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CN105172305B - The solar components laminater and its laminating method of a kind of many counterweights - Google Patents

The solar components laminater and its laminating method of a kind of many counterweights Download PDF

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Publication number
CN105172305B
CN105172305B CN201510652102.6A CN201510652102A CN105172305B CN 105172305 B CN105172305 B CN 105172305B CN 201510652102 A CN201510652102 A CN 201510652102A CN 105172305 B CN105172305 B CN 105172305B
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pressing
axis
weight
assembly
solar
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CN105172305A (en
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刘胜荣
施云贵
蔡康松
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Huangshan University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B32B37/1018Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using only vacuum

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Photovoltaic Devices (AREA)

Abstract

本发明提供一种多砝码的太阳能组件层压装置,包括:本体、上盖,上盖与本体密封配合形成腔室,上盖内设有用于层压太阳能电池组件的太阳能层压板,其中,太阳能层压板与本体之间形成用于容纳太阳能电池组件的下腔室,太阳能层压板与上盖之间形成上腔室;太阳能组件层压装置还包括用于按压上盖的多砝码按压装置,多砝码按压装置安装于上盖的上方,包括按压组件、用于驱动按压组件沿X轴移动的X轴运动组件、用于驱动按压组件沿Z轴移动的Z轴运动组件,按压组件安装于所述Z轴运动组件上,并且Z轴运动组件安装于X轴运动组件上。还提供上述太阳能组件层压装置的层压方法。本发明的太阳能组件层压装置能够有效提升太阳能电池组件之间的结合性能。

The invention provides a multi-weight solar module lamination device, comprising: a body, an upper cover, and the upper cover and the body seal and cooperate to form a cavity, and a solar laminate for laminating solar cell modules is arranged inside the upper cover, wherein, A lower chamber for accommodating solar cell components is formed between the solar laminate and the body, and an upper chamber is formed between the solar laminate and the upper cover; the solar module lamination device also includes a multi-weight pressing device for pressing the upper cover , the multi-weight pressing device is installed above the upper cover, including a pressing assembly, an X-axis motion assembly for driving the pressing assembly to move along the X-axis, and a Z-axis motion assembly for driving the pressing assembly to move along the Z-axis. The pressing assembly is installed on the Z-axis motion assembly, and the Z-axis motion assembly is installed on the X-axis motion assembly. A lamination method of the above solar module lamination device is also provided. The solar component laminating device of the present invention can effectively improve the bonding performance between solar cell components.

Description

一种多砝码的太阳能组件层压装置及其层压方法A multi-weight solar module lamination device and lamination method thereof

技术领域technical field

本发明涉及一种太阳能电池组件制造设备领域,特别涉及一种多砝码的太阳能组件层压装置及其层压方法。The invention relates to the field of solar cell module manufacturing equipment, in particular to a multi-weight solar module lamination device and a lamination method thereof.

背景技术Background technique

随着工业领域的日益发展和进步,能源更趋于紧张,特别是煤炭、石油等非可再生能源的日益减少,使用上述能源的应用领域受到冲击,例如:在交通领域,因为油价的上涨,由此引发了各个层面的矛盾,由此新能源的开发与应用显得越来越迫切,太阳能作为新的可再生资源,近年来得到广泛研究。With the increasing development and progress of the industrial field, the energy is becoming more and more tense, especially the non-renewable energy such as coal and oil is decreasing, and the application fields using the above-mentioned energy are impacted, for example: in the field of transportation, because of the rise in oil prices, This has caused contradictions at various levels, and the development and application of new energy sources has become more and more urgent. As a new renewable resource, solar energy has been extensively studied in recent years.

太阳能电池组件(也称“光伏组件”)是将若干的单体电池按照电性能分类进行串、并联,经过封装后组合成可以独立作为电源使用的最小单元。太阳能电池组件有各种各样的尺寸和形状,常规太阳能电池组件结构从上到下依次为玻璃/EVA薄膜/太阳能电池/EVA薄膜/TPT背板材料。A solar cell module (also known as a "photovoltaic module") is a series and parallel connection of several single cells according to their electrical properties, and after packaging, they are combined into the smallest unit that can be used independently as a power source. Solar cell modules come in various sizes and shapes, and the structure of conventional solar cell modules is glass/EVA film/solar cell/EVA film/TPT backsheet material from top to bottom.

上述太阳能电池组件的制造方法通常包括下述几个步骤:The manufacturing method of the above-mentioned solar cell module generally comprises the following steps:

1、用制备好的互连条将若干太阳能电池焊接为一体;1. Weld several solar cells together with the prepared interconnection strips;

2、自下而上将玻璃、EVA、经串、并联形成的太阳能电池阵列、EVA、TPT叠合在一起放入太阳能组件层压装置内;2. Laminate glass, EVA, solar cell arrays, EVA, and TPT formed by series and parallel connections from bottom to top and put them into the solar module lamination device;

3、采用真空层压法将层压装置上、下腔室抽真空,加热、加压,将玻璃、EV薄膜、太阳能电池阵列、EVA、TPT热压在一起,成型后取出。3. Use the vacuum lamination method to evacuate the upper and lower chambers of the lamination device, heat and pressurize the glass, EV film, solar cell array, EVA, and TPT, and take them out after forming.

4、加装接线盒以及电源线制成太阳能电池组件。4. Add a junction box and a power line to make a solar cell module.

在太阳能电池组件的制造过程中,层压是一道非常重要的工序,关系到太阳能电池组件的性能以及使用寿命,因而对太阳能组件层压装置及其层压方法提出了很高的要求,然而,现有的太阳能层压装置及其层压方法由于欠缺对上、下腔室的加温、真空度以及加压压力等的严格控制,所制作的太阳能电池组件存在裂纹、气泡,并且太阳能电池组件的结合性能较差。In the manufacturing process of solar cell components, lamination is a very important process, which is related to the performance and service life of solar cell components. Therefore, high requirements are placed on the solar cell lamination device and its lamination method. However, Due to the lack of strict control of the heating, vacuum and pressurization pressure of the upper and lower chambers in the existing solar lamination device and its lamination method, there are cracks and air bubbles in the solar cell components produced, and the solar cell components poor binding performance.

发明内容Contents of the invention

本发明为了解决现有技术中的太阳能组件层压装置及其层压方法所制作的太阳能电池组件存在气泡、结合性能较差的技术问题。The invention aims to solve the technical problems of air bubbles and poor bonding performance in the solar cell modules produced by the solar module lamination device and the lamination method thereof in the prior art.

本发明提供了一种多砝码的太阳能组件层压装置,包括:本体、可开启的安装于所述本体上的上盖,所述上盖与本体密封配合形成腔室,所述上盖内设有用于层压太阳能电池组件的太阳能层压板,其中,太阳能层压板与本体之间形成用于容纳太阳能电池组件的下腔室,太阳能层压板与上盖之间形成上腔室;所述太阳能组件层压装置还包括用于按压上盖的多砝码按压装置,所述多砝码按压装置安装于上盖的上方,包括按压组件、用于驱动所述按压组件沿X轴移动的X轴运动组件、用于驱动所述按压组件沿Z轴移动的Z轴运动组件,所述按压组件安装于所述Z轴运动组件上,并且所述Z轴运动组件安装于X轴运动组件上。The invention provides a multi-weight solar module lamination device, comprising: a body, an openable upper cover installed on the body, the upper cover is sealed and matched with the body to form a cavity, and the inner body of the upper cover A solar laminate for laminating solar cell components is provided, wherein a lower chamber for accommodating solar cell components is formed between the solar laminate and the body, and an upper chamber is formed between the solar laminate and the upper cover; the solar The component lamination device also includes a multi-weight pressing device for pressing the upper cover. The multi-weight pressing device is installed above the upper cover, and includes a pressing assembly and an X-axis for driving the pressing assembly to move along the X-axis. A moving component, a Z-axis moving component for driving the pressing component to move along the Z-axis, the pressing component is mounted on the Z-axis moving component, and the Z-axis moving component is mounted on the X-axis moving component.

本发明还提供一种多砝码的太阳能组件层压装置的层压方法,包括下述步骤:The present invention also provides a lamination method of a multi-weight solar module lamination device, comprising the following steps:

S1、将待层压太阳能电池组件放入下腔室;S1. Put the solar cell module to be laminated into the lower chamber;

S2、抽真空:先对下腔室进行抽真空,然后对上、下腔室同时抽真空;S2. Vacuuming: firstly evacuate the lower chamber, then simultaneously evacuate the upper and lower chambers;

S3、机械式层压过程:多砝码按压装置对上盖进行按压,然后通过太阳能层压组件对下腔室内的太阳能电池组件进行加压,同时对下腔室进行加温;S3. Mechanical lamination process: the multi-weight pressing device presses the upper cover, and then pressurizes the solar battery module in the lower chamber through the solar lamination module, and heats the lower chamber at the same time;

S4、将层压后的太阳能电池组件取出。S4. Taking out the laminated solar battery module.

本发明提供的太阳能组件层压装置通过设置多砝码按压装置来实现对太阳能电池组件的机械式层压,并且优选地还通过设置真空装置来实现对太阳能电池组件的气动式层压,从而能够使太阳能电池组件之间的气泡顺利的排出,提高层压后的太阳能电池组件之间的结合性能,且本发明的太阳能组件层压装置应用广泛,有利于现有太阳能电池的发展。The solar module lamination device provided by the present invention realizes mechanical lamination of solar cell components by setting a multi-weight pressing device, and preferably also realizes pneumatic lamination of solar cell components by setting a vacuum device, thereby being able to The air bubbles between the solar cell components can be discharged smoothly, and the bonding performance between the laminated solar cell components is improved, and the solar component lamination device of the present invention is widely used, which is beneficial to the development of existing solar cells.

附图说明Description of drawings

图1是本发明提供的太阳能组件层压装置的示意图。Fig. 1 is a schematic diagram of a solar module laminating device provided by the present invention.

图2是图1所示的太阳能组件层压装置的上盖呈开启状态的示意图。Fig. 2 is a schematic view of the upper cover of the solar module laminating device shown in Fig. 1 in an open state.

图3是图1所示的太阳能组件层压装置的上盖呈关闭状态的示意图。Fig. 3 is a schematic diagram of the upper cover of the solar module laminating device shown in Fig. 1 in a closed state.

图4是图2沿A-A方向的局部剖视图。Fig. 4 is a partial sectional view along the direction A-A of Fig. 2 .

图5是图3沿B-B方向的局部剖视图。Fig. 5 is a partial sectional view along the B-B direction of Fig. 3 .

图6是图4中所示的上盖的剖视图。FIG. 6 is a cross-sectional view of the upper cover shown in FIG. 4 .

图7是本发明提供的太阳能组件层压装置的真空系统的示意图。Fig. 7 is a schematic diagram of the vacuum system of the solar module laminating device provided by the present invention.

图8是本发明提供的太阳能组件层压装置的砝码按压装置的立体示意图。Fig. 8 is a schematic perspective view of the weight pressing device of the solar module laminating device provided by the present invention.

图9是图8所示的砝码按压装置的正面示意图。FIG. 9 is a schematic front view of the weight pressing device shown in FIG. 8 .

图10是图8所示的砝码按压装置的侧面示意图。FIG. 10 is a schematic side view of the weight pressing device shown in FIG. 8 .

图11是图8所示的按压组件的立体示意图。FIG. 11 is a schematic perspective view of the pressing assembly shown in FIG. 8 .

图12是图11所示的按压组件的另一角度的立体示意图。FIG. 12 is a schematic perspective view of another angle of the pressing assembly shown in FIG. 11 .

图13是图11所示的按压组件的一部分的立体示意图,其移除了固定板。Fig. 13 is a schematic perspective view of a portion of the pressing assembly shown in Fig. 11 with the fixing plate removed.

图14是图11中所示的一组砝码组件和一个主按压件的立体示意图。Fig. 14 is a schematic perspective view of a set of weight assemblies and a main pressing part shown in Fig. 11 .

图15是图11中所示的主按压件的分解示意图。FIG. 15 is an exploded schematic view of the main pressing member shown in FIG. 11 .

图16是图11中所示的按压组件的Y轴导向件的立体示意图。FIG. 16 is a schematic perspective view of the Y-axis guide of the pressing assembly shown in FIG. 11 .

图17是图11中所示的按压组件的X轴导向件的立体示意图。FIG. 17 is a schematic perspective view of the X-axis guide of the pressing assembly shown in FIG. 11 .

图18是图11中所示的按压组件的辅助按压件的分解示意图。FIG. 18 is an exploded schematic view of the auxiliary pressing part of the pressing assembly shown in FIG. 11 .

具体实施方式detailed description

以下结合附图对本发明的具体实施方式进行进一步的说明。以下结合附图对本发明的具体实施方式进行进一步的说明。The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings. The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings.

本发明的目的是为了克服现有的太阳能组件层压装置制作的太阳能电池组件存在气泡、结合性能较差的缺点,提供一种多砝码的太阳能组件层压装置,来实现对太阳能电池组件的机械式层压和气动式层压。The purpose of the present invention is to overcome the shortcomings of air bubbles and poor bonding performance in the solar cell components produced by the existing solar component laminating device, and to provide a multi-weight solar component laminating device to realize the solar cell component Mechanical lamination and pneumatic lamination.

如图1-3所示,本发明的多砝码的太阳能层压装置,包括:层压装置本体1、上盖2,所述上盖2可开启的安装于所述本体1上;所述本体1上设有汽缸执行机构10,所述汽缸执行机构10与上盖2连接并控制所述上盖2相对于本体1开启或闭合。As shown in Figures 1-3, the multi-weight solar lamination device of the present invention includes: a lamination device body 1, an upper cover 2, and the upper cover 2 can be opened and installed on the body 1; The main body 1 is provided with a cylinder actuator 10 which is connected with the upper cover 2 and controls the upper cover 2 to open or close relative to the main body 1 .

参阅图4及图5,所述上盖2与本体1密封配合形成腔室,所述上盖2内设有用于层压太阳能电池组件的太阳能层压板4,其中,太阳能层压板4与本体1之间形成用于容纳太阳能电池组件的下腔室6,太阳能层压板4与上盖2之间形成上腔室5。Referring to Fig. 4 and Fig. 5, the upper cover 2 is sealed with the body 1 to form a cavity, and the upper cover 2 is provided with a solar laminate 4 for laminating solar cell modules, wherein the solar laminate 4 and the body 1 A lower chamber 6 for accommodating solar cell components is formed between them, and an upper chamber 5 is formed between the solar laminate 4 and the upper cover 2 .

具体来说,参阅图6,所述上盖2包括第一上压板21、第二上压板22,所述第一上压板21内设有上槽体23,所述第二上压板22内设有贯通该第二上压板22的下槽体24;所述太阳能层压板4密封安装于所述第一上压板21与第二上压板22之间,太阳能层压板4与上盖2之间形成所述上腔室5。参阅图2及图5,所述本体1包括支架11、安装于支架11上的加热板12、以及安装于加热板12上方的用于放置太阳能电池组件的下压板13,所述太阳能层压板4与下压板13之间形成所述下腔室6。Specifically, referring to FIG. 6, the upper cover 2 includes a first upper pressing plate 21 and a second upper pressing plate 22. An upper groove body 23 is arranged inside the first upper pressing plate 21, and an upper groove body 23 is arranged inside the second upper pressing plate 22. There is a lower tank body 24 passing through the second upper pressing plate 22; the solar laminate 4 is sealed and installed between the first upper pressing plate 21 and the second upper pressing plate 22, and the solar laminate 4 and the upper cover 2 form a The upper chamber 5. 2 and 5, the body 1 includes a bracket 11, a heating plate 12 installed on the bracket 11, and a lower pressing plate 13 installed above the heating plate 12 for placing solar cell components. The solar laminate 4 The lower chamber 6 is formed between the lower pressing plate 13 .

参阅图2,加热板12上设有用于加热下压板13的油路14,该油路14连接热油泵并通过模温机(未图示)进行温度控制,模温机对加热板12的温度调节为室温-190℃;由于下压板13与加热板12相接触,加热板12的热量可通过上压板13加热下腔室6内的太阳能层压组件。所述加热板12、油路14和模温机可以通过现有技术实现,主要用于对太阳能电池组件进行加热,在此不做赘述。Referring to Fig. 2, the heating plate 12 is provided with an oil circuit 14 for heating the lower platen 13, the oil circuit 14 is connected to a thermal oil pump and is temperature controlled by a mold temperature machine (not shown), and the temperature of the heating plate 12 is controlled by the mold temperature machine. It is adjusted to room temperature -190° C.; since the lower pressing plate 13 is in contact with the heating plate 12 , the heat of the heating plate 12 can heat the solar laminate components in the lower chamber 6 through the upper pressing plate 13 . The heating plate 12 , the oil circuit 14 and the mold temperature controller can be realized by existing technology, and are mainly used for heating the solar battery module, and will not be repeated here.

在本发明的优选实施例中,多砝码的太阳能组件层压装置还提供一种真空系统3,用于实现对上、下腔室5、6的真空控制,并与太阳能层压板4配合来实现对太阳能电池组件的气动式层压,所述真空系统3可采用现有的太阳能组件层压装置的真空系统,如图7所示,在优选实施例中,真空系统3包括用于对上、下腔室5、6抽真空的真空泵31、连接于上、下腔室5、6与真空泵31之间的上、下真空管路51、61(参阅图2、3)。其中,本发明的真空泵31可以是一个,也可以是多个。具体来说,所述上腔室5设有上真空管路51,上真空管路51的自由端设有上真空接口59(参阅图2),并通过所述上真空接口59连接真空泵31,上真空管路51上安装有上室放气阀52和上室真空阀53,上室真空阀53用于对上腔室5进行抽真空,上室放气阀52用于向上腔室5内通入空气,上腔室5由上室真空阀53和上室放气阀52组合控制其真空度。本发明的真空系统3的控制装置为控制器32,用于实现真空系统3的自动控制,其控制电路部分可通过现有技术实现,各参数的设置可根据用户设定完成,从而实现层压工艺的自动化操作。所述上真空管路51上还安装有上室真空表54、上室真空压力传感器55、以及上室真空电磁阀56,所述上室真空电磁阀56与上室放气阀52相串联并组合为一体,共同组成放气操作的执行机构,可通过调节上室真空电磁阀56的开启、关闭和开启程度控制是否放气以及放气的速度,上室真空压力传感器55、上室真空电磁阀56与控制器32电连接形成一控制系统,上室真空压力传感器55将上腔室5的压力信号传递给控制器32,并由控制器32控制上室真空电磁阀56开启或关闭,从而实现对上腔室5阶段式放气的控制。例如:当用户在控制器32上设定对上腔室5放气至某一目标值时,控制器32控制上室真空电磁阀56打开,直到上室真空压力传感器55的反馈到控制器32的压力值达到目标值时,控制器32关闭上室真空电磁阀56,此阶段放气结束。In a preferred embodiment of the present invention, the multi-weight solar module lamination device also provides a vacuum system 3 for realizing vacuum control of the upper and lower chambers 5, 6, and cooperates with the solar laminate 4 to Realize the pneumatic lamination of solar cell components, the vacuum system 3 can adopt the vacuum system of the existing solar component lamination device, as shown in Figure 7, in a preferred embodiment, the vacuum system 3 includes , the vacuum pump 31 that the lower chamber 5,6 is evacuated, the upper and lower vacuum pipelines 51,61 (referring to Fig. 2,3) that are connected between the upper and lower chambers 5,6 and the vacuum pump 31. Wherein, the vacuum pump 31 of the present invention may be one or more. Specifically, the upper chamber 5 is provided with an upper vacuum pipeline 51, and the free end of the upper vacuum pipeline 51 is provided with an upper vacuum interface 59 (see Fig. 2 ), and is connected to the vacuum pump 31 through the upper vacuum interface 59, and the upper vacuum tube An upper chamber release valve 52 and an upper chamber vacuum valve 53 are installed on the road 51, the upper chamber vacuum valve 53 is used to vacuumize the upper chamber 5, and the upper chamber release valve 52 is used for introducing air into the upper chamber 5 , the upper chamber 5 is controlled by the combination of the upper chamber vacuum valve 53 and the upper chamber purge valve 52 to control its vacuum degree. The control device of the vacuum system 3 of the present invention is a controller 32, which is used to realize the automatic control of the vacuum system 3. The control circuit part can be realized by the existing technology, and the setting of each parameter can be completed according to the user's setting, so as to realize lamination. Process automation. An upper chamber vacuum gauge 54, an upper chamber vacuum pressure sensor 55, and an upper chamber vacuum solenoid valve 56 are also installed on the upper vacuum pipeline 51, and the upper chamber vacuum solenoid valve 56 is connected in series with the upper chamber purge valve 52 and combined As a whole, they together form the executive mechanism for deflation operation, which can control whether to deflate and the speed of deflation by adjusting the opening, closing and opening degree of the upper chamber vacuum solenoid valve 56, the upper chamber vacuum pressure sensor 55, the upper chamber vacuum solenoid valve 56 is electrically connected with the controller 32 to form a control system. The upper chamber vacuum pressure sensor 55 transmits the pressure signal of the upper chamber 5 to the controller 32, and the controller 32 controls the upper chamber vacuum solenoid valve 56 to open or close, thereby realizing Control of 5-stage deflation of the upper chamber. For example: when the user sets on the controller 32 to deflate the upper chamber 5 to a certain target value, the controller 32 controls the upper chamber vacuum solenoid valve 56 to open until the feedback of the upper chamber vacuum pressure sensor 55 is sent to the controller 32 When the pressure value reaches the target value, the controller 32 closes the upper chamber vacuum solenoid valve 56, and the deflation ends at this stage.

类似地,下腔室6设有下真空管路61,下真空管路61的自由端设有下真空接口69(参阅图2),并通过所述下真空接口66连接真空泵31,用于工作过程中对下腔室6抽真空,下真空管路61上安装有下室放气阀62和下室真空阀63,下室真空阀63用于对下腔室6进行抽真空,下室放气阀62用于向下腔室6内通入空气,下腔室6由下室真空阀63和下室放气阀62组合控制其真空度,所述下真空管路61上还安装有下室真空表64、下室真空压力传感器65、下室真空电磁阀66,所述下室真空电磁阀66与下室放气阀62相串联并组合为一体,共同组成放气操作的执行机构,下室真空压力传感器65、下室真空电磁阀66与控制器32电连接,下室真空压力传感器65将下腔室6的压力信号传递给控制器32,并由控制器32控制下室真空电磁阀66开启或关闭,从而可实现对下腔室6放气的控制。Similarly, the lower chamber 6 is provided with a lower vacuum pipeline 61, and the free end of the lower vacuum pipeline 61 is provided with a lower vacuum interface 69 (referring to FIG. 2 ), and is connected to the vacuum pump 31 through the lower vacuum interface 66 for use in the working process. The lower chamber 6 is evacuated, and the lower vacuum pipeline 61 is equipped with a lower chamber vent valve 62 and a lower chamber vacuum valve 63. The lower chamber vacuum valve 63 is used to vacuumize the lower chamber 6, and the lower chamber vent valve 62 It is used to introduce air into the lower chamber 6, and the vacuum degree of the lower chamber 6 is controlled by the combination of the lower chamber vacuum valve 63 and the lower chamber purge valve 62, and the lower chamber vacuum gauge 64 is also installed on the lower vacuum pipeline 61 , the lower chamber vacuum pressure sensor 65, the lower chamber vacuum solenoid valve 66, the lower chamber vacuum solenoid valve 66 is connected in series with the lower chamber deflation valve 62 and combined together to form an actuator for deflation operation, the lower chamber vacuum pressure Sensor 65, lower chamber vacuum electromagnetic valve 66 are electrically connected with controller 32, lower chamber vacuum pressure sensor 65 transmits the pressure signal of lower chamber 6 to controller 32, and controller 32 controls lower chamber vacuum electromagnetic valve 66 to open or Closed, so that the control of the lower chamber 6 deflation can be realized.

值得一提的是,本发明所采用的太阳能层压板4可为本领域技术人员公知的各种弹性元件,并需要具有一定的耐热性,例如:可采用耐热橡胶。太阳能层压板4设置于上盖2上,并置于上槽体23与下槽体24之间形成上腔室5和下腔室6,当上腔室5的气压大于下腔室6的气压时,太阳能层压板4产生形变,而对位于下腔室6内的太阳能电池组件产生一定的层压压力,从而实现对太阳能电池组件产品的层压。太阳能层压板4常用厚度为4~5mm,在本实施例中,其收缩率能达到550%至800%,太阳能层压板4在整台层压设备中起到重要的作用,价格比较昂贵,在安装时需要安装到绷紧状态,否则,抽、放真空时,太阳能层压板4不能完全压住太阳能电池组件或者施压的力度不够大,太阳能电池组件之间(尤其是EVA薄膜中的气泡)就不能完全挤压出来,太阳能电池组件之间(尤其是EVA薄膜与玻璃板)的粘结强度达不到要求。It is worth mentioning that the solar laminate 4 used in the present invention can be various elastic elements known to those skilled in the art, and needs to have certain heat resistance, for example, heat-resistant rubber can be used. The solar laminate 4 is arranged on the upper cover 2, and placed between the upper tank body 23 and the lower tank body 24 to form the upper chamber 5 and the lower chamber 6, when the air pressure of the upper chamber 5 is greater than the air pressure of the lower chamber 6 At this time, the solar laminated plate 4 is deformed, and a certain lamination pressure is generated on the solar cell module located in the lower chamber 6, thereby realizing the lamination of the solar cell module product. The usual thickness of the solar laminate 4 is 4-5 mm. In this embodiment, its shrinkage rate can reach 550% to 800%. The solar laminate 4 plays an important role in the whole lamination equipment, and the price is relatively expensive. It needs to be installed to a tight state during installation, otherwise, when vacuuming, the solar laminate 4 cannot completely press the solar cell module or the pressure is not strong enough, between the solar cell modules (especially the air bubbles in the EVA film) It cannot be fully extruded, and the bonding strength between the solar cell components (especially the EVA film and the glass plate) cannot meet the requirements.

本发明的改进之处在于多砝码的太阳能组件层压装置还包括多砝码按压装置100,来实现对太阳能电池组件的机械式层压,本发明的多砝码按压装置100安装于上盖2的上方,用于按压上盖2,所述上盖2采用弹性材料制成,按压上盖2时压缩上腔室5,从而太阳能层压板4产生形变,而对位于下腔室6内的太阳能电池组件产生层压压力。所述的多砝码按压装置100能够实现对上盖2不同位置的按压,并且按压力可调节,使得对太阳能电池组件施加的力度满足太阳能电池所需,并且所述多砝码按压装置100能够在上盖2的不同位置按压,方便挤出太阳能电池组件内的气泡,能够获得粘结强度较佳的太阳能电池组件。The improvement of the present invention is that the multi-weight solar module lamination device also includes a multi-weight pressing device 100 to realize the mechanical lamination of solar cell modules. The multi-weight pressing device 100 of the present invention is installed on the upper cover 2, used to press the upper cover 2, the upper cover 2 is made of elastic material, when the upper cover 2 is pressed, the upper chamber 5 is compressed, so that the solar laminate 4 is deformed, and the lower chamber 6 Solar cell modules generate lamination stress. The multi-weight pressing device 100 can realize the pressing of different positions of the upper cover 2, and the pressing force can be adjusted, so that the force exerted on the solar cell module meets the requirements of the solar cell, and the multi-weight pressing device 100 can Pressing at different positions of the upper cover 2 facilitates extrusion of air bubbles in the solar cell module, and a solar cell module with better bonding strength can be obtained.

值得一提的是,本发明所采用的上盖2需要为本领域技术人员公知的各种弹性元件,并需要具有一定的耐热性,例如:可采用耐热橡胶。从而当多砝码按压装置100按压上盖2时,上盖2受力下压,由于太阳能层压板4设置于上盖2上,并置于上槽体23与下槽体24之间形成上腔室5和下腔室6,当上腔室5的气压大于下腔室6的气压时,太阳能层压板4产生形变,而对位于下腔室6内的太阳能电池组件产生一定的层压压力,从而实现对太阳能电池组件产品的机械式层压。It is worth mentioning that the upper cover 2 used in the present invention needs various elastic elements known to those skilled in the art, and needs to have certain heat resistance, for example: heat-resistant rubber can be used. Therefore, when the multi-weight pressing device 100 presses the upper cover 2, the upper cover 2 is pressed down under force. Since the solar laminate 4 is arranged on the upper cover 2 and placed between the upper tank body 23 and the lower tank body 24 to form an upper Chamber 5 and lower chamber 6, when the air pressure in the upper chamber 5 is greater than the air pressure in the lower chamber 6, the solar laminate 4 will be deformed, and a certain lamination pressure will be generated on the solar cell module located in the lower chamber 6 , so as to realize the mechanical lamination of solar cell module products.

具体来说,如图8-10所示,所述的多砝码按压装置100包括按压组件7、用于驱动所述按压组件7沿X轴移动的X轴运动组件8、用于驱动所述按压组件7沿Z轴移动的Z轴运动组件9,所述按压组件7安装于所述Z轴运动组件9上,并且所述Z轴运动组件9安装于X轴运动组件8上;所述按压组件7包括安装架71、数组砝码组件70、以及用于按压上盖2的数个主按压件72,所述安装架71安装于Z轴运动组件9上,所述数组砝码组件70固定于安装架71上,所述数个主按压件72分别与所述数组砝码组件70对应设置并相连接。按压组件7通过X轴运动组件8、Z轴运动组件9的驱动而可沿X轴方向和Z轴方向移动,按压组件7沿X轴方向移动以移动到上盖2的不同位置处,按压组件7沿Z轴移动以按压上盖2,从而能够通过上盖2、太阳能层压组件4对太阳能电池组件的各个位置进行施压。所述按压组件7包括数组砝码组件70、以及数个主按压件72,主按压件72在Z轴运动组件的驱动下向下按压上盖2,由于不同的太阳能电池组件所需的按压力不同,当太阳能电池组件所需的按压力没有超过主按压件72的弹性力时,主按压件72在弹性力范围内弹性按压上盖2,当太阳能电池组件所需的按压力超过主按压件72的弹性力时,则主按压件72向上顶靠砝码组件70,则此时砝码组件70起作用,通过砝码组件70能够施加适当的重力给主按压件72,使得主按压件72能够以太阳能电池组件所需的按压力按压上盖2,从而对太阳能电池组件进行施压,按压上盖2的力度在一定的范围内可得到有效地自动调节,按压的精度高,能够适用于需要不同按压力的多种太阳能电池组件,适用范围广。Specifically, as shown in Figures 8-10, the multi-weight pressing device 100 includes a pressing assembly 7, an X-axis movement assembly 8 for driving the pressing assembly 7 to move along the X axis, and an X-axis movement assembly 8 for driving the pressing assembly 7 to move along the X axis. The Z-axis motion assembly 9 that the pressing assembly 7 moves along the Z axis, the pressing assembly 7 is installed on the Z-axis motion assembly 9, and the Z-axis motion assembly 9 is installed on the X-axis motion assembly 8; the pressing The assembly 7 includes a mounting frame 71, an array weight assembly 70, and several main pressing members 72 for pressing the upper cover 2, the mounting frame 71 is installed on the Z-axis movement assembly 9, and the array weight assembly 70 is fixed On the mounting frame 71 , the plurality of main pressing members 72 are respectively arranged corresponding to and connected to the groups of weight assemblies 70 . The pressing assembly 7 can move along the X-axis direction and the Z-axis direction through the drive of the X-axis moving assembly 8 and the Z-axis moving assembly 9. The pressing assembly 7 moves along the X-axis direction to move to different positions of the upper cover 2. The pressing assembly 7 moves along the Z axis to press the upper cover 2, so that the upper cover 2 and the solar laminated assembly 4 can exert pressure on various positions of the solar cell assembly. The pressing assembly 7 includes an array of weight assemblies 70 and several main pressing members 72. The main pressing member 72 presses down the upper cover 2 under the drive of the Z-axis movement assembly. Due to the pressing force required by different solar cell assemblies Different, when the pressing force required by the solar cell assembly does not exceed the elastic force of the main pressing member 72, the main pressing member 72 elastically presses the upper cover 2 within the range of elastic force; when the pressing force required by the solar cell assembly exceeds the elastic force of the main pressing member 72, the main pressing member 72 is pressed against the weight assembly 70 upwards, then the weight assembly 70 works at this time, and an appropriate gravity can be applied to the main pressing member 72 through the weight assembly 70, so that the main pressing member 72 The upper cover 2 can be pressed with the pressing force required by the solar cell assembly, thereby exerting pressure on the solar cell assembly. The force of pressing the upper cover 2 can be effectively and automatically adjusted within a certain range, and the pressing accuracy is high, which can be applied to A variety of solar cell modules that require different pressing forces have a wide range of applications.

具体来说,如图8至图10所示,所述Z轴运动组件9包括Z轴移动板91、设于Z轴移动板91上的至少一个Z轴导轨92、Z轴驱动皮带93以及用于驱动Z轴驱动皮带93循环运动的Z轴驱动马达94,其中,Z轴驱动马达94为一个或者两个,连接于Z轴驱动皮带93的一端或者两端,在本实施例中,所述Z轴驱动马达94为一个,连接于Z轴驱动皮带93的一端,按压组件7安装于Z轴导轨92上,并且与Z轴驱动皮带93相连接,在Z轴驱动马达94的驱动下,按压组件7由Z轴驱动皮带93带动,沿Z轴导轨92滑动。通过Z轴运动组件9驱动按压组件7沿Z轴移动,能够实现向下按压上盖2,向上远离上盖2,从而使得按压组件7能够按压上盖2,进一步地通过太阳能层压板4对太阳能电池组件施压。Specifically, as shown in FIGS. 8 to 10 , the Z-axis motion assembly 9 includes a Z-axis moving plate 91, at least one Z-axis guide rail 92 disposed on the Z-axis moving plate 91, a Z-axis driving belt 93, and A Z-axis drive motor 94 for driving the Z-axis drive belt 93 to circulate, wherein one or two Z-axis drive motors 94 are connected to one or both ends of the Z-axis drive belt 93. In this embodiment, the The Z-axis driving motor 94 is one, connected to one end of the Z-axis driving belt 93, the pressing assembly 7 is installed on the Z-axis guide rail 92, and connected with the Z-axis driving belt 93, driven by the Z-axis driving motor 94, pressing The assembly 7 is driven by the Z-axis drive belt 93 and slides along the Z-axis guide rail 92 . The pressing assembly 7 is driven to move along the Z axis by the Z-axis movement assembly 9, which can press the upper cover 2 downwards and move away from the upper cover 2 upwards, so that the pressing assembly 7 can press the upper cover 2, and the solar energy is further affected by the solar laminate 4. The battery pack is under pressure.

相似地,如图8至图10所示,所述X轴运动组件8包括X轴移动板81、设于X轴移动板81上的至少一个X轴导轨82、X轴驱动皮带83以及用于驱动X轴驱动皮带83循环运动的X轴驱动马达84,其中,X轴驱动马达84为一个或者两个,连接于X轴驱动皮带83的一端或者两端,在本实施例中,所述X轴驱动马达84为一个,连接于X轴驱动皮带83的一端,Z轴运动组件9以及安装于Z轴运动组件9上的按压组件7整体安装于X轴导轨82上,并且与X轴驱动皮带83相连接,在X轴驱动马达84的驱动下,Z轴运动组件9和按压组件7由X轴驱动皮带83带动,沿X轴导轨82滑动。X轴运动组件8用于驱动按压组件7沿X轴移动,使得按压组件7能够在移动到上盖2的不同位置处,从而使得按压组件7能够按压上盖2的不同位置,从而对太阳能电池组件不同位置进行施压。Similarly, as shown in FIGS. 8 to 10 , the X-axis motion assembly 8 includes an X-axis moving plate 81, at least one X-axis guide rail 82 disposed on the X-axis moving plate 81, an X-axis driving belt 83, and an X-axis driving belt 83 for An X-axis driving motor 84 that drives the X-axis driving belt 83 to circulate, wherein, there are one or two X-axis driving motors 84 connected to one or both ends of the X-axis driving belt 83. In this embodiment, the X The shaft drive motor 84 is one, connected to one end of the X-axis drive belt 83, the Z-axis motion assembly 9 and the pressing assembly 7 installed on the Z-axis motion assembly 9 are integrally installed on the X-axis guide rail 82, and are connected with the X-axis drive belt. 83, and driven by the X-axis drive motor 84, the Z-axis motion assembly 9 and the pressing assembly 7 are driven by the X-axis drive belt 83 and slide along the X-axis guide rail 82. The X-axis motion assembly 8 is used to drive the pressing assembly 7 to move along the X axis, so that the pressing assembly 7 can move to different positions of the upper cover 2, so that the pressing assembly 7 can press the different positions of the upper cover 2, thereby adjusting the solar cell. Pressure is applied at different positions of the components.

在本发明的一个优选实施例中,如图8至15所示,如上所说,所述按压组件7包括安装架71、数组砝码组件70、以及用于按压上盖2的数个主按压件72,所述安装架71安装于Z轴运动组件9上,所述数组砝码组件70固定于安装架71上,所述数个主按压件72分别与所述数组砝码组件70固定连接。在本实施例中,所述按压组件7包括四组砝码组件70以及四个主按压件72,能够同时对上盖2进行按压,进而对太阳能电池组件施压。通过设置上述X轴运动组件8和Z轴运动组件9能够实现按压组件7沿X轴、Z轴运动,调节按压组件7在X轴和Z轴方向上的位置,进一步地,按压组件7包括数组砝码组件70以及与所述数组砝码组件70对应设置并相连接的数个主按压件72,所述Z轴运动组件9能够驱动按压组件7整体向下靠近上盖2,主按压件72在Z轴运动组件9的驱动下向下按压上盖2,由于不同的太阳能电池组件所需的按压力不同,当上盖2所需的按压力没有超过主按压件72的弹性力时,主按压件72在弹性力范围内弹性按压上盖2,当太阳能电池组件所需的按压力超过主按压件72的弹性力时,则主按压件72向上顶靠砝码组件70,则此时砝码组件70起作用,通过砝码组件70能够施加适当的重力给主按压件72,使得主按压件72能够以太阳能电池组件所需的按压力按压上盖2,例如:太阳能电池组件所需的按压力可能存在不同,并且每种太阳能电池组件需要一定的按压力,所述按压力为太阳能电池组件的各组件粘结在一起所需要的力度,本领域技术人员应该理解,如果按压上盖2的按压力过小,则对太阳能电池组件施加的力度不够,太阳能电池组件之间(尤其是EVA薄膜中的气泡)的气泡就不能完全挤压出来,太阳能电池组件之间(尤其是EVA薄膜与玻璃板)的粘结强度达不到要求。如果按压上盖2的按压力过大,一方面有可能损坏上盖2,另一方面也无法有效地对太阳能电池组件进行施压。在本实施例中,主按压件72在Z轴运动组件9的驱动下向下按压上盖2,主按压件72能够在其弹簧的弹性力范围内对上盖2施加弹性力,当上盖2所需的按压力超出主按压件72的弹性力时,则主按压件72向上顶靠砝码组件70,此时砝码组件70起作用,通过砝码组件70能够施加适当的重力给主按压件72,使得主按压件72能够以太阳能电池组件所需的按压力按压上盖2。In a preferred embodiment of the present invention, as shown in FIGS. 8 to 15 , as mentioned above, the press assembly 7 includes a mounting frame 71 , a set of weight assemblies 70 , and several main presses for pressing the upper cover 2 72, the installation frame 71 is installed on the Z-axis motion assembly 9, the array weight assembly 70 is fixed on the installation frame 71, and the several main pressing members 72 are respectively fixedly connected with the array weight assembly 70 . In this embodiment, the pressing assembly 7 includes four sets of weight assemblies 70 and four main pressing members 72, which can press the upper cover 2 at the same time, thereby exerting pressure on the solar cell assembly. By setting the above-mentioned X-axis motion assembly 8 and Z-axis motion assembly 9, the pressing assembly 7 can be moved along the X-axis and Z-axis, and the position of the pressing assembly 7 in the X-axis and Z-axis directions can be adjusted. Further, the pressing assembly 7 includes an array The weight assembly 70 and several main pressing pieces 72 corresponding to and connected to the array of weight assemblies 70, the Z-axis movement assembly 9 can drive the pressing assembly 7 to approach the upper cover 2 as a whole, the main pressing piece 72 The upper cover 2 is pressed down under the drive of the Z-axis motion assembly 9. Since the pressing force required by different solar cell assemblies is different, when the pressing force required by the upper cover 2 does not exceed the elastic force of the main pressing member 72, the main The pressing part 72 elastically presses the upper cover 2 within the elastic force range. When the pressing force required by the solar cell assembly exceeds the elastic force of the main pressing part 72, the main pressing part 72 presses upward against the weight assembly 70, and the weight The weight assembly 70 works, and the weight assembly 70 can apply appropriate gravity to the main pressing member 72, so that the main pressing member 72 can press the upper cover 2 with the pressing force required by the solar cell assembly, for example: the solar cell assembly requires The pressing force may be different, and each solar cell module requires a certain pressing force, the pressing force is the strength required for bonding the components of the solar cell module together, those skilled in the art should understand that if the upper cover 2 is pressed If the pressing force is too small, the strength applied to the solar cell components is not enough, and the air bubbles between the solar cell components (especially the bubbles in the EVA film) cannot be completely squeezed out, and the solar cell components (especially the EVA film and the The bond strength of the glass plate) cannot meet the requirements. If the pressing force of the upper cover 2 is too large, on the one hand, the upper cover 2 may be damaged, and on the other hand, the solar cell module cannot be effectively pressed. In this embodiment, the main pressing member 72 presses down the upper cover 2 driven by the Z-axis motion assembly 9, and the main pressing member 72 can apply elastic force to the upper cover 2 within the elastic force range of its spring, when the upper cover 2. When the required pressing force exceeds the elastic force of the main pressing piece 72, the main pressing piece 72 will press upward against the weight assembly 70. At this time, the weight assembly 70 will work, and the weight assembly 70 can apply an appropriate gravity to the main pressing piece 70. The pressing part 72 enables the main pressing part 72 to press the upper cover 2 with the required pressing force of the solar cell module.

具体来说,在本发明的第一优选实施例中,如图11至图14所示,所述按压组件7的安装架71包括固定板711、安装于固定板711上的固定块712、以及隔块713,所述隔块713和固定块712安装于固定板711上,固定块712位于固定板711的下端,隔块713位于固定块712的上方。所述固定板711固定于Z轴运动组件9上,在本实施例中,参阅图8,所述固定板711安装于Z轴运动组件9上,从而将按压组件7整体固定于Z轴运动组件9上。Specifically, in the first preferred embodiment of the present invention, as shown in FIGS. 11 to 14, the mounting frame 71 of the pressing assembly 7 includes a fixing plate 711, a fixing block 712 installed on the fixing plate 711, and The spacer 713 , the spacer 713 and the fixed block 712 are installed on the fixed plate 711 , the fixed block 712 is located at the lower end of the fixed plate 711 , and the spacer 713 is located above the fixed block 712 . The fixing plate 711 is fixed on the Z-axis moving assembly 9. In this embodiment, referring to FIG. 8, the fixing plate 711 is installed on the Z-axis moving assembly 9, thereby fixing the pressing assembly 7 on the Z-axis moving assembly as a whole. 9 on.

如图8至图14所示,在本实施例中,所述四组砝码组件70中每组砝码组件均包括第一砝码组件701和第二砝码组件702,参阅图13至图15,所述第一砝码组件701分别包括第一砝码组件导轨7011,第一砝码滑块7012,与第一砝码滑块7012固定连接的第一砝码安装座7013,以及安装于第一砝码安装座7013上的第一砝码7014,所述第一砝码组件导轨7011安装于固定板711上,所述第一砝码滑块7012安装于第一砝码组件导轨7011上并沿第一砝码组件导轨7011上下移动,所述主按压件72与第一砝码组件701的第一砝码安装座7013固定连接并位于第一砝码7014的下方。相似地,参阅图13及图14,所述第二砝码组件702分别包括第二砝码组件导轨7021,第二砝码滑块7022,与第二砝码滑块7022固定连接的第二砝码安装座7023,以及安装于第二砝码安装座7023上的第二砝码7024,所述第二砝码组件导轨7021安装于固定板711上,所述第二砝码滑块7022安装于第二砝码组件导轨7021上并沿第二砝码组件导轨7021上下移动,第二砝码组件702位于第一砝码组件701的上方并与第一砝码组件222之间形成有间隙703。值得一提的是,所述第二砝码组件702可以位于第一砝码组件701的正上方,也可以错开一定的距离,但是需要保证第一砝码组件701沿第一砝码组件导轨7011向上移动时可以顶靠到第二砝码组件702。在本实施例中,所述固定板711上还安装有两个隔块713,相邻的两组砝码组件70之间连接有一个隔块713,所述隔块713设于第一砝码组件导轨7011与第二砝码组件导轨7021之间,使得第一砝码组件导轨7011与第二砝码组件导轨7021的安装更稳固。当太阳能电池组件所需的按压力没有超过主按压件72的弹性力时,主按压件72在弹性力范围内弹性按压上盖2,当太阳能电池组件所需的按压力超过主按压件72的弹性力时,则主按压件72向上顶靠第一砝码组件701,则此时第一砝码组件701起作用,当太阳能电池组件所需的按压力超过主按压件72和第一砝码组件701的重力之和时,主按压件72和第一砝码组件701沿第一砝码组件导轨7011向上移动所述间隙703的距离并继续向上顶靠第二砝码组件702,则此时第二砝码组件702起作用。As shown in Figures 8 to 14, in this embodiment, each of the four sets of weight assemblies 70 includes a first weight assembly 701 and a second weight assembly 702, see Figures 13 to 14 15. The first weight assembly 701 respectively includes a first weight assembly guide rail 7011, a first weight slider 7012, a first weight mounting seat 7013 fixedly connected to the first weight slider 7012, and installed on The first weight 7014 on the first weight mounting base 7013, the first weight assembly guide rail 7011 is installed on the fixed plate 711, and the first weight slider 7012 is installed on the first weight assembly guide rail 7011 And move up and down along the guide rail 7011 of the first weight assembly. The main pressing member 72 is fixedly connected with the first weight mounting base 7013 of the first weight assembly 701 and located below the first weight 7014 . Similarly, referring to FIG. 13 and FIG. 14, the second weight assembly 702 includes a second weight assembly guide rail 7021, a second weight slider 7022, and a second weight fixedly connected to the second weight slider 7022. Code mounting base 7023, and the second weight 7024 installed on the second weight mounting base 7023, the second weight assembly guide rail 7021 is installed on the fixed plate 711, and the second weight slider 7022 is installed on The second weight assembly 702 moves up and down along the second weight assembly guide rail 7021 , the second weight assembly 702 is located above the first weight assembly 701 and forms a gap 703 with the first weight assembly 222 . It is worth mentioning that the second weight assembly 702 can be located directly above the first weight assembly 701, or can be staggered by a certain distance, but it is necessary to ensure that the first weight assembly 701 moves along the guide rail 7011 of the first weight assembly. When moving upward, it can lean against the second weight component 702 . In this embodiment, two spacers 713 are installed on the fixed plate 711, and a spacer 713 is connected between two adjacent groups of weight assemblies 70, and the spacer 713 is arranged on the first weight Between the assembly guide rail 7011 and the second weight assembly guide rail 7021, the installation of the first weight assembly guide rail 7011 and the second weight assembly guide rail 7021 is more stable. When the pressing force required by the solar cell assembly does not exceed the elastic force of the main pressing member 72, the main pressing member 72 elastically presses the upper cover 2 within the range of elastic force; when the pressing force required by the solar cell assembly exceeds the elastic force of the main pressing member 72 When the elastic force is applied, the main pressing member 72 presses upward against the first weight assembly 701, and the first weight assembly 701 works at this time. When the pressing force required by the solar cell assembly exceeds the main pressing member 72 and the first weight assembly When the weight of the assembly 701 is combined, the main pressing member 72 and the first weight assembly 701 move upward along the first weight assembly guide rail 7011 by the distance of the gap 703 and continue to press upward against the second weight assembly 702, then at this time The second weight assembly 702 functions.

如图13至图15所示,具体来说,所述第一砝码7014、第二砝码7024用于为主按压件72进行配重,使得主按压件72能够按压按压力在主按压件72的弹性力和第一砝码7014、第二砝码7024的重力范围内的太阳能电池组件,所述第一砝码7014、第二砝码7024为一定规格系列的砝码,可以根据用户的需要制作,也可以采用标准砝码,在本实施例中,所述第一砝码7014、第二砝码7024呈长方体状,分别便于固定在第一砝码安装座7013、第二砝码安装座7023上,所述第一砝码7014、第二砝码7024为克组砝码,还可以为千克组砝码,砝码的规格是根据所需按压的太阳能电池组件所决定的,根据用户的需要进行选择。所述第一砝码滑块7012、第二砝码滑块7022的长度分别小于所述第一砝码组件导轨7011、第二砝码组件导轨7021的长度,第一砝码滑块7012、第二砝码滑块7022在第一砝码组件导轨7011、第二砝码组件导轨7021的行程可以根据按压组件的结构以及所需按压的太阳能电池组件进行合理确定。所述第一砝码安装座7013、第二砝码安装座7023的横截面呈L型,其外侧与第一砝码滑块7012、第二砝码滑块7022相连接,其内侧用于安装第一砝码7014、第二砝码7024,可以理解的是,所述第一、第二砝码安装座不限于本实施例的结构,只要能够有效连接砝码滑块和安装砝码的结构形式都可用于本发明,例如所述砝码安装座和砝码滑块还可以为一体设置。As shown in Figures 13 to 15, specifically, the first weight 7014 and the second weight 7024 are used to counterweight the main pressing part 72, so that the main pressing part 72 can press the pressing force on the main pressing part 72 elastic force and the solar cell module within the gravitational range of the first weight 7014 and the second weight 7024, the first weight 7014 and the second weight 7024 are weights of a certain specification series, which can be It needs to be manufactured, and standard weights can also be used. In this embodiment, the first weight 7014 and the second weight 7024 are in the shape of a cuboid, which are convenient to be fixed on the first weight mounting seat 7013 and the second weight installation respectively. On the seat 7023, the first weight 7014 and the second weight 7024 are group weights in grams, and can also be weights in kilograms. The specifications of the weights are determined according to the solar cell components to be pressed. need to choose. The lengths of the first weight slider 7012 and the second weight slider 7022 are respectively shorter than the lengths of the first weight assembly guide rail 7011 and the second weight assembly guide rail 7021. The travel of the two weight sliders 7022 on the first weight assembly guide rail 7011 and the second weight assembly guide rail 7021 can be reasonably determined according to the structure of the pressing assembly and the solar cell assembly to be pressed. The cross section of the first weight mounting base 7013 and the second weight mounting base 7023 is L-shaped, the outer side is connected with the first weight slider 7012 and the second weight slider 7022, and the inner side is used for mounting The first weight 7014 and the second weight 7024, it can be understood that the first and second weight mounts are not limited to the structure of this embodiment, as long as the weight slider can be effectively connected to the structure of the weight installation All forms can be used in the present invention, for example, the weight mounting base and the weight slide block can also be integrally set.

参阅图1、图14及图15,在本发明中,所述主按压件72用于弹性按压上盖2,所述主按压件72包括螺纹连接套筒721、连杆722、弹簧723以及主按压头724,所述螺纹连接套筒721与第一砝码安装座7013螺纹连接,在本实施例中,所述螺纹连接套筒721包括螺纹连接部725和设于螺纹连接部725下方的套筒部726。所述连杆722可上、下移动地安装于所述螺纹连接套筒721内,其上端露出螺纹连接套筒721,其下端露出螺纹连接套筒721;所述弹簧723套设于所述连杆722上,弹簧723的上端顶靠套筒部726的内壁,弹簧723的下端连接连杆722,在本实施例中,连杆722上相应地设有台阶727,所述弹簧723的下端抵靠于台阶727上。所述主按压头724固定于所述连杆的下端。通过上述结构的主按压件72,当Z轴运动组件9带动按压组件7向下按压上盖2时,主按压头724接触上盖2并下压,主按压头724和连杆722向上压缩弹簧723,此时弹簧723施加弹簧力于连杆722和主按压头724上;使得主按压件72可以弹性按压所需按压力在弹性力范围内的太阳能电池组件。所述弹簧可以根据所需按压的太阳能电池组件的需要进行选择和制作,具有一定的行程和弹性力范围。可以理解的是,所述主按压件72也可以采用最简单的结构,仅包括连杆722和主按压头724也可以实现按压上盖2的功能。但是优选采用本实施例的方案,通过设置弹簧723,能够实现弹性按压,有效地保护上盖2,避免硬性按压可能导致的损坏。并且,由于所述弹簧723的弹性力根据受压的程度,弹性力的大小是变化的,因而主按压件72能够在一定的范围内施加上盖2不同按压力,适用于需要不同按压力的多种太阳能电池组件。Referring to Figure 1, Figure 14 and Figure 15, in the present invention, the main pressing member 72 is used to elastically press the upper cover 2, and the main pressing member 72 includes a threaded connection sleeve 721, a connecting rod 722, a spring 723 and a main pressing member 72. Press the head 724, the threaded connection sleeve 721 is threaded with the first weight mounting base 7013, in this embodiment, the threaded connection sleeve 721 includes a threaded connection part 725 and a sleeve arranged under the threaded connection part 725 barrel portion 726 . The connecting rod 722 is installed in the threaded sleeve 721 movable up and down, its upper end exposes the threaded sleeve 721, and its lower end exposes the threaded sleeve 721; the spring 723 is sleeved on the connecting On the rod 722, the upper end of the spring 723 is against the inner wall of the sleeve portion 726, and the lower end of the spring 723 is connected to the connecting rod 722. Lean on the steps 727. The main pressing head 724 is fixed on the lower end of the connecting rod. Through the main pressing member 72 of the above structure, when the Z-axis motion assembly 9 drives the pressing assembly 7 to press the upper cover 2 downward, the main pressing head 724 contacts the upper cover 2 and presses down, and the main pressing head 724 and the connecting rod 722 compress the spring upward. 723, at this time, the spring 723 exerts a spring force on the connecting rod 722 and the main pressing head 724; so that the main pressing member 72 can elastically press the solar cell module whose required pressing force is within the range of the elastic force. The spring can be selected and manufactured according to the needs of the pressed solar battery module, and has a certain range of travel and elastic force. It can be understood that the main pressing member 72 can also adopt the simplest structure, only including the connecting rod 722 and the main pressing head 724 can also realize the function of pressing the upper cover 2 . However, it is preferable to adopt the solution of this embodiment. By setting the spring 723 , elastic pressing can be realized, the upper cover 2 can be effectively protected, and damage that may be caused by hard pressing can be avoided. Moreover, since the elastic force of the spring 723 varies according to the degree of pressure, the main pressing member 72 can apply different pressing forces on the upper cover 2 within a certain range, and is suitable for applications that require different pressing forces. A variety of solar cell modules.

当本发明的多砝码按压装置工作时,Z轴运动组件9带动按压组件7向下按压上盖2,在通常情况下,当太阳能电池组件所需的按压力没有超过主按压件72的弹性力时,主按压件72在弹性力范围内弹性按压上盖2,当太阳能电池组件所需的按压力超过主按压件72的弹性力时,则主按压件72向上顶靠第一砝码组件701,此时第一砝码组件701起作用,通过第一砝码组件701能够施加适当的重力给主按压件72,使得主按压件72能够以太阳能电池组件所需的按压力按压上盖2。在所选的第一砝码7014的配重不够的情况下,即当太阳能电池组件所需的按压力大于主按压件72和第一砝码7014的按压力时,主按压件72向上顶靠第一砝码组件701并与第一砝码组件701一起沿第一砝码组件导轨7011向上移动一定的间隙703,然后顶靠第二砝码组件702,此时第二砝码组件702起作用,通过设置第一、第二砝码组件、以及第一、第二砝码组件沿第一、第二砝码组件导轨移动的方式能够适配各种太阳能电池组件,并且避免了硬性按压上盖2。When the multi-weight pressing device of the present invention is working, the Z-axis motion component 9 drives the pressing component 7 to press the upper cover 2 downward. Under normal circumstances, when the pressing force required by the solar cell module does not exceed the elasticity of the main pressing member 72 When the force is applied, the main pressing member 72 elastically presses the upper cover 2 within the elastic force range, and when the pressing force required by the solar cell module exceeds the elastic force of the main pressing member 72, the main pressing member 72 presses upward against the first weight assembly 701, the first weight assembly 701 works at this time, and the first weight assembly 701 can apply appropriate gravity to the main pressing member 72, so that the main pressing member 72 can press the upper cover 2 with the pressing force required by the solar cell module . When the weight of the selected first weight 7014 is not enough, that is, when the pressing force required by the solar cell assembly is greater than the pressing force of the main pressing member 72 and the first weight 7014, the main pressing member 72 leans upward The first weight assembly 701 moves upward along the first weight assembly guide rail 7011 with a certain gap 703 together with the first weight assembly 701, and then leans against the second weight assembly 702, at this time the second weight assembly 702 works , by setting the first and second weight components, and the first and second weight components move along the guide rails of the first and second weight components, it can adapt to various solar cell components, and avoid the rigid pressing of the upper cover 2.

在本发明中,为了使上盖2的受力更均匀,从而更有效地对太阳能电池组件施压。在优选的情况下,如图8至图13、图16至图18所示,本发明的按压组件7还包括辅助气缸73、与辅助气缸连接的辅助固定架74、以及安装于辅助固定架74上的数组辅助按压件。所述辅助气缸73包括辅助气缸本体731、延伸出辅助气缸本体731的辅助气缸轴732以及驱动块733,所述辅助气缸本体731固定于安装架71上,所述辅助固定架74与辅助气缸73的驱动块733固定连接并由辅助气缸轴732带动上、下运动。在本实施例中,所述辅助气缸本体731固定于固定板711上并位于固定块712的上方,辅助气缸轴732穿过固定块712与位于固定块712下方的驱动块733固定连接,所述辅助固定架74与辅助气缸73的驱动块733固定连接,由此,当辅助气缸73工作时,辅助气缸本体731给予辅助气缸轴732气压力,辅助气缸轴732具有一定的行程,带动辅助固定架74上、下运动,使得安装于辅助固定架74上的辅助按压件75向下按压上盖2。In the present invention, in order to make the force on the upper cover 2 more uniform, so as to exert pressure on the solar cell assembly more effectively. In a preferred situation, as shown in Figures 8 to 13 and Figures 16 to 18, the pressing assembly 7 of the present invention also includes an auxiliary cylinder 73, an auxiliary fixing frame 74 connected to the auxiliary air cylinder, and an auxiliary fixing frame 74 installed on the auxiliary fixing frame 74. array of auxiliary presses on the The auxiliary cylinder 73 includes an auxiliary cylinder body 731, an auxiliary cylinder shaft 732 extending out of the auxiliary cylinder body 731, and a drive block 733. The drive block 733 is fixedly connected and driven by the auxiliary cylinder shaft 732 to move up and down. In this embodiment, the auxiliary cylinder body 731 is fixed on the fixed plate 711 and located above the fixed block 712, and the auxiliary cylinder shaft 732 passes through the fixed block 712 and is fixedly connected with the drive block 733 located below the fixed block 712. The auxiliary holder 74 is fixedly connected with the driving block 733 of the auxiliary cylinder 73, thus, when the auxiliary cylinder 73 works, the auxiliary cylinder body 731 gives the auxiliary cylinder shaft 732 air pressure, and the auxiliary cylinder shaft 732 has a certain stroke, driving the auxiliary holder. 74 moves up and down, so that the auxiliary pressing member 75 installed on the auxiliary fixing frame 74 presses the upper cover 2 downward.

在本实施例中,参阅图18,所述辅助按压件75包括套筒751、连接杆752、弹簧753以及辅按压头754,所述套筒751固定于辅助固定架74上,所述连接杆752安装于所述套筒751中并露出所述套筒751的下端,所述弹簧753套设于所述连接杆752上并位于所述套筒751内,在本实施例中,所述弹簧753的上端顶靠套筒751的内壁,弹簧753的下端抵靠连接杆752;所述辅按压头754固定于所述连接杆752的下端。通过上述结构,当辅助气缸轴732带动辅助固定架74以及辅助按压件75向下移动,连接杆752下端的辅按压头754按压上盖2并下压时,辅按压头754和连接杆752向上压缩弹簧753,此时弹簧753施加弹簧力于连接杆752上;使得辅助按压件75可以弹性按压上盖2。所述弹簧753可以根据太阳能电池组件的需要进行选择和制作,具有一定的行程和弹性力范围。可以理解的是,所述辅助按压件75也可以采用最简单的结构,仅包括连接杆752和辅按压头754,通过辅助气缸73带动辅助按压件75向下运动,也可以实现按压上盖2的功能。但是优选采用本实施例的方案,通过设置弹簧753,能够实现弹性按压,有效地保护上盖2,避免硬性按压可能导致的损坏。并且,由于所述弹簧753的弹性力根据受压的程度,弹性力的大小是变化的,因而辅助按压件75能够在一定的范围内施加上盖2不同按压力,适用于需要不同按压力的太阳能电池组件。In this embodiment, referring to FIG. 18, the auxiliary pressing member 75 includes a sleeve 751, a connecting rod 752, a spring 753 and an auxiliary pressing head 754. The sleeve 751 is fixed on the auxiliary fixing frame 74, and the connecting rod 752 is installed in the sleeve 751 and exposes the lower end of the sleeve 751, the spring 753 is sleeved on the connecting rod 752 and located in the sleeve 751, in this embodiment, the spring The upper end of the spring 753 leans against the inner wall of the sleeve 751 , and the lower end of the spring 753 leans against the connecting rod 752 ; the auxiliary pressing head 754 is fixed on the lower end of the connecting rod 752 . Through the above structure, when the auxiliary cylinder shaft 732 drives the auxiliary fixing frame 74 and the auxiliary pressing member 75 to move downward, and the auxiliary pressing head 754 at the lower end of the connecting rod 752 presses the upper cover 2 and presses down, the auxiliary pressing head 754 and the connecting rod 752 move upward. The spring 753 is compressed, and the spring 753 exerts a spring force on the connecting rod 752 at this time; so that the auxiliary pressing member 75 can elastically press the upper cover 2 . The spring 753 can be selected and manufactured according to the requirements of the solar battery module, and has a certain range of travel and elastic force. It can be understood that the auxiliary pressing member 75 can also adopt the simplest structure, which only includes the connecting rod 752 and the auxiliary pressing head 754. The auxiliary pressing member 75 is driven downward by the auxiliary cylinder 73, and the upper cover 2 can also be pressed. function. However, it is preferable to adopt the solution of this embodiment. By setting the spring 753 , elastic pressing can be realized, the upper cover 2 can be effectively protected, and damage that may be caused by hard pressing can be avoided. Moreover, since the elastic force of the spring 753 varies according to the degree of pressure, the auxiliary pressing member 75 can apply different pressing forces on the upper cover 2 within a certain range, and is suitable for applications that require different pressing forces. Solar modules.

另外,辅助固定架74还包括用于在Y轴方向上调节所述数组辅助按压件的位置的Y轴导向件741和/或用于在X轴方向上调节所述数组辅助按压件的位置的X轴导向件742。参阅图16及图17,在本发明的第一实施例中,为了调节所述数组辅助按压件在Y轴方向的位置,所述辅助固定架74包括用于在Y轴方向上调节所述数组辅助按压件的位置的Y轴导向件741,所述Y轴导向件741上安装有至少一个X轴导向件742,每个X轴导向件742上固定有数个辅助按压件75,所述X轴导向件742的数量和结构可以根据所需按压的太阳能电池组件的部位进行选择和设置。所述X轴导向件包括所述用于安装数组辅助按压件的连接块746,所述连接块746上设有X轴导槽747,在本实施例中,通过锁紧螺丝756穿过连接块746上的螺孔,与所述辅助按压件75的套筒751上端设置的螺纹孔螺纹连接,将辅助按压件75固定于连接块746上。所述Y轴导向件741使得所述X轴导向件742和X轴导向件742上固定的数组辅助按压件能够沿Y轴方向调节位置,便于按压不同上盖2的不同位置,以更好的对太阳能电池组件进行施压。如图16及图17所示,所述Y轴导向件741包括导向块743、以及设于导向块743上的Y轴导槽744。在本实施例中,所述导向块743为H型导向块743,其前端设有两条Y轴导槽744。所述辅助按压件安装架71还包括可沿X轴导槽747、Y轴导槽744移动的调节件740,所述调节件740穿设于所述Y轴导槽744和X轴导槽中747中并将导向块743与连接块746相连接;通过沿Y轴导槽744和/或X轴导槽滑动调节件740,与调节件740连接的连接块746沿X轴和/或Y轴方向移动,由此可以调节固定于连接块746上的数组辅助按压件在X轴和/或Y轴方向的位置。可以理解的是,只要能够实现在Y轴方向上调节所述数组辅助按压件的位置的Y轴导向件741和在X轴方向上调节所述数组辅助按压件的位置的X轴导向件的结构均可用于本发明,并不限于上述设置导槽和调节件740的方式,但是设置导槽和调节件740的方式,调节方便并且结构更简单,使得辅助固定架74的结构更合理、安装和拆卸更方便。In addition, the auxiliary fixing frame 74 also includes a Y-axis guide 741 for adjusting the positions of the groups of auxiliary pressing members in the Y-axis direction and/or a guide member 741 for adjusting the positions of the groups of auxiliary pressing members in the X-axis direction. X-axis guide 742 . Referring to Fig. 16 and Fig. 17, in the first embodiment of the present invention, in order to adjust the positions of the groups of auxiliary pressing members in the Y-axis direction, the auxiliary fixing frame 74 includes a The Y-axis guide 741 for the position of the auxiliary pressing member, at least one X-axis guide 742 is installed on the Y-axis guide 741, and several auxiliary pressing members 75 are fixed on each X-axis guide 742, and the X-axis The number and structure of the guides 742 can be selected and set according to the parts of the solar cell assembly to be pressed. The X-axis guide includes the connecting block 746 for installing sets of auxiliary pressing parts. The connecting block 746 is provided with an X-axis guide groove 747. In this embodiment, the locking screw 756 passes through the connecting block The screw hole on 746 is threadedly connected with the threaded hole provided on the upper end of the sleeve 751 of the auxiliary pressing member 75 to fix the auxiliary pressing member 75 on the connecting block 746 . The Y-axis guide 741 enables the X-axis guide 742 and the array of auxiliary pressing members fixed on the X-axis guide 742 to adjust their positions along the Y-axis direction, so as to facilitate pressing different positions of different upper covers 2 for better Apply pressure to solar modules. As shown in FIG. 16 and FIG. 17 , the Y-axis guide 741 includes a guide block 743 and a Y-axis guide groove 744 disposed on the guide block 743 . In this embodiment, the guide block 743 is an H-shaped guide block 743 with two Y-axis guide grooves 744 disposed at its front end. The mounting frame 71 of the auxiliary pressing member also includes an adjustment member 740 that can move along the X-axis guide groove 747 and the Y-axis guide groove 744, and the adjustment member 740 is passed through the Y-axis guide groove 744 and the X-axis guide groove 747 and connect the guide block 743 with the connection block 746; by sliding the adjustment piece 740 along the Y-axis guide groove 744 and/or the X-axis guide groove, the connection block 746 connected with the adjustment piece 740 is along the X-axis and/or the Y-axis direction, so that the positions of the sets of auxiliary pressing members fixed on the connection block 746 in the X-axis and/or Y-axis directions can be adjusted. It can be understood that, as long as the structure of the Y-axis guide 741 for adjusting the positions of the groups of auxiliary pressing members in the Y-axis direction and the X-axis guide for adjusting the positions of the groups of auxiliary pressing members in the X-axis direction can be realized All can be used in the present invention, and are not limited to the above-mentioned way of setting the guide groove and the adjusting member 740, but the way of setting the guide groove and the adjusting member 740 is convenient for adjustment and simpler in structure, so that the structure of the auxiliary fixing frame 74 is more reasonable, easy to install and It is more convenient to disassemble.

综上所述,首先,所述按压组件7包括安装架71、数组砝码组件70、以及用于按压上盖2的数个主按压件72,所述安装架安装于Z轴运动组件上,Z轴运动组件9安装于X轴运动组件8上,通过X轴运动组件8、Z轴运动组件9可以驱动主按压件72沿X轴、Z轴方向运动,X轴运动组件8用于驱动按压组件7沿X轴移动以移动到上盖2的不同位置处;通过Z轴运动组件9能够驱动按压上盖2,从而能够通过太阳能层压板4对太阳能电池组件的各个位置进行施压。主按压件72在Z轴运动组件9的驱动下向下按压上盖2,由于不同的太阳能电池组件所需的按压力不同,当太阳能电池组件所需的按压力没有超过主按压件的弹性力时,主按压件72在弹性力范围内弹性按压上盖2,当太阳能电池组件所需的按压力超过主按压件72的弹性力时,则砝码组件70起作用,通过砝码组件70能够施加适当的重力给主按压件,使得主按压件72能够以太阳能电池组件所需的按压力按压上盖2,按压上盖2的力度在一定的范围内可得到有效地自动调节,并且按压的精度高,能够适用于需要不同按压力的多种太阳能电池组件,适用范围广。其次、所述按压组件7还包括辅助固定架74、辅助气缸73、以及安装于辅助固定架74上的数组辅助按压件,辅助按压件75安装于辅助固定架74上,辅助固定架74安装于安装架71上,通过X轴运动组件8、Z轴运动组件9可以驱动辅助按压件75沿X轴、Z轴方向运动;并且,所述辅助固定架74还包括用于在Y轴方向上调节所述数组辅助按压件的位置的Y轴导向件741和/或用于在X轴方向上调节所述数组辅助按压件的位置的X轴导向件742;使得辅助按压件75可以根据需要,在X轴方向和Y轴方向进一步调节位置,提高了按压的准确性。再次、所述主按压头724和辅按压头754由胶体制成,具有按压面软的特点,能够有效保护上盖2。并且,由于主按压件72和辅助按压件75通过砝码组件或弹簧753调节主按压头724和辅按压头754的按压力,使得主按压头724和辅按压头754对上盖2的按压具有缓冲力,力度可调,能够有效地保护上盖2。In summary, firstly, the pressing assembly 7 includes a mounting frame 71, an array of weight assemblies 70, and several main pressing pieces 72 for pressing the upper cover 2, the mounting frame is installed on the Z-axis motion assembly, The Z-axis motion assembly 9 is installed on the X-axis motion assembly 8, the main pressing member 72 can be driven to move along the X-axis and the Z-axis direction through the X-axis motion assembly 8 and the Z-axis motion assembly 9, and the X-axis motion assembly 8 is used to drive the pressing The component 7 moves along the X axis to move to different positions of the upper cover 2; the upper cover 2 can be driven and pressed by the Z-axis movement component 9, so that various positions of the solar cell component can be pressed through the solar laminate 4. The main pressing member 72 presses down the upper cover 2 under the drive of the Z-axis motion assembly 9. Since the pressing force required by different solar cell assemblies is different, when the pressing force required by the solar cell assembly does not exceed the elastic force of the main pressing member , the main pressing member 72 elastically presses the upper cover 2 within the elastic force range, and when the pressing force required by the solar cell assembly exceeds the elastic force of the main pressing member 72, the weight assembly 70 works, and the weight assembly 70 can Appropriate gravity is applied to the main pressing member, so that the main pressing member 72 can press the upper cover 2 with the pressing force required by the solar cell module, and the force of pressing the upper cover 2 can be effectively and automatically adjusted within a certain range, and the pressing force It has high precision and can be applied to a variety of solar cell modules that require different pressing forces, and has a wide range of applications. Secondly, the pressing assembly 7 also includes an auxiliary fixing frame 74, an auxiliary cylinder 73, and an array of auxiliary pressing parts installed on the auxiliary fixing frame 74, the auxiliary pressing parts 75 are installed on the auxiliary fixing frame 74, and the auxiliary fixing frame 74 is installed on On the mounting frame 71, the auxiliary pressing member 75 can be driven to move along the X-axis and the Z-axis direction through the X-axis moving assembly 8 and the Z-axis moving assembly 9; The Y-axis guide 741 of the position of the group of auxiliary pressing parts and/or the X-axis guide 742 used to adjust the position of the group of auxiliary pressing parts in the X-axis direction; so that the auxiliary pressing part 75 can be adjusted according to the needs. The positions of the X-axis and the Y-axis are further adjusted to improve the accuracy of pressing. Again, the main pressing head 724 and the auxiliary pressing head 754 are made of colloid, which has a soft pressing surface and can effectively protect the upper cover 2 . And, since the main pressing member 72 and the auxiliary pressing member 75 adjust the pressing force of the main pressing head 724 and the auxiliary pressing head 754 through the weight assembly or the spring 753, the pressing force of the main pressing head 724 and the auxiliary pressing head 754 on the upper cover 2 has The cushioning force is adjustable, and can effectively protect the upper cover 2 .

另外,所述多砝码按压装置100还可包括Y轴运动组件(未图示),X轴运动组件8安装于Y轴运动组件上,Y轴运动组件用于驱动按压组件沿Y轴移动,使得按压组件的按压范围更广,更方便按压上盖2的不同位置,从而对太阳能电池组件的不同位置进行施压。Y轴运动组件也分别包括驱动马达、驱动皮带及导轨,类似于上述的X轴运动组件8、Z轴运动组件9的结构,本领域的技术人员结合本发明的原理、以及根据上述的X轴运动组件8、Z轴运动组件9能够实现Y轴运动组件的具体功能。In addition, the multi-weight pressing device 100 may also include a Y-axis motion assembly (not shown), the X-axis motion assembly 8 is mounted on the Y-axis motion assembly, and the Y-axis motion assembly is used to drive the pressing assembly to move along the Y-axis. The pressing range of the pressing assembly is wider, and it is more convenient to press different positions of the upper cover 2, thereby applying pressure to different positions of the solar cell assembly. The Y-axis motion assembly also includes a drive motor, a drive belt, and a guide rail, similar to the structure of the above-mentioned X-axis motion assembly 8 and Z-axis motion assembly 9. Those skilled in the art combine the principles of the present invention and the above-mentioned X-axis The motion assembly 8 and the Z-axis motion assembly 9 can realize the specific functions of the Y-axis motion assembly.

可以理解的是,所述多砝码按压装置的按压组件7、X轴运动组件8、Z轴运动组件9、以及Y轴运动组件均与中央控制处理单元电连接,由中央控制处理单元控制这些组件的工作,例如:在多砝码按压装置中,X轴运动组件8的X轴驱动马达、Z轴运动组件9的Z轴驱动马达94、以及辅助气缸73等部件与中央控制处理单元电连接,中央控制处理单元控制这些部件的动作,由此实现多砝码按压装置的功能。中央控制处理单元通过软件程序来实现对这些部件的协调控制,可以理解的是,现有软件控制程序只要能够实现本发明所需的控制功能均可用于本发明。It can be understood that the pressing assembly 7, the X-axis motion assembly 8, the Z-axis motion assembly 9, and the Y-axis motion assembly of the multi-weight pressing device are all electrically connected to the central control processing unit, which are controlled by the central control processing unit. The work of the assembly, for example: in the multi-weight pressing device, the X-axis drive motor of the X-axis motion assembly 8, the Z-axis drive motor 94 of the Z-axis motion assembly 9, and the auxiliary cylinder 73 are electrically connected to the central control processing unit , the central control processing unit controls the actions of these components, thereby realizing the function of the multi-weight pressing device. The central control processing unit implements coordinated control of these components through software programs. It can be understood that existing software control programs can be used in the present invention as long as they can realize the control functions required by the present invention.

上述太阳能组件层压装置用于实现下述层压方法,本发明的太阳能组件的层压方法与现有的层压方法相似,本发明的太阳能组件层压装置的层压方法包括下述步骤:步骤1、将待层压太阳能电池组件放入下腔室;The above-mentioned solar module lamination device is used to realize the following lamination method. The lamination method of the solar module of the present invention is similar to the existing lamination method. The lamination method of the solar module lamination device of the present invention includes the following steps: Step 1. Put the solar cell module to be laminated into the lower chamber;

步骤2、抽真空:关闭上、下腔室的放气阀,打开上、下室腔室的真空阀,先对下腔室进行抽真空35S~40S,然后对上、下腔室同时抽真空6min~7mi n,观察真空表的示数至工艺所需真空度以下,此时,下腔室真空度达到-100Kpa;在上述抽真空过程中,使下腔室排出空气,其作用避免太阳能电池组件生成气泡,上腔室在排气阶段与下腔室配合使用以帮助下腔室排气。Step 2. Vacuuming: Close the vent valves of the upper and lower chambers, open the vacuum valves of the upper and lower chambers, first vacuum the lower chambers for 35S~40S, and then vacuumize the upper and lower chambers at the same time 6min~7min, observe the reading of the vacuum gauge until the vacuum degree required by the process is below, at this time, the vacuum degree of the lower chamber reaches -100Kpa; during the above vacuuming process, the lower chamber is exhausted to avoid the solar cell The components generate air bubbles and the upper chamber cooperates with the lower chamber during the venting phase to help vent the lower chamber.

步骤3、机械式层压过程:通过多砝码按压装置对上盖进行按压,通过太阳能层压组件对下腔室内的太阳能电池组件进行加压,同时对下腔室进行加温;在本步骤中,主按压件72在X轴驱动组件8的驱动下能够根据太阳能电池组件所需按压位置的需要调节在上盖2上的位置,然后主按压件72在Z轴驱动组件9的驱动下向下按压上盖2,由于不同的太阳能电池组件所需的按压力不同,当太阳能电池组件所需的按压力没有超过主按压件的弹性力时,主按压件72在弹性力范围内弹性按压上盖2,当太阳能电池组件所需的按压力超过主按压件72的弹性力时,则砝码组件70起作用,通过砝码组件70能够施加适当的重力给主按压件72,使得主按压件72能够以太阳能电池组件所需的按压力按压上盖2,按压上盖2的力度在一定的范围内可得到有效地自动调节,从而能够使太阳能电池组件之间的气泡顺利的排出,提高层压后的太阳能电池组件之间的结合性能;在优选的情况下,为了使上盖2的受力更均匀,从而更有效地对太阳能电池组件施压,辅助气缸轴732带动辅助固定架74上、下运动,使得安装于辅助固定架74上的辅助按压件75向下按压上盖2,与主按压件72一同按压上盖2,能够更好的按压上盖2,使太阳能电池组件之间的气泡顺利的排出,提高层压后的太阳能电池组件之间的结合性能。Step 3. Mechanical lamination process: press the upper cover with a multi-weight pressing device, pressurize the solar battery module in the lower chamber through the solar lamination module, and heat the lower chamber at the same time; in this step Among them, the main pressing member 72 can adjust its position on the upper cover 2 under the drive of the X-axis driving assembly 8 according to the required pressing position of the solar cell assembly, and then the main pressing member 72 moves downwards under the driving of the Z-axis driving assembly 9. Press the top cover 2 down, because the pressing force required by different solar cell modules is different, when the pressing force required by the solar cell module does not exceed the elastic force of the main pressing part, the main pressing part 72 elastically presses the upper part within the elastic force range. Cover 2, when the pressing force required by the solar cell assembly exceeds the elastic force of the main pressing piece 72, the weight assembly 70 will work, and the weight assembly 70 can apply an appropriate gravity to the main pressing piece 72, so that the main pressing piece 72 can press the upper cover 2 with the pressing force required by the solar cell module, and the force of pressing the upper cover 2 can be effectively and automatically adjusted within a certain range, so that the air bubbles between the solar cell modules can be discharged smoothly, and the layer can be improved. The bonding performance between the pressed solar cell components; in a preferred situation, in order to make the force of the upper cover 2 more uniform, thereby more effectively pressurizing the solar cell components, the auxiliary cylinder shaft 732 drives the auxiliary fixing frame 74 , downward movement, so that the auxiliary pressing member 75 installed on the auxiliary fixing frame 74 presses the upper cover 2 downward, and presses the upper cover 2 together with the main pressing member 72, which can better press the upper cover 2, so that the solar cell module The air bubbles can be discharged smoothly, improving the bonding performance between the laminated solar cell modules.

在本发明的优选实施例中,还包括气动式层压过程:关闭上腔室的真空阀,打开上腔室的放气阀,上腔室进入充气状态;调节上腔室的放气阀,观察上腔室的真空表示数,到达层压压力后关闭上室放气阀;通过下腔室保持真空,对上腔室进行放气,对下腔室内的太阳能电池组件进行加压,同时对下腔室进行加温,保持下腔室的温度为恒温140℃,持续一定的层压时间,太阳能电池组件通过加热、加压结合在一起。In a preferred embodiment of the present invention, it also includes a pneumatic lamination process: close the vacuum valve of the upper chamber, open the deflation valve of the upper chamber, and the upper chamber enters an inflated state; adjust the deflation valve of the upper chamber, Observe the vacuum indication number of the upper chamber, close the vent valve of the upper chamber after reaching the lamination pressure; keep the vacuum through the lower chamber, deflate the upper chamber, pressurize the solar cell modules in the lower chamber, and at the same time The lower chamber is heated, and the temperature of the lower chamber is kept at a constant temperature of 140°C for a certain lamination time, and the solar cell modules are combined by heating and pressurizing.

本发明的气动式层压过程优选采用分段式层压,具体来说,在层压过程中,所述上腔室持续保持真空,所述上腔室的放气过程为阶段式放气:1)排气阶段:将上腔室放气至排气压强并保持该排气压强一段时间,,排出太阳能电池组件之间的气泡;2)预压阶段:将上腔室继续放气至预压压强并保持该预压压强一段时间,对太阳能电池组件进行预压;3)层压阶段:将上腔室最终放气至层压压强并保持该层压压强一段时间至层压时间结束,将太阳能电池组件压合在一起。The pneumatic lamination process of the present invention preferably adopts segmented lamination. Specifically, during the lamination process, the upper chamber is continuously kept in vacuum, and the deflation process of the upper chamber is a staged deflation: 1) Exhaust stage: deflate the upper chamber to the exhaust pressure and maintain the exhaust pressure for a period of time, and discharge the air bubbles between the solar cell modules; 2) pre-press stage: continue to deflate the upper chamber to the pre-press Press the pressure and maintain the pre-compression pressure for a period of time to pre-compress the solar cell module; 3) Lamination stage: finally deflate the upper chamber to the lamination pressure and maintain the lamination pressure for a period of time until the end of the lamination time, Press the solar cell modules together.

在本实施例中,在1)排气阶段:用18S至20S的放气时间将上腔室放气到压强为-50KPA至-60KPA,保持50至60S;2)预压阶段,用18S至20S的放气时间将下腔室放气到压强为-28KPA~-30KPA,保持2mi n至3mi n;3)层压阶段:将放气阀完全打开,保持到层压时间结束。上述上腔室的阶段式放气的控制可通过上室真空压力传感器、上室真空电磁阀与控制器实现。例如:在排气阶段,上室真空电磁阀检测到上腔室的压强到达排气压强-50KPA至-60KPA,则发出信号给控制器,控制器控制上室真空电磁阀关闭,停止对上腔室放气。控制器内预设的保持时间50至60S后,控制器控制所述上室真空电磁阀开启,继续放气,直到上室真空电磁阀检测到上腔室的压强到达预压压强-28KPA~-30KPA,控制器又控制上室真空电磁阀关闭,停止对上腔室放气。上述过程为自动控制,当然,也可以根据上室真空表的显示数值,相应的开启和关闭上室放气阀,来进行手动控制。In this embodiment, in 1) the exhaust stage: use the deflation time of 18S to 20S to deflate the upper chamber to a pressure of -50KPA to -60KPA, and keep it for 50 to 60S; 20S deflation time, deflate the lower chamber to a pressure of -28KPA ~ -30KPA, and keep it for 2min to 3min; 3) Lamination stage: fully open the deflation valve, and keep it until the end of the lamination time. The staged deflation of the upper chamber can be controlled through the upper chamber vacuum pressure sensor, the upper chamber vacuum solenoid valve and the controller. For example: in the exhaust stage, the upper chamber vacuum solenoid valve detects that the pressure of the upper chamber has reached the exhaust pressure of -50KPA to -60KPA, then sends a signal to the controller, and the controller controls the upper chamber vacuum solenoid valve to close and stop the upper chamber. chamber to deflate. After the preset holding time in the controller is 50 to 60 seconds, the controller controls the upper chamber vacuum solenoid valve to open and continue to deflate until the upper chamber vacuum solenoid valve detects that the pressure of the upper chamber reaches the pre-pressure pressure -28KPA~- 30KPA, the controller controls the vacuum solenoid valve of the upper chamber to close, and stops deflation of the upper chamber. The above process is controlled automatically, of course, it can also be controlled manually by opening and closing the vent valve in the upper chamber correspondingly according to the displayed value of the vacuum gauge in the upper chamber.

本发明通过分段放气的方式,在排气阶段使太阳能电池组件之间的气泡(尤其是玻璃片与EVA之间的气泡)缓慢的从中间向四周排出,通过预压阶段,使太阳能电池组件得到预压,然后再进行层压操作,更有利于层压出合格的产品;而采用中国专利CN200910182703的技术方案的连续递进放气,对层压面积大的产品难以保证玻璃板与EVA之间的气泡及时排出,并且没有预压包压的过程,层压后的产品性能较差。In the present invention, the air bubbles between the solar cell components (especially the air bubbles between the glass sheet and EVA) are slowly discharged from the middle to the surroundings in the exhaust stage through the staged deflation, and the solar cell The components are pre-pressed and then laminated, which is more conducive to laminating qualified products; while the continuous progressive deflation of the technical solution of the Chinese patent CN200910182703 is difficult to ensure that the glass plate and EVA The air bubbles between them are discharged in time, and there is no pre-pressing process, the performance of the laminated product is poor.

步骤4、层压时间到达后,关闭上室放气阀,打开上室真空阀,同时关闭下室真空阀,打开下室放气阀,待下腔室真空回到大气状态后,打开上盖2,将层压后的太阳能电池组件取出,层压过程结束,制得太阳能电池组件产品。Step 4. After the lamination time is up, close the vent valve in the upper chamber, open the vacuum valve in the upper chamber, close the vacuum valve in the lower chamber, open the vent valve in the lower chamber, and open the upper cover after the vacuum in the lower chamber returns to the atmospheric state. 2. Taking out the laminated solar cell module, the lamination process is completed, and a solar cell module product is obtained.

综上所述,本发明的太阳能组件层压装置的层压方法通过设置多砝码按压装置来实现对太阳能电池组件的机械式层压,并且在优选的情况下,还通过对上、下真空室的真空控制来实现待层压组件的气动式层压。先将太阳能电池组件(五层原料,为玻璃、EVA、电池片、EVA、TPT)依次层叠放置在下腔室中,对上、下腔室先抽真空,然后通过多砝码按压装置按压上盖2,上腔室受压缩,太阳能层压板产生形变,而对位于下腔室内的太阳能电池组件产生一定的层压压力,从而实现对太阳能电池组件产品的机械式层压。还可通过真空系统对上腔室分段放气,下腔室一直保持真空,在140度恒温状态下层压,通过分段层压和恒温的方式使得太阳能电池组件之间的气泡顺利的排出,通过机械式层压,同时优选结合气动式层压,能够提高层压后的太阳能电池组件之间的结合性能,压出没气泡、结合强度合格的太阳能电池组件产品;并且本发明的太阳能组件层压装置应用广泛,有利于现有太阳能电池的发展。In summary, the lamination method of the solar module lamination device of the present invention realizes the mechanical lamination of the solar cell module by setting a multi-weight pressing device, and in a preferred case, also through the upper and lower vacuum The vacuum control of the chamber enables pneumatic lamination of the components to be laminated. Firstly, the solar cell modules (five layers of raw materials, glass, EVA, battery sheet, EVA, TPT) are stacked and placed in the lower chamber in sequence, the upper and lower chambers are first evacuated, and then the upper cover is pressed by a multi-weight pressing device 2. The upper chamber is compressed, the solar laminate is deformed, and a certain lamination pressure is generated on the solar cell module located in the lower chamber, so as to realize the mechanical lamination of the solar cell module product. The upper chamber can also be degassed in sections through the vacuum system, the lower chamber is kept vacuum, and the lamination is carried out at a constant temperature of 140 degrees. Through mechanical lamination, preferably combined with pneumatic lamination, the bonding performance between the laminated solar cell modules can be improved, and solar cell module products with no air bubbles and qualified bonding strength can be pressed out; and the solar cell module of the present invention is laminated The device is widely used and is beneficial to the development of existing solar cells.

在本发明的描述中,需要理解的是,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "first", "second" and so on are used for descriptive purposes only, and should not be understood as indicating or implying relative importance. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the invention is defined by the claims and their equivalents.

Claims (6)

1.一种多砝码的太阳能组件层压装置,包括:本体、可开启的安装于所述本体上的上盖,所述上盖与本体密封配合形成腔室,所述上盖内设有用于层压太阳能电池组件的太阳能层压板,其中,太阳能层压板与本体之间形成用于容纳太阳能电池组件的下腔室,太阳能层压板与上盖之间形成上腔室;其特征在于,所述太阳能组件层压装置还包括用于按压上盖的多砝码按压装置,所述多砝码按压装置安装于上盖的上方,包括按压组件、用于驱动所述按压组件沿X轴移动的X轴运动组件、用于驱动所述按压组件沿Z轴移动的Z轴运动组件,所述按压组件安装于所述Z轴运动组件上,并且所述Z轴运动组件安装于X轴运动组件上;1. A multi-weight solar module laminating device, comprising: a body, an openable upper cover mounted on the body, the upper cover is sealed and matched with the body to form a cavity, and the upper cover is provided with a A solar laminate for laminating solar cell components, wherein a lower chamber for accommodating solar cell components is formed between the solar laminate and the body, and an upper chamber is formed between the solar laminate and the upper cover; it is characterized in that the The solar module laminating device also includes a multi-weight pressing device for pressing the upper cover, the multi-weight pressing device is installed above the upper cover, includes a pressing assembly, and is used to drive the pressing assembly to move along the X-axis An X-axis motion assembly, a Z-axis motion assembly for driving the pressing assembly to move along the Z axis, the pressing assembly is mounted on the Z-axis motion assembly, and the Z-axis motion assembly is mounted on the X-axis motion assembly ; 所述按压组件包括安装架、数组砝码组件、以及用于按压上盖的数个主按压件,所述安装架安装于Z轴运动组件上,所述数组砝码组件固定于安装架上,所述数个主按压件分别与所述数组砝码组件对应设置并相连接;The pressing assembly includes a mounting frame, an array of weight assemblies, and several main pressing pieces for pressing the upper cover. The mounting frame is installed on the Z-axis motion assembly, and the array of weight assemblies is fixed on the mounting frame. The plurality of main pressing parts are respectively arranged corresponding to and connected to the array of weight assemblies; 所述数组砝码组件中每组砝码组件包括至少两个砝码组件,所述砝码组件包括砝码组件导轨、砝码滑块、与砝码滑块固定连接的砝码安装座、以及安装于砝码安装座上的砝码,所述砝码组件导轨安装于安装架上,所述砝码滑块安装于砝码组件导轨上并沿砝码组件导轨上下移动,所述主按压件与砝码安装座固定连接并位于砝码的下方;所述主按压件包括螺纹连接套筒、连杆、弹簧以及主按压头;所述螺纹连接套筒与砝码安装座螺纹连接;所述连杆可上、下移动地安装于所述螺纹连接套筒内,其上、下两端分别露出螺纹连接套筒;所述弹簧套设于所述连杆上,弹簧的上端顶靠螺纹连接套筒,弹簧的下端抵靠连杆;所述主按压头固定于所述连杆的下端。Each group of weight assemblies in the group of weight assemblies includes at least two weight assemblies, and the weight assemblies include a weight assembly guide rail, a weight slider, a weight mounting seat fixedly connected to the weight slider, and The weight installed on the weight mounting seat, the weight assembly guide rail is installed on the installation frame, the weight slider is installed on the weight assembly guide rail and moves up and down along the weight assembly guide rail, the main pressing part It is fixedly connected with the weight mounting base and located under the weight; the main pressing piece includes a threaded connection sleeve, a connecting rod, a spring and a main pressing head; the threaded connection sleeve is threadedly connected with the weight mounting base; the The connecting rod can be moved up and down in the threaded connection sleeve, and its upper and lower ends respectively expose the threaded connection sleeve; the spring is sleeved on the connecting rod, and the upper end of the spring is connected to the threaded connection The sleeve, the lower end of the spring is against the connecting rod; the main pressing head is fixed on the lower end of the connecting rod. 2.根据权利要求1所述的多砝码的太阳能组件层压装置,其特征在于,所述按压组件还包括辅助气缸、与辅助气缸连接的辅助固定架、以及安装于辅助固定架上的数组辅助按压件;2. The multi-weight solar module lamination device according to claim 1, characterized in that, the pressing assembly also includes an auxiliary cylinder, an auxiliary fixing frame connected to the auxiliary air cylinder, and an array mounted on the auxiliary fixing frame Auxiliary pressing parts; 所述辅助气缸包括辅助气缸本体、延伸出辅助气缸本体的气缸轴以及与气缸轴连接的驱动块,所述辅助气缸本体固定于安装架上,所述辅助固定架与辅助气缸的驱动块固定连接并由气缸轴带动上、下运动;The auxiliary cylinder includes an auxiliary cylinder body, a cylinder shaft extending from the auxiliary cylinder body, and a drive block connected to the cylinder shaft. The auxiliary cylinder body is fixed on a mounting frame, and the auxiliary fixing frame is fixedly connected to the drive block of the auxiliary cylinder. And driven by the cylinder shaft to move up and down; 所述辅助固定架包括用于在Y轴方向上调节所述数组辅助按压件的位置的Y轴导向件和/或用于在X轴方向上调节所述数组辅助按压件的位置的至少一个X轴导向件;The auxiliary fixing frame includes a Y-axis guide for adjusting the position of the group of auxiliary pressing members in the Y-axis direction and/or at least one X-axis guide for adjusting the position of the group of auxiliary pressing members in the X-axis direction. shaft guide; 所述辅助按压件包括套筒、连接杆、弹簧以及辅按压头,所述套筒固定于辅助固定架上,所述连接杆可上下移动地安装于所述套筒内,其下端露出所述套筒,所述弹簧设于所述连接杆上并位于所述套筒内,弹簧的上端顶靠套筒,弹簧的下端抵靠连接杆,所述辅按压头固定于所述连接杆的下端。The auxiliary pressing member includes a sleeve, a connecting rod, a spring and an auxiliary pressing head, the sleeve is fixed on the auxiliary fixing frame, the connecting rod is installed in the sleeve so as to move up and down, and its lower end exposes the The sleeve, the spring is arranged on the connecting rod and is located in the sleeve, the upper end of the spring is against the sleeve, the lower end of the spring is against the connecting rod, and the auxiliary pressing head is fixed on the lower end of the connecting rod . 3.根据权利要求1所述的多砝码的太阳能组件层压装置,其特征在于,所述Z轴运动组件包括Z轴移动板、设于Z轴移动板上的至少一个Z轴导轨、Z轴驱动皮带以及用于驱动Z轴驱动皮带循环运动的Z轴驱动马达,其中,Z轴驱动马达为一个或者两个,连接于Z轴驱动皮带的一端或者两端,按压组件安装于Z轴导轨上,并且与Z轴驱动皮带相连接,在Z轴驱动马达的驱动下,按压组件由Z轴驱动皮带带动,沿Z轴导轨滑动;3. The multi-weight solar module laminating device according to claim 1, wherein the Z-axis motion assembly includes a Z-axis moving plate, at least one Z-axis guide rail on the Z-axis moving plate, and a Z-axis moving plate. The shaft drive belt and the Z-axis drive motor used to drive the Z-axis drive belt to circulate, wherein one or two Z-axis drive motors are connected to one or both ends of the Z-axis drive belt, and the pressing assembly is installed on the Z-axis guide rail and connected with the Z-axis drive belt, driven by the Z-axis drive motor, the pressing assembly is driven by the Z-axis drive belt and slides along the Z-axis guide rail; 所述X轴运动组件包括X轴移动板、设于X轴移动板上的至少一个X轴导轨、X轴驱动皮带以及用于驱动X轴驱动皮带循环运动的X轴驱动马达,其中,X轴驱动马达为一个或者两个,连接于X轴驱动皮带的一端或者两端,Z轴运动组件以及安装于Z轴运动组件上的按压组件整体安装于X轴导轨上,并且与X轴驱动皮带相连接,在X轴驱动马达的驱动下,Z轴运动组件和按压组件由X轴驱动皮带带动,沿X轴导轨滑动。The X-axis motion assembly includes an X-axis moving plate, at least one X-axis guide rail arranged on the X-axis moving plate, an X-axis driving belt, and an X-axis driving motor for driving the X-axis driving belt to circulate, wherein the X-axis One or two drive motors are connected to one or both ends of the X-axis drive belt. The Z-axis motion assembly and the pressing assembly installed on the Z-axis motion assembly are integrally installed on the X-axis guide rail and connected to the X-axis drive belt. Connected, driven by the X-axis drive motor, the Z-axis motion component and the pressing component are driven by the X-axis drive belt and slide along the X-axis guide rail. 4.根据权利要求1所述的多砝码的太阳能组件层压装置,其特征在于,所述太阳能组件层压装置还包括真空系统,所述真空系统包括用于对上、下腔室抽真空的真空泵、以及连接于上、下腔室与真空泵之间的上、下真空管路,所述上、下真空管路上分别安装有上、下室放气阀以及上、下室真空阀;4. The multi-weight solar module lamination device according to claim 1, characterized in that, the solar module lamination device also includes a vacuum system, and the vacuum system includes a vacuum system for evacuating the upper and lower chambers. The vacuum pump, and the upper and lower vacuum pipelines connected between the upper and lower chambers and the vacuum pump, the upper and lower vacuum pipelines are respectively equipped with upper and lower chamber degassing valves and upper and lower chamber vacuum valves; 所述真空系统还包括控制器,所述上真空管路上还安装有上室真空压力传感器、上室真空电磁阀,上室真空电磁阀与上室放气阀相串联并组合为一体,上室真空压力传感器、上室真空电磁阀与控制器电连接,上室真空压力传感器将上腔室的压力信号传递给控制器,并由控制器控制上室真空电磁阀开启或关闭;The vacuum system also includes a controller, and an upper chamber vacuum pressure sensor and an upper chamber vacuum solenoid valve are installed on the upper vacuum pipeline. The pressure sensor and the upper chamber vacuum solenoid valve are electrically connected to the controller, and the upper chamber vacuum pressure sensor transmits the pressure signal of the upper chamber to the controller, and the controller controls the opening or closing of the upper chamber vacuum solenoid valve; 所述下真空管路上还安装有下室真空压力传感器、下室真空电磁阀,下室真空电磁阀与下室放气阀相串联并组合为一体,下室真空压力传感器、下室真空电磁阀与所述控制器电连接,下室真空压力传感器将下腔室的压力信号传递给控制器,并由控制器控制下室真空电磁阀开启或关闭。A lower chamber vacuum pressure sensor, a lower chamber vacuum solenoid valve are also installed on the lower vacuum pipeline, the lower chamber vacuum solenoid valve and the lower chamber deflation valve are connected in series and combined as one, the lower chamber vacuum pressure sensor, the lower chamber vacuum solenoid valve and the lower chamber vacuum solenoid valve are connected in series. The controller is electrically connected, the lower chamber vacuum pressure sensor transmits the pressure signal of the lower chamber to the controller, and the controller controls the opening or closing of the lower chamber vacuum solenoid valve. 5.根据权利要求1所述的多砝码的太阳能组件层压装置,其特征在于,所述上盖包括第一上压板、第二上压板,所述第一上压板内设有上槽体,所述第二上压板内设有贯通该第二上压板的下槽体;所述太阳能层压板密封安装于所述第一上压板与第二上压板之间,太阳能层压板与下槽体之间形成所述上腔室;5. The multi-weight solar module lamination device according to claim 1, wherein the upper cover comprises a first upper pressing plate and a second upper pressing plate, and an upper groove is arranged in the first upper pressing plate , the second upper pressing plate is provided with a lower tank body passing through the second upper pressing plate; the solar laminate is sealed and installed between the first upper pressing plate and the second upper pressing plate, and the solar laminate and the lower tank body The upper chamber is formed between them; 所述本体包括支架、安装于支架上的加热板、以及密封安装于加热板上方的用于放置太阳能电池组件的下压板,所述太阳能层压板、与下压板之间形成所述下腔室。The body includes a bracket, a heating plate installed on the bracket, and a lower pressing plate sealed and installed above the heating plate for placing the solar cell assembly, and the lower chamber is formed between the solar laminate and the lower pressing plate. 6.一种多砝码的太阳能组件层压装置的层压方法,其特征在于,采用如权利要求1至5任意一项所述的多砝码的太阳能电池组件层压装置实现,包括下述步骤:6. A lamination method of a multi-weight solar module lamination device, characterized in that it is realized by using a multi-weight solar cell module lamination device according to any one of claims 1 to 5, comprising the following step: S1、将待层压太阳能电池组件放入下腔室;S1. Put the solar cell module to be laminated into the lower chamber; S2、抽真空:先对下腔室进行抽真空,然后对上、下腔室同时抽真空;S2. Vacuuming: firstly evacuate the lower chamber, then simultaneously evacuate the upper and lower chambers; S3、机械式层压过程:多砝码按压装置对上盖进行按压,然后通过太阳能层压板对下腔室内的太阳能电池组件进行加压,同时对下腔室进行加温;S3. Mechanical lamination process: the multi-weight pressing device presses the upper cover, and then pressurizes the solar cell modules in the lower chamber through the solar laminate, and simultaneously heats the lower chamber; S4、将层压后的太阳能电池组件取出。S4. Taking out the laminated solar battery module.
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