CN105176611A - Metal cutting gas and preparation method thereof - Google Patents
Metal cutting gas and preparation method thereof Download PDFInfo
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- CN105176611A CN105176611A CN201510710140.2A CN201510710140A CN105176611A CN 105176611 A CN105176611 A CN 105176611A CN 201510710140 A CN201510710140 A CN 201510710140A CN 105176611 A CN105176611 A CN 105176611A
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Abstract
The invention relates to metal cutting gas. The metal cutting gas is prepared from natural gas and additives, and the additives are prepared from p-xylene, ethylbenzene, m-xylene and ferrocene. The cutting temperature of the natural gas metal cutting gas is higher than or equal to that of traditional acetylene gas, cutting quality is good, the source is wide, the preparation cost is low, and using is quite safe.
Description
Technical field
The invention belongs to metal cutting technical field, be specifically related to a kind of metal cutting gas and preparation method thereof.
Background technology
At present, the major gas of metal welding is oxygen-acetylene gas.Namely it make a great contribution to industrial progress and technological innovation at the beginning of using.But because acetylene gas is inflammable and explosive, safety coefficient is low, power consumption of consuming energy in production process, contaminate environment, production cost is higher.So, in production, store, transport, use, environmental protection and there is many defects and hidden danger in price, development receives very big restriction.Therefore occurred that the cutting of some acetylene gass substitutes gas, as " Sweet natural gas ", " propylene gas ", " liquefied petroleum gas (LPG) " etc.But these alternative bodies and acetylene gas more or less also exist by comparison, and cutting temperature deficiency, cutting quality are poor, the defect such as insufficient of burning.
Summary of the invention
The technical problem to be solved in the present invention metal cutting gas cutting temperature is not enough, cutting quality is poor, the technical problem such as insufficient of burning and provide a kind of metal cutting gas, its cutting temperature is not less than traditional acetylene gas, cutting quality is good, and wide material sources, cost of manufacture is cheap, uses very safe.
For achieving the above object, the technical solution used in the present invention is as follows:
The invention provides a kind of metal cutting gas, comprise Sweet natural gas and additive, described additive is made up of p-Xylol, ethylbenzene, m-xylene and ferrocene.
According to above-mentioned metal cutting gas, described additive is made up of following raw material: p-Xylol 50 ~ 60, ethylbenzene 20 ~ 30, m-xylene 10 ~ 15 and ferrocene 1 ~ 2.
According to above-mentioned metal cutting gas, described additive is made up of following raw material: p-Xylol 59.3, ethylbenzene 25.9, m-xylene 13.6 and ferrocene 1.2.
According to above-mentioned metal cutting gas, the purity of described ferrocene is more than 99.9%.
With 1m
3sweet natural gas is benchmark, and the addition of described additive is 3 ~ 5g.
The preparation method of described metal cutting gas, concrete preparation process is as follows:
The preparation of step one, additive: a. first measures p-Xylol, ethylbenzene and m-xylene and mixes and obtain mixed solution a; B. measure 5 ~ 10% mixed solution a, then formula ratio ferrocene is joined 5 ~ 10% mixed solution a and stir and obtain mixture b; Mixture b joins in remaining mixed solution a and mixes by c;
Step 2, to enter additive according to proportioning in tank natural gas liquids, the two dissolves each other standing 10 hours, obtains liquid natural gas metal cutting gas;
Step 3, by the mode being converted into compressed natural gas by natural gas liquids, the liquid natural gas metal cutting gas made is changed into gas phase metal cutting gas for natural gas, to obtain final product.
the invention has the beneficial effects as follows:temperature of combustion is high, and cutting quality is good, and it burns very complete in atmosphere, and the efficiency of burning in oxygen is higher, and temperature can reach about 3300 DEG C, and cutting accuracy is higher, decreases polishing operation, improves quality product; Production cost is low, and due to natural gas wide material sources, price is lower, causes cutting gas can reduce by more than 70% compared to acetylene gas production cost; Contaminate environment is little, and the gases such as CO, SO2 produce few, very big decreasing pollution; Source of the gas source is wide; Use safety, when cutting gas uses, tempering rate is extremely low, very safe, and cutting gas proportion lighter than air, directly can enter indoor and carry out welding operation; Applied widely, the combustion gas range of choice in cutting gas is wide.
Embodiment
Following examples are illustrating metal cutting gas of the present invention and preparation method thereof, but content of the present invention does not limit so.
embodiment 1:
A kind of metal cutting gas, comprise Sweet natural gas and additive, the addition of additive in Sweet natural gas is 3 ~ 5g/m
3; Described additive is made up of following raw material: p-Xylol 50 ~ 60, ethylbenzene 20 ~ 30, m-xylene 10 ~ 15 and ferrocene 1 ~ 2.
The preparation method of described metal cutting gas, concrete preparation process is as follows:
The preparation of step one, additive: a. first measures p-Xylol, ethylbenzene and m-xylene and mixes and obtain mixed solution a; B. measure 5 ~ 10% mixed solution a, then formula ratio ferrocene is joined 5 ~ 10% mixed solution a and stir and obtain mixture b; Mixture b joins in remaining mixed solution a and mixes by c;
Step 2, to enter additive according to proportioning in tank natural gas liquids, the two dissolves each other standing 10 hours, obtains liquid natural gas metal cutting gas;
Step 3, by the mode being converted into compressed natural gas by natural gas liquids, the liquid natural gas metal cutting gas made is changed into gas phase metal cutting gas for natural gas, to obtain final product.
embodiment 2:
A kind of metal cutting gas, comprise Sweet natural gas and additive, the addition of additive in Sweet natural gas is 4g/m
3; Described additive is made up of following raw material: p-Xylol 50, ethylbenzene 30, m-xylene 10 and ferrocene 2.
The preparation method of the present embodiment is identical with embodiment 1.
embodiment 3:
A kind of metal cutting gas, comprise Sweet natural gas and additive, the addition of additive in Sweet natural gas is 5g/m
3; Described additive is made up of following raw material: p-Xylol 52, ethylbenzene 28, m-xylene 12 and ferrocene 1.9.
The preparation method of the present embodiment is identical with embodiment 1.
embodiment 4:
A kind of metal cutting gas, comprise Sweet natural gas and additive, the addition of additive in Sweet natural gas is 3.5g/m
3; Described additive is made up of following raw material: p-Xylol 54, ethylbenzene 26, m-xylene 13 and ferrocene 1.7.
The preparation method of the present embodiment is identical with embodiment 1.
embodiment 5:
A kind of metal cutting gas, comprise Sweet natural gas and additive, the addition of additive in Sweet natural gas is 3g/m
3; Described additive is made up of following raw material: p-Xylol 55, ethylbenzene 25, m-xylene 14 and ferrocene 1.5.
The preparation method of the present embodiment is identical with embodiment 1.
embodiment 6:
A kind of metal cutting gas, comprise Sweet natural gas and additive, the addition of additive in Sweet natural gas is 4g/m
3; Described additive is made up of following raw material: p-Xylol 56, ethylbenzene 24, m-xylene 15 and ferrocene 1.4.
The preparation method of the present embodiment is identical with embodiment 1.
embodiment 7:
A kind of metal cutting gas, comprise Sweet natural gas and additive, the addition of additive in Sweet natural gas is 5g/m
3; Described additive is made up of following raw material: p-Xylol 57, ethylbenzene 23, m-xylene 11 and ferrocene 1.6.
The preparation method of the present embodiment is identical with embodiment 1.
embodiment 8:
A kind of metal cutting gas, comprise Sweet natural gas and additive, the addition of additive in Sweet natural gas is 4g/m
3; Described additive is made up of following raw material: p-Xylol 58, ethylbenzene 22, m-xylene 13 and ferrocene 1.2.
The preparation method of the present embodiment is identical with embodiment 1.
embodiment 9:
A kind of metal cutting gas, comprise Sweet natural gas and additive, the addition of additive in Sweet natural gas is 5g/m
3; Described additive is made up of following raw material: p-Xylol 59, ethylbenzene 21, m-xylene 14 and ferrocene 1.3.
The preparation method of the present embodiment is identical with embodiment 1.
embodiment 10:
A kind of metal cutting gas, comprise Sweet natural gas and additive, the addition of additive in Sweet natural gas is 3 ~ 5g/m
3; Described additive is made up of following raw material: p-Xylol 60, ethylbenzene 20, m-xylene 15 and ferrocene 2.
The preparation method of the present embodiment is identical with embodiment 1.
The performance test of metal cutting gas for natural gas:
1, the advantage of substitute gas acetylene gas, as shown in table 1:
。
2, investigated the use properties of the present embodiment metal cutting gas for natural gas by the cutting test of steel plate, result is as shown in table 2:
Claims (6)
1. a metal cutting gas, comprises Sweet natural gas and additive, it is characterized in that: described additive is made up of p-Xylol, ethylbenzene, m-xylene and ferrocene.
2. metal cutting gas according to claim 1, is characterized in that: described additive is made up of following raw material: p-Xylol 50 ~ 60, ethylbenzene 20 ~ 30, m-xylene 10 ~ 15 and ferrocene 1 ~ 2.
3. metal cutting gas according to claim 2, is characterized in that: described additive is made up of following raw material: p-Xylol 59.3, ethylbenzene 25.9, m-xylene 13.6 and ferrocene 1.2.
4. metal cutting gas according to claim 2, is characterized in that: the purity of described ferrocene is more than 99.9%.
5. the metal cutting gas according to any one of claim 1 ~ 3, is characterized in that: with 1m
3sweet natural gas is benchmark, and the addition of described additive is 3 ~ 5g.
6. the preparation method of metal cutting gas according to claim 2, is characterized in that concrete preparation process is as follows:
The preparation of step one, additive: a. first measures p-Xylol, ethylbenzene and m-xylene and mixes and obtain mixed solution a; B. measure 5 ~ 10% mixed solution a, then formula ratio ferrocene is joined 5 ~ 10% mixed solution a and stir and obtain mixture b; Mixture b joins in remaining mixed solution a and mixes by c;
Step 2, to enter additive according to proportioning in tank natural gas liquids, the two dissolves each other standing 10 hours, obtains liquid natural gas metal cutting gas;
Step 3, by the mode being converted into compressed natural gas by natural gas liquids, the liquid natural gas metal cutting gas made is changed into gas phase metal cutting gas for natural gas, to obtain final product.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105508870A (en) * | 2016-01-16 | 2016-04-20 | 安徽省鸿申压缩机有限公司 | High-pressure bottle filling equipment and method of rare-earth CNG (Compressed Natural Gas) for cutting and welding metal |
CN106701226A (en) * | 2016-12-20 | 2017-05-24 | 巨烃新能源技术有限公司 | Gas synergist and application method thereof |
CN106753624A (en) * | 2017-03-01 | 2017-05-31 | 巨烃新能源技术有限公司 | One kind production is without acetylene industrial cutting gas system |
CN110713856A (en) * | 2019-10-25 | 2020-01-21 | 崔旭 | Flame cutting gas using natural gas as raw material |
Citations (3)
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US20040060229A1 (en) * | 1999-12-10 | 2004-04-01 | Todd Thomas A. | Fuel additive systems |
CN101985573A (en) * | 2010-11-11 | 2011-03-16 | 重庆恒盛能源开发有限公司 | High-precision natural gas cutting gas |
CN103497792A (en) * | 2013-10-08 | 2014-01-08 | 定远县和达商贸有限责任公司 | Environment-friendly high-efficiency welding gas |
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2015
- 2015-10-28 CN CN201510710140.2A patent/CN105176611A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US20040060229A1 (en) * | 1999-12-10 | 2004-04-01 | Todd Thomas A. | Fuel additive systems |
CN101985573A (en) * | 2010-11-11 | 2011-03-16 | 重庆恒盛能源开发有限公司 | High-precision natural gas cutting gas |
CN103497792A (en) * | 2013-10-08 | 2014-01-08 | 定远县和达商贸有限责任公司 | Environment-friendly high-efficiency welding gas |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105508870A (en) * | 2016-01-16 | 2016-04-20 | 安徽省鸿申压缩机有限公司 | High-pressure bottle filling equipment and method of rare-earth CNG (Compressed Natural Gas) for cutting and welding metal |
CN106701226A (en) * | 2016-12-20 | 2017-05-24 | 巨烃新能源技术有限公司 | Gas synergist and application method thereof |
CN106753624A (en) * | 2017-03-01 | 2017-05-31 | 巨烃新能源技术有限公司 | One kind production is without acetylene industrial cutting gas system |
CN110713856A (en) * | 2019-10-25 | 2020-01-21 | 崔旭 | Flame cutting gas using natural gas as raw material |
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