CN105199540B - Preparation method of fluorosilane-modified HZSM-5 molecular sieve epoxy resin for magnesium-lithium alloy surface coating - Google Patents
Preparation method of fluorosilane-modified HZSM-5 molecular sieve epoxy resin for magnesium-lithium alloy surface coating Download PDFInfo
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- 239000003822 epoxy resin Substances 0.000 title claims abstract description 44
- 229920000647 polyepoxide Polymers 0.000 title claims abstract description 44
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 title claims abstract description 42
- 239000002808 molecular sieve Substances 0.000 title claims abstract description 38
- 238000000576 coating method Methods 0.000 title claims abstract description 30
- 239000011248 coating agent Substances 0.000 title claims abstract description 24
- 229910000733 Li alloy Inorganic materials 0.000 title claims abstract description 19
- 239000001989 lithium alloy Substances 0.000 title claims abstract description 19
- GCICAPWZNUIIDV-UHFFFAOYSA-N lithium magnesium Chemical compound [Li].[Mg] GCICAPWZNUIIDV-UHFFFAOYSA-N 0.000 title claims abstract description 18
- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 16
- 238000003756 stirring Methods 0.000 claims description 30
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 18
- 239000004952 Polyamide Substances 0.000 claims description 13
- 229920002647 polyamide Polymers 0.000 claims description 13
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 12
- 239000002904 solvent Substances 0.000 claims description 11
- BGQMOFGZRJUORO-UHFFFAOYSA-M tetrapropylammonium bromide Chemical compound [Br-].CCC[N+](CCC)(CCC)CCC BGQMOFGZRJUORO-UHFFFAOYSA-M 0.000 claims description 9
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 239000008096 xylene Substances 0.000 claims description 8
- BPCXHCSZMTWUBW-UHFFFAOYSA-N triethoxy(1,1,2,2,3,3,4,4,5,5,8,8,8-tridecafluorooctyl)silane Chemical compound CCO[Si](OCC)(OCC)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)CCC(F)(F)F BPCXHCSZMTWUBW-UHFFFAOYSA-N 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 6
- 239000002244 precipitate Substances 0.000 claims description 6
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 6
- 239000003513 alkali Substances 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 claims description 5
- -1 fluorosilane modified molecular sieve Chemical class 0.000 claims description 5
- 238000002525 ultrasonication Methods 0.000 claims description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 4
- XPBBUZJBQWWFFJ-UHFFFAOYSA-N fluorosilane Chemical compound [SiH3]F XPBBUZJBQWWFFJ-UHFFFAOYSA-N 0.000 claims 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 abstract description 6
- 229910000077 silane Inorganic materials 0.000 abstract description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052710 silicon Inorganic materials 0.000 abstract description 4
- 239000010703 silicon Substances 0.000 abstract description 4
- 239000011734 sodium Substances 0.000 abstract description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 abstract description 3
- 238000005054 agglomeration Methods 0.000 abstract description 3
- 230000002776 aggregation Effects 0.000 abstract description 3
- 238000001027 hydrothermal synthesis Methods 0.000 abstract description 3
- 238000005342 ion exchange Methods 0.000 abstract description 3
- 239000002245 particle Substances 0.000 abstract description 3
- 229910052708 sodium Inorganic materials 0.000 abstract description 3
- 230000003373 anti-fouling effect Effects 0.000 abstract description 2
- 230000004888 barrier function Effects 0.000 abstract description 2
- 239000011159 matrix material Substances 0.000 abstract description 2
- 239000004593 Epoxy Substances 0.000 abstract 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract 1
- 230000002209 hydrophobic effect Effects 0.000 abstract 1
- ABTOQLMXBSRXSM-UHFFFAOYSA-N silicon tetrafluoride Chemical compound F[Si](F)(F)F ABTOQLMXBSRXSM-UHFFFAOYSA-N 0.000 abstract 1
- 230000007797 corrosion Effects 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- ZHPNWZCWUUJAJC-UHFFFAOYSA-N fluorosilicon Chemical compound [Si]F ZHPNWZCWUUJAJC-UHFFFAOYSA-N 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 229920006334 epoxy coating Polymers 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000006228 supernatant Substances 0.000 description 3
- 239000006087 Silane Coupling Agent Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002105 nanoparticle Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- CQBLUJRVOKGWCF-UHFFFAOYSA-N [O].[AlH3] Chemical compound [O].[AlH3] CQBLUJRVOKGWCF-UHFFFAOYSA-N 0.000 description 1
- OBNDGIHQAIXEAO-UHFFFAOYSA-N [O].[Si] Chemical compound [O].[Si] OBNDGIHQAIXEAO-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000005341 cation exchange Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
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- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
- Silicates, Zeolites, And Molecular Sieves (AREA)
- Paints Or Removers (AREA)
Abstract
Description
技术领域technical field
本发明涉及的是一种用于镁锂合金表面涂层的环氧树脂的制备方法。The invention relates to a method for preparing epoxy resin used for magnesium-lithium alloy surface coating.
背景技术Background technique
镁锂合金是世界上最轻的金属结构材料,具有超低密度、高比强度、突出的减震性能和优异的电磁屏蔽性能,使得该材料成为最具减重潜力的金属结构材料。由于镁锂合金独特的性能优势,在航空航天、武器装备、3C产业及一些其它民用领域具有潜在的巨大的应用空间。锂的加入改善了普通镁合金不易变形的缺点,但同时也造成合金的耐腐性大幅降低,这个缺点严重影响着镁锂合金的使用寿命,制约了镁锂合金的应用范围,因此,研究镁锂合金的高效防腐蚀保护技术一直是科学界和产业界的目标。Magnesium-lithium alloy is the lightest metal structural material in the world. It has ultra-low density, high specific strength, outstanding shock absorption performance and excellent electromagnetic shielding performance, making this material the metal structural material with the greatest weight reduction potential. Due to the unique performance advantages of magnesium-lithium alloy, it has a huge potential application space in aerospace, weaponry, 3C industry and some other civilian fields. The addition of lithium improves the disadvantage of ordinary magnesium alloys that are not easily deformed, but at the same time it also causes a significant decrease in the corrosion resistance of the alloy. This disadvantage seriously affects the service life of magnesium-lithium alloys and restricts the application range of magnesium-lithium alloys. Efficient corrosion protection technologies for lithium alloys have long been a goal of the scientific and industrial communities.
微纳米粒子是一种很好的填料,在有机涂层中掺入微纳米粒子可有效提高涂层的防护性能。HZSM-5分子筛具有较高的热稳定性、机械稳定性、化学稳定性、耐蚀性和阳离子交换性能。HZSM-5分子筛作为结晶态的硅铝酸盐,由硅氧四面体或铝氧四面体通过氧桥键相连而形成分子尺寸大小的孔道和空腔体系,从而具有筛分分子的特性,被广泛应用于催化、吸附、分离和离子交换等领域。然而,HZSM-5分子筛在腐蚀防护方面的研究还很少,我们希望将HZSM-5分子筛作为填料掺入到环氧树脂涂层中,提高涂层的耐蚀性。Micro-nano particles are a good filler, and the incorporation of micro-nano particles in organic coatings can effectively improve the protective performance of coatings. HZSM-5 molecular sieve has high thermal stability, mechanical stability, chemical stability, corrosion resistance and cation exchange performance. As a crystalline aluminosilicate, HZSM-5 molecular sieve is composed of silicon-oxygen tetrahedrons or aluminum-oxygen tetrahedrons connected by oxygen bridges to form a molecular-sized pore and cavity system, which has the characteristics of sieving molecules and is widely used. It is used in the fields of catalysis, adsorption, separation and ion exchange. However, there is still little research on HZSM-5 molecular sieve in corrosion protection. We hope to incorporate HZSM-5 molecular sieve into epoxy resin coating as a filler to improve the corrosion resistance of the coating.
分子筛粒子尺寸较小,比表面积大,掺入到环氧树脂中容易发生团聚,使有机涂层的机械性能和防护性能大幅降低,且若直接掺入分子筛,分子筛与环氧树脂的键合力较弱,因此,为提高分子筛在有机涂层中的分散性,增强键合力,对分子筛表面进行修饰是十分必要的。硅烷偶联剂具有特殊的结构同时还是环境友好型物质,其分子链两端带有不同活性的基团,这两个基团可分别与有机物和无机物相互作用,在有机物和无机物界面之间形成“分子桥”,通过化学键将有机物和无机物连起来。所以,将硅烷改性的分子筛添加到有机涂层中不仅可以明显减小添加物之间的团聚现象,提高有机涂层的机械性能(拉伸强度、韧性、抗冲击性等),而且也提高了分子筛、环氧树脂、基体三者之间的键合强度,改善了涂层的屏蔽性能,从而提高了有机膜层在镁锂合金表面的腐蚀防护性能。Molecular sieve particles are small in size and large in specific surface area. It is easy to agglomerate when mixed into epoxy resin, which greatly reduces the mechanical properties and protective properties of organic coatings. Moreover, if directly mixed with molecular sieve, the bonding force between molecular sieve and epoxy resin is relatively weak. Therefore, in order to improve the dispersion of molecular sieves in organic coatings and enhance the bonding force, it is very necessary to modify the surface of molecular sieves. The silane coupling agent has a special structure and is also an environmentally friendly substance. It has different active groups at both ends of its molecular chain. These two groups can interact with organic and inorganic substances respectively. Form a "molecular bridge" between organic and inorganic substances through chemical bonds. Therefore, adding silane-modified molecular sieves to organic coatings can not only significantly reduce the agglomeration phenomenon between additives, improve the mechanical properties of organic coatings (tensile strength, toughness, impact resistance, etc.), but also improve The bonding strength between molecular sieve, epoxy resin and matrix is improved, the shielding performance of the coating is improved, and the corrosion protection performance of the organic film layer on the surface of the magnesium-lithium alloy is improved.
发明内容Contents of the invention
本发明的目的在于提供一种具有优异的防护性能的用于镁锂合金表面涂层的氟硅烷改性HZSM-5分子筛环氧树脂的制备方法。The object of the present invention is to provide a method for preparing a fluorosilane-modified HZSM-5 molecular sieve epoxy resin with excellent protection performance for magnesium-lithium alloy surface coating.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
(1)将ZSM-5与NH4NO3溶液混合,在80℃温度下搅拌12h,离心水洗的沉淀在110℃干燥24h,540℃马弗炉中烧4h,重复以上步骤三次,即得HZSM-5;(1) Mix ZSM-5 with NH 4 NO 3 solution, stir at 80°C for 12h, centrifuge and wash the precipitate at 110°C for 24h, burn in a muffle furnace at 540°C for 4h, repeat the above steps three times to obtain HZSM -5;
(2)取0.5g~1g HZSM-5,100℃真空干燥1h,冷却后加入3mL~5mL甲醇,室温搅拌1h,然后超声20min,再加入1mL的十三氟辛基三乙氧基硅烷,搅拌24h,离心,沉淀在50℃~70℃真空干燥48h,即得氟硅烷改性HZSM-5分子筛;(2) Take 0.5g~1g HZSM-5, vacuum dry at 100°C for 1h, add 3mL~5mL methanol after cooling, stir at room temperature for 1h, then sonicate for 20min, then add 1mL of tridecafluorooctyltriethoxysilane, stir Centrifuge for 24 hours, and dry the precipitate under vacuum at 50°C to 70°C for 48 hours to obtain fluorosilane-modified HZSM-5 molecular sieve;
(3)按照环氧树脂:聚酰胺=2:1、溶剂:环氧树脂+聚酰胺=10%~60%、氟硅烷改性分子筛:环氧树脂=0.2%~20%的比例,先将氟硅烷改性分子筛添加到溶剂中,超声10~15min与环氧树脂和聚酰胺混合,搅拌均匀后超声除气泡,然后在室温下熟化20~25min,所有比例均为质量比。(3) According to the ratio of epoxy resin: polyamide = 2:1, solvent: epoxy resin + polyamide = 10% ~ 60%, fluorosilane modified molecular sieve: epoxy resin = 0.2% ~ 20%, first mix Fluorosilane-modified molecular sieves are added to the solvent, mixed with epoxy resin and polyamide by ultrasonication for 10-15 minutes, stirred evenly, and debubbled by ultrasonication, and then aged at room temperature for 20-25 minutes. All ratios are mass ratios.
本发明还可以包括:The present invention may also include:
1、所述ZSM-5是采用这样的方法制备的:向碱溶液中加入NaAlO2搅拌均匀至完全溶解,在不断搅拌下滴入硅溶胶,充分搅拌均匀后加入四丙基溴化铵即TPAB,用浓硫酸调节pH为10.5~11,在室温下剧烈搅拌2.5h后再缓慢搅拌24h,然后装入反应釜,在180℃,反应24h,抽滤,110℃干燥,研磨,在550℃的马弗炉中焙烧3h,即得到ZSM-5。1. The ZSM-5 is prepared by this method: add NaAlO 2 to the alkali solution and stir until it is completely dissolved, then drop in the silica sol under continuous stirring, and then add tetrapropylammonium bromide (TPAB) after fully stirring. , use concentrated sulfuric acid to adjust the pH to 10.5-11, stir vigorously at room temperature for 2.5 hours and then slowly stir for 24 hours, then put it into the reaction kettle, react for 24 hours at 180°C, filter with suction, dry at 110°C, grind, and dry at 550°C Roast in a muffle furnace for 3 hours to obtain ZSM-5.
2、所述溶剂为二甲苯和正丁醇的混合物,二甲苯:正丁醇=7:3(质量比)。2. The solvent is a mixture of xylene and n-butanol, xylene:n-butanol=7:3 (mass ratio).
用于镁锂合金表面涂层的氟硅烷改性HZSM-5分子筛环氧树脂的使用方法为:镁锂合金经过打磨、去油、碱洗、水洗、空气吹干后在表面涂覆一层改性环氧树脂涂层。涂完片之后放于室温下24h,再置于60℃烘箱中48h。The method of using fluorosilane-modified HZSM-5 molecular sieve epoxy resin for the surface coating of magnesium-lithium alloy is as follows: the magnesium-lithium alloy is polished, degreased, alkali washed, washed with water, and air-dried to coat a layer of modified epoxy resin on the surface. permanent epoxy coating. After coating the slices, place them at room temperature for 24 hours, and then place them in an oven at 60°C for 48 hours.
本发明提出:①用十三氟辛基三乙氧基硅烷来改性HZSM-5分子筛。②再把硅烷化HZSM-5分子筛掺入到环氧树脂中。制备氟硅烷改性HZSM-5环氧树脂涂层。The present invention proposes: ① Use tridecafluorooctyltriethoxysilane to modify HZSM-5 molecular sieve. ②Add the silanized HZSM-5 molecular sieve into the epoxy resin. Preparation of fluorosilane modified HZSM-5 epoxy resin coating.
本发明的主要技术特征:①以硅溶胶为硅源,偏铝酸钠为铝源,在碱性条件下利用水热合成法制备ZSM-5分子筛;②通过离子交换得到HZSM-5分子筛,并在此基础上进行硅烷改性,使用十三氟辛基三乙氧基硅烷修饰HZSM-5分子筛表面,使HZSM-5分子筛获得优异的分散性、憎水和防污性能;③继续将硅烷处理过的HZSM-5分子筛掺杂到环氧树脂基中,不仅减少了分子筛颗粒的团聚现象,而且十三氟辛基三乙氧基硅烷含有“-F”,电负性大,还能提高分子筛与环氧树脂间键合力,降低孔隙率,增强涂层的防护性能。The main technical characteristics of the present invention: 1. use silica sol as silicon source, sodium metaaluminate as aluminum source, utilize hydrothermal synthesis method to prepare ZSM-5 molecular sieve under alkaline condition; 2. Obtain HZSM-5 molecular sieve by ion exchange, and On this basis, carry out silane modification, use tridecafluorooctyltriethoxysilane to modify the surface of HZSM-5 molecular sieve, so that HZSM-5 molecular sieve can obtain excellent dispersion, hydrophobicity and antifouling performance; ③Continue to silane treatment Doped HZSM-5 molecular sieve into the epoxy resin base, which not only reduces the agglomeration of molecular sieve particles, but also contains "-F" in tridecafluorooctyltriethoxysilane, which has a large electronegativity, and can also improve the molecular sieve Bonding force with epoxy resin, reducing porosity and enhancing the protective performance of the coating.
本发明制备镁锂合金表面氟硅烷改性HZSM-5环氧树脂涂层。此方法具有以下特点,一是所用的硅烷偶联剂,十三氟辛基三乙氧基硅烷在水解后释放低分子醇,由此产生的活泼性硅醇,能与许多无机和有机基材中的羟基、羧基和含氧基团产生键合,并且在无机物表面形成自组装的单分子氟硅膜层,使被处理过的基材具有极低的表面能和极差的润湿性,具有优异的防护性能。二是这种实验方法操作流程简单,易于控制,使得这种方法更易应用于工业生产。三是所用的原料本身和反应过程中都不会产生有毒产物,绿色环保。最重要的是,涂层具有良好的耐蚀性能。The invention prepares the fluorosilane-modified HZSM-5 epoxy resin coating on the surface of the magnesium-lithium alloy. This method has the following characteristics. First, the silane coupling agent used, tridecafluorooctyltriethoxysilane, releases low-molecular alcohol after hydrolysis, and the resulting active silanol can be combined with many inorganic and organic substrates. The hydroxyl group, carboxyl group and oxygen-containing group in the compound are bonded, and a self-assembled monomolecular fluorosilicon film layer is formed on the surface of the inorganic material, so that the treated substrate has extremely low surface energy and poor wettability , has excellent protective properties. The second is that this experimental method has a simple operation process and is easy to control, making this method easier to apply to industrial production. The third is that the raw materials used and the reaction process will not produce toxic products, which is green and environmentally friendly. Most importantly, the coating has good corrosion resistance.
附图说明Description of drawings
图1为采用本发明的方法在镁锂合金表面涂覆氟硅烷改性HZSM-5环氧树脂涂层与HZSM-5的环氧树脂涂层浸渍在3.5%NaCl溶液中EIS测试图。Fig. 1 is the EIS test chart of coating fluorosilane-modified HZSM-5 epoxy resin coating on the surface of magnesium-lithium alloy by the method of the present invention and the epoxy resin coating of HZSM-5 immersed in 3.5% NaCl solution.
具体实施方式detailed description
本发明的技术方案主要包括:Technical scheme of the present invention mainly comprises:
(1)ZSM-5分子筛的合成与硅烷改性过程如下:将一定量碱(例如NaOH)完全溶解于去离子水中,加入适量NaAlO2搅拌均匀至完全溶解,在不断搅拌下缓慢滴入硅溶胶,充分搅拌均匀后加入四丙基溴化铵(TPAB),最后用浓硫酸调节pH为10.5~11左右,在室温下剧烈搅拌2.5h后再缓慢搅拌24h,然后,装入反应釜,在180℃,反应24h,抽滤,110℃干燥,研磨,在550℃的马弗炉中焙烧3h,即得到ZSM-5。然后取适量ZSM-5与NH4NO3溶液混合,在80℃水浴下,机械搅拌12h,离心水洗5次,沉淀放入110℃烘箱中24h,研磨,540℃马弗炉中烧4h,重复以上步骤三次,即得HZSM-5。最后取0.5g~1g HZSM-5,100℃真空干燥1h,冷却后向其中加入3mL~5mL的甲醇,室温搅拌1h,然后超声20min,再向溶液中加入1mL的十三氟辛基三乙氧基硅烷,搅拌24h,离心两次(除上清液),沉淀在50℃~70℃的真空干燥箱中干燥48h。即得氟硅烷改性HZSM-5分子筛。(1) The synthesis and silane modification process of ZSM-5 molecular sieve is as follows: completely dissolve a certain amount of alkali (such as NaOH) in deionized water, add an appropriate amount of NaAlO 2 and stir until completely dissolved, slowly drop into silica sol under constant stirring , after fully stirring evenly, add tetrapropylammonium bromide (TPAB), finally adjust the pH to about 10.5-11 with concentrated sulfuric acid, stir vigorously at room temperature for 2.5h and then slowly stir for 24h, then put it into the reaction kettle, ℃, reacted for 24h, suction filtered, dried at 110℃, ground, and calcined in a muffle furnace at 550℃ for 3h to obtain ZSM-5. Then take an appropriate amount of ZSM-5 and mix it with NH 4 NO 3 solution, stir it mechanically for 12 hours in a water bath at 80°C, wash it with centrifugal water for 5 times, put the precipitate in an oven at 110°C for 24 hours, grind it, burn it in a muffle furnace at 540°C for 4 hours, repeat The above steps are performed three times to obtain HZSM-5. Finally, take 0.5g~1g HZSM-5, dry it under vacuum at 100°C for 1h, add 3mL~5mL of methanol to it after cooling, stir at room temperature for 1h, then sonicate for 20min, then add 1mL of tridecafluorooctyl triethoxy to the solution base silane, stirred for 24 hours, centrifuged twice (removing the supernatant), and the precipitate was dried in a vacuum oven at 50°C to 70°C for 48h. The obtained fluorosilane modified HZSM-5 molecular sieve.
(2)环氧树脂改性过程如下:环氧树脂,聚酰胺为固化剂,二甲苯和正丁醇为溶剂,氟硅烷改性分子筛(以环氧树脂质量计)。环氧树脂:聚酰胺=2:1,二甲苯:正丁醇=7:3,溶剂:(环氧树脂+聚酰胺)=10%~60%,氟硅烷改性分子筛(以环氧树脂质量计)为0.2%~20%。先将氟硅烷改性分子筛添加到溶剂中,超声10~15min与环氧树脂和聚酰胺混合,缓慢搅拌均匀后超声除气泡,然后在室温下熟化20~25min。(2) The epoxy resin modification process is as follows: epoxy resin, polyamide as curing agent, xylene and n-butanol as solvent, fluorosilane modified molecular sieve (based on the mass of epoxy resin). Epoxy resin: polyamide=2:1, xylene: n-butanol=7:3, solvent: (epoxy resin+polyamide)=10%~60%, fluorosilane modified molecular sieve (based on epoxy resin quality Total) is 0.2% to 20%. First, add fluorosilane-modified molecular sieve to the solvent, mix it with epoxy resin and polyamide by ultrasonication for 10-15 minutes, stir slowly and evenly, remove air bubbles by ultrasonication, and then mature at room temperature for 20-25 minutes.
下面结合实施例对本发明的技术方案及效果作进一步描述。但是,所使用的具体方法、配方和说明并不是对本发明的限制。The technical solutions and effects of the present invention will be further described below in conjunction with the embodiments. However, the particular methodology, formulation and instructions employed are not limiting of the invention.
(一):水热法合成ZSM-5分子筛。首先,以硅溶胶为硅源,偏铝酸钠为铝源,在碱性条件下,按化学计量比SiO2:Al2O3:H2O:TPAB:Na2O=2:0.01:150:0.4:0.73,将7.2g NaOH完全溶解于302.5mL的去离子水,加入0.82g NaAlO2搅拌均匀至完全溶解,在不断搅拌下缓慢滴入38.75mL的硅溶胶,充分搅拌均匀后加入13.35g四丙基溴化铵(TPAB),最后用浓硫酸调节pH为10.5~11左右,在室温下剧烈搅拌2.5h后再缓慢搅拌24h,然后,装入聚四氟乙烯内衬的反应釜中,控制在180℃,反应24h,待冷却,抽滤,置于110℃烘箱中干燥12h,冷却后研磨,最后除去模板剂:把研磨后的粉末放入坩埚中,在550℃的马弗炉中焙烧3h,即得到ZSM-5。(1): Synthesis of ZSM-5 molecular sieve by hydrothermal method. First, using silica sol as the silicon source and sodium metaaluminate as the aluminum source, under alkaline conditions, the stoichiometric ratio SiO 2 :Al 2 O 3 :H 2 O:TPAB:Na 2 O=2:0.01:150 :0.4:0.73, completely dissolve 7.2g NaOH in 302.5mL deionized water, add 0.82g NaAlO 2 and stir until completely dissolved, slowly drop in 38.75mL silica sol under continuous stirring, add 13.35g Tetrapropylammonium bromide (TPAB), and finally use concentrated sulfuric acid to adjust the pH to about 10.5-11, stir vigorously at room temperature for 2.5h and then slowly stir for 24h, then put it into a polytetrafluoroethylene-lined reaction kettle, Control at 180°C, react for 24 hours, wait for cooling, filter with suction, dry in an oven at 110°C for 12 hours, grind after cooling, and finally remove the template agent: put the ground powder into a crucible and place it in a muffle furnace at 550°C Roasting for 3h, ZSM-5 is obtained.
(二):HZSM-5的制备。称取8g ZSM-5将其分散在150mL 2mol/L的NH4NO3溶液中,在80℃水浴下,机械搅拌12h,离心水洗5次,除去上清液把所得样品放入110℃烘箱中12h,然后在540℃马弗炉中烧4h,如此再重复以上步骤两次,即得HZSM-5。(2): Preparation of HZSM-5. Weigh 8g of ZSM-5 and disperse it in 150mL 2mol/L NH 4 NO 3 solution, under 80℃ water bath, mechanically stir for 12h, centrifuge and wash 5 times, remove the supernatant and put the obtained sample in an oven at 110℃ 12h, and then burned in a muffle furnace at 540°C for 4h, and repeated the above steps twice to obtain HZSM-5.
(三):HZSM-5的氟硅烷改性。取0.5g~1g HZSM-5,100℃真空干燥1h,冷却后向其中加入3mL~5mL的甲醇,室温搅拌1h,然后超声20min,再向溶液中加入1mL的十三氟辛基三乙氧基硅烷,搅拌24h,离心两次(除上清液),所得样品在50℃~70℃的真空干燥箱中干燥48h。(3): Fluorosilane modification of HZSM-5. Take 0.5g~1g HZSM-5, dry it under vacuum at 100℃ for 1h, add 3mL~5mL of methanol to it after cooling, stir at room temperature for 1h, then sonicate for 20min, then add 1mL of tridecafluorooctyltriethoxy to the solution Silane, stirred for 24 hours, centrifuged twice (removing the supernatant), and the obtained sample was dried in a vacuum oven at 50°C to 70°C for 48h.
(四):改性环氧树脂涂料的制备:环氧树脂,聚酰胺作为固化剂,二甲苯、正丁醇作为溶剂,氟硅烷改性分子筛作为填料。4g环氧树脂,2g聚酰胺,0.84g二甲苯,0.36g正丁醇,0.5%的硅烷化分子筛(以环氧树脂质量计)。将改性后分子筛添加到溶剂中,超声10min,与环氧树脂和聚酰胺混合,缓慢搅拌均匀后抽真空(或超声)至混合液中无气泡,然后在室温下熟化20min。(4): Preparation of modified epoxy resin coating: epoxy resin, polyamide as curing agent, xylene and n-butanol as solvent, and fluorosilane modified molecular sieve as filler. 4g epoxy resin, 2g polyamide, 0.84g xylene, 0.36g n-butanol, 0.5% silanized molecular sieve (based on epoxy resin mass). The modified molecular sieve was added to the solvent, ultrasonicated for 10 minutes, mixed with epoxy resin and polyamide, stirred slowly, then vacuumed (or ultrasonically) until there were no bubbles in the mixture, and then aged at room temperature for 20 minutes.
(五):镁锂合金经过打磨、去油、碱洗、水洗、空气吹干后在表面涂覆一层改性环氧树脂涂层。涂完片之后放于室温下24h,再置于60℃烘箱中48h。(5): The magnesium-lithium alloy is coated with a layer of modified epoxy resin coating on the surface after grinding, degreasing, alkali washing, water washing, and air drying. After coating the slices, place them at room temperature for 24 hours, and then place them in an oven at 60°C for 48 hours.
采用本发明的方法在镁锂合金表面涂覆氟硅烷改性HZSM-5环氧树脂涂层与HZSM-5的环氧树脂涂层浸渍在3.5%NaCl溶液中测试EIS如图1所示,EIS证明:掺杂十三氟辛基三乙氧基硅烷改性的HZSM-5的环氧涂层比掺杂HZSM-5的环氧涂层浸渍时间为1920h时低频阻抗高了1个数量级。随着浸渍时间的延长,氟硅烷改性的到2424h时低频阻抗比未改性1920h的还要高出许多,说明掺杂氟硅烷改性HZSM-5的环氧涂层阻隔性能大幅度提高。Adopt the method of the present invention to coat fluorosilane modified HZSM-5 epoxy resin coating and the epoxy resin coating of HZSM-5 on magnesium-lithium alloy surface and dip in 3.5%NaCl solution and test EIS as shown in Figure 1, EIS It is proved that the low-frequency impedance of the epoxy coating doped with tridecafluorooctyltriethoxysilane modified HZSM-5 is one order of magnitude higher than that of the epoxy coating doped with HZSM-5 when the immersion time is 1920h. With the prolongation of immersion time, the low-frequency impedance of fluorosilane-modified 2424h is much higher than that of unmodified 1920h, which shows that the barrier performance of epoxy coating doped with fluorosilane-modified HZSM-5 is greatly improved.
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