibrator 21, slide valve oil cylinder 26 and vibrating motor 25, main control box 19 not only controls control box 18, also controls walking, pouring, lighting, Emergency stop etc., generator set 14 provides power to electric box 17; The gear reduction motor 30 and the warning light 31 provide power, and the hydraulic pump station 15 provides power to the hydraulic drum 9, the hydraulic motor 13, the lifting cylinder 23 and the slide valve cylinder 26. The operation room is made of tailor-welded square tubes. The middle of the square tubes is protected by welding steel mesh, and the outside is protected by transparent organic glass plates, which are rainproof and airtight.
在浇注时，只要混凝土浇注在两个轨枕中间的空位置以及两个相邻的轨枕下面的空间没有填满，设备是停止的。当这些空间被注满混凝土后，主要的操作手将停止浇注并向前移动设备一步，并使喂料口到达下一组轨枕空档处，一个移动步骤大约移动0.6-0.7米的距离。During pouring, the equipment is stopped as long as the concrete is poured in the empty space between two sleepers and the space under two adjacent sleepers is not filled. When these spaces are filled with concrete, the main operator will stop pouring and move the equipment one step forward, and make the feeding port reach the gap of the next group of sleepers, and the distance of one moving step is about 0.6-0.7 meters.
所述浇注机并不只限于行走在到轨道上，在轨道结构外行驶时，可行走在水泥台阶上或走道上。The pouring machine is not limited to walking on the track, but can walk on the concrete steps or walkways when traveling outside the track structure.
当工作过程中需要水，为浇湿下部结构或清理设备时，浇注机上可以安装配带有喷头的水箱，在浇注之前定量喷水。外部供给的混凝土由混凝土运输设备完成，定时向混凝土容置筒输入，混凝土的供给由一个专门的龙门运输车，自带一个搅动的混凝土灌靠近浇筑机并将混凝土输入进浇注机的混凝土容置筒。When water is needed during the working process, in order to wet the lower structure or clean up the equipment, a water tank with a nozzle can be installed on the pouring machine to spray water quantitatively before pouring. The externally supplied concrete is completed by the concrete transportation equipment, which is regularly input into the concrete container. The concrete is supplied by a special gantry transport vehicle, which has a stirring concrete pot close to the pouring machine and then inputs the concrete into the concrete container of the pouring machine. cylinder.
本发明的有益效果在于，将混凝土运输设备与浇筑设备有机的结合，两者可以同时进行作业，施工方便，同时，在浇筑机中部设置有操作间，工人可根据浇筑过程中的各种情况调整浇筑作业，效率更高，浇筑效果更好,并且该设备适用于任何带要浇注的轨道施工，适用于使用任何轨枕，固定件或钢轨的轨道的浇注工作。The beneficial effect of the present invention is that the concrete transportation equipment and the pouring equipment are organically combined, and the two can work at the same time, which is convenient for construction. The pouring operation is more efficient and the pouring effect is better, and this equipment is suitable for any track construction with pouring, suitable for pouring work for tracks using any sleepers, fixings or rails.
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