CN105181105A - Weighing instrument online detection platform - Google Patents
Weighing instrument online detection platform Download PDFInfo
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- CN105181105A CN105181105A CN201510410324.7A CN201510410324A CN105181105A CN 105181105 A CN105181105 A CN 105181105A CN 201510410324 A CN201510410324 A CN 201510410324A CN 105181105 A CN105181105 A CN 105181105A
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- 238000005303 weighing Methods 0.000 title claims abstract description 14
- 238000001514 detection method Methods 0.000 title claims description 3
- 238000012795 verification Methods 0.000 claims abstract description 36
- 238000004804 winding Methods 0.000 claims abstract description 21
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 14
- 239000010959 steel Substances 0.000 claims abstract description 14
- 239000002828 fuel tank Substances 0.000 claims abstract description 8
- 238000007689 inspection Methods 0.000 claims abstract description 5
- 239000003921 oil Substances 0.000 claims description 30
- 238000005192 partition Methods 0.000 claims description 22
- 239000010720 hydraulic oil Substances 0.000 claims description 15
- 238000012360 testing method Methods 0.000 abstract description 5
- 239000010410 layer Substances 0.000 description 21
- 238000000034 method Methods 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
衡器在线检测平台，包括一汽车，所述汽车包括一车厢，所述车厢的尾部设有车门，所述车厢的一侧面上开设有两上掀门，所述车厢左侧前上掀门的门内框下设有多层货架结构，用于放置油管卷绕装置、悬臂梁；所述车厢左侧后上揿门的门内框下设有货柜，用于放置高精度仪表、智能液压伺服控制装置、油箱；所述货柜顶部为工具柜，其开口在车厢内部；所述工具柜左下方设一吊架，其上放置所述高精度仪表，所述货柜的右下方固定设置所述智能液压伺服控制装置、和所述油箱；所述车厢右侧设有钢架区域，该钢架区域表面开有圆孔凹槽，该圆孔凹槽处放置液压油缸和传感器组。本发明提供一种方便移动运输的检定大型衡器检测车。
The scale online testing platform includes a car, the car includes a carriage, the rear of the carriage is provided with a door, and two upper lift doors are opened on one side of the carriage, and the door of the front lift door on the left side of the carriage is There is a multi-layer shelf structure under the inner frame, which is used to place the oil pipe winding device and the cantilever beam; there is a container under the door inner frame of the rear upper door on the left side of the carriage, which is used to place high-precision instruments, intelligent hydraulic servo control device, fuel tank; the top of the container is a tool cabinet, and its opening is inside the compartment; a hanger is provided at the lower left of the tool cabinet, on which the high-precision instrument is placed, and the intelligent hydraulic pressure gauge is fixed at the lower right of the container. The servo control device, and the fuel tank; the right side of the carriage is provided with a steel frame area, and the surface of the steel frame area is provided with a round hole groove, and a hydraulic cylinder and a sensor group are placed in the round hole groove. The invention provides a large weighing instrument inspection vehicle for verification which is convenient for moving and transporting.
Description
【技术领域】【Technical field】
本发明涉及大型衡器检定装置专用车辆，特别是指一种衡器在线检测平台。The invention relates to a special vehicle for a large-scale weighing apparatus verification device, in particular to an on-line inspection platform for a weighing apparatus.
【背景技术】【Background technique】
中国发明专利CN201110447098.1公开了一种大型衡器的检定结构。包括至少与被测衡器的称重传感器数量一致的检定单元和一用于支撑各检定单元的基础，所述基础上设置有一用于容置被测衡器的基坑，且该基坑两侧的基础上分别设置有基础预埋板；每该检定单元均包含一固定于基础预埋板上的底座、一对中设置于一承压板上的加力油缸、一含固定端与自由端的悬臂梁、一力传感器、及一对中放置于该力传感器上的球头压块，所述承压板置于被测衡器的秤台上，所述力传感器与加力油缸对中且设于该加力油缸的活塞上，所述悬臂梁的固定端固定于底座上，该悬臂梁的自由端位于球头承压垫上方且与该球头承压垫接触。Chinese invention patent CN201110447098.1 discloses a verification structure of a large scale. It includes a verification unit at least consistent with the number of load cells of the weighing instrument under test and a foundation for supporting each verification unit. On the basis, a foundation pit for accommodating the weighing instrument under test is arranged, and the foundation pit on both sides The foundation is equipped with a foundation embedded board; each verification unit includes a base fixed on the foundation embedded board, a pair of booster cylinders set on a pressure bearing plate, and a cantilever with a fixed end and a free end. Beam, a force sensor, and a pair of ball head pressure blocks placed centrally on the force sensor, the pressure bearing plate is placed on the weighing platform of the weighing instrument under test, and the force sensor is centered with the booster cylinder and arranged on On the piston of the booster cylinder, the fixed end of the cantilever beam is fixed on the base, and the free end of the cantilever beam is located above the ball head pressure pad and is in contact with the ball head pressure pad.
该检定结构部件繁多，在具体检定工作时，还有高精度仪表、智能液压伺服控制系统等设备，设备庞大，需要运输移动时，极其不方便。There are many structural components for this verification. In the specific verification work, there are also equipment such as high-precision instruments and intelligent hydraulic servo control systems. The equipment is huge and it is extremely inconvenient when it needs to be transported and moved.
【发明内容】【Content of invention】
本发明所要解决的技术问题在于提供一种方便移动运输的衡器在线检测平台。The technical problem to be solved by the present invention is to provide an on-line inspection platform for scales that is convenient for mobile transportation.
本发明是这样实现的：The present invention is achieved like this:
衡器在线检测平台，包括一汽车，所述汽车包括一车厢，所述车厢的尾部设有车门，所述车厢的一侧面上开设有两上掀门，将设有上掀门的一侧定义为车厢左侧，其相对的一侧定义为车厢右侧；The scale online testing platform includes a car, the car includes a carriage, the tail of the carriage is provided with a door, and two upper lift doors are opened on one side of the carriage, and the side with the upper lift door is defined as the left side of the carriage, the opposite side being defined as the right side of the carriage;
所述车厢左侧前上掀门的门内框下设有多层货架结构，用于放置油管卷绕装置、悬臂梁；There is a multi-layer shelf structure under the door inner frame of the front upper lift door on the left side of the carriage, which is used to place the oil pipe winding device and the cantilever beam;
所述车厢左侧后上揿门的门内框下设有货柜，用于放置高精度仪表、智能液压伺服控制装置、油箱；所述货柜顶部为工具柜，其开口在车厢内部；所述工具柜左下方设一吊架，其上放置所述高精度仪表，所述货柜的右下方固定设置所述智能液压伺服控制装置、和所述油箱；所述货柜靠近车厢内部的后壁为具有散热功能的栅格板；There is a container under the door inner frame of the rear upper push door on the left side of the compartment, which is used to place high-precision instruments, intelligent hydraulic servo control devices, and fuel tanks; the top of the container is a tool cabinet, and its opening is inside the compartment; There is a hanger on the lower left side of the cabinet, on which the high-precision instrument is placed, and the intelligent hydraulic servo control device and the fuel tank are fixedly installed on the lower right side of the container; Functional grid panels;
所述车厢右侧设有钢架区域，该钢架区域表面开有圆孔凹槽，该圆孔凹槽处放置液压油缸和传感器组，所述油缸和传感器是通过螺纹连接成一整体，传感器置于油缸的活塞上方，油缸置于孔座内；所述钢架区域位于所述多层货架结构背后，并在所述钢架区域旁设有右侧门；The right side of the compartment is provided with a steel frame area, and the surface of the steel frame area is provided with a round hole groove, and a hydraulic cylinder and a sensor group are placed in the round hole groove. Above the piston of the oil cylinder, the oil cylinder is placed in the hole seat; the steel frame area is located behind the multi-layer shelf structure, and a right door is provided beside the steel frame area;
所述油管卷绕装置上缠绕着液压油管和传感器线，所述液压油管一端与所述智能液压伺服控制装置相连接，另一端是自由端，在检定时从所述油管卷绕装置拉出与所述油缸相连；所述传感器线一端与所述高精度仪表相连接，另一端是自由端，在检定时与所述液压油管线同时从所述油管卷绕装置拉出与所述传感器连接。The hydraulic oil pipe and the sensor wire are wound on the oil pipe winding device, and one end of the hydraulic oil pipe is connected to the intelligent hydraulic servo control device, and the other end is a free end, which is pulled out from the oil pipe winding device and connected to the sensor line during verification. The oil cylinder is connected; one end of the sensor line is connected to the high-precision instrument, and the other end is a free end, which is pulled out from the oil pipe winding device at the same time as the hydraulic oil line to connect with the sensor during verification.
进一步地，还包括：Further, it also includes:
所述车厢右后轮上方设有一个座椅，车厢的右后侧，设置一带杆的底座，该底座锁在车厢底部，检定装置的承压板套设在杆上，检定衡器时，承压板从后门上下搬运，所述杆的顶部放置一个可向上掀的小桌板，小桌板上放置计算机，方便检定人员使用。A seat is provided above the right rear wheel of the carriage, and a base with a rod is provided on the right rear side of the carriage, the base is locked at the bottom of the carriage, and the pressure bearing plate of the verification device is set on the rod. The board is carried up and down from the back door, and a small table board that can be lifted upwards is placed on the top of the rod, and a computer is placed on the small table board, which is convenient for the verification personnel to use.
进一步地，所述多层货架结构为四层，上面三层左侧设置有两储物柜，上面三层上放置所述油管卷绕装置，最下面一层放置所述悬臂梁；所述多层货架结构背部具有一隔层；所述多层货架结构和隔层与所述货柜之间具有隔板；所述多层货架结构的后壁上具有多个孔洞与所述隔层相贯通；所述隔板上也具有孔洞；所述液压油管和传感器线放置于所述隔层内；所述液压油管的一端穿过多层货架结构的后壁上的孔洞缠绕于所述油管卷绕装置上，其另一端穿过隔板上的孔洞与所述智能液压伺服控制装置相连接；所述传感器线的一端穿过多层货架结构的后壁上的孔洞缠绕于所述油管卷绕装置上，其另一端穿过隔板上的孔洞与所述高精度仪表相连接。Further, the multi-layer shelf structure has four layers, two lockers are arranged on the left side of the upper three layers, the oil pipe winding device is placed on the upper three layers, and the cantilever beam is placed on the bottom layer; There is a partition on the back of the shelf structure; there is a partition between the multi-layer shelf structure and the partition and the container; there are multiple holes on the rear wall of the multi-layer shelf structure to communicate with the partition; There are also holes on the partition; the hydraulic oil pipe and the sensor line are placed in the interlayer; one end of the hydraulic oil pipe passes through the hole on the rear wall of the multi-layer shelf structure and is wound on the oil pipe winding device The other end of the wire passes through the hole on the partition and is connected to the intelligent hydraulic servo control device; one end of the sensor wire passes through the hole on the rear wall of the multi-layer shelf structure and is wound on the oil pipe winding device , the other end of which passes through the hole on the partition and is connected to the high-precision instrument.
本发明的优点在于：1、重量轻：检定装置总重量约1.5吨，便于运输；2、安全性高：减少砝码的运输量和检定过程的搬运量，从而降低风险；3、自动化程度高：实现全量程、全性能自动化的检定，原始记录、检定报告自动生成，检定数据真实、可靠；4、效率高：检定一台150吨衡器，2～3小时即可完成全部检定工作；5、成本低：与砝码检定衡器相比，节省大量的运输成本，具有良好的经济效益；6、低碳环保：减少运输及检定过程的尾气排放，具有良好的社会效益。The advantages of the present invention are: 1. Light weight: the total weight of the verification device is about 1.5 tons, which is convenient for transportation; 2. High safety: the transportation volume of weights and the handling volume of the verification process are reduced, thereby reducing risks; 3. High degree of automation : Automatic verification of full range and full performance, original records and verification reports are automatically generated, and the verification data is true and reliable; 4. High efficiency: It takes 2 to 3 hours to complete all the verification work for a 150-ton weighing instrument; 5. Low cost: Compared with weight verification weighing instruments, it saves a lot of transportation costs and has good economic benefits; 6. Low-carbon environmental protection: reduces exhaust emissions during transportation and verification, and has good social benefits.
【附图说明】【Description of drawings】
下面参照附图结合实施例对本发明作进一步的描述。The present invention will be further described below with reference to the accompanying drawings and embodiments.
图1是本发明主视图。Fig. 1 is the front view of the present invention.
图2是本发明俯视图。Fig. 2 is a top view of the present invention.
图3是本发明车厢左侧上掀门打开部分结构示意图。Fig. 3 is a structural schematic diagram of the opening part of the upper lift door on the left side of the carriage according to the present invention.
【具体实施方式】【Detailed ways】
请参阅图1至图3所示，衡器在线检测平台，包括一汽车1，所述汽车1包括一车厢2，所述车厢2的尾部设有车门，所述车厢2的一侧面上开设有两上掀门3、4，将设有上掀门3、4的一侧定义为车厢左侧，其相对的一侧定义为车厢右侧。Please refer to Fig. 1 to Fig. 3, the scale online detection platform includes a car 1, the car 1 includes a compartment 2, the tail of the compartment 2 is provided with a door, and one side of the compartment 2 is provided with two Lifting doors 3, 4, the side that is provided with lifting doors 3, 4 is defined as the left side of the compartment, and its opposite side is defined as the right side of the compartment.
所述车厢左侧前上掀门3的门内框下设有多层货架结构5，用于放置油管卷绕装置、悬臂梁；所述多层货架结构为四层，上面三层左侧设置有两储物柜6、7，上面三层上放置所述油管卷绕装置，最下面一层放置所述悬臂梁。所述车厢左侧后上揿门4的门内框下设有货柜8，用于放置高精度仪表、智能液压伺服控制装置、油箱；所述货柜顶部为工具柜9，其开口在车厢内部；所述工具柜左下方设一吊架10，其上放置所述高精度仪表，所述货柜的右下方固定设置所述智能液压伺服控制装置、和所述油箱；所述货柜靠近车厢内部的后壁为具有散热功能的栅格板11。There is a multi-layer shelf structure 5 under the door inner frame of the front upper lift door 3 on the left side of the carriage, which is used to place the oil pipe winding device and the cantilever beam; the multi-layer shelf structure has four layers, and the upper three layers are arranged on the left There are two storage cabinets 6, 7, the oil pipe winding device is placed on the upper three floors, and the cantilever beam is placed on the lowermost floor. There is a container 8 under the door inner frame of the upper push door 4 on the left side of the compartment, which is used to place high-precision instruments, intelligent hydraulic servo control devices, and fuel tanks; the top of the container is a tool cabinet 9, and its opening is inside the compartment; A hanger 10 is arranged at the lower left side of the tool cabinet, on which the high-precision instrument is placed, and the intelligent hydraulic servo control device and the fuel tank are fixedly arranged at the lower right side of the container; The wall is a grid plate 11 with heat dissipation function.
所述多层货架结构背部具有一隔层(图未示)；所述多层货架结构和隔层与所述货柜之间具有隔板12；所述多层货架结构的后壁上具有多个孔洞13与所述隔层相贯通；所述隔板12上也具有孔洞；所述液压油管和传感器线放置于所述隔层内；所述液压油管的一端穿过多层货架结构的后壁上的孔洞13缠绕于所述油管卷绕装置上，其另一端穿过隔板上的孔洞与所述智能液压伺服控制装置相连接；所述传感器线的一端穿过多层货架结构的后壁上的孔洞13缠绕于所述油管卷绕装置上，其另一端穿过隔板上的孔洞与所述高精度仪表相连接。There is a partition (not shown) on the back of the multi-layer shelf structure; there is a partition 12 between the multi-layer shelf structure and the interlayer and the container; the rear wall of the multi-layer shelf structure has a plurality of The hole 13 communicates with the partition; the partition 12 also has a hole; the hydraulic oil pipe and the sensor line are placed in the partition; one end of the hydraulic oil pipe passes through the rear wall of the multi-layer shelf structure The hole 13 on the top is wound on the oil pipe winding device, and its other end passes through the hole on the partition to connect with the intelligent hydraulic servo control device; one end of the sensor line passes through the rear wall of the multi-layer shelf structure The hole 13 on the top is wound on the said tubing winding device, and its other end passes through the hole on the partition to be connected with the said high-precision instrument.
所述车厢右侧设有钢架区域14，该钢架区域表面开有圆孔凹槽15，该圆孔凹槽处放置液压油缸和传感器组，所述油缸和传感器是通过螺纹连接成一整体，传感器置于油缸的活塞上方，油缸置于孔座内；所述钢架区域位于所述多层货架结构背后，并在所述钢架区域旁设有右侧门16。The right side of the compartment is provided with a steel frame area 14, and the surface of the steel frame area is provided with a round hole groove 15, and a hydraulic cylinder and a sensor group are placed at the round hole groove, and the oil cylinder and the sensor are connected as a whole by threads. The sensor is placed above the piston of the oil cylinder, and the oil cylinder is placed in the hole seat; the steel frame area is located behind the multi-layer shelf structure, and a right door 16 is arranged beside the steel frame area.
所述油管卷绕装置上缠绕着液压油管和传感器线，所述液压油管一端与所述智能液压伺服控制装置相连接，另一端是自由端，在检定时从所述油管卷绕装置拉出与所述油缸相连；所述传感器线一端与所述高精度仪表相连接，另一端是自由端，在检定时与所述液压油管线同时从所述油管卷绕装置拉出与所述传感器连接。The hydraulic oil pipe and the sensor wire are wound on the oil pipe winding device, and one end of the hydraulic oil pipe is connected to the intelligent hydraulic servo control device, and the other end is a free end, which is pulled out from the oil pipe winding device and connected to the sensor line during verification. The oil cylinder is connected; one end of the sensor line is connected to the high-precision instrument, and the other end is a free end, which is pulled out from the oil pipe winding device at the same time as the hydraulic oil line to connect with the sensor during verification.
所述车厢2右后轮上方设有一个座椅17，车厢的右后侧，设置一带杆的底座18，该底座18锁在车厢底部，检定装置的承压板套设在杆上，检定衡器时，承压板从后门上下搬运，所述杆的顶部放置一个可向上掀的小桌板，小桌板上放置计算机，方便检定人员使用。A seat 17 is provided above the right rear wheel of the carriage 2, and a base 18 with a rod is provided on the right rear side of the carriage, and the base 18 is locked at the bottom of the carriage, and the pressure plate of the verification device is sleeved on the rod to verify the balance. During the operation, the pressure-bearing plate is carried up and down from the back door, and a small table board that can be lifted upwards is placed on the top of the rod, and a computer is placed on the small table board, which is convenient for the verification personnel to use.
本发明的优点在于：1、重量轻：检定装置总重量约1.5吨，便于运输；2、安全性高：减少砝码的运输量和检定过程的搬运量，从而降低风险；3、自动化程度高：实现全量程、全性能自动化的检定，原始记录、检定报告自动生成，检定数据真实、可靠；4、效率高：检定一台150吨衡器，2～3小时即可完成全部检定工作；5、成本低：与砝码检定衡器相比，节省大量的运输成本，具有良好的经济效益；6、低碳环保：减少运输及检定过程的尾气排放，具有良好的社会效益。The advantages of the present invention are: 1. Light weight: the total weight of the verification device is about 1.5 tons, which is convenient for transportation; 2. High safety: the transportation volume of weights and the handling volume of the verification process are reduced, thereby reducing risks; 3. High degree of automation : Automatic verification of full range and full performance, original records and verification reports are automatically generated, and the verification data is true and reliable; 4. High efficiency: It takes 2 to 3 hours to complete all the verification work for a 150-ton weighing instrument; 5. Low cost: Compared with weight verification weighing instruments, it saves a lot of transportation costs and has good economic benefits; 6. Low-carbon environmental protection: reduces exhaust emissions during transportation and verification, and has good social benefits.
以上所述仅为本发明的较佳实施用例而已，并非用于限定本发明的保护范围。凡在本发明的精神和原则之内，所作的任何修改、等同替换以及改进等，均应包含在本发明的保护范围之内。The above descriptions are only preferred implementation examples of the present invention, and are not intended to limit the protection scope of the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510410324.7A CN105181105B (en) | 2015-07-14 | 2015-07-14 | Weighing apparatus on-line checking platform |
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| Application Number | Priority Date | Filing Date | Title |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109253793A (en) * | 2018-11-30 | 2019-01-22 | 红河州质量技术监督综合检测中心 | A kind of vehicle-mounted fork truck movable type weighing instrument verification device convenient for operation |
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| CN105181105B (en) | 2017-08-25 |
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