CN105200719B - A motor protection cover - Google Patents
A motor protection cover Download PDFInfo
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- CN105200719B CN105200719B CN201410308767.0A CN201410308767A CN105200719B CN 105200719 B CN105200719 B CN 105200719B CN 201410308767 A CN201410308767 A CN 201410308767A CN 105200719 B CN105200719 B CN 105200719B
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- 238000009434 installation Methods 0.000 claims abstract description 94
- 238000005406 washing Methods 0.000 claims abstract description 41
- 238000006297 dehydration reaction Methods 0.000 claims description 20
- 230000018044 dehydration Effects 0.000 claims description 19
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 18
- 230000001681 protective effect Effects 0.000 abstract description 11
- 230000005611 electricity Effects 0.000 abstract description 2
- 230000007704 transition Effects 0.000 description 19
- 239000003638 chemical reducing agent Substances 0.000 description 12
- 239000000463 material Substances 0.000 description 8
- 230000003014 reinforcing effect Effects 0.000 description 8
- 230000007246 mechanism Effects 0.000 description 7
- 238000004804 winding Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
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- 238000012545 processing Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
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- 230000008901 benefit Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
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- 230000009467 reduction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- Main Body Construction Of Washing Machines And Laundry Dryers (AREA)
Abstract
本发明提供了一种电机保护罩,所述的电机保护罩包括罩体和罩体安装部,罩体安装部固定安装在外壳的下端面上,罩体设置在外壳和电机之间;所述的罩体具有一覆盖面,所述的覆盖面覆盖电机。本发明通过在电机上部设置电机保护罩,电机保护罩罩在电机的上部,当洗衣机发生漏水现象时,电机保护罩可防止漏出的水进入电机内部而造成电机故障或者漏电。因此,本发明可避免洗衣机的电机因为漏水而发生损坏或漏电,确保人身安全和电机的使用寿命。
The invention provides a motor protection cover, the motor protection cover includes a cover body and a cover body installation part, the cover body installation part is fixedly installed on the lower end surface of the casing, and the cover body is arranged between the casing and the motor; The cover body has a covering surface, and the covering surface covers the motor. In the present invention, a motor protective cover is arranged on the upper part of the motor, and the motor protective cover covers the upper part of the motor. When water leakage occurs in the washing machine, the motor protective cover can prevent the leaked water from entering the inside of the motor and causing motor failure or electric leakage. Therefore, the present invention can prevent the motor of the washing machine from being damaged or leaking electricity due to water leakage, thereby ensuring personal safety and the service life of the motor.
Description
技术领域technical field
本发明涉及洗衣机领域,具体地,涉及一种电机保护罩。The invention relates to the field of washing machines, in particular to a motor protection cover.
背景技术Background technique
洗衣机作为一种日常家用电器,将人们从洗衣的劳动中解放出来,因而备受广大用户喜欢。现有的洗衣机通常是通过电机提供动力,电机通过减速离合器将动力传输到洗衣机的波轮上,带动波轮转动实现洗涤和脱水,因此电机是洗衣机不可或缺的重要部件,然而,现有洗衣机并没有对电机设置专门的保护装置。As a daily household appliance, washing machine liberates people from the labor of doing laundry, so it is very popular among users. Existing washing machines are usually powered by a motor, which transmits power to the pulsator of the washing machine through a deceleration clutch, and drives the pulsator to rotate to achieve washing and dehydration. Therefore, the motor is an indispensable important part of the washing machine. However, the existing washing machine There is no special protection device for the motor.
现有申请号为201210414891.6,名称为一种洗衣机减速器与电机安装结构及洗衣机的中国发明专利,该发明公开了一种洗衣机减速器与电机安装结构及洗衣机,电机包括定子和转子,减速器包括外壳和离合机构,电机安装在减速器外壳外部,定子和转子同轴套在减速器输入轴外部,所述的定子与减速器外壳固定连接,转子与减速器输入轴固定连接,转子套在定子外部,离合机构设于定子和转子形成的空间内;所述的定子包括支撑连接件和绕组固定件,为一体结构,支撑连接件呈凹圆形,包括圆周壁和底部,底部设有穿孔,同轴套在减速器输入轴外部,通过底部与减速器外壳固定连接,绕组固定件位于支撑连接件圆周壁开口端的外圈。该发明提高了洗衣机的组装效率,降低了组装成本,优化结构,可靠性更高,提升了洗衣机的整机性能。The existing application number is 201210414891.6, which is a Chinese invention patent for a washing machine reducer and motor installation structure and washing machine. The invention discloses a washing machine reducer and motor installation structure and a washing machine. The motor includes a stator and a rotor, and the reducer includes Shell and clutch mechanism, the motor is installed outside the reducer shell, the stator and rotor are coaxially sleeved outside the reducer input shaft, the stator is fixedly connected to the reducer shell, the rotor is fixedly connected to the reducer input shaft, and the rotor is sleeved on the stator Externally, the clutch mechanism is set in the space formed by the stator and the rotor; the stator includes a supporting connector and a winding fixing member, which are integrally structured, and the supporting connector is in a concave shape, including a peripheral wall and a bottom, and the bottom is provided with a perforation. The coaxial sleeve is outside the input shaft of the reducer, and is fixedly connected with the reducer casing through the bottom, and the winding fixing part is located on the outer ring of the opening end of the circumferential wall of the support connector. The invention improves the assembly efficiency of the washing machine, reduces the assembly cost, optimizes the structure, has higher reliability, and improves the overall performance of the washing machine.
上述发明专利将电机的定子直接与减速器外壳固定连接,实现电机的安装,而电机的定子和转子均从上部直接暴露。因此,若洗衣机发生漏水故障,则洗涤水可能直接从电机上部进入,造成电机漏电或者故障;或者若洗衣机其他控制部件发生故障造成的进水过多,水从桶内溢出,落到洗衣机壳体和外桶之间的地上,再溅到电机的绕组上,造成电机漏电或者发生故障。The above-mentioned invention patent fixedly connects the stator of the motor directly to the housing of the reducer to realize the installation of the motor, and both the stator and the rotor of the motor are directly exposed from the upper part. Therefore, if the washing machine has a water leakage fault, the washing water may enter directly from the upper part of the motor, causing electric leakage or failure of the motor; or if other control components of the washing machine fail to cause excessive water intake, the water overflows from the bucket and falls into the washing machine shell The ground between the bucket and the outer barrel, and then splashed on the winding of the motor, causing the motor to leak or malfunction.
因此,如何保护电机不会因为进水而造成损坏便成为了一个急需解决的技术问题。Therefore, how to protect the motor from being damaged due to water ingress has become an urgent technical problem to be solved.
发明内容Contents of the invention
本发明提供了一种电机保护罩,主要是为了防止电机进水而发生损坏,具体地,本发明采用了如下技术方案:The present invention provides a motor protection cover, mainly to prevent the motor from being damaged due to water ingress. Specifically, the present invention adopts the following technical solutions:
一种电机保护罩,所述的电机保护罩包括罩体和罩体安装部,罩体安装部固定安装在减速离合器外部的外壳的下端面上,罩体设置在减速离合器外部的外壳和电机之间;所述的罩体具有一覆盖面,所述的覆盖面覆盖电机。A motor protection cover, the motor protection cover includes a cover body and a cover body installation part, the cover body installation part is fixedly installed on the lower end surface of the outer shell of the deceleration clutch, and the cover body is arranged between the outer shell of the deceleration clutch and the motor Between; the cover has a covering surface, and the covering surface covers the motor.
进一步地,所述的电机包括定子和设置在定子外部的转子,所述的定子通过连接件与外壳固定连接,或者所述的定子通过连接件与电机保护罩的罩体安装部或者罩体固定连接。Further, the motor includes a stator and a rotor arranged outside the stator, and the stator is fixedly connected to the casing through a connecting piece, or the stator is fixed to the cover mounting part or the cover of the motor protection cover through a connecting piece connect.
进一步地,所述的罩体的中心开设有罩体开口;所述的减速离合器还包括离合机构,离合机构包括上固定盘、可上下滑动的离合套和下脱水盘,离合套上下滑动分别与上固定盘和下脱水盘啮合连接实现洗涤与脱水工况的转换;所述的上固定盘固定连接在外壳的下端面上,上固定盘设置在罩体开口的内部。Further, the center of the cover is provided with a cover opening; the deceleration clutch also includes a clutch mechanism, the clutch mechanism includes an upper fixed plate, a clutch sleeve that can slide up and down and a lower dehydration plate, and the clutch sleeve slides up and down with the The upper fixed plate and the lower dewatering plate are meshed and connected to realize the conversion of washing and dehydrating working conditions; the upper fixed plate is fixedly connected to the lower end surface of the shell, and the upper fixed plate is arranged inside the opening of the cover.
进一步地,所述的离合机构还包括离合驱动装置,离合驱动装置包括牵引电机、驱动轮和拨叉杆,所述的驱动轮安装在牵引电机的输出轴上,驱动轮圆周设置支撑面,支撑面在轴向上具有高度差;所述的拨叉杆的头端设置拨叉,拨叉卡在离合套上,拨叉杆的中部设置支撑点,支撑点与上固定盘连接,拨叉杆的尾端设置在驱动轮的支撑面上;所述的牵引电机和驱动轮设置在罩体上;或者,所述的牵引电机和驱动轮设置在外壳上,所述的拨叉杆穿过罩体开口。Further, the clutch mechanism also includes a clutch driving device, the clutch driving device includes a traction motor, a driving wheel and a shift fork lever, the driving wheel is installed on the output shaft of the traction motor, and a supporting surface is provided on the circumference of the driving wheel to support The surface has a height difference in the axial direction; the head end of the shift fork rod is provided with a shift fork, the shift fork is stuck on the clutch sleeve, the middle part of the shift fork rod is provided with a support point, the support point is connected with the upper fixed plate, and the shift fork rod The tail end of the drive wheel is set on the supporting surface of the driving wheel; the traction motor and the drive wheel are set on the cover; or, the traction motor and the drive wheel are set on the shell, and the shift fork rod passes through the cover body opening.
进一步地,牵引电机设置在壳体内部,牵引电机的输出轴伸出壳体,所述的驱动轮设置在壳体的外部;所述的壳体固定安装在罩体上;或者,所述的壳体固定安装在外壳上。Further, the traction motor is arranged inside the casing, the output shaft of the traction motor protrudes from the casing, and the driving wheel is arranged outside the casing; the casing is fixedly installed on the cover; or, the The shell is fixedly mounted on the shell.
进一步地,所述的罩体安装部包括多个,分别沿着罩体开口的内壁周向均匀设置。Further, the cover body installation part includes a plurality of parts, which are uniformly arranged along the inner wall of the cover body opening in the circumferential direction.
进一步地,所述的罩体的四周边缘分别向下翻边形成罩体翻边结构。Further, the surrounding edges of the cover body are turned down respectively to form a cover body turn-up structure.
进一步地,所述的罩体呈伞面状结构。Further, the cover is in the shape of an umbrella.
进一步地,所述的外壳的上端面固定连接在安装板上,所述的罩体的覆盖面的面积小于安装板的覆盖面积。Further, the upper end surface of the housing is fixedly connected to the mounting plate, and the covering area of the cover is smaller than that of the mounting plate.
进一步地,所述的外壳包括上端盖和下端盖,上端盖和下端盖相连接形成一个腔室,腔室内设置减速离合器的齿轮箱;所述的罩体安装部安装在下端盖的下端面上。Further, the shell includes an upper end cover and a lower end cover, and the upper end cover and the lower end cover are connected to form a chamber, and a gear box of the deceleration clutch is arranged in the chamber; the cover installation part is installed on the lower end surface of the lower end cover .
本发明通过在电机上部设置电机保护罩,电机保护罩罩在电机的上部,当洗衣机发生漏水现象时,电机保护罩可防止漏出的水进入电机内部而造成电机故障。同时可有效的防止因洗衣机其他控制部件发生故障造成的进水过多,水从桶内溢出,落到洗衣机壳体和外桶之间的地上,再溅到电机的绕组上,造成电机漏电或者发生故障的现象发生。In the present invention, a motor protective cover is arranged on the upper part of the motor, and the motor protective cover covers the upper part of the motor. When water leakage occurs in the washing machine, the motor protective cover can prevent the leaked water from entering the inside of the motor and causing motor failure. At the same time, it can effectively prevent the excessive water intake caused by the failure of other control components of the washing machine, the water overflows from the bucket, falls on the ground between the washing machine shell and the outer bucket, and then splashes on the winding of the motor, causing the motor to leak electricity or A malfunction occurs.
因此,本发明可避免洗衣机的电机因为漏水而发生损坏,最大限度的保证电机的使用寿命。Therefore, the present invention can prevent the motor of the washing machine from being damaged due to water leakage, and ensure the service life of the motor to the greatest extent.
其次,本发明的电机保护罩整体呈伞状结构,结构简单,制造成本较低,具有广阔的市场推广前景。Secondly, the motor protection cover of the present invention has an umbrella-like structure as a whole, has a simple structure, low manufacturing cost, and has broad market promotion prospects.
最后,将电机保护罩的罩体直接固定安装在外壳的下端面上,而对其它部件的装配不产生任何影响。因此,本发明的电机保护罩安装简单,拆卸更换方便。Finally, the cover body of the motor protection cover is directly fixedly installed on the lower end surface of the casing without any influence on the assembly of other components. Therefore, the motor protection cover of the present invention is easy to install and convenient to disassemble and replace.
附图说明Description of drawings
图1本发明的爆炸图;Exploded view of the present invention of Fig. 1;
图2本发明的装配图的剖视图;The sectional view of the assembly drawing of Fig. 2 of the present invention;
图3本发明的减速离合器的安装结构示意图;Fig. 3 is a schematic diagram of the installation structure of the deceleration clutch of the present invention;
图4本发明的离合装置安装结构示意图;Fig. 4 is a schematic diagram of the installation structure of the clutch device of the present invention;
图5本发明减速离合器离合部分爆炸图;Figure 5 is an exploded view of the deceleration clutch clutch part of the present invention;
图6本发明驱动轮结构示意图。Fig. 6 is a structural schematic diagram of the driving wheel of the present invention.
图中标号说明:100—外壳 200—上固定盘 210—固定盘安装部 220—固定盘啮合部 230—拨叉杆安装部 300—离合套 310—上端啮合部 320—下端啮合部330-凸台 400—拨叉杆 410—拨叉 420—固定支点 430-驱动端 431-第三过渡面432-最高接触面 433-第四过渡面 434-弧形槽 500—连接件 510-上端安装部520—加强筋 530—下端安装部 540—翻边结构 600—定子 610—绕组固定件620—支撑连接件 700—转子 710-下配合花键齿 800—脱水盘 900—输入轴套1000-输入轴 1100-驱动电机 1200-安装罩 1210-可拆卸侧壁 1220-加强筋 1230-安装孔 1240-定位翻边 1250-安装翻边 1300-驱动轮 1310-圆柱本体 1320-凸出部1330-第一过渡面 1340-最高支撑面 1350-第二过渡面 1400-复位扭簧 1500-复位弹簧 1600—电机保护罩 1610—罩体开口 1620-罩体安装部 1630-罩体 1640-罩体翻边结构。Explanation of symbols in the figure: 100—housing 200—upper fixed plate 210—fixed plate mounting part 220—fixed plate engaging portion 230—fork lever mounting portion 300—clutch sleeve 310—upper engaging portion 320—lower engaging portion 330—boss 400—fork lever 410—fork 420—fixed fulcrum 430—driving end 431—third transition surface 432—highest contact surface 433—fourth transition surface 434—arc groove 500—connector 510—upper mounting part 520— Reinforcing rib 530—lower end mounting part 540—flange structure 600—stator 610—winding fixing part 620—supporting connector 700—rotor 710—lower spline teeth 800—dehydration tray 900—input bushing 1000—input shaft 1100— Drive motor 1200-installation cover 1210-removable side wall 1220-reinforcing rib 1230-installation hole 1240-positioning flange 1250-installation flange 1300-driving wheel 1310-cylindrical body 1320-protruding part 1330-first transition surface 1340 - highest support surface 1350 - second transition surface 1400 - return torsion spring 1500 - return spring 1600 - motor protection cover 1610 - cover body opening 1620 - cover body installation part 1630 - cover body 1640 - cover body flanging structure.
具体实施方式Detailed ways
下面结合附图对本发明的一种电机保护罩进行详细描述:A kind of motor protective cover of the present invention is described in detail below in conjunction with accompanying drawing:
如图1所示,本发明的一种电机保护罩1600,包括减速离合器和电机,减速离合器包括减速器,减速器外部设置外壳100,外壳100的下端面连接电机,所述的电机保护罩包括罩体1630和罩体安装部1620,罩体安装部1620固定安装在外壳100的下端面上,罩体1630设置在外壳100和电机之间;所述的罩体1630具有一覆盖面,所述的覆盖面覆盖电机。As shown in Figure 1, a motor protection cover 1600 of the present invention includes a deceleration clutch and a motor, the deceleration clutch includes a speed reducer, a housing 100 is arranged outside the speed reducer, and the lower end surface of the housing 100 is connected to the motor, and the motor protection cover includes The cover body 1630 and the cover body installation part 1620, the cover body installation part 1620 is fixedly installed on the lower end surface of the shell 100, the cover body 1630 is arranged between the shell body 100 and the motor; the cover body 1630 has a covering surface, and the The covering covers the motor.
本发明的电机保护罩1600的罩体1630设置在电机的上部,电机保护罩1600通过罩体1630的覆盖面盖住电机的上部,使得电机的上部不再直接暴露在安装板的下部。如若洗衣机发生漏水故障,罩体1630可有效的防止洗衣机漏出的水直接进入电机,避免了电机因进水而发生故障,极大的延长了电机的使用寿命。因此,本发明的电机保护罩1600可对电机进行有效的保护,而且装配方便,不会影响到洗衣机现有结构的安装。The cover body 1630 of the motor protection cover 1600 of the present invention is arranged on the upper part of the motor, and the motor protection cover 1600 covers the upper part of the motor through the covering surface of the cover body 1630, so that the upper part of the motor is no longer directly exposed to the lower part of the mounting plate. If the washing machine leaks, the cover body 1630 can effectively prevent the water leaked from the washing machine from directly entering the motor, avoiding the failure of the motor due to water ingress, and greatly prolonging the service life of the motor. Therefore, the motor protection cover 1600 of the present invention can effectively protect the motor, and is easy to assemble without affecting the installation of the existing structure of the washing machine.
作为本发明的一种优选实施方式,所述的罩体1630的中心开设有罩体开口1610;所述的减速离合器还包括离合机构,离合机构包括上固定盘200、可上下滑动的离合套300和脱水盘800,离合套300上下滑动分别与上固定盘200和脱水盘800啮合连接实现洗涤与脱水工况的转换;所述的上固定盘200固定连接在外壳100的下端面上,上固定盘200设置在罩体开口1610的内部。本发明的电机保护罩1600的罩体1630的中心开设罩体开口1610,所述的罩体开口1610主要用于实现上固定盘200与外壳100的固定安装,因此,本发明的电机保护罩不会对洗衣机现有的减速离合器的安装造成影响,安装更加简单。As a preferred embodiment of the present invention, the center of the cover 1630 is provided with a cover opening 1610; the deceleration clutch also includes a clutch mechanism, which includes an upper fixed plate 200 and a clutch sleeve 300 that can slide up and down. and the dehydration tray 800, the clutch sleeve 300 slides up and down to engage with the upper fixed tray 200 and the dehydration tray 800 to realize the conversion of washing and dehydration working conditions; The disk 200 is disposed inside the housing opening 1610 . The center of the cover body 1630 of the motor protection cover 1600 of the present invention is provided with a cover body opening 1610. The cover body opening 1610 is mainly used to realize the fixed installation of the upper fixed plate 200 and the casing 100. Therefore, the motor protection cover of the present invention does not It will affect the installation of the existing deceleration clutch of the washing machine, and the installation is simpler.
作为本发明的一种优选实施方式,所述的电机优选地为直驱电机,直驱电机是直接驱动式电机的简称,主要指电机在驱动负载时,不需经过传动装置(如传动皮带等)。直驱电机的最常见的应用是洗衣机,即洗衣机滚动与电机之间不使用皮带连接,直驱电机的主要好处主要是避免使用了传动皮带等传动设备,而这些传动部件恰恰是系统中故障率较高的部件.所以使用直驱电机的系统,从技术上讲,应具有更低的故障率。所述的直驱电机包括定子600和设置在定子600外部的转子700,所述的定子600通过连接件500与外壳100固定连接,或者所述的定子600通过连接件500与电机保护罩的罩体安装部820或者罩体830固定连接。As a preferred embodiment of the present invention, the motor is preferably a direct-drive motor. A direct-drive motor is an abbreviation for a direct-drive motor. ). The most common application of direct drive motors is washing machines, that is, there is no belt connection between the rolling of the washing machine and the motor. The main advantage of direct drive motors is to avoid the use of transmission equipment such as transmission belts, and these transmission components are precisely the failure rate in the system. Taller components. So a system using a direct drive motor should, technically, have a lower failure rate. The direct drive motor includes a stator 600 and a rotor 700 disposed outside the stator 600, the stator 600 is fixedly connected to the casing 100 through the connector 500, or the stator 600 is connected to the cover of the motor protective cover through the connector 500 The body mounting part 820 or the cover body 830 is fixedly connected.
本发明通过设计一个全新的零部件,即本发明中的连接件500来实现电机的定子600的固定安装,通过连接件500一端连接定子,另一端连接在减速离合器的外壳100上,而电机保护罩1600也固定安装在外壳100上,因此连接件500的另一端也可以与电机保护罩800的罩体安装部1620或者罩体1630固定连接,实现定子600的安装。因此,本发明的电机保护罩1600不但对电机的安装不产生任何影响,而且使得电机的安装方式更多,但不管哪种安装方式,都应确保电机保护罩1600的罩体1630覆盖在电机上部,并且完全盖住电机。The present invention realizes the fixed installation of the stator 600 of the motor by designing a brand-new component, that is, the connecting piece 500 in the present invention. One end of the connecting piece 500 is connected to the stator, and the other end is connected to the housing 100 of the deceleration clutch, and the motor protection The cover 1600 is also fixedly installed on the housing 100 , so the other end of the connector 500 can also be fixedly connected with the cover body mounting portion 1620 or the cover body 1630 of the motor protection cover 800 to realize the installation of the stator 600 . Therefore, the motor protection cover 1600 of the present invention not only does not have any influence on the installation of the motor, but also enables more installation methods of the motor, but no matter which installation method, it should be ensured that the cover body 1630 of the motor protection cover 1600 covers the upper part of the motor , and completely cover the motor.
本发明通过一单独的连接件500安装定子600主要具有如下的优点:The present invention installs the stator 600 through a single connecting piece 500 mainly has the following advantages:
1)定子600的制造更加的简单,只需要将定子600制成一个盘状的结构,不需要再在定子600上制造复杂的安装结构,由于定子600的尺寸较大,若直接将安装结构与定子600制造成一体,不仅制造复杂,成本较高,而且装配不便。1) The manufacturing of the stator 600 is simpler, only the stator 600 needs to be made into a plate-shaped structure, and no complicated installation structure is required on the stator 600. Due to the large size of the stator 600, if the installation structure and The stator 600 is manufactured in one piece, which is not only complicated to manufacture, but also expensive and inconvenient to assemble.
2)定子600的安装更加的稳固,可将连接件500的尺寸相应的放大,使得定子600的安装更加的稳定,而且,可采用强度更高的材料制造连接件500,例如可采用合金材料,进一步增大连接件500的强度,确保连接的稳定性。2) The installation of the stator 600 is more stable, and the size of the connecting piece 500 can be enlarged accordingly, so that the installation of the stator 600 is more stable, and the connecting piece 500 can be made of a higher strength material, such as an alloy material, The strength of the connecting piece 500 is further increased to ensure the stability of the connection.
3)当连接件500损坏时,拆卸更换更加的方便,而对电机无任何影响,降低了维修成本。3) When the connecting piece 500 is damaged, it is more convenient to disassemble and replace without any influence on the motor, which reduces the maintenance cost.
作为本发明的一种优选实施方式,所述的连接件500包括上端安装部510和下端安装部530,上端安装部510连接外壳100,下端安装部530连接定子600,下端安装部530开设开口;所述的离合套300设置在上固定盘200和连接件500之间,离合套300的下端从所述的开口缩入/伸出。上端安装部510通过螺钉安装在外壳100上,所述的上端安装部和外壳100上分别对应设置多个螺钉安装孔,下端安装部530通过螺钉安装定子600,所述的下端安装部530和定子600上分别对应设置多个螺钉安装孔。下端安装部530开设开口,该开口具有两个作用:1)是离合装置输入轴的安装需要;2)实现离合套300向下滑动与脱水盘啮合。As a preferred embodiment of the present invention, the connector 500 includes an upper mounting portion 510 and a lower mounting portion 530, the upper mounting portion 510 is connected to the housing 100, the lower mounting portion 530 is connected to the stator 600, and the lower mounting portion 530 has an opening; The clutch sleeve 300 is arranged between the upper fixed plate 200 and the connecting piece 500, and the lower end of the clutch sleeve 300 retracts/extends from the opening. The upper mounting part 510 is mounted on the casing 100 by screws, and a plurality of screw mounting holes are correspondingly provided on the upper mounting part and the casing 100, and the lower mounting part 530 is mounted on the stator 600 by screws, and the lower mounting part 530 and the stator A plurality of screw mounting holes are correspondingly provided on the 600. The lower mounting part 530 has an opening, which has two functions: 1) it is required for the installation of the input shaft of the clutch device; 2) it enables the clutch sleeve 300 to slide down and engage with the dehydration tray.
作为本发明的一种优选实施方式,所述的下端安装部530的开口处设置翻边结构540;所述的定子600包括设置在中心的支撑连接件620,支撑连接件620为盘状结构,支撑连接件620的中心处设置环形凹槽结构,环形凹槽结构对应翻边结构540设置;所述的翻边结540在安装时插入环形凹槽结构。所述的翻边结构540是下端安装部530的开口处沿着开口的曲线翻起一圈垂直于开口壁的直边所形成的,所述的翻边结构540主要的作用是在安装定子600时与定子上的凹槽相配合,进行一个初定位,更加方便螺钉的安装。As a preferred embodiment of the present invention, the opening of the lower mounting part 530 is provided with a flanging structure 540; the stator 600 includes a support connector 620 arranged in the center, and the support connector 620 is a disc-shaped structure. An annular groove structure is provided at the center of the supporting connector 620, and the annular groove structure is provided corresponding to the flange structure 540; the flange knot 540 is inserted into the ring groove structure during installation. The flange structure 540 is formed by turning up a straight edge perpendicular to the wall of the opening along the curve of the opening at the opening of the lower mounting part 530. The main function of the flange structure 540 is to install the stator 600 When matching with the groove on the stator, a preliminary positioning is carried out, which is more convenient for screw installation.
本发明的定子600包括支撑连接件620和绕组固定件610,为一体结构,绕组固定件610位于支撑连接件620的外圈,定子600整体呈盘状结构。所述的支撑连接件620的中心开设开口,所述的离合套300缩入/伸出支撑连接件620的开口与脱水盘800分离/啮合;所述的脱水盘800与转子700连接。为了便于输入轴1000的安装和保证离合套300的正常啮合,所述的支撑连接件620的中心开口的直径等于安装件500的下端安装部530的开口的直径。The stator 600 of the present invention includes a supporting connector 620 and a winding fixing member 610, which are integrated. The winding fixing member 610 is located on the outer ring of the supporting connecting member 620, and the stator 600 has a disk-like structure as a whole. The center of the support connector 620 has an opening, and the clutch sleeve 300 retracts/extrudes from the opening of the support connector 620 to separate/engage with the dehydration tray 800 ; the dehydration tray 800 is connected to the rotor 700 . In order to facilitate the installation of the input shaft 1000 and ensure the normal engagement of the clutch sleeve 300 , the diameter of the central opening of the supporting connector 620 is equal to the diameter of the opening of the lower mounting portion 530 of the mounting member 500 .
作为本发明的一种优选实施方式,所述的上端安装部510和下端安装部530之间设置多个加强筋520,加强筋520周向均匀设置。加强筋520增大了连接件500的强度,确保了连接的稳定性。As a preferred embodiment of the present invention, a plurality of reinforcing ribs 520 are provided between the upper mounting part 510 and the lower mounting part 530, and the reinforcing ribs 520 are uniformly arranged in the circumferential direction. The ribs 520 increase the strength of the connecting piece 500 and ensure the stability of the connection.
作为本发明的一种优选实施方式,所述的连接件500的内部中空设置,所述的上固定盘200和离合套300自上而下分别设置在连接件500的内部。所述的连接件500整体呈现一个“碗状”结构,“碗状”结构具有两个开口,所述的上固定盘200和离合套300均安装在“碗状”结构的内部,这使得本发明的结构更加的紧凑,并且连接件500能够对离合套300具有一定的保护作用。As a preferred embodiment of the present invention, the inside of the connecting piece 500 is hollow, and the upper fixing plate 200 and the clutch sleeve 300 are respectively set inside the connecting piece 500 from top to bottom. The connecting piece 500 presents a "bowl-shaped" structure as a whole, and the "bowl-shaped" structure has two openings. The upper fixed plate 200 and the clutch sleeve 300 are installed inside the "bowl-shaped" structure, which makes this The structure of the invention is more compact, and the connecting piece 500 can protect the clutch sleeve 300 to a certain extent.
由于离合套300设置在连接件500的内部,而离合套300需要在输入轴套外部上下运动与上固定盘和脱水盘啮合实现洗涤和脱水的工况转换,所以,作为本发明的一种优选实施方式,所述的连接件500具有一定的高度,连接件500的高度大于离合套300上下运动的行程,优选地,所述连接件500的高度等于离合套300上下运动的行程与上固定盘200的高度之和,这样连接件500才能不影响离合套300的上下运动和上固定盘200的安装需要。Since the clutch sleeve 300 is arranged inside the connecting piece 500, and the clutch sleeve 300 needs to move up and down outside the input shaft sleeve to engage with the upper fixed plate and the dehydration plate to realize the conversion of washing and dehydration, so, as a preferred embodiment of the present invention Embodiment, the connecting piece 500 has a certain height, the height of the connecting piece 500 is greater than the stroke of the clutch sleeve 300 moving up and down, preferably, the height of the connecting piece 500 is equal to the stroke of the clutch sleeve 300 moving up and down and the upper fixed plate 200, so that the connecting piece 500 does not affect the up and down movement of the clutch sleeve 300 and the installation needs of the upper fixed plate 200.
作为本发明的,所述的离合机构还包括离合驱动装置,离合驱动装置包括牵引电机、驱动轮和拨叉杆400,所述的驱动轮安装在牵引电机的输出轴上,驱动轮圆周设置支撑面,支撑面在轴向上具有高度差;所述的拨叉杆400的头端设置拨叉410,拨叉410卡在离合套300上,拨叉杆400的中部设置支撑点420,支撑点420与上固定盘200连接,拨叉杆400的尾端设置在驱动轮的支撑面上;所述的牵引电机和驱动轮设置在罩体830上;或者,所述的牵引电机和驱动轮设置在外壳100上,所述的拨叉杆400穿过罩体开口1610。本发明的电机保护罩1600不仅对牵引电机和驱动轮的安装不造成任何影响,而且为牵引电机和驱动轮的安装提供了其它的安装方式,保证了离合驱动装置的正常工作。As in the present invention, the clutch mechanism also includes a clutch driving device, the clutch driving device includes a traction motor, a driving wheel and a fork lever 400, the driving wheel is installed on the output shaft of the traction motor, and the circumference of the driving wheel is supported The supporting surface has a height difference in the axial direction; the head end of the shift fork rod 400 is provided with a shift fork 410, and the shift fork 410 is stuck on the clutch sleeve 300, and the middle part of the shift fork rod 400 is provided with a support point 420, and the support point 420 is connected with the upper fixed plate 200, and the tail end of the fork lever 400 is set on the supporting surface of the driving wheel; the traction motor and the driving wheel are set on the cover 830; or, the traction motor and the driving wheel are set On the housing 100 , the shift fork lever 400 passes through the opening 1610 of the cover. The motor protection cover 1600 of the present invention not only does not have any influence on the installation of the traction motor and the driving wheel, but also provides other installation methods for the installation of the traction motor and the driving wheel, ensuring the normal operation of the clutch driving device.
作为本发明的一种优选实施方式,牵引电机设置在壳体内部,牵引电机的输出轴伸出壳体,所述的驱动轮设置在壳体的外部;所述的壳体固定安装在罩体830上;或者,所述的壳体固定安装在外壳100上。本发明通过单独设置一个壳体安装牵引电机和驱动轮,使得离合驱动装置的安装更加的简单方便。As a preferred embodiment of the present invention, the traction motor is arranged inside the casing, the output shaft of the traction motor protrudes from the casing, and the drive wheel is arranged outside the casing; the casing is fixedly mounted on the cover 830; or, the housing is fixedly installed on the shell 100. In the present invention, the traction motor and the driving wheel are separately provided in a casing, so that the installation of the clutch driving device is simpler and more convenient.
作为本发明的一种优选实施方式,所述的罩体安装部1620包括多个,分别沿着罩体开口1610的内壁周向均匀设置。本发明的罩体安装部1620由罩体1630向着罩体开口1610内部延伸出一个凸块形成,凸块上设置安装螺孔。本发明设置多个罩体安装部1620是为了确保电机保护罩800的安装稳定性,具体的,所述的罩体安装部1620设置4个。As a preferred embodiment of the present invention, the cover body installation part 1620 includes a plurality of parts, which are uniformly arranged along the circumference of the inner wall of the cover body opening 1610 . The cover installation part 1620 of the present invention is formed by a projection extending from the cover 1630 toward the inside of the cover opening 1610, and a mounting screw hole is provided on the projection. The purpose of providing multiple cover installation parts 1620 in the present invention is to ensure the installation stability of the motor protection cover 800 , specifically, four cover installation parts 1620 are provided.
作为本发明的一种优选实施方式,所述的罩体1630的四周边缘分别向下翻边形成罩体翻边结构1640。所述的翻边结构1640主要是便于水流的流下,使得电机保护罩1600具有更好的保护性能。As a preferred embodiment of the present invention, the surrounding edges of the cover body 1630 are turned down respectively to form a cover body turn-up structure 1640 . The flange structure 1640 is mainly to facilitate the flow of water, so that the motor protection cover 1600 has better protection performance.
作为本发明的一种优选实施方式,所述的罩体1630呈伞面状结构。这样设置,确保水流能够沿着罩体1630的边缘顺利排出,确保电机保护罩1600的可靠性。As a preferred embodiment of the present invention, the cover body 1630 is in the shape of an umbrella. This setting ensures that the water flow can be smoothly discharged along the edge of the cover body 1630 and ensures the reliability of the motor protection cover 1600 .
作为本发明的一种优选实施方式,所述的外壳100的上端面固定连接在安装板上,所述的罩体1630的覆盖面的面积小于安装板的覆盖面积。本发明的安装板为设置在洗衣机的底部供减速离合器安装的板状结构,安装板连接减速离合器和洗衣机的外桶底部。电机保护罩1600是设置在安装板下部的,将电机保护罩1600的罩体1630的覆盖面设计的小于安装板,可使得安装板作为第一道防护屏障,电机保护罩1600作为第二道防护屏障,进一步对电机进行保护。As a preferred embodiment of the present invention, the upper surface of the housing 100 is fixedly connected to the installation board, and the covering area of the cover 1630 is smaller than that of the installation board. The mounting plate of the present invention is a plate structure arranged at the bottom of the washing machine for the installation of the deceleration clutch, and the mounting plate connects the deceleration clutch and the bottom of the outer tub of the washing machine. The motor protection cover 1600 is arranged at the bottom of the mounting plate, and the coverage of the cover body 1630 of the motor protection cover 1600 is designed to be smaller than the mounting plate, so that the mounting plate can be used as the first protective barrier, and the motor protective cover 1600 can be used as the second protective barrier. , to further protect the motor.
作为本发明的一种优选实施方式,所述的外壳100包括上端盖和下端盖,上端盖和下端盖相连接形成一个腔室,腔室内设置减速离合器的齿轮箱;所述的罩体安装部1620安装在下端盖的下端面上。As a preferred embodiment of the present invention, the housing 100 includes an upper end cover and a lower end cover, the upper end cover and the lower end cover are connected to form a chamber, and the gear box of the deceleration clutch is arranged in the chamber; the cover installation part 1620 is installed on the lower end face of the lower end cover.
本发明的减速离合器外壳100包括上端盖和下端盖两部分,因此,本发明的减速离合器外壳的上端盖和下端盖可分别加工后进行装配,这样可满足大容量洗衣机的减速离合器外壳的加工和装配要求,本发明的大容量洗衣机的洗衣容量一般在15kg~20kg。而且上端盖为分体式结构,包括与下端盖相连接的上端盖本体和需要与输出轴相配合的上端盖盖体,由于上端盖盖体与输出轴之间需要进行轴承的安装,因此上端盖盖体需要更高的强度来支撑轴承。上端盖采用分体式的结构设计,分成了受力强度较大的上端盖盖体和上端盖本体,根据不同的受力要求可选取不同强度的材料和加工工艺,确保了输出轴动力传递的稳定性和可靠性。The deceleration clutch housing 100 of the present invention comprises two parts, an upper end cover and a lower end cover, therefore, the upper end cover and the lower end cover of the deceleration clutch housing of the present invention can be assembled after processing respectively, so that the processing and processing of the deceleration clutch housing of a large-capacity washing machine can be satisfied. Assembling requirements, the laundry capacity of the large-capacity washing machine of the present invention is generally 15kg to 20kg. Moreover, the upper end cover is a split structure, including the upper end cover body connected with the lower end cover and the upper end cover body that needs to be matched with the output shaft. Since the bearing needs to be installed between the upper end cover body and the output shaft, the upper end cover The cover needs more strength to support the bearings. The upper end cover adopts a split structure design, which is divided into the upper end cover body and the upper end cover body with higher stress strength. According to different force requirements, different strength materials and processing techniques can be selected to ensure the stability of power transmission of the output shaft. sex and reliability.
作为本发明的一种优选实施方式,所述的上端盖盖体和上端盖本体分别采用不同的材料制成,上端盖所采用的材质的强度大于上端盖本体所采用的材质的强度;或者,所述的上端盖盖体的壁厚度大于上端盖本体的壁厚度。这样设置主要是取决于上端盖盖体和上端盖本体的受力特点,由于上端盖盖体需要与输出轴相配合,而输出轴直接连接洗衣机的波轮或者内桶,因此输出轴承受的负载较大,因此,上端盖盖体为整个减速离合器外壳的主要受力点,需要给输出轴足够的支撑力以确保动力传递的稳定性和可靠性。因此,上端盖盖体需要具有更高的强度,上端盖盖体选择强度更高的材质加工而成,而上端盖本体则可以在满足受力要求的前提下适当的选择强度较低的材质,从而降低成本。而且,由于选取材质的不同,上端盖盖体和上端盖本体所采用的加工工艺也不相同。而上端盖盖体的壁厚度大于上端盖本体的壁厚度,可以进一步的增加上端盖盖体的受力强度。具体地,上端盖盖体和上端盖本体可采用铝合金材料,上端盖盖体和上端盖本体的铝合金材料采用不同的制造工艺使得上端盖本体的强度更高。上端盖盖体的壁厚不小于3mm,上端盖本体的壁厚不小于2mm,由于上端盖盖体的壁厚较大,因此上端盖盖体底部的圆角可以做的更大,承受力也更大。As a preferred embodiment of the present invention, the upper end cover body and the upper end cover body are made of different materials respectively, and the strength of the material used for the upper end cover is greater than that of the material used for the upper end cover body; or, The wall thickness of the upper end cover body is greater than the wall thickness of the upper end cover body. This setting mainly depends on the force characteristics of the upper end cover body and the upper end cover body. Since the upper end cover body needs to cooperate with the output shaft, and the output shaft is directly connected to the wave wheel or inner tub of the washing machine, the load on the output bearing is relatively heavy. Therefore, the upper end cover body is the main stress point of the entire deceleration clutch housing, and it is necessary to give enough support to the output shaft to ensure the stability and reliability of power transmission. Therefore, the upper end cover needs to have higher strength, and the upper end cover body is made of a material with higher strength, while the upper end cover body can be properly selected from a material with lower strength under the premise of meeting the force requirements. Thereby reducing costs. Moreover, due to the difference in selected materials, the processing techniques adopted by the upper end cover body and the upper end cover body are also different. And the wall thickness of the upper end cover body is greater than the wall thickness of the upper end cover body, which can further increase the stress strength of the upper end cover body. Specifically, the upper end cover body and the upper end cover body can be made of aluminum alloy materials, and the aluminum alloy materials of the upper end cover body and the upper end cover body adopt different manufacturing processes to make the upper end cover body stronger. The wall thickness of the upper end cover body is not less than 3mm, and the wall thickness of the upper end cover body is not less than 2mm. Since the wall thickness of the upper end cover body is relatively large, the fillet at the bottom of the upper end cover body can be made larger and the bearing capacity is also stronger. big.
实施例1Example 1
如图3至图6所示,本实施例所述一种减速离合器离合驱动装置,包括驱动电机1100、驱动轮1300和拨叉杆400,驱动轮1300安装在驱动电机1100的电机轴上,驱动轮1300圆周设有支撑面,支撑面在轴向上有高度差,拨叉杆400为杠杆结构,中部设有固定支点420,拨叉杆400头部为拨叉410,拨叉410位于离合套300的下方,与复位弹簧1500一起控制离合套300的上下移动,拨叉杆400尾部为驱动端430,驱动端430设有滑动接触面,和支撑面滑动配合;驱动电机1100带动驱动轮1300转动,拨叉杆400尾部的驱动端430在支撑面上相对滑动,尾部驱动端430高度变化带动拨叉杆400头部拨叉410高度变化,头部拨叉410和复位弹簧1500一起作用带动离合轴套300上下移动。驱动轮1300直接安装在驱动电机1100的电机轴上,驱动轮1300轴线与离合套300轴线平行,驱动轮1300轴向静止,周向转动,拨叉杆400周向静止,驱动轮1300周向转动时,支撑在驱动轮1300支撑面的拨叉杆400尾部的驱动端430的高度随着支撑面转动时离合轴套轴向高度的变化而变化,拨叉杆400尾部驱动端430高度变化,带动拨叉杆400头部拨叉410的高度相应变化,从而带动离合套300的移动。该种离合驱动装置结构简单,驱动可靠性高,安装方便,模块集成化程度高。As shown in Fig. 3 to Fig. 6, a deceleration clutch clutch driving device described in the present embodiment includes a driving motor 1100, a driving wheel 1300 and a shift fork lever 400, and the driving wheel 1300 is installed on the motor shaft of the driving motor 1100 to drive The circumference of the wheel 1300 is provided with a support surface, the support surface has a height difference in the axial direction, the shift fork lever 400 is a lever structure, the middle part is provided with a fixed fulcrum 420, the head of the shift fork lever 400 is a shift fork 410, and the shift fork 410 is located in the clutch sleeve. The bottom of 300 controls the up and down movement of clutch sleeve 300 together with return spring 1500. The tail of shift fork lever 400 is the driving end 430, and the driving end 430 is provided with a sliding contact surface, which is slidingly matched with the support surface; the driving motor 1100 drives the driving wheel 1300 to rotate , the driving end 430 of the tail of the shift fork lever 400 slides relatively on the supporting surface, the height change of the tail driving end 430 drives the height change of the shift fork 410 of the head of the shift fork rod 400, and the head shift fork 410 and the return spring 1500 work together to drive the clutch shaft Set of 300 moves up and down. The driving wheel 1300 is directly installed on the motor shaft of the driving motor 1100, the axis of the driving wheel 1300 is parallel to the axis of the clutch sleeve 300, the driving wheel 1300 is axially stationary and rotates in the circumferential direction, the shift fork lever 400 is stationary in the circumferential direction, and the driving wheel 1300 is rotating in the circumferential direction At this time, the height of the driving end 430 of the tail of the shift fork rod 400 supported on the driving wheel 1300 supporting surface changes with the change of the axial height of the clutch sleeve when the supporting surface rotates, and the height of the driving end 430 of the shifting fork rod 400 tail changes, driving The height of the shift fork 410 at the head of the shift fork lever 400 changes accordingly, thereby driving the movement of the clutch sleeve 300 . The clutch driving device has the advantages of simple structure, high driving reliability, convenient installation and high degree of module integration.
所述驱动电机为步进电机,给一个脉冲信号,驱动电机轴转过180°,拨叉杆400尾部驱动端430由最高位置移动到最低位置,或者由最低位置移动到最高位置,驱动电机再转过180°,拨叉杆400尾部驱动端430由最低位置移动到最高位置,或者由最高位置移动到最低位置。The driving motor is a stepping motor, and a pulse signal is given to drive the motor shaft to rotate through 180°, and the driving end 430 at the rear of the shift fork lever 400 moves from the highest position to the lowest position, or from the lowest position to the highest position, and the driving motor again After turning 180°, the tail driving end 430 of the shift fork lever 400 moves from the lowest position to the highest position, or from the highest position to the lowest position.
离合套300在拨叉400和复位弹簧1500的驱动下沿输入轴套900上下移动,移动到最下部时离合套300的下端啮合部320的花键齿与脱水盘800啮合,脱水盘800与电机转子700上的花键齿啮合,输入轴1000和输入轴套900同速同向转动,带动波轮轴和脱水轴同速同向转动,此时为脱水状态,离合套300上下移动到最上部时,上端啮合部310的花键齿与上固定盘200上的花键齿啮合,输入轴套900周向不能转动,输入轴1000转动经减速离合器驱动波轮轴和脱水轴反向转动,形成双动力洗,或者脱水轴不转波轮轴转动,形成普通全自动洗,取决于减速离合器内部的轮系的设置,此时为洗涤状态。The clutch sleeve 300 moves up and down along the input shaft sleeve 900 under the drive of the shift fork 400 and the return spring 1500, and when it moves to the lowest part, the spline teeth of the lower engaging part 320 of the clutch sleeve 300 mesh with the dehydration tray 800, and the dehydration tray 800 and the motor The spline teeth on the rotor 700 mesh, the input shaft 1000 and the input shaft sleeve 900 rotate at the same speed and in the same direction, driving the pulsator shaft and the dehydration shaft to rotate at the same speed and in the same direction. At this time, it is in the dehydration state. When the clutch sleeve 300 moves up and down to the uppermost position , the spline teeth of the upper engaging part 310 mesh with the spline teeth on the upper fixed plate 200, the input shaft sleeve 900 cannot rotate in the circumferential direction, and the input shaft 1000 rotates through the deceleration clutch to drive the pulsator shaft and the dehydration shaft to rotate in reverse, forming a dual power Washing, or the dehydration shaft does not rotate and the pulsator shaft rotates to form an ordinary fully automatic washing, depending on the setting of the gear train inside the deceleration clutch, and it is in the washing state at this time.
本实施例所述驱动轮1300包括一圆柱本体1310,圆柱本体1310至少部分圆周面沿径向向外延伸形成一弧形的凸出部1320,凸出部1320轴向的一个表面为支撑面,所述支撑面包括沿圆周方向顺次连接的倾斜的第一过渡面1330、最高支撑面1340和与第一过渡面1330反向倾斜的第二过渡面1350。The driving wheel 1300 in this embodiment includes a cylindrical body 1310, at least part of the circumferential surface of the cylindrical body 1310 extends radially outward to form an arc-shaped protrusion 1320, and one axial surface of the protrusion 1320 is a supporting surface. The support surface includes an inclined first transition surface 1330 , a highest support surface 1340 , and a second transition surface 1350 opposite to the first transition surface 1330 , which are sequentially connected along the circumferential direction.
所述拨叉杆400尾部驱动端430的一个侧面与驱动轮1300的支撑面接触,该接触面包括沿圆周方向顺次连接的倾斜的第三过渡面431、最高接触面432和与第三过渡面431反向倾斜的第四过渡面433。所述最高支撑面1340和最高接触面432接触时为面接触,可避免接触时的应力集中对接触部分造成损坏,提高零部件的使用寿命。One side of the driving end 430 of the tail of the fork lever 400 is in contact with the supporting surface of the driving wheel 1300, and the contact surface includes an inclined third transition surface 431, the highest contact surface 432 and the third transition surface connected in sequence along the circumferential direction. The surface 431 is oppositely inclined to the fourth transition surface 433 . The highest support surface 1340 and the highest contact surface 432 are in surface contact when in contact, which can avoid damage to the contact parts caused by stress concentration during contact, and improve the service life of parts.
可以选择的,所述驱动轮1300的端部的部分圆周面沿径向向外延伸形成凸出部1320,其他圆周面为圆柱本体1310的圆周面,优选所述驱动轮1300的端部的整个圆周面的1/3~2/3沿径向向外延伸形成凸出部1320,其他圆周面为圆柱本体的圆周面,所述凸出部1320的支撑面与拨叉杆400的驱动端430接触时,驱动拨叉杆400移动,驱动轮1300转动至拨叉杆400的驱动端的侧面与凸出部1320上的支撑面脱离时,只有尾部驱动端430的弧形槽与圆柱本体1310的圆柱面接触时,对拨叉杆400上下方向的并不起限位的作用,此时拨叉杆400靠复位扭簧1400恢复原位。Optionally, part of the circumferential surface of the end of the driving wheel 1300 extends radially outward to form a protrusion 1320 , and the other circumferential surface is the circumferential surface of the cylindrical body 1310 , preferably the entire end of the driving wheel 1300 1/3-2/3 of the circumferential surface extends radially outward to form a protrusion 1320, and the other circumferential surface is the circumferential surface of the cylindrical body, the supporting surface of the protrusion 1320 is in contact with the driving end 430 of the shift fork rod 400 When in contact, the driving shift fork rod 400 moves, and the driving wheel 1300 rotates until the side of the driving end of the shift fork rod 400 is separated from the support surface on the protrusion 1320, only the arc groove of the tail driving end 430 and the cylinder of the cylindrical body 1310 During surface contact, the up and down direction of the shift fork lever 400 does not act as a limit, and now the shift fork lever 400 returns to its original position by the reset torsion spring 1400 .
如所述驱动轮1300的端部的1/2圆周面沿径向向外延伸形成凸出部1320,另外1/2圆周面为圆柱本体1310的圆周面。或者所述驱动轮的端部的1/3圆周面沿径向向外延伸形成凸出部1320,另外2/3圆周面为圆柱本体1310的圆周面。或者所述驱动轮1300的端部的2/3圆周面沿径向向外延伸形成凸出部1320,另外1/3圆周面为圆柱本体1310的圆周面。For example, 1/2 of the circumferential surface of the end of the driving wheel 1300 extends radially outward to form the protrusion 1320 , and the other 1/2 of the circumferential surface is the circumferential surface of the cylindrical body 1310 . Alternatively, 1/3 of the circumferential surface of the end of the driving wheel extends radially outward to form the protrusion 1320 , and the other 2/3 of the circumferential surface is the circumferential surface of the cylindrical body 1310 . Alternatively, 2/3 of the circumference of the end of the driving wheel 1300 extends radially outward to form the protrusion 1320 , and the other 1/3 of the circumference is the circumference of the cylindrical body 1310 .
可以选择的所述驱动轮1300的端部的整个圆周面沿径向向外延伸形成凸出部1320,所述凸出部1320包括一最高支撑面和最低支撑面,所述最高支撑面和最低支撑面圆周方向间隔180°,最高支撑面和最低支撑面之间倾斜过渡。该种情况下,拨叉杆400的复位扭簧1400始终起作用。Optionally, the entire circumferential surface of the end portion of the driving wheel 1300 extends radially outward to form a protrusion 1320, and the protrusion 1320 includes a highest supporting surface and a lowest supporting surface, and the highest supporting surface and the lowest supporting surface The supporting surfaces are spaced at 180° in the circumferential direction, and there is an inclined transition between the highest supporting surface and the lowest supporting surface. In this case, the return torsion spring 1400 of the shift fork lever 400 always works.
拨叉杆400为杠杆结构,中部设有固定支点420,拨叉杆400的中部安装在一上固定盘200上。所述拨叉杆400中部设有第一安装孔,所述上固定盘200相应位置设有第二安装孔,安装孔配合通过一旋转销铰接,形成拨叉杆400的固定支点420,所述的旋转销上还设有为拨叉杆400提供复位作用力的扭簧,该扭簧即为拨叉杆的复位扭簧1400,优选所述固定支点420位于拨叉杆400中部靠近驱动端430一侧。这样驱动端430较小行程的移动就可得到头部较大行程的移动。The shift fork lever 400 is a lever structure, and the middle part is provided with a fixed fulcrum 420 , and the middle part of the shift fork lever 400 is installed on an upper fixed plate 200 . The middle part of the shift fork lever 400 is provided with a first installation hole, and the corresponding position of the upper fixed plate 200 is provided with a second installation hole, and the installation holes are matched and hinged by a rotating pin to form a fixed fulcrum 420 of the shift fork lever 400. A torsion spring that provides a reset force for the fork lever 400 is also provided on the rotating pin of the fork lever, and the torsion spring is the reset torsion spring 1400 of the fork lever. side. In this way, the movement of the driving end 430 with a relatively small stroke can obtain the movement of the head with a relatively large stroke.
所述驱动轮1300的凸出部1320的轴向的上表面为支撑面,所述拨叉杆400的尾部驱动端430的下表面为与支撑面接触的接触面,所述支撑面包括向上倾斜第一过渡面1330、最高支撑面1340和斜向下的第二过渡面1350,所述接触面包括斜向下的第三过渡面431、最高接触面432和斜向上的第四过渡面433。The axial upper surface of the protruding portion 1320 of the driving wheel 1300 is a supporting surface, and the lower surface of the tail driving end 430 of the shift fork lever 400 is a contact surface contacting with the supporting surface, and the supporting surface includes an upwardly inclined The first transition surface 1330 , the highest support surface 1340 and the second transition surface 1350 obliquely downward, the contact surfaces include the third transition surface 431 obliquely downward, the highest contact surface 432 and the fourth transition surface 433 obliquely upward.
当驱动轮1300的转动带动离合套300处于第二位置时,最高支撑面1340将拨叉杆400的尾部的驱动端430向上顶起,拨叉杆的头部拨叉410向下移动,对离合套300轴向的限位作用消失,离合套300在离合弹簧和重力的作用向下移动。驱动轮1300转动180度,驱动轮1300的转动带动离合套300处于第一位置时,复位弹簧1400处于压缩状态,拨叉杆400的尾部驱动端430处于自由状态,或者最低支撑面与最高接触面接触,拨叉杆400在自身扭簧的作用下,尾部驱动端430向下移动,头部拨叉410向上移动,拨叉杆400的头部拨叉410将离合轴套300顶起。When the rotation of the driving wheel 1300 drives the clutch sleeve 300 to be in the second position, the highest support surface 1340 will lift up the driving end 430 of the tail of the shift fork lever 400, and the head shift fork 410 of the shift fork lever will move downward, and the clutch The axial limiting effect of the sleeve 300 disappears, and the clutch sleeve 300 moves downward under the action of the clutch spring and gravity. The driving wheel 1300 rotates 180 degrees. When the rotation of the driving wheel 1300 drives the clutch sleeve 300 to be in the first position, the return spring 1400 is in a compressed state, and the tail driving end 430 of the shift fork lever 400 is in a free state, or the lowest support surface and the highest contact surface Contact, the fork lever 400 is under the effect of its own torsion spring, the tail driving end 430 moves downward, the head shift fork 410 moves upward, and the head shift fork 410 of the shift fork lever 400 jacks up the clutch bushing 300 .
所述驱动轮1300的凸出部1320的轴向的下表面为支撑面,所述拨叉杆400的尾部驱动端430的上表面为与支撑面接触的接触面,所述支撑面包括向下倾斜第一过渡面1330、最高支撑面1340和斜向上的第二过渡面1350,所述接触面包括斜向上的第三过渡面431、最高接触面432和斜向下的第四过渡面433。The axial lower surface of the protruding portion 1320 of the driving wheel 1300 is a supporting surface, and the upper surface of the tail driving end 430 of the shift fork lever 400 is a contact surface contacting with the supporting surface, and the supporting surface includes a downward direction. The first transition surface 1330 , the highest support surface 1340 and the second transition surface 1350 are inclined upward, and the contact surfaces include the third transition surface 431 upward, the highest contact surface 432 and the fourth transition surface 433 obliquely downward.
驱动轮1300的转动,最高支撑面1340将拨叉杆400的尾部驱动端430向下压下,拨叉杆400的头部拨叉410向上移动,将离合轴套300顶起。驱动轮1300转动180度,拨叉杆400的尾部驱动端430只有弧形槽与驱动轮配合,轴向方向上拨叉杆400的尾部驱动端430处于自由状态,或者最低支撑面与最高接触面接触,拨叉杆400在自身扭簧的作用下,尾部驱动端430向上移动,头部向下移动,离合套300在复位弹簧1500和重力的作用向下移动。When the driving wheel 1300 rotates, the highest supporting surface 1340 presses down the tail driving end 430 of the fork lever 400 , and the head fork 410 of the fork lever 400 moves upward to lift the clutch sleeve 300 . The driving wheel 1300 rotates 180 degrees, the tail driving end 430 of the shift fork rod 400 has only an arc-shaped groove to cooperate with the driving wheel, and the tail driving end 430 of the shift fork rod 400 is in a free state in the axial direction, or the lowest support surface and the highest contact surface Contact, the shift fork lever 400 is under the effect of its own torsion spring, the tail driving end 430 moves upwards, the head moves downwards, and the clutch sleeve 300 moves downwards under the action of the return spring 1500 and gravity.
实施例2Example 2
如图2至图3所示,本实施例中介绍了一种离合驱动安装结构,所述的离合驱动包括驱动电机1100、驱动轮1300和拨叉杆400,驱动轮1300安装在驱动电机1100的输出轴上,驱动电机1100固定安装在减速离合器的外壳100上。优选的,所述的驱动电机1100安装在安装罩1200中,所述的安装罩1200固定在外壳100上。As shown in Figures 2 to 3, a clutch drive installation structure is introduced in this embodiment, the clutch drive includes a drive motor 1100, a drive wheel 1300 and a fork lever 400, and the drive wheel 1300 is installed on the drive motor 1100 On the output shaft, the drive motor 1100 is fixedly installed on the housing 100 of the reduction clutch. Preferably, the driving motor 1100 is installed in the installation cover 1200 , and the installation cover 1200 is fixed on the casing 100 .
所述的安装罩1200由供驱动电机1100容纳的中空罩体构成,安装罩1200的一侧为安装侧壁,所述的安装侧壁上设有向外凸出的安装翻边1250,所述的安装翻边1250经螺栓可拆卸的连接在外壳100上。The installation cover 1200 is composed of a hollow cover for the drive motor 1100. One side of the installation cover 1200 is an installation side wall, and the installation side wall is provided with an outwardly protruding installation flange 1250. The mounting flange 1250 is detachably connected to the shell 100 via bolts.
如图3所示,安装罩1200的安装侧壁和安装翻边1250均呈与外壳100侧壁形状相配合的弧面,使安装罩1200与外壳100的侧壁贴合接触,避免外壳100与安装罩1200之间形成间隙、造成杂物夹持现象的发生。As shown in FIG. 3 , the installation side wall of the installation cover 1200 and the installation flange 1250 are both curved surfaces that match the shape of the side wall of the housing 100, so that the installation cover 1200 is in close contact with the side wall of the housing 100 to avoid contact between the housing 100 and the housing 100. A gap is formed between the installation covers 1200, which causes the occurrence of sundry trapping.
本实施例中,安装侧壁的左右两侧分别向外延伸以形成一安装翻边1250,安装翻边1250上分别设有供螺栓安装的安装孔1230。In this embodiment, the left and right sides of the installation sidewall respectively extend outward to form a installation flange 1250 , and the installation flange 1250 is respectively provided with installation holes 1230 for bolt installation.
本实施例中,安装罩1200的外壁上凸出设有多条延伸至安装翻边处的加强筋,以提高安装翻边的结构强度,提高安装罩的安装牢靠程度。如图4所示,优选的,安装罩1200的安装侧壁左边或右边的安装罩侧壁为安装罩1200的左侧壁或右侧壁,所述左侧壁或右侧壁上设有多条加强筋1220,所述的加强筋1220凸出左侧壁或右侧壁的外侧设置,各加强筋分别水平延伸至对应侧的安装翻边1250处。In this embodiment, the outer wall of the installation cover 1200 is protruded with a plurality of reinforcing ribs extending to the installation flange, so as to improve the structural strength of the installation flange and improve the installation firmness of the installation cover. As shown in FIG. 4 , preferably, the left side wall or the right side wall of the installation side wall of the installation cover 1200 is the left side wall or the right side wall of the installation cover 1200, and the left side wall or the right side wall are provided with multiple Reinforcing ribs 1220, the reinforcing ribs 1220 protrude from the outside of the left side wall or the right side wall, and each reinforcing rib extends horizontally to the installation flange 1250 on the corresponding side.
安装罩1200的安装侧壁的下部设有向外壳100方向凸出的定位翻边1240,所述的定位翻边1240与外壳100的下表面贴合接触,使安装罩1200定位安装在外壳100上,实现了安装罩1200与外壳100之间相对位置的快速定位。同时,在安装翻边1250的上部和定位翻边1240上分别各设置一安装孔1230,提高安装罩1200的固定可靠度。本实施例中,将各加强筋1220等间隔的水平排布在安装罩1200的中部;优选的,各加强筋1220设于定位翻边1250与安装翻边1240上部的安装孔1230之间。The lower part of the installation side wall of the installation cover 1200 is provided with a positioning flange 1240 protruding toward the direction of the housing 100, and the positioning flange 1240 is in contact with the lower surface of the housing 100, so that the installation cover 1200 is positioned and installed on the housing 100 , to achieve rapid positioning of the relative position between the installation cover 1200 and the housing 100 . At the same time, a mounting hole 1230 is respectively provided on the upper part of the mounting flange 1250 and the positioning flange 1240 to improve the fixing reliability of the mounting cover 1200 . In this embodiment, the reinforcing ribs 1220 are horizontally arranged at equal intervals in the middle of the installation cover 1200 ;
所述驱动电机1100的输出轴竖直穿过安装罩1200的上侧面或下侧面设置,输出轴的输出端部安装有随输出轴共同旋转的驱动轮1300。优选的,安装罩1200的下侧面或上侧面由可拆卸的侧壁1210构成,可拆卸的侧壁1210与安装罩1200经卡扣可拆卸的相连接,以使安装罩1200的内部空间可打开,以便于内部驱动电机1100的维修、替换。进一步优选的,驱动轮1300与可拆卸的侧壁1210分别设于安装罩1200相对的两个不同侧面处,以提高减速离合器维修的便捷性。The output shaft of the driving motor 1100 is arranged vertically through the upper side or the lower side of the installation cover 1200 , and the output end of the output shaft is installed with a driving wheel 1300 co-rotating with the output shaft. Preferably, the lower side or the upper side of the installation cover 1200 is composed of a detachable side wall 1210, and the detachable side wall 1210 is detachably connected with the installation cover 1200 through buckles, so that the internal space of the installation cover 1200 can be opened , so as to facilitate the maintenance and replacement of the internal drive motor 1100. Further preferably, the driving wheel 1300 and the detachable side wall 1210 are respectively arranged on two different sides opposite to the installation cover 1200, so as to improve the convenience of maintenance of the deceleration clutch.
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the technology of this patent Without departing from the scope of the technical solution of the present invention, personnel can use the technical content of the above prompts to make some changes or modify them into equivalent embodiments with equivalent changes. In essence, any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the solutions of the present invention.
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CN110158273B (en) | 2018-02-14 | 2023-02-28 | 菲舍尔和佩克尔应用有限公司 | Integrated motor and gearbox drive system for a washing machine |
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