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CN105189374A - A process and apparatus for working on a thin glass web material - Google Patents

A process and apparatus for working on a thin glass web material Download PDF

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Publication number
CN105189374A
CN105189374A CN201380071581.1A CN201380071581A CN105189374A CN 105189374 A CN105189374 A CN 105189374A CN 201380071581 A CN201380071581 A CN 201380071581A CN 105189374 A CN105189374 A CN 105189374A
Authority
CN
China
Prior art keywords
thin glass
web material
glass web
vertical direction
band
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201380071581.1A
Other languages
Chinese (zh)
Inventor
R·D·布思
D·E·布拉克利
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Corning Inc
Original Assignee
Corning Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Corning Inc filed Critical Corning Inc
Publication of CN105189374A publication Critical patent/CN105189374A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06Forming glass sheets
    • C03B17/068Means for providing the drawing force, e.g. traction or draw rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/063Transporting devices for sheet glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06Forming glass sheets
    • C03B17/064Forming glass sheets by the overflow downdraw fusion process; Isopipes therefor
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/0215Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the ribbon being in a substantially vertical plane
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/033Apparatus for opening score lines in glass sheets
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/09Severing cooled glass by thermal shock
    • C03B33/091Severing cooled glass by thermal shock using at least one focussed radiation beam, e.g. laser beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/414Winding
    • B65H2301/4148Winding slitting

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Optics & Photonics (AREA)
  • Toxicology (AREA)
  • Thermal Sciences (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)

Abstract

A process and apparatus is disclosed for finishing long strips of thin glass web material. The process and apparatus provide for the movement of the thin glass web material in a downward vertical direction and preforming various finishing process for example slitting, taping, and testing before the thin glass web material is wound on to a roll. The process and apparatus operate such that the thin glass web material is not contacted by the apparatus and is thus protected from potential damage.

Description

For processing the method and apparatus of slim glass web material
The cross reference of related application
The application requires the right of priority of the U.S.Provisional Serial 61/731153 that on November 29th, 2012 submits to according to 35U.S.C. § 119, and its full content forms foundation of the present invention and is incorporated herein by reference.
Technical field
The present invention generally relate to for processing and finishing glass and more particularly processing and the thin glass web material of finishing in every way use (comprise and being incorporated in high-tech product) method and apparatus.
Background technology
Consider nearest development, glass can manufacture the form of thin glass web, and it has the thickness being no more than 0.05 to 0.200 millimeter, the width of 0.5 to 1.3 meter or wider and nearly 300 meters or larger length.Thin glass web material can be rolled on spool, and the little radius to 200 millimeters of external diameter.Thin glass web material has various purposes, comprises as the substrate for flat-panel monitor (such as, liquid-crystal display).Current techniques for handling thin glass web material uses for reference the volume to volume process from converting industry usually, and this process processes material when material moves in the horizontal direction.This method is consistent with the method for the various materials for processing in volume to volume process, and these materials comprise paper, plastics and metal, and there is special supply and be used for the industrial sector widely of the equipment processing these materials.In general, these systems have level design, wherein, when material be just formed, transform or add coating, laminates, circuit form value and be just transferred in some cases by a series of process environment, vacuum, heat, sputtering, moisture eliminator etc. time, material by a series of transmission technology (being roller in many cases) in horizontal alignment upper feeding.Many in these process steps are suitable for horizontal web transmitting procedure in essence, and therefore most of converting apparatus design all adopts horizontal arrangement also just not at all surprising.
Handle and process thin glass web material after the fabrication and propose many specific questions, particularly cut at thin glass web material, check, test defect and laminated or carry out other manufacturing step time need to avoid being in direct contact with it when thin glass web material moves in the horizontal direction.Directly to be contacted with thin glass web material by treatment facility and easily may increase scratch, scratch or other defect, these defects not only affect the visual appearance of glass, and introduce the structure that may weaken glass and cause the inefficacy of crackle form and the defect of catastrophic failure of wherein glass pulverizing.In order to process thin glass web material in being designed to avoid the horizontal volume to volume contacted with thin glass web material direct physical to operate, depend on air bearing technology to a great extent, this technology is merged in transmitting device, reverser, turns to and plane treatment facility.These devices allow thin glass web to bridge on air cushion along horizontal production line, and this horizontal production line can reach 10 meters or longer, and at least wide 1 meter to 1.5 meters.These systems need the air bearing device of nearly 10 to 15 high complexity for different object usually.
Summary of the invention
As mentioned above, when thin glass web material moves in the horizontal direction during finishing, in order to avoid touching and the noncontact contributing to thin glass web material move, complicated, exquisite and extremely expensive air bearing apparatus array formation air cushion, bridges thereon when moving in the horizontal direction between unwind module and winding module for thin glass web material.In some configurations, air bearing apparatus array is series of parallel guide rail, and it utilizes the outlet pathway release air provided by the space between guide rail to form air cushion.These arrays usually cover most of region that thin glass web bridges.Except reversion, test and tensioning, these arrays also keep air rod.
As mentioned above, if thin glass web material breaks during finishing, when it moves along horizontal production line, many problems are produced.When thin glass web material breaks, it may form many small-particles, and these small-particles can pollute machine, particularly many air bearing devices.The small-particle generated by breaking in thin glass web have finishing can before adhere to the trend of machine, thus produce significant cleaning problems.When thin glass web material breaks during finishing, the small-particle of the glass formed also is blown everywhere by the air from air bearing device, and this may make situation more serious, and increases clean time and expense.
Other prominent question is, all these processes all must be carried out in clean room environment, and this needs to have HEPA filtered air, so that process area is remained on rank 10, in 000 target.When thin glass web material breaks, cleaning course superposes with the following fact: it may need to reach the standard of rebuilding clean room environment.
Again it is difficult for connecting after the rupture or connecting thin glass web material by system horizontal simply when finishing starts, and is partly due to needs not Contact Thin glass web material.Thin glass web material needs to connect above the below of winding both modules and a series of air rod and reverser by path selected by system, this is one and has multiple functional process challenged with human engineering, reason is: air rod is sprawled above the floor space of significant quantity, and wherein the part of system is difficult to touch from the side.When thin glass web material moves by horizontal process, this problem superposes with distance very little between thin glass web material and air bearing device.
Winding tension management is the controling parameters for preventing the omnidirectional crack be associated with laser cutting and other finishing and test process from spread, and needs cutting the Winding Tension Controlling of process with other correction step upstream and downstream.Horizontal process usually use stretched wire, floating roll or vacuum chamber tensioning technology and complexity control algolithm to meet the tensioning requirement of given process.Winding tension is measured traditionally in web transmission industry in units of pound/line inch or PLI.Thin glass web move by finishing and when its unwinding time, tension force in thin glass web is substantially in the scope of 0.05 to 0.75 pound/line inch (PLI) (0.06 to 0.9Kg/cm), this value is lower than PLI normally used in the converting industry for plastics, cardboard and other material, and it is usually in 1 to 5PLI scope.Extend to avoid Contact Thin glass web material under tension force low like this to challenge to Controlling System in the air bearing portion that supporting is provided in the horizontal direction, and to need in the manufacture and alignment procedure of air bearing device and relative to the very high precision of coiler and other process device.This requirement increases the design of process device and the significant cost of operation and complicacy.In addition, because web needs supporting in its whole path length, it is close to air bearing consistently, which increases it and contact may can cause the possibility of the something of scratch or flaw (this scratch or flaw can weaken the mechanical integrity of glass) in some way.
Existing system horizontal also has binding character on the width that thin glass web material energy is cropped.This is because air rod is positioned to have space between which by needs, and this space allows air effusion, to keep appropriate air pressure.When thin glass material moves in the horizontal direction, the edge of thin glass web material must reside in before and after cut air pressure is provided guide rail above and above one of gap not between air rod.Therefore, the alternating pattern of air rod and open space limits the width that thin glass web material can be cut.
An embodiment of the present disclosure relates to a kind of method for processing thin glass web material, and it has following steps: by thin glass web material from source along essentially towards under vertical direction guide; To along essentially towards under the thin glass web material of vertical direction movement perform finishing function; Control when there is no physical contact essentially towards under vertical direction on the horizontal stability of thin glass web material of movement; Control when there is no physical contact essentially towards under vertical direction on the tension force of thin glass web material of movement; And thin glass web material is wound at least one volume, at least one volume described can be positioned to substantially in the below in the source of the thin glass web material moved down.In the modification of this embodiment, source step is: by thin glass web material from spool unwinding; In ending place of manufacturing processed, thin glass web material edge is in downward direction guided; Or thin glass web material is upwards walked around above air rod.
Additional embodiment of the present disclosure relates to a kind of equipment for processing thin glass web material, and it comprises: the source of thin glass web material; Winding reel, it is positioned at below the source of thin glass web material on substantially vertical direction; Contactless stabilizer, its contiguous path extending to the thin glass web material of described winding reel from described source; At least one calibration devices, its contiguous path extending into the thin glass web material of described winding reel from source; Contactless tenslator, it is positioned at the interaction position with the path of thin glass web material; And wherein, thin glass web material path essentially towards under vertical direction on extend to winding reel from source.
Also have in another embodiment of the present invention, the disclosure relates to a kind of method of processing thin glass web material, it has following steps: guided from source along substantially vertical direction by thin glass web material, thus the ribbon formed along the thin glass web material of substantially vertical direction movement or band; Finishing function is performed to the thin glass web material along substantially vertical direction movement; The horizontal stability of the thin glass web material along substantially vertical direction movement is controlled when there is no physical contact; And the tension force of the thin glass web material along substantially vertical direction movement is controlled when there is no physical contact.In the modification of this embodiment, substantially vertical direction can be essentially towards under vertical direction or essentially towards upper vertical direction.
Additional feature and advantage are set forth in detailed description subsequently, and will be easy to apparent to those skilled in the art to a certain extent according to this description, or be understood by putting into practice embodiment described in this written description and claim and accompanying drawing thereof.
Should be appreciated that foregoing general describes and following both detailed descriptions are all only exemplary, and aim to provide summary or the framework of the essence and characteristic for understanding claim.
Accompanying drawing comprises to provide further understanding of the present invention, and is included in this specification sheets the part forming this specification sheets.Those figures show one or more embodiment, and for coming together to illustrate principle and the operation of each embodiment with this specification sheets.
Accompanying drawing explanation
Fig. 1 is the perspective illustration of an embodiment;
Fig. 2 is the schematic diagram of a part for splicing equipment;
Fig. 3 is the schematic side elevation of the functional component of another embodiment;
Fig. 4 is the view that shellfish exerts the part in the face of empty profit gas rod;
Fig. 5 is the perspective illustration of floating roll;
Fig. 6 is the view in the cross section of the array of standard air rod;
Fig. 7 is the schematic side elevation of another embodiment;
Fig. 8 is the sectional view of the thin glass web material with adhesive tape edge;
Fig. 9 is the schematic diagram of the screening installation being in non-deployed position;
Figure 10 is the schematic diagram of the screening installation being in deployed position;
Figure 11 is the vertical view of air bearing cylinder;
Figure 12 is the perspective illustration of another embodiment.
Embodiment
Provide the example with reference to accompanying drawing more detailed description embodiments of the invention.The example provided and embodiment show concept of the present invention, but should not be construed as and limit the invention to embodiment provided herein.But it is evident that for benefiting from those of ordinary skill in the art of the present disclosure, the present invention can put into practice in other embodiment not departing from detail disclosed herein.In addition, the description of device, method and the material known may be omitted, in order to avoid make description of the invention indigestion.In the case of any possible, all use identical Reference numeral to represent same or similar parts in the accompanying drawings.
First embodiment
Fig. 1 is the perspective illustration of some in the major parts of embodiments of the invention.Volume 101 is spools of thin glass web material, such as, wide 1 to 1.3 meter, thick 0.01mm to 0.2mm (such as, 0.01,0.02,0.03,0.04,0.05,0.06,0.07,0.08,0.09,0.10,0.11,0.12,0.13,0.14,0.15,0.16,0.17,0.18,0.19 or 0.20mm), it is wound into diameter and can be as small as the volume of 200mm and reaching in the band of 300 meters or more or ribbon (term " band " or " ribbon " can exchange use in this article).When the demand to thin glass web material of generation, may need to carry out extra processing to it, such as, be cut into concrete width, with by it for the preparation of manufacturing processed, this manufacturing processed is incorporated to another product, such as, the substrate of flat-panel monitor.By its unwinding on downward vertical direction for processing the technology of the volume 101 of thin glass web material 103, it is processed, such as, thin glass web material lengthwise is divided into two independent band 107A and 107B by cutting unit 105, then by they rewinding rolling 109 and 111 respectively.
The developed width of thin glass web material can change.In the example illustrated in figure 1, when web material departs from volume 101, its width is in the scope of 1 meter to 1.3 meters, and it is cut into two independent bands, and the width of these two bands adds up the total width of initial cut 103.According to the position that cutting unit 105 is located, thin glass web can in any position lengthwise segmentation across its width.In addition, its can be cut into several less bands and rewinding become required for many volumes.Cutting unit 105 is typical laser cutting devices, and its generation is designed to the laser beam 104 cutting thin glass web material.But, other suitable cutting unit can be used.Because the system described in Fig. 1 there is no need for the air bearing device of supporting and protection; laser cutter 105 easily can be positioned at any some place of the width along thin glass web material 101, therefore thin glass web material 101 can be cut to any required width.Cutting step also can be included in the narrow pruning otch on one or two edge of the band of thin glass web material.One of importance of method and apparatus discussed in this article will be that it works when not Contact Thin glass web material and is therefore contactless equipment and method.
As noted, when thin glass web material moves by finishing, be the important factor needing process and keep to the appropriate tension force management of thin glass web material.Thin glass web material is moved, one of gravity fundamental component becoming tension control by the vertical direction, and the process in fact simplifying tension force management and control.When thin glass web material moves on downward vertical direction, its quality automatically provides tension control.Therefore tension force on thin glass web material become the thin height of glass web material and the factor of quality of movement.
By keeping suitable height and the quality of glass web, the suitable tension force on thin glass web material can be remained within the scope of acceptable PLI.In addition, when thin glass web material along with it moves and cropped (because this process is vertical in a downward direction, and comprise the contactless guiding not hindering the advance of web) time, gravity can be used to send suitable tension force cutting on band of thin glass web material, no matter and relative to initial overall with how the width of the band of cutting, therefore allow to use minimum additional tension technology and control algolithm.This provide the huge advance comparing system horizontal, as mentioned above, system horizontal needs extremely complicated clamping system, to keep suitable tension force and to provide by cutting the tension variation caused with other correction step.In addition, this system nature is contactless system.
Stretched wire 113a and 113b of cutting band 107a and 107b is all to provide needed for additional tension control.They are calculated to be wrapped on its corresponding volume 109 and 111 in ending place of process along with them and to produce suitable tension force on each band of thin glass web material 107a and 107b.Thin glass web material being wound into one of requirement on volume is: when it is wrapped on volume, it is by tensioning rightly.Tension force excessive in winding process can by exceedingly compressing it and damaging thin glass web material and cause scroll expansion.When the flexible hightension excessively occurring in the material rolled causes the center of spool penetrate and effectively break volume.In addition, if apply too small tension force, the volume of thin glass web material by pine, and easily stretches when standing rapid horizontal.
The stretched wire that each band is formed when it hangs low is physics and geometrical curve form, its be similar to chain or cable suspension between two supporting members time the curve that formed.In this case, when corresponding band 107a and 107b by rewinding on spool 109 and 111 time tension force thereon depend on the vertical height how far dangling and start at thin glass web material the point thin glass web material that in the vertical direction moves down from source (in this case from volume 101) below each in its corresponding spool of stretched wire 113a and 113b of each band 107a and 107b.As mentioned above, thin glass web material usually sometimes lower in the scope of 0.05 to 0.75PLI (0.06 to 0.9Kg/cm) in the tension force of PLI, to produce suitable final tension force when winding process completes again on the volume of thin glass web material.Another advantage of processing thin glass web material on being vertically oriented is: lower tensile requirements makes more easily to handle the necessary tension force that thin glass web material also realizes requiring on thin glass web material.One of importance of stretched wire is, it provides contactless tension control method and equipment.
As depicted in Figure 1, cut the process of thin glass web material and other process can when without any need for air bearing device or as hereafter show strategically place so on a small quantity device carry out.In addition, the space that vertical process need is much smaller, which reduces the cost of clean room's environment that must provide during the process of thin glass web material.This dramatically reduces when in thin glass web material break occur time cleaning cost and the time.For vertical process, clean real space is needed to need clean space much smaller than horizontal process.In addition, as shown in whole embodiment, the equipment occupying the floor area immediately below vertically-oriented thin glass ribbon thing seldom or not exists, thus further simplify cleaning course and decrease the pollution for the treatment of facility.Such as, rewinding spool 109,111 and equipment associated with it, from outwards movement immediately below vertically-oriented thin glass ribbon thing, pollute to reduce it in the Surface Rupture Events causing thin glass ribbon thing to fall.In addition, although not shown, but arrange above in the process floor of rewinding spool and may there is hole, to allow glass ribbon thing through wherein falling into independent space, for the pollutent collecting fragment gentle year particle, these pollutents otherwise rewinding spool and other ribbon treatment facility can be polluted.
Another advantage of vertical process is the significantly simplification of threading procedure, and this process starts to cut on the spool of thin glass web material or connects required for spool after other finishing or the disconnection in thin glass web material again.As seen in Figure 1, thin glass web material can easily be launched from spool 101 and be moved along downward vertical direction by gravity, so that then easily to connect on lower rewinding spool 109 in very simple process.People only need to catch its leading edge when thin glass web material is moved downward to the level of rewinding spool 109 and 111, and after thin glass web material is cropped, it are connected to rewinding spool in an appropriate manner.
In a preferred embodiment; the guide portion of plastics or other suitable fabric can be attached to the available end of the thin glass web material on spool; to be conducive to threading procedure, and be in contact with it for thin glass web material provides to protect and limit during threading procedure.Fig. 2 is the schematic diagram of end when it departs from spool (not shown) of thin glass web material 131.The end of the guide portion 133 be made up of plastics or other suitable material or fabric is joined to the edge of thin glass web material 131 in cutting and splice plate 135 by band (not shown) along line 137.In ending place of process, when thin glass web material is wound around completely again, the portion of trailing of plastics or other suitable material is added to serve as guide portion in next measure taked at the volume of thin glass web material.Splicing guide portion or the process of trailing portion all can be in while it is vertically oriented and carry out by thin glass web material after unwind process starts.Can use and change splicing manually or automatically.In manual processes, people can easily stand near cutting or splice plate 135, and cutting or splice plate 135 are positioned to the contiguous thin glass web material 131 hung.
Second embodiment
Fig. 3 provides the schematic side elevation of another embodiment of the main function components being attached to backboard 201.The backboard 201 that all parts described in Fig. 3 are all functionally attached to from it stretches out.Spool 203 is rotatably attached to backboard 201 by axle 204; and reel one section of thin glass web material around it; one or more bands of thin glass web material and protecting materials 205 (such as; medical-grade foam) interweave, the band 205 of protecting materials can have the width being equal to or less than thin glass web material.Axle 204 extends in backboard 201, and has the prime mover (not shown) that gear is connected to it, to give spool 203 suitable rotation in suitable sense of rotation where necessary.The thin glass web material of combination and the band 205 of protecting materials are from roller 203 unwinding and walk around above roller 207, and thin glass web material 103 is separated with one or more bands 211 of protecting materials.The band of protecting materials then guides to spool 213 downwards, and here, it is by rewinding.Thin glass web material 103 moves from top to bottom along air bearing supporting member 215, and here, it is cut into two independent bands by laser cutter 217, that is, band 209b and 209a.Air bearing supporting member 215 forms air cushion, bridges above for thin glass web material, makes it directly can not contact with the surface of air bearing supporting member 215.Practical structures on the face of air bearing supporting member will be discussed below.
The band 209a of thin glass web material then walks around downwards below floating roll 221 after cropped and transmits, and is then with 227 to be combined with another of the protecting materials from spool 229 unwinding.The band thereunder with the thin glass web material 209a of the band 227 of protecting materials then to be walked around above roller 225 and is wound on spool 231.Equally, thin glass web material 209b walks around below floating roll 223, then with is just combined from the protecting materials band 242 of spool 243 unwinding.Then, thin glass web material and walk around roller 241 with the band of the combination of the band of the protecting materials of its intertexture and be wound on spool 256.Spool or roller 207,213,225,229,231,241,243 and 246 all utilize suitable gear to be connected and are rotatably attached to plate 201 with prime mover in the mode identical with spool 203.
Floating roll 221 and 223 provide respectively walk around in them each below the contactless tension control of band 209a and 209b.Alternatively; in order to increase stability, control and for the protection of high frequency or low-frequency vibration (when thin glass web material moves by this finishing; this high frequency or low-frequency vibration can cause in the band of thin glass web material or ribbon); contactless stable air rod 251 is positioned in a distance adjacent tapes 209a; in this distance, the vibration in band 209a can be controlled.Equally, contactless stable air rod 252 is positioned in a distance adjacent tapes 209b, in this distance, can control and prevent the excessive low frequency in the band 209b of thin glass web material or high-frequency vibration, thus providing stability for thin glass web material 209b.
In a preferred embodiment, air rod stabilizer 251 and 252 exerts empty profit gas rod stabilizer for shellfish, and it is the thin glass web material of physical contact not, thus provides contactless stable and control to the movement of thin glass web material.Fig. 4 provides the view that shellfish exerts a part for the operating surface 257 of empty profit gas rod, that is, when thin glass web material in the vertical direction moves, towards and be positioned to the part of the band of contiguous thin glass web material.The face 257 that shellfish exerts empty profit gas rod has positive port 258, and air is blown out by this port, to produce positive air pressure or repulsive force on the band of the thin glass web material of process.When thin glass web material exerts empty profit gas rod face 257 through shellfish, vacuum ports 259 produces negative air pressure or suction force on thin glass web material.Then, thin glass web material is controlled in its position when shellfish exerts the face 257 of empty profit gas rod by the selectivity change of exerting the flow of the negative, positive airflow that the face of empty profit gas rod is formed shellfish and is changed.By this way, the distance of the band of the thin glass web material of process can be accurately controlled.In addition, any direct contact between the band and the face of Bei Nu empty profit gas rod of the thin glass web material of process is helped avoid.It is here unnecessary that shellfish exerts discussing in detail of the structure of empty profit gas rod; Can say completely, such air rod has the suitable internal structure of conduit and air flow generator, usually to provide and control to leave positive air port 258 and enter following of the air of negative air port 259.Air bearing supporting member 215 also can have Bei Nuli configuration.
Fig. 5 provides the closely perspective illustration of floating roll 221.Floating roll 221 comprises air bar structure 261, and it is attached to haltere 262a and 262b at each end 265a and 265b place respectively.First haltere 262a and the second haltere 262b is connected to supporting or fulcrum rod 263 at pivotal point 264a and 264b place respectively.In addition, counterweight 266a and 266b is attached on the end of each excellent 262a and 262b respectively.When thin glass web material 209a walks around below the air rod 261 of floating roll 221, show a part of thin glass web material 209a.With suitable counterweight 266a and 266b, the first and second halteres at 262a and 262b place respectively in a 264a and 264b place pivotable, to provide suitable tensioning when thin glass web material 209a walks around below air rod 261 on thin glass web material 209a.The tension force formed depends on the weight of counterweight 266a and 266b.In addition, when thin glass web material sheet 209a walks around below, mask towards the air club head 261 of thin glass web material sheet 209a has suitable positive and negative aperture, it allows to form air cushion, so as thin glass web material 209a to walk around below air club head 261 not with air rod 261 physical contacts.Floating roll as described herein is another example of contactless tension control mechanism.
Fig. 6 provides the sectional view of a part for standard air rod array 267, and it is used to provide the laying of air, and this laying can use on the face of air bar structure 261.Can find out to there is the array replaced in positive air rod 268 and negative loop 269.Arrow 270 indicates air from positive air rod 268 to the flowing in negative air loop 269.Positive air rod 268 has little air port 271 on its face, and air is blown this port to form positive air pressure.Alternatively, as composition graphs 4 describe and describe, Bei Nulishi air rod face also can use on the face of air bar structure 261.Standard air bar structure or shellfish are exerted empty profit gas bar structure and also can use on air rod supporting member 215.
As depicted in figure 3, thin glass web material not necessarily moves on vertical direction accurately, and it can depart from 90 degree of vertical some degree of orientation with respect to the horizontal plane, as the band by thin glass web material 209a described.This process still keeps using air bearing device in a large portion of glass web transmission route, provide all advantages of supporting.A potential use of air bearing device is stabilization, such as, by the air rod 251 and 252 described in Fig. 3.Greatly reduce cleaning area (if it is also little to there is any air bearing device) and easily and fast approaching cleans on-the-spot all advantages is still suitable for.In addition, even with regard to the thin glass web material departing from the some degree of absolute plumb line, thin glass web material is also easily close to the finishing work to carry out necessity.Can find out, the use of air bearing device described above be utilize contactless method and apparatus provide to thin glass web material vertically or other additional example of the control of almost vertical movement and horizontal stability.
3rd embodiment
Fig. 7 provides the schematic diagram of another embodiment, and wherein most of functional component to be arranged on some backboards and to have supporting structure.Thin glass web material 103 utilizes the intertexture band 305 of protecting materials from spool 303 unwinding.The band 305 of thin glass web material 103 and protecting materials is thereunder walked around above roller 307 and is passed.As mentioned above, the band 305 of material protects thin glass web material while interweaving on spool 303 with thin glass web material, thus makes thin glass web material not contact self.When thin glass web material is from spool 303 unwinding, the band of protecting materials also by when thin glass web material is walked around above roller 307 between thin glass web material and the surface of roller 307 form layers protect thin glass web material.After thin glass web material is walked around above roller 307, band 305 rewinding of protecting materials is on spool 309, and thin glass material 103 is along downward vertical direction transmission.
Spool 303 is connected to backboard 315 by tension control arm 319.When thin glass web material 103 together with the protecting materials 305 interweaved from spool 303 unwinding time, tension control arm 319 controls to be applied to the tension force on thin glass web material 103 and the protecting materials 305 that interweaves.Tension control arm 319 is connected to supporting shell 323 at pivotal point 321 place.Supporting shell 323 is parallel to again spool 303 and extends and be connected to backboard 315.Tension control arm 319 is connected to spool 303 at turning point 325 place.In response to the change in the tension force on the thin glass web material 103 and protecting materials 305 of unwinding, tension control arm 319 moves around pivotal point 321 in the clockwise or counterclockwise direction, thus contributes to controlling the tension force on thin glass web material.The band that tension control arm 319 is applied to the protecting materials of the intertexture of unwinding controls with mechanism's (not shown) that the tension force on thin glass web material is connected by the counterweight or gear that act on pivotal point 321.
When the band 305 of protecting materials is unwound on spool 309, roller 327 helps to guide it and controls vibration.When thin glass web material leaves spool 307 going down; band 334 is applied to the edge of thin glass web material to provide intensity by adhesive tape equipment 331; protect more frangible portion/mono-of thin glass web material; and be provided for the point of contact handling thin glass web material in other finishing or manufacturing operation, and need not directly Contact Thin glass web material surface.
Referring to Fig. 8, show the sectional view that band 361 and 363 is attached to the thin glass web material 103 at each edge of thin glass web material 103.Band covers the little region on the either side at the edge of thin glass web material, and forms flange 365 and 367, and flange 365 and 367 is used for the thin glass web of situation lower-pilot in not Contact Thin glass web.In the example shown, a continuous print band of band is attached to each edge.Band applicator works when directly not contacting with glass but indirectly contacting via pressure roller (not shown), and pressure roller is used for band to be applied to the edge of thin glass web material.Pressure roller does not contact glass, only contacts band.In the situation that taping process is replaced by another one (such as, the such as alternative method of etched edge finishing scheme), other such edge finishing scheme can replace the adhesive tape system implementation described in Fig. 7 similarly on being vertically oriented.Adhesive tape or lamination can take other form multiple as required, comprise part edge adhesive tape or an adhesive tape only in edge.Taping process in vertical system does not need air rod, because which limit the chance of glass contact transmission hardware during taping process.
Again referring to Fig. 7, the band of thin glass web material is then through the slotted opening 337 of supporting structure 339.The sorting mechanism 341 being connected to supporting structure 339 performs for the thin quality of glass web material and the filler test of integrity, and wherein when thin glass web material moves down, each several part of supporting structure 339 is positioned on the either side of thin glass web material.There is provided in the discussion of hereafter composition graphs 9 and 10 about discussing in detail of screening process and equipment.
When thin glass web material pass through exceed screening plant 341 time, check scanning device 343 check thin glass web material.Check that scanning device is used for detecting and particulate matter on statistics glass and flaw in identification glass or defect, this flaw or defect may weaken the intensity of glass or make it be not suitable for some purposes.Inspection units 343 is positioned at shellfish and exerts between empty profit gas rod 345 and 346, and the position of thin glass web material 103 is remained on the optics sensing camera lens of distance inspection units 343 and the accurate distance place of other sensing apparatus by air rod.Shellfish exerts empty profit gas rod 345 and 346 provides thin glass web material accurate control in conjunction with inspection units 343, to make thin glass web material in the plane in the focus areas of inspection units.
When thin glass web material arrives floating roll 347, it is gone up in upward direction and alters course towards alignment roller 350.In addition, before thin glass web material is walked around above roller 350, the band 352 of protecting materials at thin glass web material weaves beneath, thus provides protection for thin glass web.In conjunction with thin glass web material and protecting materials then by rewinding on spool 355.Floating roll 347, to work with the identical mode described in Fig. 5, keeps tension force to utilize suitable counterweight; But, as an alternative, mechanism that unshowned gear connects can be used as tension control mechanism.In addition, tension control arm 357 can be used to control the operation to the rewinding on spool 355, and it operates in the mode identical with mentioned strain control arm 319.When protecting materials is wound on around roller 350 below thin glass web material 103, spool 356 helps the band of protecting materials to guide to roller 350 from spool 354, and controls excessive vibration.In addition, roller 307,327 and spool 309 are connected to the backboard 315 having with them and be rotatably connected, and have suitable rotary motive force (not shown).All have, to the similar spool be rotatably connected of backboard 349 and roller 350,354 and 356, there is suitable rotary motive force.In addition, as mentioned above, the tension force of this embodiment and the naked surface of horizontal stable method and apparatus also for utilizing the finishing of contactless method and apparatus to provide thin glass web material.
Testing apparatus and method
In order to test the integrity of thin glass web material and guarantee its quality, in the enterprising row filter test of thin glass web material.Screening is that this air bearing cylinder provides contactless method and apparatus by alternately causing thin glass web material being placed on tensioning and the process compressing orientation by two of thin glass web material by a pair moveable air bearing cylinder along path clockwise with in both counter clockwise directions.When glass-coated is around air bearing cylinder, the outside of glass is placed in tensioning state, and the inside of glass is placed in compressed state.The degree of tensioning and compression be the value of radius, the thickness of glass and glass through by bending with the function of the time length of movement.Utilize this technology, thin glass web material can for edge and surface imperfection tested, to guarantee that glass has integrity and has been manufactured into suitable specification.In addition, this test is quality test, and its thin glass web material guaranteeing to give client does not have possibility and causes its defect lost efficacy in its manufacturing processed.
Fig. 9 and 10 provides the schematic diagram of an embodiment of screening installation.Fig. 9 shows the screening installation being in non-deployed position before testing begins, and Figure 10 shows the screening installation being in abundant deployment mode carrying out filler test.The equipment 341 described in the figure 7 will be deployed as referring to the particular screen device described in Fig. 7, Fig. 9 and 10.
Again referring to Fig. 9, be provided with the sheet material of thin glass web material 103 between two relative air bearing cylinders 401 and 403, it is just along in downward direction moving.Air bearing cylinder 401 is made up of pneumatic actuator 411, axle 413 and round end 415.Axle 413 is placed on roller 419, and roller 419 is placed in again on conveying 417.Then, air bearing cylinder 403 is made up of pneumatic actuator 421, the axle 423 with round end 425 equally.Axle 423 is placed on roller 429, and roller 429 is placed in again on conveying 427.In addition, air rod 405 be positioned at top and thin glass web material the opposite side relative to air bearing cylinder 401 on, and the second air rod 407 be positioned at below and on the opposite side relative to air bearing cylinder 403 of thin glass web material 103.
The round end 415 of air bearing cylinder 401 and the round end 425 of air bearing cylinder 403 construct in the mode similar or identical with 407 with air rod 405, and are similar to institute in Fig. 3 and 7 and describe such.These elements can be the Bei Nulishi air rods that positive port and negative terminal mouth are arranged to the matrix described in Fig. 4, or the standard type with alternate row separately as depicted in figure 6.Naturally, the row and column of positive flow port and negative flow port or matrix are by the front 431 of round end 415 and on the front 433 of round end 425.Airflow in the positive hole of round end 415 and 425 and negative hole provides by axle 413 and 423 from the internal path by actuator 411 and 421.Figure 11 provides the vertical view of the embodiment describing air bearing cylinder in Fig. 9 and 10.As appreciable in these figures, round end 415 has the width of prolongation, and this width is by equally wide with the band of the thin glass web material carrying out filler test above.Such as, the overall with across the thin glass web material 103 moving through air bearing cylinder is downward extended 1 meter or 1.5 meters by this width.Round end 425 will have the same widths extended across the whole width of thin glass web material.
Referring to Figure 10, both air bearing cylinders 401 and 403 are in complete deployed position, each wherein in their corresponding round ends 415 and 425 forms suitable curvature in thin glass web material 103, to carry out filler test, and not physical contact thin glass web material and therefore carry out filler test in contactless mode.Round end 415 extends into the path of thin glass web material by actuator 411, and actuator 411 makes axle 413 extend out to suitable length.Equally, the actuator 421 of air bearing cylinder 403 makes axle 423 extend out to suitable distance, thus is joined to by round end 425 in the path of thin glass web material 103, with the radius-of-curvature needed for the formation of this some place.Because round end 415 and round end 425 all have the suitable air bearing structure as mentioned above on its corresponding face 431 and 433, when thin glass web material going down is through round end, in fact it be suspended on the air cushion that formed by corresponding round end.Because test round end flatly activates on the high quality linear guides of standard, the unique power they be placed in needed for test pattern is the power needed for dislocation web path.This method being used in the clock like precision of the total tension force measured in web path becomes possibility.In addition, it provide this may: according to the amount of the web path of dislocation while being engaged in this system, screening system also can serve as the alternative role of contactless tenslator, to adapt to the brief situation of tension variation.
Utilize this device, can test thin glass web material for edge and surface imperfection, both not only allows test mass and integrity, and contributes to setting up the understanding to material itself.
Equally, as previously mentioned, as described in accompanying drawing herein, glass is delivered to screening plant to be vertically oriented and provides the cost of the design of influential system and multiple advantages of terseness.The easier of test macro that it not only can realize discussing before this connects, and reduce following possibility: owing to contacting with the accidental mechanical of glass during test process, test process will bring infringement to glass, cause the glass being scratched, weakening with flaw or mechanical integrity.Because thin glass web material is just provided to test set to be vertically oriented, as system horizontal before this, no longer need the air bearing rod of plane.This allows it to provide the upper and lower testing radius replaced independent of each other, and do not produce wherein web path can from the angle on surface or the situation of direction ingress of air rod may damaging web.
Finally, as pointed out before this, no matter total band on vertical direction or ribbon path, when the glass breakage caused by test process itself, actual cleaning area will be limited to the floor area immediately below web path, make the amount of the pollution to inspection machine minimize thus.
4th embodiment
Thin glass web material can manufacture in the multiple different mode comprising fusion draw process and slot drawn process, and can roll into spool and store for day aftertreatment and use.But, as Figure 12 describe, thin glass web material also can be processed during the initial fabrication processes after thin glass web material 103 is formed, as indicated by fusion draw equipment 501.By first thin glass web material 103 is cut into two independent band 503a and 503b with laser cutter 105, it is processed.Each band is then walked around below air rod 504 and 505 respectively, and here, the direction of thin glass web material is turned into upwards vertical direction.Band 503a and 503b then walks around above air rod 506 and 507 respectively, and alter course again on downward vertical direction, wherein, band is applied to the edge of band 503a by Belt sticking machine 511a and 511b, and band is applied to the edge of band 503b by Belt sticking machine 513a and 513b.Band is added the edge of the band protecting thin glass web material.After by adhesive tape, band 503a is winding in spool 515, and band 503b is winding in spool 517.
Air rod 505 and 507 forms air cushion, for each leisure of band 503a and 503b upwards through or move above when walking around its corresponding air rod up or suspend, thus there is not physical contact between thin glass web and air rod.Any physical contact all can by causing grinding, scratch or otherwise damaging band 503a and 503b, and described alternate manner is introduced visual defects and weakened glass web, and it can be caused to break.Air rod is made up of the matrix in hole, this some holes or by Air blowing (positive pressure source) or by air intake (negative pressure source), thus forms air cushion.The matrix performing the hole of malleation or negative pressure function can be dispersed in each other equably, and as depicted in fig. 4, it is typical in Bei Nulishi air rod; Or in independent row or column and as depicted in figure 6.
Belt sticking machine 511a, 511b, 513a and 513b to the edge adhesive tape of each band 503a and 503b, with Protect edge information, as depicted in fig. 8.Object is the edge of each in order to protect in band; and also in order to provide point of contact; this point of contact can be used to the band handling and locate thin glass web material during the final manufacture of finishing subsequently, process or product, and described product will be incorporated to thin glass web material.
When each band 503a and 503b is winding in spool, protecting materials 531 is reeled by from the spool 533 and 534 between glass web 503a and the band of 503b, to protect surface.Protecting materials can be such as softness and to a certain extent elastic material, to provide necessary buffering and protective effect.Such as, Surgical Grade foam or meet these materials of a type required.When thin glass web material on vertical direction upwards at air rod 504 and 507 and when moving between 505 and 506, correction step also can carry out on thin glass web material.In the configuration described in fig. 12, the band of thin glass web material downwards, upwards and then downward zigzag side move up, the processing of this retention of configuration is in the advantage of the thin glass web that is vertically oriented, namely, need limited amount air bearing equipment, still there is relatively little cleaning area, and still relatively easy close to and connect suitable parts for threading procedure.
Unless expressly stated otherwise, never mean that any method set forth herein will be understood to that needs perform its step with concrete order.Therefore, when claim to a method in fact do not describe its step by follow order, or specifically state that step is by when being limited to concrete order, is never intended to infer any specific order separately at claim or specification sheets.
To those skilled in the art, it is evident that, when do not depart from the scope of the present invention or spirit, many amendments and modification can be made.Because those skilled in the art can expect the amendment combination of the disclosed embodiments being incorporated to spirit of the present invention and essence, sub-portfolio and modification, the present invention is understood to include all in the scope of claims and equivalent thereof.

Claims (20)

1., for processing a method for thin glass web material, said method comprising the steps of:
A. by thin glass web material from source along essentially towards under vertical direction guide;
B. to described essentially towards under vertical direction on the described thin glass web material of movement perform finishing function;
C. control when there is no physical contact described essentially towards under vertical direction on the horizontal stability of described thin glass web material of movement; And
D. control when there is no physical contact described essentially towards under vertical direction on the tension force of described thin glass web material of movement.
2. method according to claim 1, it is characterized in that, essentially towards under vertical direction on to guide the described step of described thin glass web material to be selected from one of following step from source: by thin glass web material from spool unwinding, at the end of manufacturing processed by thin glass web material along in downward direction guiding or thin glass web material upwards being walked around above air rod.
3. method according to claim 1, it is characterized in that, comprise the additional step of the leading edge connecting described thin glass web material, described leading edge is initially directed to from described source and along downward vertical direction at least one volume of navigating to below described source, thus starts described thin glass web material to be wound up into the described step at least one volume described.
4. method according to claim 1, it is characterized in that, be selected from following correction step at described thin glass web material along the described step performing finishing function to described thin glass web material when described downward vertical direction moves one or more: screening, segmentation, check, laminated or splicing.
5. method according to claim 1, it is characterized in that, the described step performing finishing function comprises and is longitudinally divided into multiple longitudinal part sections with preset width to form the step of the volume of multiple rewinding when described rewinding step completes described thin glass web.
6. method according to claim 1, is characterized in that, the described step performing finishing function is included in the described thin glass web material of movement on downward vertical direction and forms at least one predetermined radius.
7. method according to claim 1, it is characterized in that, the described step controlling the tension force of described thin glass web material moved up along side straight down when not having physical contact one of comprises the following steps: form stretched wire or use tension response air bearing.
8. method according to claim 1, is characterized in that, the step controlling the horizontal stability of described thin glass web material when not having physical contact is selected from one of following steps: use at least one shellfish exert empty profit gas rod or use screening installation.
9. method according to claim 1, is characterized in that, comprises the described thin glass web material moved down along vertical direction changed course upwards and then along the additional step that downward vertical direction alters course again.
10., for processing an equipment for thin glass web material, comprising:
A. the source of thin glass web material;
B. winding reel, described winding reel is below the described source substantially vertical direction being positioned at described thin glass web material;
C. contactless stabilizer, the path of the thin glass web material that described contactless stabilizer vicinity extends from described source to described winding reel;
D. at least one calibration devices, the contiguous described path of at least one calibration devices described;
E. contactless tenslator, described contactless tenslator is positioned at position interactional with described path; And
F. wherein, thin glass web material described path along essentially towards under vertical direction on extend to described winding reel from described source.
11. equipment according to claim 10, is characterized in that, described source is selected from the spool of thin glass web material, manufacturing processed or air rod.
12. equipment according to claim 10, is characterized in that, at least one calibration devices described is selected from: web splitting equipment, testing apparatus, adhesive tape equipment or monitoring device.
13. equipment according to claim 10, is characterized in that, at least one finishing equipment described is screening plant.
14. equipment according to claim 13, is characterized in that, described screening plant has air bearing face, and described air bearing face forms air cushion, for the described path of described thin glass web material to the contactless dislocation of predetermined configuration.
15. equipment according to claim 14, is characterized in that, described predetermined configuration is predetermined radii.
16. equipment according to claim 10, is characterized in that, described contactless stabilizer is selected from Bei Nuli air bearing device or screening installation.
17. equipment according to claim 10, is characterized in that, described contactless tenslator is selected from floating roll, stretched wire or vacuum chamber.
18. 1 kinds, for processing the method for the band of thin glass web material, said method comprising the steps of:
A. thin glass web material is guided from source along on substantially vertical direction, thus form the band of the thin glass web material along substantially vertical direction movement;
B. finishing function is performed to the described thin glass web material along described substantially vertical direction movement;
C. the horizontal stability of the described thin glass web material along described substantially vertical direction movement is controlled when there is no thin glass web material described in physical contact; And
D. the tension force of the described thin glass web material along described substantially vertical direction movement is controlled when there is no thin glass web material described in physical contact.
19. methods according to claim 18, it is characterized in that, described substantially vertical direction is selected from one of following: essentially towards under vertical direction, essentially towards upper vertical direction or essentially towards upper vertical direction and essentially towards under the combination of vertical direction.
20. methods according to claim 18, is characterized in that, are included in other step wound into a roll for described thin glass web material after described finishing function completes.
CN201380071581.1A 2012-11-29 2013-11-26 A process and apparatus for working on a thin glass web material Pending CN105189374A (en)

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TW201429895A (en) 2014-08-01

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