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CN105178073A - Method for preparing intelligent liquid conveying control line - Google Patents

Method for preparing intelligent liquid conveying control line Download PDF

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Publication number
CN105178073A
CN105178073A CN201510581681.XA CN201510581681A CN105178073A CN 105178073 A CN105178073 A CN 105178073A CN 201510581681 A CN201510581681 A CN 201510581681A CN 105178073 A CN105178073 A CN 105178073A
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fiber
strips
fiber bundles
control line
braided
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CN105178073B (en
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甘以明
刘保江
张帅
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Foshan Ruiyuan Technology Co ltd
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Suzhou Kangfu Intelligent Science & Technology Co Ltd
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Abstract

本发明涉及一种智能传输液体的控制线的制备方法,选用0.01D~100D单丝纤维束、复丝纤维束、纱线或者以上组合纤维束、将纤维束通过针织、机织、编织、加捻或者假捻定型等方法,两个或者多个单丝一起编织或者加捻成条,再把每两个或者多个已经编织成条的条再次编织或者加捻成大条,以此类推,编织成立体结构纤维条,或者反向逐段使所述纤维束内呈间隔孔隙分布变化的纤维条,外部选用0.01D~100D单丝纤维束、复丝纤维束、纱线或者以上组合纤维束包缠成为一根线。本发明方法简单,操作方便,制备的控制线可实现液体智能传输的功能,可被广泛应用于妇婴卫生用品、成人纸尿裤、运动服装、鞋类、医疗手术服,敷料等领域。The invention relates to a preparation method of a control line for intelligent liquid transmission, which comprises selecting 0.01D-100D monofilament fiber bundles, multifilament fiber bundles, yarns or the above combined fiber bundles, and knitting, weaving, weaving, processing and processing the fiber bundles. Twisting or false twisting methods such as shaping, two or more monofilaments are braided or twisted together into strips, and then every two or more strips that have been woven into strips are braided or twisted into large strips again, and so on. Weaving into three-dimensional structure fiber strips, or reversely making the fiber strips in which the distribution of space pores in the fiber bundles changes segment by section, the external selection of 0.01D ~ 100D monofilament fiber bundles, multifilament fiber bundles, yarns or the above combined fiber bundles wrapped into a thread. The method of the invention is simple and easy to operate, and the prepared control line can realize the function of liquid intelligent transmission, and can be widely used in the fields of maternal and child hygiene products, adult diapers, sports clothing, footwear, medical surgical clothes, dressings and the like.

Description

一种智能传输液体的控制线的制备方法Preparation method of a control line for intelligent liquid transmission

技术领域technical field

本发明涉及智能纱线领域,尤其涉及一种智能传输液体的控制线的制备方法。The invention relates to the field of intelligent yarns, in particular to a method for preparing a control thread for intelligent liquid transmission.

背景技术Background technique

随着科技的进步、人们生活水平的提高,消费者的着装观念在转变,对生活环境与质量的要求也越来越高,一次性卫生用品,功能服装等即将成为人们日常生活中不可或缺的生活用品;另一方面,随着科技的发展和进步,人类有可能涉足更加严酷的自然环境或人工气候条件,如剧烈运动、太空探索、极地考察等,这对该状态下使用的生活物品的舒适性提出更高的要求。我国体育运动人群逐年扩大,各种新兴运动方式的兴起,以及国际大型体育赛事的举办都大大地提高了国民参与体育运动的热情,也很大程度刺激了运动服的消费。目前传统的妇婴卫生用品虽然能吸收体液(尿液,血液等),但是会集中在部分区域,不能有效控制分散或者集中部位,影响舒适性,甚至影响健康;部分运动服装虽然能实现吸湿快干的性能,吸湿快干功能存在极限瓶颈,例如在大量汗液下,吸湿快干功能消失,同时存在着舒适性差的问题。With the advancement of science and technology and the improvement of people's living standards, consumers' clothing concepts are changing, and their requirements for living environment and quality are getting higher and higher. Disposable sanitary products and functional clothing will soon become indispensable in people's daily life. On the other hand, with the development and progress of science and technology, human beings may get involved in harsher natural environments or artificial climate conditions, such as strenuous exercise, space exploration, polar expeditions, etc. The comfort puts forward higher requirements. The number of sports people in my country is expanding year by year, the rise of various new sports methods, and the holding of large-scale international sports events have greatly improved the enthusiasm of the people to participate in sports, and also stimulated the consumption of sportswear to a large extent. Although the current traditional maternal and child hygiene products can absorb body fluids (urine, blood, etc.), they will be concentrated in some areas and cannot effectively control the scattered or concentrated parts, which will affect comfort and even affect health; although some sportswear can achieve fast moisture absorption. Drying performance, the moisture absorption and quick-drying function has a limit bottleneck, for example, under a large amount of sweat, the moisture absorption and quick-drying function disappears, and there is also the problem of poor comfort.

有鉴于上述的缺陷,本设计人,积极加以研究创新,以期创设一种具有特殊结构的智能传输液体的控制线的制备方法,使其更具有产业上的利用价值。In view of the above-mentioned defects, the designer actively researches and innovates, in order to create a preparation method of an intelligent liquid-transmitting control line with a special structure, so that it has more industrial application value.

发明内容Contents of the invention

为解决上述技术问题,本发明的目的是提供一种实现液体智能传输,控制定向流动的智能传输液体的控制线的制备方法。In order to solve the above technical problems, the object of the present invention is to provide a method for preparing a control line for intelligent liquid transmission that realizes liquid intelligent transmission and controls directional flow.

本发明的智能传输液体的控制线的制备方法,包括步骤:The preparation method of the control line for intelligent liquid transmission of the present invention comprises the steps of:

(1)取0.01~100D的单丝纤维束、复丝纤维束、纱线或者以上组合纤维束;(1) Take monofilament fiber bundles, multifilament fiber bundles, yarns or the above combined fiber bundles of 0.01-100D;

(2)将所述纤维束中的两根或多根纤维编织或加捻成一级条,再将每两个或者多个一级条编织或加捻成二级条,直至编织或加捻成N级条以形成立体结构的纤维条,或者反向逐段使所述纤维束内呈间隔孔隙分布变化的纤维条;(2) two or more fibers in the fiber bundle are braided or twisted into a primary strip, and then every two or more primary strips are braided or twisted into a secondary strip until weaving or twisting into a N-level strips to form fiber strips with a three-dimensional structure, or reversely make fiber strips that vary in interval pore distribution in the fiber bundle segment by section;

(3)将所述纤维条外部用0.01~100D的所述单丝纤维束、复丝纤维束、纱线或者以上组合纤维束包缠成为一根线。(3) Wrap the outside of the fiber strip with the monofilament fiber bundle, multifilament fiber bundle, yarn or the above combined fiber bundle of 0.01-100D to form a thread.

进一步的,所述单丝纤维束、复丝纤维束、纱线或者以上组合纤维束为涤纶、尼龙、粘胶、腈纶、丙纶、氨纶、纤维素纤维、蛋白质纤维、芳纶、碳纤维、超高分子量聚乙烯纤维、芳砜纶纤维、玄武岩纤维、碳纳米管纱线或其改性产品中任何两种或多种的混合。Further, the monofilament fiber bundle, multifilament fiber bundle, yarn or the above combined fiber bundle is polyester, nylon, viscose, acrylic fiber, polypropylene fiber, spandex, cellulose fiber, protein fiber, aramid fiber, carbon fiber, super high A mixture of any two or more of molecular weight polyethylene fibers, sulfonamide fibers, basalt fibers, carbon nanotube yarns or their modified products.

进一步的,所述步骤(2)中立体结构为网状拓扑结构、蜂窝式结构或者多叉哈夫曼树结构。Further, the three-dimensional structure in the step (2) is a network topology, a honeycomb structure or a multi-fork Huffman tree structure.

进一步的,所述单丝纤维束中的单丝截面为圆形截面或者异型截面。Further, the monofilament cross section in the monofilament fiber bundle is a circular cross section or a special-shaped cross section.

进一步的,所述步骤(2)中将所述纤维束通过针织、机织、编织、加捻或者假捻定型进行编织或加捻。Further, in the step (2), the fiber bundle is braided or twisted by knitting, weaving, weaving, twisting or false twisting.

本发明的智能传输液体的控制线的制备方法制备控制线时,无需其他改性试剂、表面活性剂等助剂,制备工艺简单,耐久性好,便于清洗,易加工成型,可以满足各种场所需要。The preparation method of the control line for intelligent transmission liquid of the present invention does not need other additives such as modifying reagents and surfactants when preparing the control line. need.

本发明的有益效果:Beneficial effects of the present invention:

(1)本发明制备控制线时无需其他改性试剂、表面活性剂等助剂,制备方法非常简单,无须化学处理;(1) The present invention does not need auxiliary agents such as other modifying reagents and surfactants when preparing the control line, and the preparation method is very simple without chemical treatment;

(2)本发明制备的控制线耐用性好,与传统管状产品相比,能够耐受一定的压力、弯折、振动等情况下而不影响功能的发挥;(2) The control line prepared by the present invention has good durability. Compared with traditional tubular products, it can withstand certain pressure, bending, vibration, etc. without affecting the function;

(3)本发明制备的控制线便于清洗,与传统管状产品相比,更容易清洗,不仅可从长度方向清洗,还可从线的侧面,等多个角度进行清洗;(3) The control line prepared by the present invention is easy to clean. Compared with traditional tubular products, it is easier to clean, not only from the length direction, but also from the side of the line, and other angles;

(4)易加工成型,应用范围广,不仅能满足一般场所需求或者在特种复杂例如高温高强情况下,通过柔性结构自适应,实现液体的定向传输。(4) It is easy to process and shape, and has a wide range of applications. It can not only meet the needs of general places, but also realize the directional transmission of liquid through self-adaptation of flexible structures in special complex situations such as high temperature and high strength.

上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例详细说明如后。The above description is only an overview of the technical solutions of the present invention. In order to understand the technical means of the present invention more clearly and implement them according to the contents of the description, the preferred embodiments of the present invention will be described in detail below.

具体实施方式Detailed ways

下面结合实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。Below in conjunction with the examples, the specific implementation of the present invention will be further described in detail. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

实施例1Example 1

选用线密度为0.01D的碳纤维单丝243根,长度为50厘米,头端平切扎紧。从5厘米处开始,每3根进行编织成为81条编织条,编号为一级条;从12厘米处开始,再将每三根一级条编制成27条编织条,编号为二级条;从20厘米处开始,再将每三根二级条编制成9条编织条,编号为三级条;从30厘米处开始,再将每三根三级条编制成3条编织条,编号为四级条;从40厘米处开始,再将三根四级条编制成1条,再将终端捆扎,形成纤维条;在外端采用0.01D的碳纤维单丝进行包缠,成为一根线。Choose 243 carbon fiber monofilaments with a linear density of 0.01D, the length is 50 cm, and the ends are cut flat and tied tightly. Starting from 5 cm, weave every 3 pieces into 81 braided strips, which are numbered as first-level strips; starting from 12 cm, weave every three first-level strips into 27 braided strips, which are numbered as second-level strips; Starting at 20 cm, weave every three second-level strips into nine braided strips, which are numbered third-level strips; starting at 30 cm, then weave every three third-level strips into three braided strips, numbered fourth-level strips ; Starting from 40 cm, weave three four-level strips into one strip, and then bind the ends to form a fiber strip; wrap the outer end with 0.01D carbon fiber monofilament to form a line.

实施例2Example 2

选用线密度为0.1D的粘胶长单丝81根和线密度为0.03D的尼龙单丝162根,长度为50厘米,头端平切扎紧。从5厘米处,每3根(1根粘胶长丝和2跟尼龙丝)进行编织成为81条编织条,编号为一级条;从12厘米处开始,再将每三根一级条编制成27条编织条,编号为二级条;从20厘米处开始,再将每三根二级条编制成9条编织条,编号为三级条;从30厘米处开始,再将每三根三级条编制成3条编织条,编号为四级条;从40厘米处开始,再将三根四级条编制成1条,再将终端捆扎,形成纤维条;在外端采用0.01D的涤纶丝进行包缠,成为一根线。Choose 81 viscose long monofilaments with a linear density of 0.1D and 162 nylon monofilaments with a linear density of 0.03D, the length is 50 cm, and the head ends are cut flat and tied tightly. From 5 cm, every 3 (1 viscose filament and 2 nylon filaments) are woven into 81 braided strips, numbered as first-level strips; starting from 12 cm, then every three first-level strips are woven into 27 woven strips, numbered as second-level strips; starting from 20 centimeters, weaving every three second-level strips into 9 braided strips, numbered as third-level strips; starting from 30 cm, and then every three third-level strips Weave into 3 braided strips, numbered as four-level strips; start from 40 cm, then weave three four-level strips into one, and then tie the ends to form fiber strips; wrap the outer end with 0.01D polyester yarn , to be a line.

实施例3Example 3

选用线密度为0.01D的涤纶单丝729根,长度为100厘米,头端平切扎紧。将前10厘米,每243根为1股,共3股,采用加捻方式,每股共100捻,采用热风定型;从该10厘米处,将每81根单丝作为1股,共9股,每3股进行编织,编成3条,长度为10厘米,从头端开始20厘米处,每27根单丝为一股,共27股,每3股采用加捻方式,每股共80捻,采用热风定型,长度为10厘米;从头端开始30厘米处,每9根单丝为一股,共81股,每3股采用加捻方式,每股共60捻,采用热风定型,长度为10厘米;从头端开始40厘米处,每3跟单丝为一股,共243股,每3股采用加捻方式,每股共50捻,采用热风定型,长度为15厘米;在总长度为80厘米处两端捆扎,成为一根线。Select 729 polyester monofilaments with a linear density of 0.01D, the length is 100 cm, and the ends are cut flat and tied tightly. Take the first 10 centimeters, every 243 strands as 1 strand, 3 strands in total, adopt twisting method, 100 twists in total per strand, and use hot air to shape; from the 10 cm, use every 81 monofilaments as 1 strand, 9 strands in total , each 3 strands are braided into 3 strands, the length is 10 cm, 20 cm from the head end, every 27 monofilaments are one strand, a total of 27 strands, each 3 strands are twisted, and each strand has a total of 80 twists , using hot air shaping, the length is 10 cm; 30 cm from the head end, every 9 monofilaments are one strand, a total of 81 strands, each 3 strands are twisted, each strand has a total of 60 twists, using hot air shaping, the length is 10 cm; at 40 cm from the head end, every 3 strands of monofilament are one strand, a total of 243 strands, each 3 strands are twisted, each strand has a total of 50 twists, and the length is 15 cm; the total length is 15 cm. Tie the two ends at 80 cm to form a thread.

实施例4Example 4

该实施例中选用线密度为100D的超高分子量聚乙烯纤维复丝,其中含有单丝64根,长度为120厘米,头端平切扎紧。从前20厘米处开始,每4根单丝采用编织方式编织为1股,共16股,编织至离前端30厘米处,编号为一级条;从该30厘米处,将每4个一级条进行编织,编成4股,编织至离前端40厘米处,编号为二级条;从该40厘米处,将4个二级条进行编织,编成1股,长度为5厘米,编号为三级条;从该45厘米处,再每4根单丝采用编织方式编织为1股,共16股,编织至离终点还有20厘米处,编号为四级条;从45厘米处,将每4个四级条进行编织,编成4股,编织至离终端30厘米处,编号为五级条;从45厘米处,将4个五级条进行编织,编成1股,编织至离终端40厘米处,编号为六级条,成为一根两端具有多头的线。In this embodiment, the ultra-high molecular weight polyethylene fiber multifilament with a linear density of 100D is selected, which contains 64 monofilaments, and the length is 120 cm, and the head end is flat-cut and tied tightly. Starting from the first 20 cm, every 4 monofilaments are braided into 1 strand, a total of 16 strands, and weaved to 30 cm from the front end, numbered as a first-level strip; from the 30 cm, each 4 first-level strips Weave, weave into 4 strands, weave to a distance of 40 cm from the front end, and number it as a secondary strip; from the 40 cm, weave 4 secondary strips, weave it into 1 strand, with a length of 5 cm, and number it as three Level strips; from the 45 cm, every 4 monofilaments are braided into 1 strand, a total of 16 strands, and weaving to a distance of 20 cm from the end point is numbered as a fourth level strip; from 45 cm, each Weave 4 four-level strips, weave them into 4 strands, weave to a distance of 30 cm from the terminal, and number them as five-level strips; from 45 cm, weave 4 five-level strips, weave them into 1 strand, and weave them to a distance from the terminal At 40 centimeters, it is numbered as a six-level strip, which becomes a line with multiple ends at both ends.

本发明制备的控制线具备特殊结构,利用特殊结构中的管道控制液体技术,在控制线上实现液体的定向收集位置、并向外界流出,与传统的纱线的吸汗原理不同,结合精密加工技术的应用,能够实现液体智能传输,尿液,汗液血液定向流动控制管理功能。利用液体定向传输管理功能,可以实现液体有效控制,本发明制备的控制线主要用于以下几个方面:The control line prepared by the present invention has a special structure. Using the pipeline control liquid technology in the special structure, the directional collection position of the liquid is realized on the control line and flows out to the outside. It is different from the traditional yarn sweat absorption principle, combined with precision processing technology The application can realize liquid intelligent transmission, urine, sweat blood directional flow control and management functions. Utilizing the liquid directional transmission management function, effective liquid control can be realized. The control line prepared by the present invention is mainly used in the following aspects:

1)、医疗卫生用品制造生产领域,利于血液,尿液,汗液,药物等液体等与皮肤直接接触液体的吸收物品,实现液体的有效隔离或者定向传输控制,避免与皮肤长时间接触损害皮肤健康;1) In the field of medical and sanitary products manufacturing and production, it is beneficial for absorbent articles such as blood, urine, sweat, medicine and other liquids that are in direct contact with the skin, to achieve effective isolation of liquids or directional transmission control, and to avoid long-term contact with the skin that damages skin health ;

2)、高运动量体育项目领域,避免由于排汗量过多影响在运动时的造成阻碍和热湿舒适性不足,帮助运动员提高比赛成绩;2) In the field of high-volume sports, it can avoid obstacles caused by excessive perspiration and insufficient heat and humidity comfort during exercise, and help athletes improve their competition performance;

3)、可穿戴组织液生物芯片领域,例如汗液,血液,尿液,创伤面组织液等收集分析芯片配套,实现收集液体功能,还实现在穿戴情况下,实时分析功能,帮助监控实时健康状态;3) In the field of wearable tissue fluid biochips, such as sweat, blood, urine, wound surface tissue fluid and other collection and analysis chips are matched to realize the function of collecting liquid, and also realize the real-time analysis function in the wearable situation to help monitor real-time health status;

4)、家电等机械领域,例如:空调中冷凝水的收集,通过柔性高强度耐用材料线的应用,可在复杂的缝隙机械构件,实现液体传输,并便于清洗;通过耐高温材料制作成这种结构的控制线,可在极其严酷的环境下,使高温液体按照该控制线定向传输、智能控制。4) Mechanical fields such as home appliances, such as: the collection of condensed water in air conditioners, through the application of flexible, high-strength and durable material lines, liquid transmission can be realized in complex gap mechanical components, and it is easy to clean; it is made of high-temperature resistant materials. The control line of this structure can make the high-temperature liquid directional transmission and intelligent control according to the control line in an extremely harsh environment.

以上所述仅是本发明的优选实施方式,并不用于限制本发明,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. It should be pointed out that for those of ordinary skill in the art, some improvements can also be made without departing from the technical principle of the present invention. and modifications, these improvements and modifications should also be considered as the protection scope of the present invention.

Claims (5)

1.一种智能传输液体的控制线的制备方法,其特征在于包括步骤:1. A preparation method of a control line for intelligent liquid transmission, characterized in that it comprises the steps: (1)取0.01~100D的单丝纤维束、复丝纤维束、纱线或者以上组合纤维束;(1) Take monofilament fiber bundles, multifilament fiber bundles, yarns or the above combined fiber bundles of 0.01-100D; (2)将所述纤维束中的两根或多根纤维编织或加捻成一级条,再将每两个或者多个一级条编织或加捻成二级条,直至编织或加捻成N级条以形成立体结构的纤维条,或者反向逐段使所述纤维束内呈间隔孔隙分布变化的纤维条;(2) two or more fibers in the fiber bundle are braided or twisted into a primary strip, and then every two or more primary strips are braided or twisted into a secondary strip until weaving or twisting into a N-level strips to form fiber strips with a three-dimensional structure, or reversely make fiber strips that vary in interval pore distribution in the fiber bundle segment by section; (3)将所述纤维条外部用0.01~100D的所述单丝纤维束、复丝纤维束、纱线或者以上组合纤维束包缠成为一根线。(3) Wrap the outside of the fiber strip with the monofilament fiber bundle, multifilament fiber bundle, yarn or the above combined fiber bundle of 0.01-100D to form a thread. 2.根据权利要求1所述的智能传输液体的控制线的制备方法,其特征在于:所述单丝纤维束、复丝纤维束、纱线或者以上组合纤维束为涤纶、尼龙、粘胶、腈纶、丙纶、氨纶、纤维素纤维、蛋白质纤维、芳纶、碳纤维、超高分子量聚乙烯纤维、芳砜纶纤维、玄武岩纤维、碳纳米管纱线或其改性产品中任何两种或多种的混合。2. The preparation method of the control line for intelligent liquid transmission according to claim 1, characterized in that: the monofilament fiber bundle, multifilament fiber bundle, yarn or the above combined fiber bundles are polyester, nylon, viscose, Any two or more of acrylic fiber, polypropylene fiber, spandex, cellulose fiber, protein fiber, aramid fiber, carbon fiber, ultra-high molecular weight polyethylene fiber, sulfone fiber, basalt fiber, carbon nanotube yarn or its modified products the mix of. 3.根据权利要求1所述的智能传输液体的控制线的制备方法,其特征在于:所述步骤(2)中立体结构为网状拓扑结构、蜂窝式结构或者多叉哈夫曼树结构。3. The method for preparing a control line for intelligent liquid transmission according to claim 1, characterized in that: the three-dimensional structure in the step (2) is a network topology, a honeycomb structure or a multi-fork Huffman tree structure. 4.根据权利要求2所述的智能传输液体的控制线的制备方法,其特征在于:所述单丝纤维束中的单丝截面为圆形截面或者异型截面。4. The method for preparing a control line for intelligent liquid transmission according to claim 2, characterized in that: the monofilament cross section in the monofilament fiber bundle is a circular cross section or a special-shaped cross section. 5.根据权利要求1所述的智能传输液体的控制线的制备方法,其特征在于:所述步骤(2)中将所述纤维束通过针织、机织、编织、加捻或者假捻定型进行编织或加捻。5. The method for preparing the control thread for intelligent liquid transmission according to claim 1, characterized in that: in the step (2), the fiber bundles are knit, woven, braided, twisted or false twisted to shape Braided or twisted.
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