CN105186152A - High altitude grounding device grounding clamp mechanism - Google Patents
High altitude grounding device grounding clamp mechanism Download PDFInfo
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- CN105186152A CN105186152A CN201510674592.XA CN201510674592A CN105186152A CN 105186152 A CN105186152 A CN 105186152A CN 201510674592 A CN201510674592 A CN 201510674592A CN 105186152 A CN105186152 A CN 105186152A
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Abstract
本发明公开了一种用于高空接地装置的接地夹取机构,包括基座,基座的顶端设置有接线桩头和夹臂,接线桩头上连接有接地线;夹臂包括第一和第二夹臂;第一夹臂和第二夹臂均通过铰接部与基座的顶端相铰接;第一夹臂和第二夹臂上套设有一个移动卡盘,移动卡盘上移时实现夹紧动作,移动卡盘下移时实现释放动作;基座的内部设置于螺纹孔,转动轴从螺纹孔中穿过,转动轴与螺纹孔之间为螺纹连接;转动轴的上端与移动卡盘相固定连接;转动轴的下端固定有一个卡接板。本发明的用于高空接地装置的接地夹取机构,具有可便于检修人员能够快速接地、结构简单且接地夹取和释放动作简单可靠、接地操作效率高等优点。
The invention discloses a grounding clamping mechanism for a high-altitude grounding device, which comprises a base, the top of the base is provided with a wiring pile head and a clamp arm, and a ground wire is connected to the wiring pile head; the clamp arm includes a first and a second clamping arm. Two clamping arms; both the first clamping arm and the second clamping arm are hinged to the top of the base through the hinge; the first clamping arm and the second clamping arm are sleeved with a movable chuck, which can be realized when the movable chuck moves up. Clamping action, the release action is realized when the mobile chuck moves down; the inside of the base is set in the threaded hole, the rotating shaft passes through the threaded hole, and the threaded connection is between the rotating shaft and the threaded hole; the upper end of the rotating shaft and the mobile chuck The disk phases are fixedly connected; a clamping plate is fixed at the lower end of the rotating shaft. The grounding clamping mechanism for high-altitude grounding devices of the present invention has the advantages of being convenient for maintenance personnel to quickly ground, having a simple structure, simple and reliable grounding clamping and releasing actions, and high grounding operation efficiency.
Description
技术领域technical field
本发明涉及一种用于高空接地装置的接地夹取机构。The invention relates to a ground clamping mechanism for a high-altitude grounding device.
背景技术Background technique
接地(earthing)是指电力系统和电气装置的中性点、电气设备的外露导电部分和装置外导电部分经由导体与大地相连。电力系统中,接地线是一种为了在已停电的设备和线路上意外地出现电压时保证工作人员安全的重要工具。接地线作用是:在高压设备进行停电检修或进行其他工作时,防止设备突然来电或者邻近高压带电设备产生感应电压对人体的危害,同时泄放断电设备的剩余电荷。Grounding (earthing) refers to the neutral point of the power system and electrical devices, the exposed conductive parts of electrical equipment and the conductive parts outside the device are connected to the earth through conductors. In the power system, the ground wire is an important tool to ensure the safety of the staff when the voltage appears unexpectedly on the equipment and lines that have been powered off. The function of the grounding wire is to prevent the human body from being harmed by the sudden call of the equipment or the induced voltage generated by the adjacent high-voltage live equipment when the high-voltage equipment is powered off for maintenance or other work, and at the same time discharge the residual charge of the power-off equipment.
安装和拆除临时接地线是电力系统中一项重要检修操作。目前变电站中的变电设备检修工作中通常采用短路接地线,主要采用绝缘操作棒将短路接地线挂在检修设备或者导线上。然而,在变电站检修现场,有些设备的接地点过高,工作人员仅靠人工挂设接地线非常困难,因此这种人工挂设方式对于绝缘距离小,设备距离地面短的10千伏至110千伏设备比较适用,但是对于电压等级达到500千伏的敞开设备及1000千伏特高压设备,由于设备绝缘距离较大,因此设备安装高度也比较高,采用绝缘杆人工挂接线的方式难以实现,正常采用斗臂车将工作人员送到高处,人工挂设;依赖高空斗臂车,对工作人员要求高,且危险因数也高。Installing and removing temporary ground wires is an important maintenance operation in power systems. At present, the short-circuit grounding wire is usually used in the maintenance work of the substation equipment in the substation, and the short-circuit grounding wire is mainly hung on the maintenance equipment or the wire by using an insulating operating rod. However, at the substation maintenance site, the grounding point of some equipment is too high, and it is very difficult for the staff to hang the grounding wire manually. Voltage equipment is more suitable, but for open equipment with a voltage level of 500 kV and UHV equipment of 1000 kV, due to the large insulation distance of the equipment, the installation height of the equipment is relatively high, and it is difficult to use the method of manually hanging wires on insulating rods. Use bucket trucks to send workers to high places and hang them manually; relying on high-altitude bucket trucks has high requirements for workers and high risk factors.
申请号为201520316175.3的中国发明专利公开了一种变电站高空接地线装拆装置,包括底座、伸缩杆、抓取装置。底座使用三脚支撑架,升降杆使用气动伸缩杆,抓取装置采用气动卡盘,三脚支撑架安装在气动伸缩杆的底部,抓取装置用螺栓固定在气动伸缩杆顶部,气泵与气阀之间用总气管连接,气动伸缩杆底部与气阀之间用伸缩杆气管连接,三爪卡盘与气阀之间用卡盘进气管和卡盘进气管连接,气动控制箱和气泵安装在搬运推车上,控制气动系统。这种接地装置存在有必须配置气源、气源需要另外配置搬运车、三抓卡盘结构复杂且抓取可靠性不高等问题。The Chinese invention patent with application number 201520316175.3 discloses a substation high-altitude grounding wire assembly and disassembly device, including a base, a telescopic rod, and a grabbing device. The base uses a tripod support frame, the lifting rod uses a pneumatic telescopic rod, and the grabbing device adopts a pneumatic chuck. The tripod support frame is installed at the bottom of the pneumatic telescopic rod, and the grabbing device is fixed on the top of the pneumatic telescopic rod with bolts. Connect with the main air pipe, connect the bottom of the pneumatic telescopic rod and the air valve with a telescopic rod air pipe, connect the three-jaw chuck and the air valve with the chuck inlet pipe and the chuck inlet pipe, and install the pneumatic control box and air pump on the transport push On board, control the pneumatic system. This grounding device has problems such as the need to configure an air source, the air source needs to be additionally equipped with a transport vehicle, the structure of the three-grip chuck is complex, and the grasping reliability is not high.
发明内容Contents of the invention
本发明是为避免上述已有技术中存在的不足之处,提供一种用于高空接地装置的接地夹取机构,以便于检修人员能够快速接地、结构简单且接地夹取和释放动作简单可靠。The present invention aims to avoid the disadvantages of the above-mentioned prior art, and provides a grounding clamping mechanism for high-altitude grounding devices, so that maintenance personnel can quickly ground, the structure is simple, and the grounding clamping and releasing actions are simple and reliable.
本发明为解决技术问题采用以下技术方案。The present invention adopts the following technical solutions to solve the technical problems.
用于高空接地装置的接地夹取机构,其结构特点是,包括基座1,所述基座1的顶端设置有接线桩头2和夹臂,所述接线桩头2上连接有接地线3;所述夹臂有两个,分别为第一夹臂4和第二夹臂5;所述第一夹臂4和第二夹臂5均通过铰接部6与所述基座1的顶端相铰接;所述第一夹臂4和第二夹臂5上套设有一个移动卡盘7,所述移动卡盘7上移时两个夹臂的间距减小而实现夹紧动作,所述移动卡盘7下移时两个夹臂的间距增大实现释放动作;The ground clamping mechanism used for high-altitude grounding devices is characterized in that it includes a base 1, and the top of the base 1 is provided with a wiring pile head 2 and a clamp arm, and the wiring pile head 2 is connected with a grounding wire 3 There are two clamp arms, respectively the first clamp arm 4 and the second clamp arm 5; the first clamp arm 4 and the second clamp arm 5 are connected to the top of the base 1 through the hinge 6 Hinged; the first clamp arm 4 and the second clamp arm 5 are sleeved with a movable chuck 7, and when the movable chuck 7 moves up, the distance between the two clamp arms is reduced to realize the clamping action. When the movable chuck 7 moves down, the distance between the two clamp arms increases to realize the release action;
所述基座1的内部设置于螺纹孔,一根转动轴8从所述螺纹孔中穿过,转动轴8与所述螺纹孔之间为螺纹连接;所述转动轴8的上端通过轴承13与所述移动卡盘7相连接;所述转动轴8的下端固定有一个卡接板9。The inside of the base 1 is arranged in a threaded hole, and a rotating shaft 8 passes through the threaded hole, and the rotating shaft 8 is threadedly connected with the threaded hole; the upper end of the rotating shaft 8 passes through a bearing 13 It is connected with the moving chuck 7; a clamping plate 9 is fixed on the lower end of the rotating shaft 8.
本发明的用于高空接地装置的接地夹取机构的结构特点也在于:The structural features of the ground clamping mechanism for the high-altitude grounding device of the present invention also lie in:
所述第一夹臂4和第二夹臂5均包括夹头10和杆体11;所述杆体11的底端铰接于基座1的顶端,所述夹头10设置有所述杆体11的顶端;所述两个夹臂的夹头10相对设置,当两个夹臂的夹头10相互扣合时恰好能够夹住导线。Both the first clamping arm 4 and the second clamping arm 5 include a chuck 10 and a rod body 11; the bottom end of the rod body 11 is hinged on the top of the base 1, and the chuck 10 is provided with the top end of the rod body 11 ; The clips 10 of the two clamp arms are arranged opposite to each other, and when the clips 10 of the two clamp arms are engaged with each other, they can just clamp the wire.
所述基座1包括圆柱体101和圆台体102,圆柱体101位于圆台体102上方且二者同轴设置;所述夹臂位于所述圆柱体101顶端;所述螺纹孔位于所述圆柱体101的中心且与所述圆柱体101同轴;所述圆台体102为中空的结构;所述卡接板9位于所述圆台体102的内腔中。The base 1 includes a cylinder 101 and a frustum of a cone 102, the cylinder 101 is located above the frustum of a cone 102 and the two are coaxially arranged; the clamp arm is located at the top of the cylinder 101; the threaded hole is located at the top of the cylinder 101 is centered and coaxial with the cylinder 101; the frustum 102 is a hollow structure; the clamping plate 9 is located in the inner cavity of the frustum 102.
所述卡接板9是由两个相互交叉的板体构成。The clamping plate 9 is composed of two intersecting plate bodies.
与已有技术相比,本发明有益效果体现在:Compared with the prior art, the beneficial effects of the present invention are reflected in:
本发明的用于高空接地装置的接地夹取机构,包括基座,基座的顶端设置有接线桩头和夹臂,接线桩头上连接有接地线;夹臂有两个,分别为第一夹臂和第二夹臂;第一夹臂和第二夹臂均通过铰接部与基座的顶端相铰接;第一夹臂和第二夹臂上套设有一个移动卡盘,移动卡盘上移时两个夹臂的间距减小而实现夹紧动作,移动卡盘下移时两个夹臂的间距增大实现释放动作;基座的内部设置于螺纹孔,一根转动轴从螺纹孔中穿过,转动轴与螺纹孔之间为螺纹连接;转动轴的上端与移动卡盘相固定连接;转动轴的下端固定有一个卡接板。The ground clamping mechanism for high-altitude grounding device of the present invention includes a base, the top of the base is provided with a wiring pile head and a clamping arm, and a grounding wire is connected to the wiring pile head; there are two clamping arms, respectively the first The clamp arm and the second clamp arm; the first clamp arm and the second clamp arm are hinged with the top of the base through the hinge; a movable chuck is sleeved on the first clamp arm and the second clamp arm, and the movable chuck When moving up, the distance between the two clamping arms is reduced to realize the clamping action, and when the moving chuck is moving down, the distance between the two clamping arms is increased to realize the releasing action; The hole passes through, and the rotating shaft is threadedly connected with the threaded hole; the upper end of the rotating shaft is fixedly connected with the movable chuck; the lower end of the rotating shaft is fixed with a clamping plate.
接地夹取机构需要配合一个升降装置14使用。升降装置14包括四爪卡夹、旋转轴、高清摄像头、多节升降杆、折叠三角架、控制器及电源等。The ground clamping mechanism needs to cooperate with a lifting device 14 to use. The lifting device 14 includes a four-claw clamp, a rotating shaft, a high-definition camera, a multi-section lifting rod, a folding tripod, a controller, and a power supply.
操作控制器使得电动升降杆上升带动整个接地夹取机构向上移动,夹臂上升到所需要的高度(夹臂与所要接地的导线平行),操作控制器使得旋转轴顺时针旋转,带动四爪卡夹、四爪卡夹带动卡接板,卡接板带动转动轴、转动轴上有螺纹,与螺纹限位配合,使得转动轴向上移动,转动轴上上移动带动移动卡盘向上移动,移动卡盘带动夹臂夹紧,使得夹臂夹紧导线,完成一相导线接地工作。Operate the controller to make the electric lifting rod rise to drive the whole grounding clamping mechanism to move upwards, the clamp arm rises to the required height (the clamp arm is parallel to the wire to be grounded), and the operation controller makes the rotating shaft rotate clockwise to drive the four-claw clamp The clamp and the four-claw clamp drive the clamping plate, and the clamping plate drives the rotating shaft. There are threads on the rotating shaft, which cooperate with the thread limit, so that the rotating shaft moves upward, and the upward movement of the rotating shaft drives the mobile chuck to move upward. The chuck drives the clamping arm to clamp, so that the clamping arm clamps the wire, and completes the grounding work of the one-phase wire.
本发明的用于高空接地装置的接地夹取机构,具有可便于检修人员能够快速接地、结构简单且接地夹取和释放动作简单可靠、接地操作效率高等优点。The grounding clamping mechanism for high-altitude grounding device of the present invention has the advantages of being convenient for maintenance personnel to quickly ground, simple structure, simple and reliable grounding clamping and releasing actions, and high grounding operation efficiency.
附图说明Description of drawings
图1为本发明的用于高空接地装置的接地夹取机构的结构示意图。FIG. 1 is a schematic structural view of a grounding clamping mechanism for a high-altitude grounding device according to the present invention.
图2为与本发明的用于高空接地装置的接地夹取机构的相配合的升降装置的示意图。Fig. 2 is a schematic diagram of the lifting device matched with the ground clamping mechanism for the high-altitude grounding device of the present invention.
附图1~附图2中标号:1基座,101圆柱体,102圆台体,2接线桩头,3接地线,4第一夹臂,5第二夹臂,6铰接部,7移动卡盘,8转动轴,9卡接板,10夹头,11杆体,12四爪卡夹,1201爪子,13轴承,14升降装置,15三脚架,16旋转轴。Numbers in attached drawings 1 to 2: 1 base, 101 cylinder, 102 round table body, 2 wiring pile head, 3 grounding wire, 4 first clamping arm, 5 second clamping arm, 6 hinged part, 7 moving card Disk, 8 rotating shafts, 9 clamping plates, 10 chucks, 11 rod bodies, 12 four-claw clips, 1201 claws, 13 bearings, 14 lifting devices, 15 tripods, 16 rotating shafts.
以下通过具体实施方式,并结合附图对本发明作进一步说明。The present invention will be further described below through specific embodiments and in conjunction with the accompanying drawings.
具体实施方式Detailed ways
参见图1~图2,本发明的用于高空接地装置的接地夹取机构,包括基座1,所述基座1的顶端设置有接线桩头2和夹臂,所述接线桩头2上连接有接地线3;所述夹臂有两个,分别为第一夹臂4和第二夹臂5;所述第一夹臂4和第二夹臂5均通过铰接部6与所述基座1的顶端相铰接;所述第一夹臂4和第二夹臂5上套设有一个移动卡盘7,所述移动卡盘7上移时两个夹臂的间距减小而实现夹紧动作,所述移动卡盘7下移时两个夹臂的间距增大实现释放动作;Referring to Figures 1 to 2, the ground clamping mechanism for high-altitude grounding devices of the present invention includes a base 1, and the top of the base 1 is provided with a wiring pile head 2 and a clamping arm, and on the wiring pile head 2 There are two clamp arms, namely the first clamp arm 4 and the second clamp arm 5; the first clamp arm 4 and the second clamp arm 5 are connected to the base through the hinge 6 The top of the seat 1 is hinged; the first clamp arm 4 and the second clamp arm 5 are sleeved with a movable chuck 7, and when the movable chuck 7 moves up, the distance between the two clamp arms is reduced to realize clamping. Tightening action, when the movable chuck 7 moves down, the distance between the two clamping arms increases to realize the release action;
所述基座1的内部设置于螺纹孔,一根转动轴8从所述螺纹孔中穿过,转动轴8与所述螺纹孔之间为螺纹连接;所述转动轴8的上端通过轴承13与所述移动卡盘7相连接;所述转动轴8的下端固定有一个卡接板9。所述卡接板9与一个四爪卡夹12相连接,并由所述四爪卡夹12带动转动。当卡接板9转动时,带动所述转动轴转动。转动轴与所述基座之间螺纹连接,二者之间构成一个丝杆螺母副。基座是固定的相当于螺母,转动轴相当于丝杆。因此转动轴在转动的同时,也会在螺纹孔中轴向移动,从而带动移动卡盘上下移动,进而实现两个夹臂的夹紧与释放。具体工作时,两个夹臂的夹头用于夹紧检修设备或者导线,从而实现检修设备或导线的接地。接地桩头、接地线与夹臂之间导电连接,以实现接地功能。The inside of the base 1 is arranged in a threaded hole, and a rotating shaft 8 passes through the threaded hole, and the rotating shaft 8 is threadedly connected with the threaded hole; the upper end of the rotating shaft 8 passes through a bearing 13 It is connected with the moving chuck 7; a clamping plate 9 is fixed on the lower end of the rotating shaft 8. The clamping plate 9 is connected with a four-claw clamp 12 and driven to rotate by the four-claw clamp 12 . When the clamping plate 9 rotates, it drives the rotating shaft to rotate. The rotating shaft is threadedly connected with the base, and a screw nut pair is formed between the two. The base is fixed and is equivalent to a nut, and the rotating shaft is equivalent to a screw. Therefore, when the rotating shaft rotates, it also moves axially in the threaded hole, thereby driving the movable chuck to move up and down, thereby realizing the clamping and releasing of the two clamping arms. During specific work, the chucks of the two clamping arms are used to clamp the maintenance equipment or wires, thereby realizing the grounding of the maintenance equipment or wires. The conductive connection between the grounding pile head, the grounding wire and the clamping arm is to realize the grounding function.
所述第一夹臂4和第二夹臂5均包括夹头10和杆体11;所述杆体11的底端铰接于基座1的顶端,所述夹头10设置有所述杆体11的顶端;所述两个夹臂的夹头10相对设置,当两个夹臂的夹头10相互扣合时恰好能够夹住导线。Both the first clamping arm 4 and the second clamping arm 5 include a chuck 10 and a rod body 11; the bottom end of the rod body 11 is hinged on the top of the base 1, and the chuck 10 is provided with the top end of the rod body 11 ; The clips 10 of the two clamp arms are arranged opposite to each other, and when the clips 10 of the two clamp arms are engaged with each other, they can just clamp the wire.
所述夹头的内侧为内凹的弧形槽,当两个夹头相抵接时,两个弧形槽相互扣合,恰好夹住导线。The inner side of the chuck is a concave arc-shaped groove, and when the two chucks abut against each other, the two arc-shaped grooves are engaged with each other to just clamp the wire.
所述基座1包括圆柱体101和圆台体102,圆柱体101位于圆台体102上方且二者同轴设置;所述夹臂位于所述圆柱体101顶端;所述螺纹孔位于所述圆柱体101的中心且与所述圆柱体101同轴;所述圆台体102为中空的结构;所述卡接板9位于所述圆台体102的内腔中。The base 1 includes a cylinder 101 and a frustum of a cone 102, the cylinder 101 is located above the frustum of a cone 102 and the two are coaxially arranged; the clamp arm is located at the top of the cylinder 101; the threaded hole is located at the top of the cylinder 101 is centered and coaxial with the cylinder 101; the frustum 102 is a hollow structure; the clamping plate 9 is located in the inner cavity of the frustum 102.
所述卡接板9是由两个相互交叉的板体构成。The clamping plate 9 is composed of two intersecting plate bodies.
两个板体相互垂直交叉,或者成X形交叉,形成四个相互隔离的区域。四爪卡夹12的四个爪子1201分别位于一个区域中。当四爪卡夹12转动时,也带动卡接板转动。当卡接板转动时,会随着转动轴沿着所述基座的轴线直线移动,卡接板也在所述四爪卡夹中移动。由于四爪卡夹具有一定的深度,即所述爪子有一定的高度,因此卡接板不会与所述四爪卡夹之间相脱离。四爪卡夹12位于升降装置顶端。The two boards intersect each other perpendicularly, or intersect in an X shape to form four mutually isolated areas. The four claws 1201 of the four-jaw clip 12 are respectively located in one area. When the four-jaw clamp 12 rotates, it also drives the clamping plate to rotate. When the clamping plate rotates, along with the linear movement of the rotating shaft along the axis of the base, the clamping plate also moves in the four-claw clamping. Since the four-claw clamp has a certain depth, that is, the claws have a certain height, the clamping plate will not be separated from the four-claw clamp. The four-jaw clip 12 is located at the top of the lifting device.
具体实施时,接地夹取机构设置于所述如图2的升降装置14的顶端。接地夹取机构放置于所述升降装置顶端,卡接板9与四爪卡夹12相互卡接。当接地夹取机构设置在升降装置顶端时,卡接板9恰好与四爪卡夹12相卡接;而且即使卡接板在上下移动时也不会脱离四爪卡夹12的控制,在四爪卡夹12的高度范围内上下移动。为了将升降装置14稳固与地面上,在升降装置的下端设置三脚架15。所述升降装置14,可以使用电动升降、气动升降、液压升降或手动升降等不同的升降控制方式。During specific implementation, the ground clamping mechanism is arranged at the top of the lifting device 14 as shown in FIG. 2 . The ground clamping mechanism is placed on the top of the lifting device, and the clamping plate 9 and the four-jaw clamping clamp 12 are clamped to each other. When the ground clamping mechanism is arranged on the top of the lifting device, the clamping plate 9 is just clamped with the four-claw clamp 12; The claw clip 12 moves up and down within the height range. In order to stabilize the lifting device 14 on the ground, a tripod 15 is set at the lower end of the lifting device. The lifting device 14 can use different lifting control methods such as electric lifting, pneumatic lifting, hydraulic lifting or manual lifting.
四爪卡夹12固定于一个旋转轴16上,所述旋转轴16由电机带动。当电机带动四爪卡夹12转动时,会驱动卡接板转动,从而带动转动轴和移动卡盘沿着所述基座的轴向移动,进而实现两个夹臂的夹紧和释放。The four-jaw clamp 12 is fixed on a rotating shaft 16, and the rotating shaft 16 is driven by a motor. When the motor drives the four-jaw clamp 12 to rotate, it will drive the clamping plate to rotate, thereby driving the rotating shaft and the moving chuck to move along the axial direction of the base, thereby realizing the clamping and releasing of the two clamping arms.
如图1,移动卡盘上设置两个孔,所述每个夹臂的杆体插入一个孔内。两个夹臂的杆体底端铰接于基座上,且两个夹臂的铰接部位的间距小于移动卡盘的两个孔的间距;因此移动卡盘不会下降至铰接部位上,在某个高于铰接部位之处会停止下降。而且,由于两个孔之间的距离是固定的,而且设置为当移动卡盘运动至夹臂的杆体顶端时,两个夹臂的夹头恰好相互扣合,实现夹头的夹紧动作。当移动卡盘从杆体顶端下降时,两个夹头之间的间距增大,实现夹头的释放动作。移动卡盘的升降通过四爪卡夹的旋转电机实现控制。As shown in Fig. 1, two holes are arranged on the mobile chuck, and the rod body of each clamp arm is inserted into one hole. The bottom ends of the rod bodies of the two clamping arms are hinged on the base, and the distance between the hinged parts of the two clamping arms is smaller than the distance between the two holes of the moving chuck; The descent stops above the hinge. Moreover, since the distance between the two holes is fixed, and it is set so that when the movable chuck moves to the top of the rod body of the clamp arm, the chucks of the two clamp arms just engage with each other to realize the clamping action of the chuck. When the moving chuck descends from the top of the rod body, the distance between the two chucks increases to realize the release action of the chucks. The lifting of the mobile chuck is controlled by the rotating motor of the four-jaw clamp.
本发明的接地夹取机构,需要配合一个升降装置14使用。The ground clamping mechanism of the present invention needs to be used in conjunction with a lifting device 14 .
本发明的接地夹取机构包括夹臂、移动卡盘、轴承、转动轴、卡接板、基座、接线桩头、接地线等部件。如图2,升降装置14包括四爪卡夹、旋转轴、高清摄像头、多节升降杆、折叠三角架、控制器及电源等。将接地系统分成接地夹取机构和升降装置两个模块,接地工作完成后拆下接地夹取机构,将升降装置的升降杆缩短,便于运维工作人员搬运。多节升降杆为伸缩杆结构,可采用电动、气动、液压或手动等控制方式控制升降。The ground clamping mechanism of the present invention includes components such as a clamp arm, a movable chuck, a bearing, a rotating shaft, a clamping plate, a base, a wiring pile head, and a grounding wire. As shown in Figure 2, the lifting device 14 includes a four-claw clamp, a rotating shaft, a high-definition camera, a multi-section lifting rod, a folding tripod, a controller, and a power supply. The grounding system is divided into two modules, the grounding clamping mechanism and the lifting device. After the grounding work is completed, the grounding clamping mechanism is removed, and the lifting rod of the lifting device is shortened, which is convenient for operation and maintenance personnel to carry. The multi-section lifting rod is a telescopic rod structure, which can be controlled by electric, pneumatic, hydraulic or manual control methods.
夹臂的夹头用于夹紧导线,有一对夹臂,夹臂下端固定在基座顶端上,夹臂的杆体穿过于移动卡盘的圆孔,通过移动卡盘上下移动改变两个夹臂之间的角度,完成夹臂夹紧和释放动作。The clamping head of the clamping arm is used to clamp the wire. There are a pair of clamping arms. The lower end of the clamping arm is fixed on the top of the base. The angle between the jaws is completed to complete the clamping and releasing action of the jig arm.
移动卡盘用于调整两个夹臂之间的角度。移动卡盘有两个对称设置的圆孔。夹臂的杆体穿过移动卡盘的圆孔。移动卡盘中间设有一个轴承。转动轴上端部固定于轴承内圈上,轴承外圈固定于移动卡盘上。The moving chuck is used to adjust the angle between the two clamping arms. The mobile chuck has two circular holes arranged symmetrically. The rod body of clamp arm passes through the circular hole of mobile chuck. A bearing is arranged in the middle of the mobile chuck. The upper end of the rotating shaft is fixed on the inner ring of the bearing, and the outer ring of the bearing is fixed on the movable chuck.
转动轴的上端与移动卡盘的轴承内圈相连接、下端与卡接板相连接,使得卡接板、转动轴、移动卡盘能够整体转动的同时上下直线移动。转动轴中间段设有螺纹,转动轴螺纹与基座内部螺纹孔的螺纹相配合,当转动轴旋转时带动转动轴上下移动。转动轴两端设置有限位槽,用于防止转动轴过度转动,使得其螺纹脱离螺纹孔。The upper end of the rotating shaft is connected with the inner ring of the bearing of the movable chuck, and the lower end is connected with the clamping plate, so that the clamping plate, the rotating shaft and the movable chuck can rotate as a whole and move up and down in a straight line. The middle section of the rotating shaft is provided with a thread, and the thread of the rotating shaft cooperates with the thread of the inner threaded hole of the base, and when the rotating shaft rotates, the rotating shaft is driven to move up and down. The two ends of the rotating shaft are provided with limit grooves, which are used to prevent the rotating shaft from over-rotating, so that the threads thereof are disengaged from the threaded holes.
基座的上部为圆柱体,内部设置轴向螺纹孔。螺纹孔内部设有螺纹(具有螺纹限位功能)。转动轴通过螺纹旋转进入圆柱体中。基座下部的圆台体下部设有裙边,引导四爪卡夹进入卡接板中。基座顶端的接线桩头用于固定连接接地线。The upper part of the base is a cylinder, and an axial threaded hole is arranged inside. The inside of the threaded hole is provided with a thread (with thread limiting function). The axis of rotation is threaded into the cylinder. The lower part of the circular platform body at the lower part of the base is provided with a skirt to guide the four-claw clamps into the clamping plate. The wiring pile head on the top of the base is used for fixedly connecting the grounding wire.
卡接板是两块板十字垂直连接在一起构成的,其顶端与转动轴相连接,通过四爪卡夹进入卡接板中旋转带动转动轴旋转。The snap-in plate is composed of two boards crossed and vertically connected together, and its top end is connected with the rotating shaft, and enters into the snap-in board through the four-claw clamp to rotate to drive the rotating shaft to rotate.
四爪卡夹,安装在旋转轴上端,通过旋转轴旋转带动四爪卡夹旋转。The four-jaw clamp is installed on the upper end of the rotating shaft, and the rotation of the rotating shaft drives the four-claw clamp to rotate.
旋转轴安装在多节升降杆顶端,内部装有步进电机,在控制器的控制下完成精准的旋转。The rotating shaft is installed on the top of the multi-section lifting rod, and a stepping motor is installed inside to complete the precise rotation under the control of the controller.
高清摄像头,安装在多节升降杆上,可以拍摄四爪卡夹与卡接板相对位置,方便控制人员调整四爪卡夹角度;The high-definition camera, installed on the multi-section lifting rod, can shoot the relative position of the four-jaw clamp and the clamping plate, which is convenient for the controller to adjust the angle of the four-claw clamp;
多节升降杆,由多节伸缩杆组成,可以通过电动完成多节杆升高与下降,带动四爪卡夹上升和下降。The multi-section lifting rod is composed of multi-section telescopic rods, and the multi-section rod can be raised and lowered by electric power, driving the four-jaw clamp to rise and fall.
控制器及电源接口,与高清摄像头、旋转轴相连接,用于显示四爪卡夹与卡接板相对位置,控制旋转轴顺时针或逆时针旋转,采用交流220V为整个控制器及电动升降杆供电;The controller and power interface are connected with the high-definition camera and the rotating shaft, used to display the relative position of the four-jaw clamp and the clamping plate, and control the clockwise or counterclockwise rotation of the rotating shaft. AC 220V is used for the entire controller and electric lifting rod powered by;
折叠式的三脚架,用于固定和稳定多节电动升降杆,使用时将三脚架撑开,工作结束后将三脚架折叠,以便搬运。The foldable tripod is used to fix and stabilize the multi-section electric lifting pole. The tripod is propped up during use, and the tripod is folded after the work is finished for easy transportation.
接地操作的过程为:The process of grounding operation is:
(1)将升降装置移动到所要接地导线正下方,折叠三脚架撑开固定升降装置,接地夹取机构直接安装在四爪卡夹上;(1) Move the lifting device directly below the desired grounding wire, fold the tripod to expand the fixed lifting device, and install the grounding clamping mechanism directly on the four-claw clamp;
(2)操作控制器使得电动升降杆上升带动整个接地夹取机构向上移动,夹臂上升到所需要的高度(夹臂与所要接地的导线平行),操作控制器使得旋转轴顺时针旋转,带动四爪卡夹、四爪卡夹带动卡接板,卡接板带动转动轴、转动轴上有螺纹,与螺纹限位配合,使得转动轴向上移动,转动轴上上移动带动移动卡盘向上移动,移动卡盘带动夹臂夹紧,使得夹臂夹紧导线,完成一相导线接地工作;(2) Operate the controller to make the electric lifting rod rise to drive the entire grounding clamping mechanism to move upwards, the clamp arm rises to the required height (the clamp arm is parallel to the wire to be grounded), and the operation controller makes the rotating shaft rotate clockwise to drive The four-jaw clamp and the four-claw clamp drive the clamping plate, and the clamping plate drives the rotating shaft. There are threads on the rotating shaft, which cooperate with the thread limit, so that the rotating shaft moves upward, and the upward movement of the rotating shaft drives the moving chuck upward. Move, move the chuck to drive the clamping arm to clamp, so that the clamping arm clamps the wire, and completes the grounding work of a phase wire;
(3)夹臂夹紧后,操作控制器使得电动升降杆下降,使得四爪卡夹脱离卡接板,接地夹取机构夹在导线上;(3) After the clamping arm is clamped, operate the controller to lower the electric lifting rod, so that the four-claw clamp is separated from the clamping plate, and the grounding clamping mechanism is clamped on the wire;
(4)电动升降杆下降后换上新的接地夹取机构完成另外两相导线接地工作。(4) After the electric lifting rod is lowered, replace it with a new grounding clamping mechanism to complete the grounding work of the other two phase wires.
解除接地的过程为:The process of un-grounding is:
(1)将电动升降杆模块移动到接地夹取机构下方,操作控制器使得电动升降杆上升,当四爪卡夹将接近卡接板时,通过高清摄像头拍摄卡接板和四爪卡夹相互的位置,并通过控制旋转轴转动,调整四爪卡夹角度,能够能进入卡接板中,再次操作控制器使得电动升降杆上升,完成四爪卡夹完全进入卡接板,停止升降杆上升;(1) Move the electric lifting rod module to the bottom of the grounding clamping mechanism, operate the controller to make the electric lifting rod rise, and when the four-jaw clamp is close to the clamping plate, the high-definition camera will take pictures of the clamping plate and the four-claw clamping each other position, and by controlling the rotation of the rotating shaft, adjust the angle of the four-claw clamping, can enter the clamping plate, operate the controller again to make the electric lifting rod rise, complete the four-claw clamping and completely enter the clamping plate, stop the lifting rod from rising ;
(2)控制旋转轴逆时针旋转,带动四爪卡夹、卡接板、转动轴一起逆时针旋转,转动轴逆时针旋转,转动轴上螺纹与螺纹限位相互配合使得转动轴下移动,转动轴向下移动时将移动卡盘向下拉动,完成夹臂张开,夹臂脱离导线;(2) Control the rotating shaft to rotate counterclockwise, drive the four-jaw clip, the clamping plate, and the rotating shaft to rotate counterclockwise together, and the rotating shaft to rotate counterclockwise. When the shaft moves downward, pull the moving chuck downward to complete the opening of the clamp arm, and the clamp arm is separated from the wire;
(3)操作控制器使得电动升降杆下降,带动接地夹取机构下降,将接地夹取机构从四爪卡夹上取下,再次完成另外两相的接地夹取机构脱离动作。(3) Operate the controller to lower the electric lifting rod, drive the grounding clamping mechanism to descend, remove the grounding clamping mechanism from the four-claw clamp, and complete the disengagement action of the other two phases of the grounding clamping mechanism again.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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