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CN105180183A - Plasma combustion-supporting Swiss roll combustor - Google Patents

Plasma combustion-supporting Swiss roll combustor Download PDF

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Publication number
CN105180183A
CN105180183A CN201510697383.7A CN201510697383A CN105180183A CN 105180183 A CN105180183 A CN 105180183A CN 201510697383 A CN201510697383 A CN 201510697383A CN 105180183 A CN105180183 A CN 105180183A
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burner
combustion
channel
plasma
voltage
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楼国锋
王耀
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University of Science and Technology Beijing USTB
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University of Science and Technology Beijing USTB
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Abstract

本发明提供一种等离子体助燃瑞士卷燃烧器,属于低热值燃气利用技术领域。包括燃烧室和螺旋板式通道,具体包括燃烧器外壳、导流板、多孔介质、进气通道、出气通道、放电装置、臭氧加入口、测温孔、点火孔、观察孔、金属高压电极板、电极引出导线和排气烟囱,该燃烧器为圆形或方形,上下两端部由密封板密封,螺旋板式通道两端为进气通道和出气通道,多孔介质位于燃烧室中心,燃烧室内壁涂有耐热材料,燃烧室外包绝热材料,放电装置和导流板位于燃烧室入口处,在螺旋板式通道最外环设置臭氧加入口。该燃烧器结合等离子体放电装置或臭氧发生器以及多孔介质材料能达到减少能耗、消除毒害等目的。

The invention provides a plasma combustion-supporting swiss roll burner, which belongs to the technical field of low calorific value gas utilization. Including combustion chamber and spiral plate channel, specifically including burner shell, deflector, porous medium, inlet channel, outlet channel, discharge device, ozone inlet, temperature measuring hole, ignition hole, observation hole, metal high voltage electrode plate, The electrode lead wire and the exhaust chimney. The burner is round or square, and the upper and lower ends are sealed by sealing plates. There are heat-resistant materials, and the combustion chamber is wrapped with heat-insulating materials. The discharge device and deflector are located at the entrance of the combustion chamber, and the ozone inlet is set at the outermost ring of the spiral plate channel. The burner is combined with a plasma discharge device or an ozone generator and a porous medium material to achieve the purposes of reducing energy consumption, eliminating poison and the like.

Description

一种等离子体助燃瑞士卷燃烧器A plasma-assisted combustion swiss roll burner

技术领域technical field

本发明涉及低热值燃气(废气)利用技术领域,特别是指一种等离子体助燃瑞士卷燃烧器。The invention relates to the technical field of low calorific value gas (exhaust gas) utilization, in particular to a plasma combustion-supporting swiss roll burner.

背景技术Background technique

我国是一个能源需求大国,但是能源利用效率也受技术手段的缺陷无法达到很高的水平。人们在开采使用各种能源资源时常伴有部分含少量可燃成分、热值很低的“废气”未经利用就直接排放入大气的情况,如煤矿开采过程中排放的瓦斯气、石化行业点火炬排空的烃类废气、油气田开采中排放的伴生天然气、垃圾填埋产生的填埋气、化工行业生产时产生的可燃有毒废气等。这些含有可燃成分或有毒气体的“废气”的直接排放,在污染了环境的同时也造成了能源的浪费。my country is a country with a large energy demand, but the efficiency of energy utilization cannot reach a high level due to the defects of technical means. When people exploit and use various energy resources, some "waste gas" containing a small amount of combustible components and low calorific value is directly discharged into the atmosphere without being utilized, such as gas emitted during coal mining and torches in petrochemical industries. Evacuated hydrocarbon waste gas, associated natural gas discharged from oil and gas field exploitation, landfill gas generated from landfill, flammable and toxic waste gas generated during chemical industry production, etc. The direct discharge of these "exhaust gases" containing combustible components or toxic gases pollutes the environment and wastes energy.

通常发热量小于6.28MJ/m3的气体被称为低热值气体,但上节所述的“废气”的热值要远低于这个值,由于受到可燃极限的制约,无法用传统的燃烧方法直接处理。以甲烷气为例,通常条件下其可燃极限为5%—15%左右,而上述低热值可燃废气的发热量折算成甲烷后,对应甲烷体积浓度一般在0.5—3%之间,远低于可燃极限范围,采用常规的燃烧组织方式无法进行直接的处理,企业常选择直接排放,造成环境污染。Generally, gases with a calorific value less than 6.28MJ/ m3 are called low calorific value gases, but the calorific value of the "exhaust gas" mentioned in the previous section is much lower than this value. Due to the restriction of the flammability limit, traditional combustion methods cannot be used. deal directly with. Taking methane gas as an example, its flammability limit is about 5%-15% under normal conditions, and the calorific value of the above-mentioned low calorific value combustible waste gas is converted into methane, and the corresponding volume concentration of methane is generally between 0.5-3%, which is much lower than In the flammable limit range, the conventional combustion organization method cannot be used for direct treatment, and enterprises often choose to discharge directly, causing environmental pollution.

目前工业上处理这些低热值可燃废气的技术主要有:燃烧技术,生物净化技术、膜分离技术、吸附技术以及冷凝技术等,其中燃烧是目前最主要也是最有效的处理方式。燃烧主要有三种类型:即直接燃烧、热力燃烧、以及催化燃烧。当可燃成分较低时,直接燃烧已经不足以维持;当可燃成分很低时,热力燃烧或蓄热燃烧也已经不能使温度维持在燃烧所需的温度;当可燃成分稍高时,燃烧温度也就高,会导致催化剂的失效等问题。因此较好的处理方式是将烟气热量循环利用且往系统中加入额外的能量帮助处理极低热值可燃废气,而瑞士卷燃烧器就可达到这个目的。At present, the technologies for treating these low calorific value combustible waste gases in industry mainly include: combustion technology, biological purification technology, membrane separation technology, adsorption technology and condensation technology, among which combustion is currently the most important and most effective treatment method. There are three main types of combustion: direct combustion, thermal combustion, and catalytic combustion. When the combustible components are low, direct combustion is not enough to maintain; when the combustible components are very low, thermal combustion or regenerative combustion can no longer keep the temperature at the temperature required for combustion; when the combustible components are slightly higher, the combustion temperature is also If it is high, it will lead to problems such as catalyst failure. Therefore, a better treatment method is to recycle the heat of the flue gas and add additional energy to the system to help deal with extremely low calorific value combustible exhaust gas, and the Swiss roll burner can achieve this purpose.

现有的瑞士卷燃烧器多针对MEMS的微小尺度研究,且由于其结构比表面积较大的原因,散热问题比较严重且燃料浓度在当量比附近,未见有将多孔介质蓄热燃烧技术和等离子体放电技术结合中大尺寸的瑞士卷燃烧器的应用相。The existing Swiss roll burners are mostly researched on the micro-scale of MEMS, and due to the large specific surface area of its structure, the problem of heat dissipation is relatively serious and the fuel concentration is near the equivalence ratio. Bulk discharge technology combined with Swiss roll burners of medium and large sizes is the application phase.

发明内容Contents of the invention

本发明要解决的技术问题是提供一种等离子体助燃瑞士卷燃烧器,适用于含少量可燃成分、热值很低的工业“废气”,如钢铁行业排放的低热值高炉煤气、焦炉煤气等、煤矿开采过程中排放的瓦斯气、石化行业点火炬排空的烃类废气、油气田开采中排放的伴生天然气、垃圾填埋产生的填埋气、化工行业生产时产生的可燃有毒废气等的燃烧。The technical problem to be solved by the present invention is to provide a plasma combustion-supporting swiss roll burner, which is suitable for industrial "waste gas" with a small amount of combustible components and low calorific value, such as low calorific value blast furnace gas and coke oven gas discharged from the iron and steel industry. Combustion of methane gas discharged during coal mining, hydrocarbon waste gas evacuated by flare in petrochemical industry, associated natural gas discharged in oil and gas field exploitation, landfill gas generated by landfill, flammable and toxic waste gas generated during chemical industry production, etc. .

该燃烧器包括燃烧器外壳、燃烧室、螺旋板式通道、上盖板和下底板,具体包括导流板、多孔介质、进气通道、出气通道、放电装置、臭氧加入口、测温孔、点火孔、观察孔、金属高压电极板、电极引出导线和排气烟囱,燃烧器由上盖板和下底板密封,观察孔设置在上盖板上,用于观察点火燃烧状态,监视火焰是否熄灭,螺旋板式通道两端分别为进气通道和出气通道,燃烧室位于螺旋板式通道中心,导流板和放电装置位于燃烧室入口处,多孔介质位于燃烧室中心,在螺旋板式通道最外环设置臭氧加入口,在螺旋板式通道最外环相对位置设置两个测温孔,在螺旋板式通道最内环相对位置设置两个测温孔,放电装置为金属高压电极板设置在绝缘材料上构成,金属高压电极板引出电极引出导线,排气烟囱连接在出气通道外部。The burner includes a burner shell, a combustion chamber, a spiral plate channel, an upper cover plate and a lower bottom plate, specifically including a deflector plate, a porous medium, an air inlet channel, an air outlet channel, a discharge device, an ozone inlet, a temperature measuring hole, and an ignition chamber. hole, observation hole, metal high-voltage electrode plate, electrode lead wire and exhaust chimney, the burner is sealed by the upper cover plate and the lower bottom plate, and the observation hole is set on the upper cover plate to observe the ignition and combustion state and monitor whether the flame is extinguished. The two ends of the spiral plate channel are the inlet channel and the air outlet channel respectively. The combustion chamber is located in the center of the spiral plate channel. The deflector and the discharge device are located at the entrance of the combustion chamber. The porous medium is located in the center of the combustion chamber. At the inlet, two temperature measuring holes are set at the opposite position of the outermost ring of the spiral plate channel, and two temperature measuring holes are set at the opposite position of the innermost ring of the spiral plate channel. The discharge device is composed of a metal high-voltage electrode plate set on an insulating material. The high-voltage electrode plate leads out the lead wires of the electrodes, and the exhaust chimney is connected to the outside of the gas outlet channel.

其中,燃烧器为方形或圆形,燃烧器上盖板、下底板与每一圈螺旋板间相互密封,燃烧室内各高温侧表面覆盖耐热材料。进气通道和出气通道为变截面结构,进气通道的变截面结构保证进入燃烧器的气体均匀地分布在管道内,在进气变截面通道壁面上还镶嵌了二级电极板,使待处理废气在进入燃烧器前得以电离。上盖板和下底板焊接在燃烧器上下两端,其中,下底板中心开孔,为点火孔,点火孔内套有陶瓷套管,用于点火启动且保证点火孔不被高温所损坏,当燃烧器运行稳定时也可当做臭氧加入口。导流板在燃烧室内侧壁面沿气流行径方向安装。多孔介质用于维持燃烧的稳定,由孔隙率及孔径均匀或逐渐变化或者分层变化的泡沫陶瓷、蜂窝陶瓷或平板陶瓷中的一种或几种组成,孔径变化范围为0.5-8mm,孔隙率变化范围为0.15-0.85。Among them, the burner is square or circular, the upper cover plate, the lower bottom plate of the burner and each spiral plate are sealed with each other, and the surfaces of the high temperature sides in the combustion chamber are covered with heat-resistant materials. The air inlet passage and the air outlet passage are of variable cross-section structure, the variable cross-section structure of the air inlet passage ensures that the gas entering the burner is evenly distributed in the pipe, and the secondary electrode plate is inlaid on the wall of the air inlet variable cross-section passage, so that the gas to be treated Exhaust gases are ionized before entering the burner. The upper cover plate and the lower base plate are welded on the upper and lower ends of the burner. Among them, a hole is opened in the center of the lower base plate, which is the ignition hole. The ignition hole is covered with a ceramic sleeve, which is used for ignition and ensures that the ignition hole will not be damaged by high temperature. When the burner is running stably, it can also be used as an ozone inlet. The deflector is installed on the side wall of the combustion chamber along the direction of the airflow path. Porous media is used to maintain the stability of combustion. It is composed of one or more of foamed ceramics, honeycomb ceramics or flat ceramics with uniform porosity and pore diameter, or layered changes. The pore diameter varies from 0.5 to 8mm. The range of variation is 0.15-0.85.

燃烧器外壳是瑞士卷状的并行紧贴的燃气和废气通道,即形如螺旋板式的换热结构,且始终保持进口通道包裹在出口通道外侧以保证流体间换热充分以及减小对环境的散热。The burner casing is a Swiss-rolled parallel gas and exhaust gas channel, that is, a heat exchange structure shaped like a spiral plate, and always keeps the inlet channel wrapped outside the outlet channel to ensure sufficient heat exchange between fluids and reduce environmental impact. Heat dissipation.

放电装置由高压电源、电极、绝缘材料组成,产生等离子体的方式为辉光放电、电晕放电、介质阻挡放电、射频放电、微波放电、滑动电弧放电、射流放电中的一种;高压电源为高压高频交流电源、高压高频脉冲电源、高压射频电源或微波电源,其中,高压高频交流电源频率为50Hz-20kHz,峰值电压为10Kv-60Kv;高压高频脉冲电源脉冲频率为50Hz-20kHz,峰值电压为10kV-100Kv,脉冲宽度为100ns-10us;高压射频电源频率为1-100mHz,峰值电压为5000V-10000V;电极材料使用不锈钢、钼以及石墨中的一种;绝缘材料为陶瓷、氧化铝、树脂、聚四氟乙烯中的一种。臭氧发生器可以直接通入氧气、空气或含氧废气,产生含有臭氧的气体再通入燃烧器中。臭氧发生器可以采用风冷或水冷的冷却方式。空气源臭氧发生器臭氧产量为5g/L-50g/L,浓度约为5mg/L-15mg/L;氧气源臭氧发生器臭氧产量为10g/L-100g/L,浓度约为50mg/L-100mg/L。The discharge device is composed of a high-voltage power supply, electrodes, and insulating materials. The plasma generation method is one of glow discharge, corona discharge, dielectric barrier discharge, radio frequency discharge, microwave discharge, sliding arc discharge, and jet discharge; the high-voltage power supply is High-voltage high-frequency AC power supply, high-voltage high-frequency pulse power supply, high-voltage radio frequency power supply or microwave power supply, among which, the frequency of high-voltage high-frequency AC power supply is 50Hz-20kHz, the peak voltage is 10Kv-60Kv; the pulse frequency of high-voltage high-frequency pulse power supply is 50Hz-20kHz , the peak voltage is 10kV-100Kv, the pulse width is 100ns-10us; the frequency of high-voltage radio frequency power supply is 1-100mHz, the peak voltage is 5000V-10000V; the electrode material is one of stainless steel, molybdenum and graphite; the insulating material is ceramic, oxide One of aluminum, resin, polytetrafluoroethylene. The ozone generator can be fed directly with oxygen, air or oxygen-containing waste gas to generate ozone-containing gas and then pass it into the burner. The ozone generator can be air-cooled or water-cooled. The ozone output of the air source ozone generator is 5g/L-50g/L, and the concentration is about 5mg/L-15mg/L; the ozone output of the oxygen source ozone generator is 10g/L-100g/L, and the concentration is about 50mg/L- 100mg/L.

在燃烧室入口处对应的下底板上设有一级电极接口,进气通道沿程若干位置对应的下底板上也设有臭氧气接入口。一级等离子体放电装置在燃烧室入口处放置,其非接地端金属电极(板、线或网)由耐温介电材料绝缘固定并从下底板引线接出;二级等离子体放电装置在进气入口处的内壁面上平行于气流方向竖直镶嵌放置耐高温金属电极(板、线或网),其非接地端用耐温介电材料隔离固定包裹在金属电极外,也镶嵌在进气入口处内壁面上。接地端可直接连接在燃烧器外壳上。连接电极的导线外包绝缘材料从下底板导出燃烧器壳板以连接电源。A first-level electrode interface is provided on the lower base plate corresponding to the entrance of the combustion chamber, and ozone gas inlets are also provided on the lower base plate corresponding to several positions along the air intake passage. The first-level plasma discharge device is placed at the entrance of the combustion chamber, and its non-grounded metal electrodes (plates, wires or nets) are insulated and fixed by heat-resistant dielectric materials and connected from the lower bottom plate; the second-level plasma discharge device is placed at the entrance The inner wall of the air inlet is parallel to the airflow direction and vertically inlaid with high-temperature resistant metal electrodes (plates, wires or nets). on the inner wall of the entrance. The ground terminal can be connected directly to the burner housing. The wires connecting the electrodes are covered with insulating material and lead out from the lower bottom plate to the burner shell to connect to the power supply.

根据燃气(废气)热值,在热值较高、燃烧稳定的条件,可在燃烧室中安装蒸发器等热量利用单元,利用燃烧产生的热量。According to the calorific value of gas (exhaust gas), under the condition of high calorific value and stable combustion, heat utilization units such as evaporators can be installed in the combustion chamber to utilize the heat generated by combustion.

本发明的上述技术方案的有益效果如下:The beneficial effects of above-mentioned technical scheme of the present invention are as follows:

本发明通过瑞士卷这一独特形状加强烟气与反应物之间的换热,利用多孔介质结构导热率高、辐射能力强的特点,通过往燃烧器内加入等离子体放电装置,产生的具有氧化性的粒子或促进燃烧更易反应的粒子使低热值低浓度可燃气体燃烧且降低污染排放。The invention strengthens the heat exchange between the flue gas and the reactants through the unique shape of the Swiss roll, utilizes the characteristics of high thermal conductivity and strong radiation ability of the porous medium structure, and adds a plasma discharge device into the burner to produce oxidized Combustible particles or particles that promote combustion and are more reactive can burn combustible gases with low calorific value and low concentration and reduce pollution emissions.

本发明结合等离子体助燃技术、多孔介质蓄热技术、烟气热量再循环技术的优势,能耗更低,处理低热值可燃废气浓度范围较广;且等离子体发生装置的位置和发生功率都可调,因此设备运行易于控制。由于其针对的燃料热值低,燃烧温度相较普通燃烧也要低很多,因此产生的NOx等直接与温度相关的有害气体大幅度减少,有效的解决了低热值废气顺利点燃并维持燃烧的问题,是将该部分废气成功利用的实例,既回收了能源又减少了对环境的污染。The present invention combines the advantages of plasma combustion-supporting technology, porous medium heat storage technology, and flue gas heat recirculation technology, with lower energy consumption and a wide range of concentrations of combustible waste gas with low calorific value; and the position and power of the plasma generating device can be adjusted. Adjustment, so the operation of the equipment is easy to control. Due to the low calorific value of the fuel it targets, the combustion temperature is much lower than that of ordinary combustion, so the harmful gases directly related to temperature such as NO x are greatly reduced, effectively solving the problem of smooth ignition and maintenance of combustion of low calorific value exhaust gas The problem is an example of successful utilization of this part of the waste gas, which not only recovers energy but also reduces environmental pollution.

附图说明Description of drawings

图1为本发明的等离子体助燃瑞士卷燃烧器(圆形)结构示意图;Fig. 1 is the structural representation of the plasma combustion-supporting swiss roll burner (circle) of the present invention;

图2为本发明的等离子体助燃瑞士卷燃烧器(方形)结构示意图;Fig. 2 is the structural representation of the plasma combustion-supporting Swiss roll burner (square) of the present invention;

图3为本发明的等离子体助燃瑞士卷燃烧器(圆形)上盖板布局图;Fig. 3 is the layout drawing of the (circular) upper cover plate of the plasma combustion-supporting Swiss roll burner of the present invention;

图4为本发明的等离子体助燃瑞士卷燃烧器(方形)上盖板布局图;Fig. 4 is the layout drawing of the upper cover plate of the plasma combustion-supporting Swiss roll burner (square) of the present invention;

图5为本发明的等离子体助燃瑞士卷燃烧器(圆形)下底板布局图;Fig. 5 is the layout drawing of the bottom plate of the plasma combustion-supporting Swiss roll burner (circular) of the present invention;

图6为本发明的等离子体助燃瑞士卷燃烧器(方形)下底板布局图;Fig. 6 is the layout diagram of the bottom plate of the plasma combustion-supporting Swiss roll burner (square) of the present invention;

图7为本发明的等离子体助燃瑞士卷燃烧器变截面进气通道主视图;Fig. 7 is the front view of the variable-section air intake channel of the plasma-assisted combustion Swiss roll burner of the present invention;

图8为本发明的等离子体助燃瑞士卷燃烧器变截面进气通道左视图;Fig. 8 is the left side view of the variable-section air intake channel of the plasma-assisted combustion Swiss roll burner of the present invention;

图9为本发明的等离子体助燃瑞士卷燃烧器变截面出气通道主视图;Fig. 9 is the front view of the variable-section air outlet channel of the plasma-assisted combustion Swiss roll burner of the present invention;

图10为本发明的等离子体助燃瑞士卷燃烧器变截面出气通道左视图;Fig. 10 is the left side view of the variable-section gas outlet channel of the plasma combustion-supporting Swiss roll burner of the present invention;

图11为本发明的等离子体助燃瑞士卷燃烧器(圆形)放电装置结构示意图;Fig. 11 is a schematic structural view of a plasma combustion-supporting Swiss roll burner (circular) discharge device of the present invention;

图12为本发明的等离子体助燃瑞士卷燃烧器(方形)放电装置结构示意图。Fig. 12 is a schematic structural diagram of a plasma-assisted combustion swiss roll burner (square) discharge device of the present invention.

其中,1-燃烧器外壳;2-导流板;3-多孔介质;4-出气通道;5-进气通道;6-放电装置;7-耐热材料;8-臭氧加入口;9-测温孔;10-点火孔;11-观察孔;12-金属高压电极板;13-电极引出导线;14-绝缘材料;15-排气烟囱。Among them, 1-burner shell; 2-deflector; 3-porous medium; 4-outlet channel; 5-intake channel; 6-discharge device; 7-heat-resistant material; 8-ozone inlet; Temperature hole; 10-ignition hole; 11-observation hole; 12-metal high-voltage electrode plate; 13-electrode lead wire; 14-insulating material; 15-exhaust chimney.

具体实施方式detailed description

为使本发明要解决的技术问题、技术方案和优点更加清楚,下面将结合附图及具体实施例进行详细描述。In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following will describe in detail with reference to the drawings and specific embodiments.

本发明提供一种等离子体助燃瑞士卷燃烧器。The invention provides a plasma-assisted combustion swiss roll burner.

如图1和图2所示,该燃烧器为方形或圆形,包括燃烧器外壳1、燃烧室、螺旋板式通道、上盖板和下底板,燃烧器由上盖板和下底板密封,如图3和图4所示,观察孔11设置在上盖板上,螺旋板式通道两端分别为进气通道5和出气通道4,燃烧室位于螺旋板式通道中心,导流板2和放电装置6位于燃烧室入口处,多孔介质3位于燃烧室中心,在螺旋板式通道最外环设置臭氧加入口8,在螺旋板式通道最外环相对位置设置两个测温孔10,在螺旋板式通道最内环相对位置设置两个测温孔10,如图11和图12所示,放电装置6为金属高压电极板12设置在绝缘材料14上构成,金属高压电极板12引出电极引出导线13,如图9和图10所示,排气烟囱15连接在出气通道4外部。燃烧器上盖板、下底板与每一圈螺旋板间相互密封,燃烧室内各高温侧表面覆盖耐热材料7。如图7和图8所示,进气通道5和出气通道4为变截面结构。如图5和图6所示,下底板中心开孔,为点火孔10,点火孔10内套有陶瓷套管。As shown in Figures 1 and 2, the burner is square or circular, including a burner casing 1, a combustion chamber, a spiral plate channel, an upper cover and a lower bottom, and the burner is sealed by the upper cover and the lower bottom, as As shown in Figure 3 and Figure 4, the observation hole 11 is arranged on the upper cover plate, the two ends of the spiral plate channel are the air intake channel 5 and the air outlet channel 4 respectively, the combustion chamber is located in the center of the spiral plate channel, the deflector 2 and the discharge device 6 Located at the entrance of the combustion chamber, the porous medium 3 is located in the center of the combustion chamber, an ozone inlet 8 is set at the outermost ring of the spiral plate channel, two temperature measuring holes 10 are set at the opposite position of the outermost ring of the spiral plate channel, and at the innermost part of the spiral plate channel Two temperature measuring holes 10 are set at the relative position of the ring, as shown in Figure 11 and Figure 12, the discharge device 6 is composed of a metal high-voltage electrode plate 12 arranged on an insulating material 14, and the metal high-voltage electrode plate 12 leads to an electrode lead-out wire 13, as shown in the figure 9 and FIG. 10 , the exhaust chimney 15 is connected to the outside of the air outlet channel 4 . The upper cover plate, the lower bottom plate of the burner and each spiral plate are sealed with each other, and the surfaces of the high-temperature sides in the combustion chamber are covered with heat-resistant materials 7 . As shown in FIG. 7 and FIG. 8 , the air inlet channel 5 and the air outlet channel 4 are variable cross-sectional structures. As shown in FIG. 5 and FIG. 6 , a hole is opened in the center of the lower bottom plate, which is an ignition hole 10 , and a ceramic sleeve is set inside the ignition hole 10 .

导流板2在燃烧室内侧壁面沿气流行径方向安装。多孔介质3由孔隙率及孔径均匀或逐渐变化或者分层变化的泡沫陶瓷、蜂窝陶瓷或平板陶瓷中的一种或几种组成,孔径变化范围为0.5-8mm,孔隙率变化范围为0.15-0.85。The deflector 2 is installed along the airflow path direction on the side wall of the combustion chamber. The porous medium 3 is composed of one or more of foam ceramics, honeycomb ceramics or flat ceramics with uniform porosity and pore diameter or gradually changing or layered changes. .

该燃烧器是对于一种低热值废气燃烧和利用的装置,其外围由瑞士卷状螺旋板构成,其材质可为耐温温度在800℃以上的材料。为了保证材料长期处于高温状态而不失效,需要在燃烧室内等高温区壁涂敷水泥状耐热材料7。当高温烟气进入换热通道时,温度会逐渐降低,而冷进气的焓值随着被预热温度的升高而增加,当本难以燃烧处理的废气的焓值增加至一定值后,气体将能维持燃烧。The burner is a device for burning and utilizing waste gas with low calorific value. Its periphery is made of Swiss coiled spiral plate, and its material can be a material with a temperature resistance above 800°C. In order to ensure that the material stays in a high-temperature state for a long time without failure, it is necessary to coat the cement-like heat-resistant material 7 on the walls of high-temperature areas such as the combustion chamber. When the high-temperature flue gas enters the heat exchange channel, the temperature will gradually decrease, while the enthalpy value of the cold intake air increases with the increase of the preheated temperature. When the enthalpy value of the exhaust gas that is difficult to burn and treat increases to a certain value, Gas will be able to sustain combustion.

然而这里有两个问题需要解决,首先是火焰停留的位置。我们知道预混层流燃烧火焰位置与气体流速、种类等有直接相关,即当速度小时,火焰向上游漂移,流速大时,火焰又向下游漂移。对于该瑞士卷式燃烧器,需要将火焰位置稳定在燃烧室中间,因此需要在中心燃烧室中填充多孔介质3材料层组织蓄热燃烧,且因为燃烧室容积较大,有利于燃气充分混合燃烧,也使得火焰不易往通道内迁移从而烧坏气体通道。当燃气浓度较低、燃烧条件比较恶劣时,将等离子体放电装置置入燃气通道或燃烧室中,产生离解的粒子对燃烧可以起到促进作用,也有利于火焰在燃烧室内的稳定。There are however two issues that need to be addressed here, the first is where the flame stays. We know that the position of the premixed laminar combustion flame is directly related to the gas flow rate and type, that is, when the speed is small, the flame drifts upstream, and when the flow rate is high, the flame drifts downstream. For the Swiss roll burner, it is necessary to stabilize the flame position in the middle of the combustion chamber, so it is necessary to fill the central combustion chamber with a porous medium 3 material layer to organize regenerative combustion, and because the combustion chamber has a large volume, it is conducive to fully mixed combustion of gas , It also makes it difficult for the flame to migrate into the channel and burn the gas channel. When the gas concentration is low and the combustion conditions are relatively harsh, the plasma discharge device is placed in the gas channel or combustion chamber, and the dissociated particles produced can promote combustion and also help the flame to stabilize in the combustion chamber.

其次是燃烧器处理低浓度废气的能力。首先考虑处理废气的量不能太小,即与微型燃烧器区别于尺寸的大小;其次由于低浓度的燃气难以点燃,只有将其预热到很高的温度时才有可能燃烧,因此采用瑞士卷结构的换热通道能做到这一点。考虑到该燃烧器需要将初始燃气预热到较高温度,因此设计的换热通道较长,可以保证初始燃气可以从室温预热到废气燃烧需要达到的温度。此外,臭氧对于贫燃燃料燃烧速度的提升要比当量比和富燃条件下显著地多,而加入等离子体放电装置产生的粒子中也包含有臭氧,另外还有O、O3、OH、CH3、H等粒子都促进超低热值气体的燃烧,从而降低气体贫可燃极限。燃烧器在中心燃烧室入口处设有一级等离子体放电装置6,使燃烧室中的气体直接电离;在进气通道入口处设二级等离子体放电装置,使初始气体提前电离;在进气通道沿程设有若干臭氧气加入口8,将臭氧直接加入燃烧器中助燃。由于电离后的粒子通常活性很强,温度稍高的情况下就会迅速分解,因此沿程开设了二级等离子体放电装置放置口,根据不同温度情况选择具体等离子体放电装置的安装位置,使电离后的粒子在消失前与预混气混合,当温度预热到相应温度时,燃料起链反应会相对容易地发生,促进燃料的氧化燃烧。此外,臭氧发生器也能产生氧化性很强的物质,也能达到拓展可燃极限的目的,但由于臭氧对于温度条件比较敏感,在稍等温度下就会分解成氧气,因此需要在合适位置加入才能起到作用。The second is the ability of the burner to deal with low-concentration exhaust gas. First of all, consider that the amount of waste gas to be treated should not be too small, that is, it is different from the size of the micro burner; secondly, because the low-concentration gas is difficult to ignite, it is possible to burn it only when it is preheated to a very high temperature, so the Swiss roll is used The heat exchange channels of the structure can do this. Considering that the burner needs to preheat the initial gas to a higher temperature, the designed heat exchange channel is longer to ensure that the initial gas can be preheated from room temperature to the temperature required for exhaust gas combustion. In addition, the improvement of the burning speed of lean-burn fuel by ozone is significantly more than that under the condition of equivalence ratio and rich-burning conditions, and the particles generated by the plasma discharge device also contain ozone, in addition to O, O3, OH, CH3, Particles such as H all promote the combustion of ultra-low calorific value gases, thereby reducing the gas-lean flammability limit. The burner is equipped with a primary plasma discharge device 6 at the entrance of the central combustion chamber to directly ionize the gas in the combustion chamber; a secondary plasma discharge device is provided at the entrance of the air intake passage to ionize the initial gas in advance; A number of ozone gas inlets 8 are provided along the process, and ozone is directly added to the burner to support combustion. Since the ionized particles are usually very active, they will decompose rapidly at a slightly higher temperature. Therefore, a secondary plasma discharge device placement port is set up along the way, and the specific installation location of the plasma discharge device is selected according to different temperature conditions. The ionized particles are mixed with the premixed gas before disappearing. When the temperature is preheated to the corresponding temperature, the chain reaction of the fuel will occur relatively easily, which will promote the oxidative combustion of the fuel. In addition, the ozone generator can also produce highly oxidizing substances, which can also achieve the purpose of extending the flammability limit. However, because ozone is sensitive to temperature conditions, it will decompose into oxygen at a later temperature, so it needs to be added at a suitable position. to play a role.

本发明的高压电极材料选用铜或不锈钢等金属,结构可以用平板型电极、圆柱形电极、芒刺形电极或多边形电极。产生等离子体的方式可以为辉光放电、电晕放电、介质阻挡放电、射频放电、滑动电弧放电、射流放电等方式的一种。高压电源可以为高压高频交流电源、高压脉冲电源或射频电源等。高压高频交流电源频率为50Hz-20kHz,峰值电压为10Kv-60Kv;高压高频脉冲电源脉冲频率为50Hz-20kHz,峰值电压为10kV-100Kv,脉冲宽度为100ns-10us;高压射频电源频率为1-100mHz,峰值电压为5000V-10000V。本发明使用的等离子体发生装置产生的OH等活性基团具有超强的反应活性,能够与常规条件下很难反应的废气发生反应。低温等离子体中电子温度高达十几电子伏特,而气体温度不过几百度,这在工业运用中具有极大优势。The high-voltage electrode material of the present invention is made of metals such as copper or stainless steel, and the structure can be a flat electrode, a cylindrical electrode, a prickly electrode or a polygonal electrode. The way to generate plasma can be one of glow discharge, corona discharge, dielectric barrier discharge, radio frequency discharge, sliding arc discharge, and jet discharge. The high-voltage power supply can be a high-voltage and high-frequency AC power supply, a high-voltage pulse power supply, or a radio frequency power supply. The frequency of high-voltage high-frequency AC power supply is 50Hz-20kHz, and the peak voltage is 10Kv-60Kv; the pulse frequency of high-voltage high-frequency pulse power supply is 50Hz-20kHz, the peak voltage is 10kV-100Kv, and the pulse width is 100ns-10us; the frequency of high-voltage radio frequency power supply is 1 -100mHz, peak voltage is 5000V-10000V. Active groups such as OH generated by the plasma generator used in the present invention have super-reactivity and can react with waste gas that is difficult to react under conventional conditions. The electron temperature in low-temperature plasma is as high as tens of electron volts, while the gas temperature is only a few hundred degrees, which has great advantages in industrial applications.

本发明填充在燃烧室内的多孔介质3的结构可由孔隙率及孔径均匀或逐渐变化或者分层变化的泡沫陶瓷、蜂窝陶瓷或平板陶瓷等中的一种或几种组成,孔径变化范围为0.5-8mm,孔隙率变化范围为0.15-0.85。多孔介质材料的优点是高热导率、高比表面积、高孔隙率,不仅可以充分扰流,加速气体混合进行温度交换,还能有效地将反应完的烟气热量高效充分的传递给进气,从而有效地减少了能量的损失。The structure of the porous medium 3 filled in the combustion chamber of the present invention can be composed of one or more of foam ceramics, honeycomb ceramics or flat ceramics with uniform porosity and pore diameter or gradually changing or layered changes, and the pore diameter variation range is 0.5- 8mm, the range of porosity is 0.15-0.85. The advantages of porous media materials are high thermal conductivity, high specific surface area, and high porosity, which can not only fully disturb the flow, accelerate gas mixing for temperature exchange, but also effectively transfer the heat of the flue gas after the reaction to the intake air efficiently and fully. Thereby effectively reducing the loss of energy.

本发明除了燃烧器本体、多孔介质材料、等离子体放电装置和臭氧发生器外,还需要配置的有甲烷、氧气以及氮气气瓶、流量计、配气系统、陶瓷管、石英玻璃。燃烧器的设计尺寸包括燃烧器高度、通道宽度、通道壁厚、中心燃烧室边长、通道长度、进、出气孔直径、渐变截面气体通道长度。该结构设计加工简单,可工业化生产。In addition to the burner body, porous dielectric material, plasma discharge device and ozone generator, the present invention also needs to be equipped with methane, oxygen and nitrogen cylinders, flow meters, gas distribution systems, ceramic tubes and quartz glass. The design dimensions of the burner include the height of the burner, the width of the channel, the wall thickness of the channel, the side length of the central combustion chamber, the length of the channel, the diameter of the inlet and outlet holes, and the length of the gas channel with a gradual cross section. The structure is simple in design and processing, and can be produced industrially.

该燃烧器具体工作过程为:The specific working process of the burner is as follows:

(1)当量比的甲烷空气同时从进气通道5和下底板中心点火孔10通入燃烧室中并点燃,使多孔介质3材料加热至1300-1700K以上。(1) The methane air of the equivalence ratio is passed into the combustion chamber from the air intake channel 5 and the central ignition hole 10 of the lower base plate and ignited, so that the material of the porous medium 3 is heated to above 1300-1700K.

(2)逐渐减小并最终关闭下底板通入的甲烷,并同时降低渐阔口进气的甲烷浓度至待处理的低热值可燃废气,此过程调整气体流量及浓度的匹配关系使燃烧稳定在燃烧室中心。(2) Gradually reduce and finally close the methane fed into the lower floor, and at the same time reduce the concentration of methane in the inlet of the gradually widening port to the combustible waste gas with low calorific value to be treated. During this process, the matching relationship between gas flow and concentration is adjusted to stabilize the combustion. center of the combustion chamber.

(3)在进气沿程通道中根据需要安装放置若干等离子体放电装置6,由石英材料包裹电极引出导线13引出下底板以及起到固定金属高压电极板12的作用,同时焊接固定放电装置6的金属凸台。使用时将导线连接高压电源,将燃烧器外壁接地,如此在通道内设置放电区域,当通入气体时,气体将被电离。等离子体的加入能使燃气贫可燃极限进一步降低,因此降低进口气体可燃成分浓度,观察燃烧室内是否有火焰维持;若仍有火焰维持则可进一步降低可燃成分浓度;若温度持续降低至熄火,则需调整等离子体放电装置6的位置、放电电压等参数,尽量降低燃料贫可燃极限。或者在进气沿程不同位置加入臭氧也可达到类似目的。(3) Install and place a number of plasma discharge devices 6 as required in the air intake passage along the course. The electrode lead wire 13 wrapped by quartz material leads to the lower bottom plate and plays the role of fixing the metal high-voltage electrode plate 12. At the same time, the discharge device 6 is welded and fixed. metal bosses. When in use, connect the wire to the high-voltage power supply, and ground the outer wall of the burner, so that a discharge area is set in the channel, and when the gas is fed, the gas will be ionized. The addition of plasma can further reduce the lean flammability limit of the gas, so reduce the concentration of combustible components in the inlet gas, and observe whether there is flame maintenance in the combustion chamber; if there is still flame maintenance, the concentration of combustible components can be further reduced; if the temperature continues to drop to flameout, then It is necessary to adjust the parameters such as the position of the plasma discharge device 6 and the discharge voltage to reduce the lean fuel flammability limit as much as possible. Or adding ozone at different positions along the air intake can also achieve a similar purpose.

(4)将经过燃烧处理的高温净烟气收集并检测其成分,考察反应进行的完全程度。再通过出气通道4排入环境中,这时烟气中含有的可燃、有害成分将大大降低。(4) Collect the high-temperature clean flue gas after combustion treatment and detect its components to investigate the completeness of the reaction. Then it is discharged into the environment through the air outlet channel 4, at this time, the combustible and harmful components contained in the flue gas will be greatly reduced.

该燃烧器通过多孔介质3材料的蓄热作用、螺旋通道的换热作用以及等离子体自由基粒子氧化作用协同处理低热值可燃废气,使本难以被利用的气体成功被氧化燃烧,释放其能量的同时也将对环境有害的可燃废气转化成了二氧化碳、水等对环境无害的物质,具有热能耗散量小且污染排放低的优点。The burner uses the heat storage effect of the porous medium 3 material, the heat exchange effect of the spiral channel, and the oxidation effect of plasma radical particles to co-process the low calorific value combustible waste gas, so that the gas that is difficult to be used is successfully oxidized and burned to release its energy. At the same time, it also converts combustible waste gas that is harmful to the environment into carbon dioxide, water and other environmentally harmless substances, which has the advantages of small heat energy dissipation and low pollution emissions.

以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above description is a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, these improvements and modifications It should also be regarded as the protection scope of the present invention.

Claims (7)

1.一种等离子体助燃瑞士卷燃烧器,包括燃烧器外壳(1)、燃烧室、螺旋板式通道、上盖板和下底板,其特征在于:具体包括导流板(2)、多孔介质(3)、进气通道(5)、出气通道(4)、放电装置(6)、臭氧加入口(8)、测温孔(9)、点火孔(10)、观察孔(11)、金属高压电极板(12)、电极引出导线(13)和排气烟囱(15),燃烧器由上盖板和下底板密封,观察孔(11)设置在上盖板上,螺旋板式通道两端分别为进气通道(5)和出气通道(4),燃烧室位于螺旋板式通道中心,导流板(2)和放电装置(6)位于燃烧室入口处,多孔介质(3)位于燃烧室中心,在螺旋板式通道最外环设置臭氧加入口(8),在螺旋板式通道最外环相对位置设置两个测温孔(10),在螺旋板式通道最内环相对位置设置两个测温孔(10),放电装置(6)为金属高压电极板(12)设置在绝缘材料(14)上构成,金属高压电极板(12)引出电极引出导线(13),排气烟囱(15)连接在出气通道(4)外部。1. A plasma combustion-supporting swiss roll burner, comprising a burner casing (1), a combustion chamber, a spiral plate passage, an upper cover plate and a lower base plate, is characterized in that: specifically comprise a deflector (2), a porous medium ( 3), air inlet channel (5), air outlet channel (4), discharge device (6), ozone inlet (8), temperature measuring hole (9), ignition hole (10), observation hole (11), metal high pressure The electrode plate (12), the electrode lead wire (13) and the exhaust chimney (15), the burner is sealed by the upper cover plate and the lower bottom plate, the observation hole (11) is set on the upper cover plate, and the two ends of the spiral plate channel are respectively Intake channel (5) and outlet channel (4), the combustion chamber is located at the center of the spiral plate channel, the deflector (2) and the discharge device (6) are located at the entrance of the combustion chamber, and the porous medium (3) is located at the center of the combustion chamber. The outermost ring of the spiral plate channel is provided with an ozone inlet (8), two temperature measuring holes (10) are arranged at the relative position of the outermost ring of the spiral plate channel, and two temperature measuring holes (10) are arranged at the relative position of the innermost ring of the spiral plate channel. ), the discharge device (6) is composed of a metal high-voltage electrode plate (12) arranged on an insulating material (14), the metal high-voltage electrode plate (12) leads to the electrode lead wire (13), and the exhaust chimney (15) is connected to the outlet channel (4) EXTERNAL. 2.根据权利要求1所述的一种等离子体助燃瑞士卷燃烧器,其特征在于:所述燃烧器为方形或圆形,燃烧器上盖板、下底板与每一圈螺旋板间相互密封,燃烧室内各高温侧表面覆盖耐热材料(7)。2. A plasma combustion-supporting swiss roll burner according to claim 1, characterized in that: the burner is square or circular, and the upper cover plate, the lower bottom plate of the burner and each spiral plate are mutually sealed , each high-temperature side surface in the combustion chamber is covered with a heat-resistant material (7). 3.根据权利要求1所述的一种等离子体助燃瑞士卷燃烧器,其特征在于:所述进气通道(5)和出气通道(4)为变截面结构。3. A plasma combustion-supporting swiss roll burner according to claim 1, characterized in that: the inlet channel (5) and the outlet channel (4) are variable-section structures. 4.根据权利要求1所述的一种等离子体助燃瑞士卷燃烧器,其特征在于:所述上盖板和下底板焊接在燃烧器上下两端,其中,下底板中心开孔,为点火孔(10),点火孔(10)内套有陶瓷套管。4. A plasma combustion-supporting Swiss roll burner according to claim 1, characterized in that: the upper cover plate and the lower base plate are welded to the upper and lower ends of the burner, wherein a hole is opened in the center of the lower base plate as an ignition hole (10), the ignition hole (10) is covered with a ceramic bushing. 5.根据权利要求1所述的一种等离子体助燃瑞士卷燃烧器,其特征在于:所述导流板(2)在燃烧室内侧壁面沿气流行径方向安装。5. A plasma-assisted combustion swiss roll burner according to claim 1, characterized in that: the deflector (2) is installed on the side wall of the combustion chamber along the direction of the airflow path. 6.根据权利要求1所述的一种等离子体助燃瑞士卷燃烧器,其特征在于:所述多孔介质(3)由孔隙率及孔径均匀或逐渐变化或者分层变化的泡沫陶瓷、蜂窝陶瓷或平板陶瓷中的一种或几种组成,孔径变化范围为0.5-8mm,孔隙率变化范围为0.15-0.85。6. A kind of plasma combustion-supporting swiss roll burner according to claim 1, characterized in that: the porous medium (3) is made of ceramic foam, honeycomb ceramic or One or several components in flat ceramics, the pore diameter ranges from 0.5-8mm, and the porosity ranges from 0.15-0.85. 7.根据权利要求1所述的一种等离子体助燃瑞士卷燃烧器,其特征在于:所述放电装置(6)由高压电源、电极、绝缘材料(14)组成,产生等离子体的方式为辉光放电、电晕放电、介质阻挡放电、射频放电、微波放电、滑动电弧放电、射流放电中的一种;高压电源为高压高频交流电源、高压高频脉冲电源、高压射频电源或微波电源,其中,高压高频交流电源频率为50Hz-20kHz,峰值电压为10Kv-60Kv;高压高频脉冲电源脉冲频率为50Hz-20kHz,峰值电压为10kV-100Kv,脉冲宽度为100ns-10us;高压射频电源频率为1-100mHz,峰值电压为5000V-10000V;电极材料使用不锈钢、钼以及石墨中的一种;绝缘材料(14)为陶瓷、氧化铝、树脂、聚四氟乙烯中的一种。7. A kind of plasma combustion-supporting swiss roll burner according to claim 1, characterized in that: the discharge device (6) is composed of a high-voltage power supply, electrodes, and insulating materials (14), and the method of generating plasma is bright One of photodischarge, corona discharge, dielectric barrier discharge, radio frequency discharge, microwave discharge, sliding arc discharge, jet discharge; the high voltage power supply is high voltage high frequency AC power supply, high voltage high frequency pulse power supply, high voltage radio frequency power supply or microwave power supply, Among them, the frequency of high-voltage high-frequency AC power supply is 50Hz-20kHz, and the peak voltage is 10Kv-60Kv; the pulse frequency of high-voltage high-frequency pulse power supply is 50Hz-20kHz, the peak voltage is 10kV-100Kv, and the pulse width is 100ns-10us; the frequency of high-voltage radio frequency power supply The peak voltage is 1-100mHz, and the peak voltage is 5000V-10000V; the electrode material is one of stainless steel, molybdenum and graphite; the insulating material (14) is one of ceramics, aluminum oxide, resin and polytetrafluoroethylene.
CN201510697383.7A 2015-10-23 2015-10-23 Plasma combustion-supporting Swiss roll combustor Pending CN105180183A (en)

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Application publication date: 20151223