CN105179028A - Turbine back-bearing-force casing and gate-leaf integrated structure - Google Patents
Turbine back-bearing-force casing and gate-leaf integrated structure Download PDFInfo
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Abstract
一种涡轮后承力机匣和整流叶栅一体化的结构,其特征在于:在不改变原有机匣结构基础上,通过整环流道板将机匣内外环之间的部分分隔成流道和非流道部分。支板和整流叶栅叶片处于流道中的部分设计成叶型形状,处于非流道中的部分设计成规整的长方体便于加工。所以整个结构分为两大组件:1)带着叶片上缘板的整流叶片叶型部分穿过整环流道板焊接到带叶片下缘板的非叶型部分上,组成整流叶栅结构组件;2)原有承力机匣框架结构组件。本发明在不大幅改变涡轮后承力机匣结构、后承力机匣强度、变形协调和支撑刚度的前提下,实现涡轮后承力机匣和整流叶栅一体化。它在航空推进技术领域里具有较好的实用价值和广阔地应用前景。
An integrated structure of a turbine rear bearing casing and a rectifying blade cascade, characterized in that, on the basis of not changing the original casing structure, the part between the inner and outer rings of the casing is divided into flow channels and Non-runner part. The part of the support plate and rectifying cascade vane in the flow channel is designed as a blade shape, and the part in the non-flow channel is designed as a regular rectangular parallelepiped for easy processing. Therefore, the whole structure is divided into two major components: 1) The rectifying blade blade-shaped part with the upper edge plate of the blade is welded to the non-blade part with the lower edge plate of the blade through the whole ring flow channel plate to form a rectifying cascade structure component; 2) The original load-bearing receiver frame structure components. The invention realizes the integration of the turbine rear bearing casing and the rectifying blade cascade without greatly changing the structure of the turbine rear bearing casing, the strength of the rear bearing casing, the coordination of deformation and the support rigidity. It has good practical value and broad application prospect in the field of aviation propulsion technology.
Description
技术领域 technical field
本发明涉及一种涡轮后承力机匣和整流叶栅一体化结构,属于航空推进技术领域。 The invention relates to an integrated structure of a turbine rear bearing casing and a rectifying blade cascade, belonging to the technical field of aviation propulsion.
背景技术 Background technique
在目前先进的航空燃气涡轮发动机上,通常在涡轮和尾喷管之间安装加力燃烧室,进行复燃加力,在发动机到达推力最大状态后继续增加推力。而低压涡轮出口气流通常不能满足加力燃烧室对于低压涡轮出口气流角的要求,所以在低压涡轮转子和加力燃烧室之间需要加装整流叶片,对气流进行整流。 In the current advanced aviation gas turbine engine, an afterburner is usually installed between the turbine and the exhaust nozzle to perform afterburning and afterburning, and continue to increase the thrust after the engine reaches the maximum thrust state. However, the airflow at the outlet of the low-pressure turbine usually cannot meet the requirements of the afterburner for the airflow angle at the outlet of the low-pressure turbine. Therefore, it is necessary to install rectifying blades between the rotor of the low-pressure turbine and the afterburner to rectify the airflow.
上述这种设计将导致后承力机匣必须向后移动来安装额外的出口整流叶片,从而使转子轴向长度增加,轴承支承跨度加大。相应的会增加涡轮部件数量,导致发动机重量增加,不利于提高发动机推重比。 The above-mentioned design will cause the rear bearing casing to be moved backward to install additional outlet rectifying vanes, thereby increasing the axial length of the rotor and increasing the bearing support span. Correspondingly, the number of turbine components will be increased, resulting in an increase in engine weight, which is not conducive to improving the thrust-to-weight ratio of the engine.
后承力机匣和整流叶栅一体化设计是将涡轮后承力机匣和涡轮末级整流导叶一体化的新型结构,这样不仅能满足加力燃烧室对于低压涡轮出口气流角的要求,还可以达到缩短低压转子的轴向长度、减轻重量和减少零件数量的目的,从而提高发动机推重比。 The integrated design of the rear bearing casing and the rectifying vane cascade is a new structure integrating the turbine rear bearing casing and the final stage rectifying guide vane of the turbine, which not only meets the requirements of the afterburner for the outlet airflow angle of the low pressure turbine, but also It can also achieve the purpose of shortening the axial length of the low-pressure rotor, reducing weight and reducing the number of parts, thereby increasing the thrust-to-weight ratio of the engine.
发明内容 Contents of the invention
1、目的:针对上述问题,本发明的目的是提供一种涡轮后承力机匣和整流叶栅一体化结构形式,该结构在不明显改变涡轮后承力机匣应力、变形和支承刚度的情况下,能够实现涡轮后成立机匣和整流叶栅一体化结构形式。 1. Purpose: In view of the above problems, the purpose of this invention is to provide an integrated structural form of the turbine rear bearing casing and the rectifying blade cascade, which can be used without significantly changing the stress, deformation and support stiffness of the turbine rear bearing casing. Under certain circumstances, the integrated structure of the casing and the rectifying blade cascade after the turbine can be realized.
2、技术方案:本发明采用的技术方案为:在传统涡轮后承力框架基础上加入整流叶栅,将承力支板在流道中的部分设计成叶型形状和整流叶栅一起整流,设计整环流道板来保证流道形状以及气密性。为避免整流叶栅结构对后承力机匣强度和径向刚度产生过大影响的要求,采用叶片上缘固定,下缘轴向周向固定的特殊“悬臂”叶片结构。 2. Technical solution: The technical solution adopted in the present invention is: adding rectifying cascades on the basis of the traditional turbine rear load-bearing frame, and designing the part of the load-bearing support plate in the flow channel to rectify together with the rectifying cascades in the shape of an airfoil. The whole ring runner plate ensures the shape of the runner and airtightness. In order to avoid the requirement that the rectifying cascade structure has an excessive impact on the strength and radial rigidity of the rear bearing casing, a special "cantilever" blade structure is adopted in which the upper edge of the blade is fixed and the lower edge is fixed axially and circumferentially.
本发明是一种涡轮后承力机匣和整流叶栅一体化结构形式,如图3所示,在不改变原有机匣内环和外环的基础上,通过整环流道板将机匣内外环之间的部分分隔成流道和非流道部分。支板和整流叶栅叶片处于流道中的部分设计成叶型形状,处于非流道中的部分都设计成规整的长方体形状便于加工。所以整个结构分为两大组件:1)带着叶片上缘板的整流叶片叶型部分穿过整环流道板焊接到带叶片下缘板的整流叶栅非叶型部分上组成整流叶栅结构组件;2)由机匣外环和支板叶型部、非叶型部分和机匣内环焊接到一起组成的承力机匣框架结构组件。整环流道板通过螺栓径向和周向固定,通过轴向螺钉轴向固定在机匣支板叶片非叶型部分上。整流叶栅组件通过径向螺钉径向固定和特殊的径向螺栓周向和轴向固定在承力机匣组件上。整环流道板、叶片上缘板和整流叶片叶型部分、支板叶片叶型部分之间形成了气流通道。 The present invention is an integrated structural form of the turbine rear bearing casing and the rectifying blade cascade. The section between the rings is divided into runner and non-runner sections. The part of the support plate and rectifying cascade vane in the flow channel is designed in the shape of a blade, and the part in the non-flow channel is designed in a regular rectangular parallelepiped shape for easy processing. Therefore, the whole structure is divided into two major components: 1) The rectifying blade blade-shaped part with the upper edge plate of the blade is welded to the non-blade part of the rectifying cascade with the lower edge plate of the blade through the rectifying runner plate to form a rectifying cascade structure Components; 2) a load-bearing casing frame structure assembly composed of casing outer ring and support plate leaf section, non-blade part and casing inner ring welded together. The full-ring channel plate is fixed radially and circumferentially by bolts, and is axially fixed on the non-blade part of the blade of the casing support plate by axial screws. The rectifying cascade assembly is radially fixed by radial screws and circumferentially and axially fixed by special radial bolts on the load-bearing casing assembly. An airflow channel is formed among the full-ring channel plate, the upper edge plate of the blade, the airfoil portion of the rectifying blade, and the airfoil portion of the blade of the support plate.
3、优点及功效:本发明的有益效果为:大幅度减少了涡轮零件数,该结构可同时满足支板承力和叶片整流的要求,较大幅度降低涡轮部件的重量,有利于减小发动机的轴向长度。 3. Advantages and effects: The beneficial effects of the present invention are: the number of turbine parts is greatly reduced, the structure can meet the requirements of support plate bearing force and blade rectification at the same time, greatly reduce the weight of turbine components, and help reduce the axial length.
附图说明 Description of drawings
图1为一体化总体结构示意图; Figure 1 is a schematic diagram of the overall structure of the integration;
图2为整流叶栅组件总体示意图; Figure 2 is an overall schematic diagram of the rectifying cascade assembly;
图3为流道板部件示意图; Fig. 3 is a schematic diagram of flow channel plate components;
图4为整流叶栅连接定位示意图; Figure 4 is a schematic diagram of the connection and positioning of the rectifying cascade;
图5为一体化部分结构示意图。 Figure 5 is a schematic diagram of the structure of the integrated part.
具体实施方式 Detailed ways
本发明提供了一种涡轮后承力机匣和整流叶栅一体化结构形式,下面结合附图和具体实施方式对本发明作进一步的说明。 The present invention provides an integrated structure of the turbine rear bearing casing and the rectifying blade cascade. The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,保留原始涡轮后承力机匣的承力外环和承力内环结构。本发明是一种将涡轮后承力机匣和整流叶栅结构设计成一体的结构形式。整个结构分为两个组件:1)带着叶片上缘板的整流叶片叶型部分穿过整环流道板焊接到带叶片下缘板的整流叶栅非叶型部分上组成整流叶栅结构组件;2)由机匣外环和支板叶型部、非叶型部分和机匣内环焊接到一起组成的承力机匣框架结构组件。 As shown in Figure 1, the structure of the load-bearing outer ring and the load-bearing inner ring of the original turbine rear load-bearing casing is retained. The invention is a structural form in which the turbine rear bearing casing and rectifying vane cascade structure are designed as one. The whole structure is divided into two components: 1) The rectifying blade airfoil part with the upper edge plate of the blade is welded to the non-blade part of the rectifying cascade with the lower edge plate of the blade through the whole ring flow channel plate to form the rectifying cascade structure assembly ; 2) A load-bearing casing frame structure assembly composed of casing outer ring and support plate blade portion, non-blade portion and casing inner ring welded together.
如图2所示,这是整流叶栅结构组件,由整流叶栅叶片叶型部分(1)、整流叶栅非叶型部分(2)、上缘板(3)和下缘板(4)组成。整流叶栅叶片叶型部分也叶片上缘板焊接到一起,整流叶栅叶片非叶型部分和叶片下缘板焊接到一起。 As shown in Figure 2, this is the rectifying cascade structure assembly, which consists of the rectifying cascade blade blade part (1), the rectifying cascade non-blade part (2), the upper edge plate (3) and the lower edge plate (4) composition. The airfoil portion of the rectifying cascade blade is also welded together with the upper edge plate of the blade, and the non-blade portion of the rectifying cascade blade is welded together with the lower edge plate of the blade.
如图3所示,因为流道板比较薄,所以如果整流叶栅叶片焊在流道板上,会使流道板的变形很大,从而破坏流道的形状。所以,在流道板上开孔,使整流叶栅叶片叶型部分穿过流道板和整流叶栅叶片的非叶型部分焊接在一起,这样就能避免流道板的变形。整环流道板带有的前挡板和支板非叶型部分用轴向螺钉轴向固定。 As shown in Figure 3, since the flow channel plate is relatively thin, if the rectifier cascade blades are welded to the flow channel plate, the flow channel plate will be greatly deformed, thereby destroying the shape of the flow channel. Therefore, holes are opened on the flow channel plate, so that the airfoil portion of the rectifying cascade blade passes through the flow channel plate and the non-blade portion of the rectifying cascade blade is welded together, so that the deformation of the flow channel plate can be avoided. The front baffle and the non-blade part of the support plate attached to the full-ring runner plate are axially fixed with axial screws.
如图4所示,在机匣外环(1)、整流叶栅叶片上缘板(2)和整流叶栅叶片(3)上开螺纹孔,通过径向螺钉(4)径向固定,整流叶栅叶片下缘板(5)和承力机匣内环(6)通过特殊的径向螺栓(7)固定,通过这样的径向螺栓做轴向和周向固定。 As shown in Figure 4, screw holes are opened on the outer ring of the casing (1), the upper edge plate of the rectifying cascade blades (2) and the rectifying cascade blades (3), and they are radially fixed by radial screws (4). The lower edge plate (5) of the cascade blade and the inner ring (6) of the load-bearing casing are fixed by special radial bolts (7), which are used for axial and circumferential fixation.
如图5所示,承力机匣组件是由承力机匣外环、承力机匣内环、支板叶片叶型部分和支板叶片非叶型部分组成,其中支板叶片叶型部分和支板叶片非叶型部分焊接到一起,然后和承力机匣内外环再焊接到一起组成承力机匣结构组件。 As shown in Figure 5, the bearing casing assembly is composed of the outer ring of the bearing casing, the inner ring of the bearing casing, the airfoil part of the support plate blade and the non-blade part of the support plate blade, wherein the airfoil part of the support plate blade It is welded together with the non-blade part of the support plate blade, and then welded together with the inner and outer rings of the load-bearing casing to form the load-bearing casing structural assembly.
在后承力机匣的强度计算中,主要计算后承力机匣在涡轮后高温燃气热负荷下的强度和变形。原始的后承力机匣强度计算显示,由于承力支板处的温度明显高于内外环,热膨胀量不同导致热变形不协调是主要的应力产生原因。在本结构中,对整流叶栅采用悬臂的设计,可最大限度地减小由于叶栅材料的热膨胀系数不同于同温度下后承力机匣材料的热膨胀系数而导致进一步的热变形不协调问题,故而不会引起应力进一步增大。强度计算显示,采用这种一体化连接定位方式,一体化结构的最大径向应力相对于后承力机匣反而有所减小。 In the strength calculation of the rear bearing casing, the strength and deformation of the rear bearing casing under the high temperature gas heat load behind the turbine are mainly calculated. The original calculation of the strength of the rear load-bearing casing shows that because the temperature at the load-bearing support plate is significantly higher than that of the inner and outer rings, the thermal deformation caused by the difference in thermal expansion is the main cause of stress. In this structure, the cantilever design is adopted for the rectifying cascade, which can minimize the thermal deformation incongruity caused by the fact that the thermal expansion coefficient of the cascade material is different from that of the rear bearing casing material at the same temperature , so that the stress will not increase further. The strength calculation shows that with this integrated connection and positioning method, the maximum radial stress of the integrated structure is reduced compared to the rear bearing casing.
而在后承力机匣的支承刚度计算中,采用本发明的一体化结构,由于只在承力机匣外环和叶片上缘板处采用径向固连,而在承力机匣内环和叶片下缘板处只限制轴向和周向位移,所以在加入整流叶栅后,整体结构的支承径向刚度基本不变。 In the calculation of the support stiffness of the rear load-bearing casing, the integrated structure of the present invention is adopted, since only the outer ring of the load-bearing casing and the upper edge plate of the blade are radially fixed, while the inner ring of the load-bearing casing The axial and circumferential displacements are only limited at the lower edge plate of the blade, so after adding the rectifying cascade, the supporting radial stiffness of the overall structure is basically unchanged.
所述结构具有以下优点:(1)将流道板做成整环形式,减少零件数量;(2)整流叶栅叶片叶型部分和非叶型部分焊接到一起而不是和流道板焊接到一起,避免流道板的变形;(3)流道板固定在支板叶片非叶型部分上,固定方式简单可靠;(3)添加整流叶栅结构不需要大幅修改原始后承力机匣结构;(4)降低了涡轮部件的重量,缩短了涡轮转子的轴向长度,提高了推重比,改善了整台航空发动机的性能。 The structure has the following advantages: (1) the flow channel plate is made into a full ring form, reducing the number of parts; (2) the airfoil part and the non-blade part of the rectifying cascade blade are welded together instead of being welded to the flow channel plate Together, the deformation of the runner plate can be avoided; (3) The runner plate is fixed on the non-blade part of the support plate blade, and the fixing method is simple and reliable; (3) Adding the rectifying cascade structure does not require a large modification of the original rear bearing case structure (4) reduce the weight of turbine components, shorten the axial length of the turbine rotor, improve the thrust-to-weight ratio, and improve the performance of the whole aero-engine.
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CN110159358A (en) * | 2018-02-14 | 2019-08-23 | 中国航发商用航空发动机有限责任公司 | Casing between grade |
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CN112031879A (en) * | 2020-09-18 | 2020-12-04 | 中国航发四川燃气涡轮研究院 | Turbine rear support plate blade and aero-engine thereof |
CN114542207A (en) * | 2022-02-22 | 2022-05-27 | 中国航发沈阳发动机研究所 | Design method for outer surface modeling of turbine rear casing support plate |
CN114739458A (en) * | 2022-04-18 | 2022-07-12 | 中国航发沈阳发动机研究所 | Double-channel high-temperature measurement structure for simulating afterburner inlet flow field |
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CN110617115A (en) * | 2019-10-29 | 2019-12-27 | 北京动力机械研究所 | Turbine engine guide ring assembly produced by additive manufacturing mode |
CN112031879A (en) * | 2020-09-18 | 2020-12-04 | 中国航发四川燃气涡轮研究院 | Turbine rear support plate blade and aero-engine thereof |
CN114542207A (en) * | 2022-02-22 | 2022-05-27 | 中国航发沈阳发动机研究所 | Design method for outer surface modeling of turbine rear casing support plate |
CN114739458A (en) * | 2022-04-18 | 2022-07-12 | 中国航发沈阳发动机研究所 | Double-channel high-temperature measurement structure for simulating afterburner inlet flow field |
CN114739458B (en) * | 2022-04-18 | 2023-11-03 | 中国航发沈阳发动机研究所 | Dual-channel high-temperature measurement structure for simulating afterburner inlet flow field |
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