CN105158109A - Method for detecting insoluble matter content of resin in liner layer of bamboo composite pressure pipe - Google Patents
Method for detecting insoluble matter content of resin in liner layer of bamboo composite pressure pipe Download PDFInfo
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- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 91
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 91
- 241001330002 Bambuseae Species 0.000 title claims abstract description 91
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 91
- 239000011425 bamboo Substances 0.000 title claims abstract description 91
- 239000011347 resin Substances 0.000 title claims abstract description 74
- 229920005989 resin Polymers 0.000 title claims abstract description 74
- 239000002131 composite material Substances 0.000 title claims abstract description 66
- 238000000034 method Methods 0.000 title claims abstract description 24
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- 239000004744 fabric Substances 0.000 claims abstract description 82
- 239000010410 layer Substances 0.000 claims description 70
- 238000000605 extraction Methods 0.000 claims description 38
- 238000012360 testing method Methods 0.000 claims description 17
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 6
- 239000000284 extract Substances 0.000 claims description 6
- 239000002356 single layer Substances 0.000 claims description 6
- 238000005303 weighing Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 2
- 238000001514 detection method Methods 0.000 abstract description 39
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 229910001141 Ductile iron Inorganic materials 0.000 description 1
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000011156 evaluation Methods 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 238000013100 final test Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000002706 hydrostatic effect Effects 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- -1 polyethylene Polymers 0.000 description 1
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Abstract
本发明公开了一种检测竹复合压力管内衬层中树脂不可溶分含量的方法,包括以下步骤:竹复合压力管内衬层试样的检测步骤、空白滤纸的检测步骤、空白无纺布和空白网格布的检测步骤、以及计算树脂不可溶分含量的步骤。由于不同类型竹复合压力管内衬层的结构和组成存在差异,内衬层中除树脂以外的其他成分会影响树脂不可溶分含量检测的准确性,本发明中的检测方法将内衬层组成中的树脂以外的其他成分(如无纺布和网格布)对树脂不可溶分含量参数的影响纳入考虑中,在确保检测结果精确度的前提下,尽可能的简化了检测操作,便于实际使用。
The invention discloses a method for detecting the resin insoluble content in the inner lining layer of a bamboo composite pressure pipe, which comprises the following steps: a detection step of a sample of the inner lining layer of a bamboo composite pressure pipe, a detection step of blank filter paper, and a blank non-woven fabric and the detection steps of the blank grid cloth, and the steps of calculating the insoluble content of the resin. Because there are differences in the structure and composition of the inner lining of different types of bamboo composite pressure pipes, other components except the resin in the inner lining will affect the accuracy of the detection of resin insoluble content. The impact of other components (such as non-woven fabrics and grid cloth) on the parameters of the insoluble content of the resin in the resin is taken into consideration, and the detection operation is simplified as much as possible under the premise of ensuring the accuracy of the detection results, which is convenient for practical use. use.
Description
技术领域technical field
本发明属于竹复合压力管技术领域,更具体地,涉及一种用于检测竹复合压力管内衬层中树脂不可溶分含量的方法。The invention belongs to the technical field of bamboo composite pressure pipes, and more specifically relates to a method for detecting the content of resin insolubles in the inner lining layer of bamboo composite pressure pipes.
背景技术Background technique
竹材料是可再生的绿色环保材料,近年来随着竹复合压力管相关技术的日益成熟(例如,中国专利文献CN101571213A、CN202327397U),竹复合管作为一种能够承受一定压力的管道,在给排水工程、农田灌溉、石油化工防腐等场合中能够普遍替代聚氯乙烯管、聚乙烯管、玻璃钢管、水泥类管、螺旋焊管、球墨铸铁管等传统管道,具有良好的应用前景。Bamboo material is a renewable green environmental protection material. In recent years, with the increasing maturity of bamboo composite pressure pipe related technologies (for example, Chinese patent documents CN101571213A, CN202327397U), bamboo composite pipe, as a pipeline that can withstand a certain pressure, is used in water supply and drainage. It can generally replace traditional pipes such as PVC pipes, polyethylene pipes, glass steel pipes, cement pipes, spiral welded pipes, and ductile iron pipes in engineering, farmland irrigation, and petrochemical anticorrosion, and has a good application prospect.
竹复合压力管,其沿管径方向,由内到外包括内衬层、增强层和外防护层,其中内衬层通常是在直管模具上用树脂、无纺布及网格布制作而成,形成防渗且内壁光滑的内衬层;另一方面,结合竹复合压力管的具体应用条件(如使用环境、传输的介质等),还可对内衬层的结构及其组成进行修饰以强化其性能,例如,选用耐酸碱性树脂,实现高腐蚀性介质的传输。Bamboo composite pressure pipe, along the pipe diameter direction, includes an inner liner, a reinforcement layer and an outer protective layer from the inside to the outside, wherein the inner liner is usually made of resin, non-woven fabric and grid cloth on a straight pipe mold Form an anti-seepage and smooth inner lining; on the other hand, combined with the specific application conditions of the bamboo composite pressure pipe (such as the use environment, transmission medium, etc.), the structure and composition of the inner lining can also be modified In order to strengthen its performance, for example, acid and alkali resistant resin is selected to realize the transmission of highly corrosive media.
内衬层质量的好坏影响着竹复合压力管的性能(如短时失效水压、长期静水压、冻胀适应性等),而树脂不可溶分含量是衡量内衬层质量好坏的重要指标。树脂不可溶分含量又称固化度,其检测原理是用接近沸点温度的丙酮提取树脂中可溶成分,从而得出树脂中不可溶分含量;相关现有技术也对树脂不可溶分含量的试验方法进行了相关规定,例如,为规范纤维增强塑料树脂不可溶分含量试验方法出台的GB/T2576。The quality of the inner lining layer affects the performance of the bamboo composite pressure pipe (such as short-term failure hydraulic pressure, long-term hydrostatic pressure, frost heaving adaptability, etc.), and the resin insoluble content is a measure of the quality of the inner lining layer. Important indicators. Resin insoluble content is also called degree of curing, and its detection principle is to extract soluble components in the resin with acetone close to the boiling point temperature, thereby obtaining the insoluble content in the resin; related prior art is also to the test of resin insoluble content For example, GB/T2576 was issued to standardize the test method for the insoluble content of fiber-reinforced plastic resin.
尽管现有技术对树脂不可溶分含量的检测方法进行了相关国家规定,但利用现有的检测方法在对竹复合压力管内衬层的树脂不可溶分含量进行检测时,得出的数据往往不能准确、直接的体现该内衬层的性能,检测的结果参考意义不高。此外,由于竹复合压力管内衬层的组分可能需要结合竹复合压力管的应用条件进行调整,现有的树脂不可溶分含量检测方法得到的结果波动性大,针对不同的应用情况,树脂不可溶分含量所代表的物理意义差别较大,对实际检测带来了较大的困难。Although the existing technology has carried out relevant national regulations on the detection method of the resin insoluble content, when using the existing detection method to detect the resin insoluble content of the bamboo composite pressure pipe inner liner, the data obtained are often It cannot accurately and directly reflect the performance of the lining layer, and the test results have little reference value. In addition, because the components of the inner lining of bamboo composite pressure pipes may need to be adjusted according to the application conditions of bamboo composite pressure pipes, the results obtained by the existing detection methods for the insoluble content of resins are highly volatile. The physical meaning represented by the insoluble content is quite different, which brings great difficulties to the actual detection.
发明内容Contents of the invention
针对现有技术的以上缺陷或改进需求,本发明的目的在于提供一种检测竹复合压力管内衬层中树脂不可溶分含量的方法,其中通过对其关键的工艺步骤如空白对比试验等进行改进,与现有技术相比能够有效解决树脂不可溶分含量不能准确、直接的体现内衬层性能的问题,并且该检测方法针对不同的内衬层组分得到的结果固定、可靠,大大简化了实际检测操作。For the above defects or improvement needs of the prior art, the object of the present invention is to provide a method for detecting the resin insoluble content in the bamboo composite pressure pipe inner liner, wherein through its key process steps such as blank comparison test etc. Improvement, compared with the existing technology, it can effectively solve the problem that the resin insoluble content cannot accurately and directly reflect the performance of the inner lining layer, and the results obtained by this detection method for different inner lining layer components are fixed and reliable, and greatly simplified the actual detection operation.
为实现上述目的,按照本发明,提供了一种检测竹复合压力管内衬层中树脂不可溶分含量的方法,其特征在于,包括试样的检测步骤、对比检测步骤、以及计算树脂不可溶分含量步骤,In order to achieve the above object, according to the present invention, a method for detecting the content of resin insolubles in the inner liner of bamboo composite pressure pipe is provided, it is characterized in that, comprises the detection step of sample, comparative detection step and calculation resin insoluble sub-content step,
其中,所述试样的检测步骤包括:Wherein, the detection step of described sample comprises:
剥取竹复合压力管一部分管壁上的内衬层作为试样,该竹复合压力管的内衬层具有n1层无纺布和n2层网格布;将所述试样烘干干燥,冷却后称量该试样的质量记为m6;然后取滤纸,并称量该滤纸的质量记为m,接着用该滤纸包住所述试样,然后将所述装有所述试样的滤纸放入萃取装置中,加入丙酮进行萃取;萃取完毕后将其一并取出,沥干后烘干并干燥至恒重,然后冷却即得到萃取后的装有该试样的滤纸,称量所述萃取后的装有该试样的滤纸的总质量,并记该质量为m4;Strip off the inner liner on a part of the bamboo composite pressure pipe as a sample, the inner liner of the bamboo composite pressure pipe has n 1 layer of non-woven fabric and n 2 layers of grid cloth; the sample is dried , weigh the mass of the sample after cooling and record it as m 6 ; then take the filter paper, weigh the mass of the filter paper and record it as m, then wrap the sample with the filter paper, and then place the Put the sample filter paper into the extraction device, add acetone to extract; after the extraction is complete, take it out together, drain it, dry it and dry it to a constant weight, and then cool it to get the extracted filter paper with the sample, which is called Measure the total mass of the filter paper containing the sample after the extraction, and record this mass as m 4 ;
所述对比检测步骤包括空白滤纸检测步骤、以及空白无纺布和空白网格布的检测步骤,The comparative detection step includes a blank filter paper detection step, and a blank non-woven fabric and a blank grid cloth detection step,
其中,所述空白滤纸检测步骤包括:Wherein, the blank filter paper detection step comprises:
单独取空白滤纸,所述空白滤纸与所述试样的检测步骤中的滤纸种类相同,将该空白滤纸烘干干燥,冷却后称量其质量,记该质量为m7,然后将该空白滤纸放入萃取装置内,加入丙酮进行萃取;萃取完毕后,取出该空白滤纸,沥干后烘干干燥至恒重,然后冷却即得到萃取后的空白滤纸,称量所述萃取后的空白滤纸的质量,并记该质量为m8;Take the blank filter paper separately, the blank filter paper is the same type as the filter paper in the detection step of the sample, dry the blank filter paper, weigh its mass after cooling, record the mass as m 7 , and then use the blank filter paper Put it into the extraction device, add acetone to extract; after the extraction is completed, take out the blank filter paper, drain and dry to constant weight, then cool to obtain the extracted blank filter paper, weigh the weight of the extracted blank filter paper mass, and record this mass as m 8 ;
所述空白无纺布和空白网格布的检测步骤包括:The detection steps of described blank non-woven fabric and blank mesh cloth include:
单独取n1层空白无纺布和n2层空白网格布,所述空白无纺布和所述空白网格布的种类和层数与所述试样的检测步骤中的竹复合压力管内衬层中无纺布和网格布的种类和层数相同;将所述n1层空白无纺布和所述n2层空白网格布烘干干燥,冷却后称量其质量,并记该质量为m1;将所述n1层空白无纺布和n2层空白网格布用滤纸包住形成装有空白无纺布和空白网格布的滤纸,将所述装有空白无纺布和空白网格布的滤纸放入萃取装置内,加入丙酮进行萃取;萃取完毕后,将其一并取出,沥干后烘干干燥至恒重,然后冷却即得到萃取后的装有空白无纺布和空白网格布的滤纸,取出其中的萃取后的空白无纺布和空白网格布,并称量所述萃取后的空白无纺布和空白网格布的质量,记该质量为m2;Separately take n 1 layers of blank non-woven fabric and n 2 layers of blank grid cloth, the type and number of layers of the blank non-woven fabric and the blank grid cloth are the same as those of the bamboo composite pressure tube in the detection step of the sample The type and the number of layers of the non-woven fabric and the grid cloth in the inner lining are the same; the n 1 layers of blank non-woven fabric and the n 2 layers of blank grid cloth are dried and dried, weighed after cooling, and weighed. Record this quality as m 1 ; the n 1 layers of blank non-woven fabric and n 2 layers of blank grid cloth are wrapped with filter paper to form a filter paper equipped with blank non-woven fabric and blank grid cloth, and the blank grid cloth is equipped with Put the filter paper of non-woven fabric and blank grid cloth into the extraction device, add acetone for extraction; after the extraction is completed, take them out together, drain and dry to constant weight, and then cool to obtain the extracted Blank non-woven fabric and blank grid cloth filter paper, take out the extracted blank non-woven fabric and blank grid cloth, and weigh the quality of the extracted blank non-woven fabric and blank grid cloth, record the Mass is m 2 ;
所述计算树脂不可溶分含量步骤包括:The step of calculating resin insoluble content comprises:
依据所述试样的检测步骤中的m6、m、m4以及所述对比检测步骤中的m7、m8、m1、m2得出该竹复合压力管内衬层中树脂不可溶分含量。According to m 6 , m , m 4 in the detection step of the sample and m 7 , m 8 , m 1 , m 2 in the comparative detection step, it can be concluded that the resin in the inner lining layer of the bamboo composite pressure pipe is insoluble content.
作为本发明的进一步优选,所述试样的检测步骤中的试样为多个,并且是在所述竹复合压力管不同部位剥取的多个面积相同的试样,是分别在相同条件下进行试验,获取多组m6、m和m4数据;所述空白滤纸检测步骤中的空白滤纸为多个,并且面积相同,是分别在相同条件下进行试验,获取多组m7和m8数据;所述空白无纺布和空白网格布的检测步骤中的空白无纺布和空白网格布为多组,并且面积相同,是分别在相同条件下进行试验,获取多组m1和m2数据;所述计算树脂不可溶分含量步骤中树脂不可溶分含量依据的m6、m、m4、m7、m8、m1和m2数据均为各自对应的多组数据的算术平均值。As a further preference of the present invention, there are multiple samples in the detection step of the sample, and they are a plurality of samples with the same area stripped from different parts of the bamboo composite pressure pipe, which are respectively under the same conditions. Carry out experiments to obtain multiple sets of m 6 , m and m 4 data; in the blank filter paper detection step, there are multiple blank filter papers with the same area, and the tests are carried out under the same conditions respectively to obtain multiple sets of m 7 and m 8 Data; the blank non-woven fabric and the blank grid cloth in the detection step of the blank non-woven fabric and the blank grid cloth are multiple groups, and the area is the same, and the test is carried out under the same conditions respectively, and multiple groups of m1 and m 2 data; the m 6 , m, m 4 , m 7 , m 8 , m 1 and m 2 data in the step of calculating the resin insoluble content are based on the corresponding sets of data Arithmetic mean.
作为本发明的进一步优选,所述试样的检测步骤和所述对比检测步骤中的烘干均是在75℃~85℃的温度下处理2小时。As a further preference of the present invention, the drying in the detection step of the sample and the comparative detection step is performed at a temperature of 75° C. to 85° C. for 2 hours.
作为本发明的进一步优选,所述计算树脂不可溶分含量步骤具体包括:As a further preference of the present invention, the step of calculating the resin insoluble content specifically includes:
计算所述空白滤纸质量损失率C0的步骤:Calculate the steps of the blank filter paper mass loss rate C 0 :
计算所述空白无纺布和空白网格布质量损失率C1的步骤:Calculate the steps of the blank non-woven fabric and the blank grid cloth mass loss rate C1 :
以及计算所述试样中树脂的不可溶分含量Cr的步骤:And the step of calculating the insoluble content C r of the resin in the sample:
其中,m3=m4-m(1-C0),m5=m6(1-Mr)×C1,Mr为内衬层树脂含量。Wherein, m 3 =m 4 -m(1-C 0 ), m 5 =m 6 (1-M r )×C 1 , and M r is the resin content of the inner lining layer.
作为本发明的进一步优选,所述内衬层树脂含量Mr满足:As a further preference of the present invention, the resin content M r of the inner liner satisfies:
其中,n1为该竹复合压力管内衬层中无纺布的层数,n2为该竹复合压力管内衬层中网格布的层数;M0为该内衬层的面密度,M1为单层所述无纺布的面密度,M2为单层所述网格布的面密度,所述M0、M1和M2分别为所述内衬层、所述单层无纺布和所述单层网格布在75℃~85℃下烘干2小时后得到的数据。Wherein, n1 is the number of layers of non-woven fabric in the inner liner of the bamboo composite pressure pipe, and n2 is the number of layers of mesh cloth in the inner liner of the bamboo composite pressure pipe ; M0 is the surface density of the inner liner , M 1 is the areal density of the single-layer non-woven fabric, M 2 is the areal density of the single-layer mesh cloth, and the M 0 , M 1 and M 2 are the inner lining layer, the single-layer mesh, respectively. The data obtained after drying one layer of non-woven fabric and the single-layer grid cloth at 75°C to 85°C for 2 hours.
作为本发明的进一步优选,所述m6、m、m4、m7、m8、m1和m2均精确至0.1mg。As a further preference of the present invention, the m 6 , m, m 4 , m 7 , m 8 , m 1 and m 2 are all accurate to 0.1 mg.
作为本发明的进一步优选,所述萃取装置为索氏提取器,该萃取装置具有虹吸管;并且在进行水浴萃取时,所述滤纸的最高点低于所述虹吸管的最高点;萃取液在所述虹吸管中每小时回流次数为6次~10次。As a further preference of the present invention, the extraction device is a Soxhlet extractor, which has a siphon; and when extracting in a water bath, the highest point of the filter paper is lower than the highest point of the siphon; The number of reflows per hour in the siphon is 6 to 10 times.
作为本发明的进一步优选,所述不可溶分含量Cr不小于90%。As a further preference of the present invention, the insoluble content Cr is not less than 90%.
作为本发明的进一步优选,所述空白无纺布和空白网格布的检测步骤中的n1层空白无纺布和n2层空白网格布,每层所述空白无纺布和所述空白网格布的面积均相同。As a further preference of the present invention, n 1 layers of blank nonwoven fabric and n 2 layers of blank mesh cloth in the detection step of the blank nonwoven fabric and blank grid cloth, each layer of the blank nonwoven fabric and the blank grid cloth The area of the blank grid cloth is the same.
作为本发明的进一步优选,所述空白无纺布和空白网格布的检测步骤中的m1在0.8g~1.2g范围内。As a further preference of the present invention, m 1 in the detection step of the blank non-woven fabric and the blank grid cloth is in the range of 0.8g to 1.2g.
通过本发明所构思的以上技术方案,与现有技术相比,由于具体结合了竹复合压力管内衬层结构组成对检测方法进行了优化,使得检测得到的树脂不可溶分含量能够较为直接且准确的体现内衬层的性能,结果稳定可靠,对简化检测过程的实际操作具有良好效果。Through the above technical scheme conceived by the present invention, compared with the prior art, the detection method is optimized due to the combination of the structure of the inner liner of the bamboo composite pressure pipe, so that the content of resin insolubles obtained by detection can be more direct and accurate. The performance of the lining layer can be accurately reflected, the result is stable and reliable, and it has a good effect on simplifying the actual operation of the detection process.
由于竹复合压力管的内衬层在制备过程中使用有无纺布(如竹纤维无纺布)和网格布,无纺布和网格布会影响树脂不可溶分的最终结果;尤其是当无纺布层数n1和网格布层数n2变化幅度较大时,树脂不可溶分的结果也会存在较大波动,从而最终影响依据该树脂不可溶分参数对竹复合压力管内衬层性能的判定。本发明中的检测方法,单独测量无纺布或网格布的相关参数,使最终得到的内衬层树脂不可溶分含量的数据更为准确,更利于准确判定竹复合压力管内衬层的质量。进一步的,考虑到竹复合压力管需要能够承受一定的压力值,为确保竹复合压力管的整体质量,通过本发明的检测方法得出的内衬层树脂不可溶分含量不应小于90%;若检测得出的树脂不可溶分含量值小于90%,则该竹复合压力管的内衬层质量将无法保证,该竹复合压力管的压力性能将会受影响。本发明中的检测方法,可用于各种类型的竹复合压力管(包括竹缠绕复合管、竹砂复合压力管等),只要该竹复合压力管的内衬层在制备过程中使用有树脂。另外,根据竹复合压力管内衬层的具体制备过程,可不含无纺布或网格布(即,n1=0或/且n2=0)。Since the inner liner of the bamboo composite pressure pipe uses non-woven fabrics (such as bamboo fiber non-woven fabrics) and mesh cloths in the preparation process, non-woven fabrics and mesh cloths will affect the final result of the insoluble resin; especially When the number of layers of non-woven fabric n 1 and the number of mesh cloth layers n 2 vary greatly, the results of resin insolubles will also fluctuate greatly, which will ultimately affect the evaluation of bamboo composite pressure pipes based on the parameters of resin insolubles. Determination of the performance of the lining layer. In the detection method of the present invention, the relevant parameters of the non-woven fabric or grid cloth are measured separately, so that the data of the insoluble content of the resin in the inner lining layer finally obtained is more accurate, and it is more beneficial to accurately determine the quality of the inner lining layer of the bamboo composite pressure pipe. quality. Further, considering that the bamboo composite pressure pipe needs to be able to withstand a certain pressure value, in order to ensure the overall quality of the bamboo composite pressure pipe, the insoluble content of the resin in the inner lining layer obtained by the detection method of the present invention should not be less than 90%; If the detected resin insoluble content is less than 90%, the quality of the inner liner of the bamboo composite pressure pipe cannot be guaranteed, and the pressure performance of the bamboo composite pressure pipe will be affected. The detection method in the present invention can be used for various types of bamboo composite pressure pipes (including bamboo winding composite pipes, bamboo sand composite pressure pipes, etc.), as long as the inner lining of the bamboo composite pressure pipes uses resin in the preparation process. In addition, according to the specific preparation process of the inner liner of the bamboo composite pressure pipe, it may not contain non-woven fabric or mesh fabric (ie, n 1 =0 or/and n 2 =0).
本发明在各步骤中的萃取反应前后,待萃取物(包括试样、空白滤纸、空白无纺布和网格布等)均经过烘干处理(烘干优选在75℃~85℃的温度下处理2小时,温度范围可进一步优选为78℃~82℃),确保了每份待萃取物的初始条件一致;烘干温度低于100℃,避免了温度过高破坏竹复管内衬层的力学性能,造成结果不准确;通过增加空白无纺布和空白网格布的萃取前后损失试验,并在最终结果计算公式中将无纺布和网格布对应的损失去掉,使得结果更准确。Before and after the extraction reaction in each step of the present invention, the extract (including sample, blank filter paper, blank non-woven fabric and grid cloth, etc.) Treat for 2 hours, and the temperature range can be further preferably 78°C to 82°C), which ensures that the initial conditions of each part of the extract are consistent; the drying temperature is lower than 100°C, which avoids excessive damage to the inner lining of the bamboo composite tube Mechanical properties, resulting in inaccurate results; by adding the loss test of blank non-woven fabric and blank grid cloth before and after extraction, and removing the corresponding losses of non-woven fabric and grid cloth in the final result calculation formula, the results are more accurate.
另一方面,本发明优选通过单独计算空白无纺布(如竹纤维无纺布)、网格布质量损失率(当然,也可采用通过C0计算该损失率值),比起通过C0计算该损失率值的方式(若采用该计算的方式,则需要在“无纺布和网格布的检测”步骤中,称量所述萃取后包含有无纺布和网格布的滤纸的质量,并记该质量为m′,则其中,m2=m1-m′×(1-C0)通过计算得出,而非直接测量),由于采用单独称量萃取后的竹纤维无纺布、网格布质量的方法,使得最终的树脂不可溶分含量的结果更加准确。本发明中步骤(2.1)中的滤纸与步骤(1)中的滤纸种类相同;步骤(2.2)中的滤纸可以与步骤(1)中的滤纸种类相同或不同。On the other hand, the present invention preferably calculates blank non-woven fabric (as bamboo fiber non-woven fabric), grid cloth mass loss rate (certainly, also can adopt to calculate this loss rate value by C 0 ) by separate calculation, compares by C 0 The method of calculating the loss rate value (if this calculation method is adopted, it is necessary to weigh the filter paper containing non-woven fabric and mesh cloth after the extraction in the step of "detection of non-woven fabric and mesh cloth". mass, and record this mass as m′, then Wherein, m 2 =m 1 -m'×(1-C 0 ) is obtained by calculation, rather than direct measurement), due to the method of separately weighing the bamboo fiber non-woven fabric and grid cloth quality after extraction, making The result of the final resin insoluble content is more accurate. The filter paper in the step (2.1) of the present invention is the same as the filter paper in the step (1); the filter paper in the step (2.2) can be the same or different from the filter paper in the step (1).
另外,本发明优选定义了内衬层树脂含量Mr的计算方法,Mr体现了内衬层中树脂的比重,针对不同类型的竹复合压力管,由于内衬层的组成可能发生变化,Mr参数能够减少内衬层中除树脂以外的其他成分的影响,从而精确的测定内衬层树脂不可溶分的含量。当然,在不同类型竹复合压力管内衬层结构差别不大的前提下,也可直接规定Mr的取值(例如,Mr可以为1、0.8等不大于1的常数值),简化树脂不可溶分的计算。In addition, the present invention preferably defines the calculation method of the resin content M of the lining layer, and M reflects the proportion of the resin in the lining layer. For different types of bamboo composite pressure pipes, because the composition of the lining layer may change, M The r parameter can reduce the influence of other components in the lining layer except the resin, so as to accurately measure the insoluble content of the resin in the lining layer. Of course, under the premise that there is little difference in the inner lining structure of different types of bamboo composite pressure pipes, the value of M r can also be directly specified (for example, M r can be a constant value not greater than 1, such as 1, 0.8, etc.), to simplify the resin Calculation of insoluble fraction.
附图说明Description of drawings
图1是本发明中检测竹复合压力管内衬层中树脂不可溶分含量方法的流程示意图。Fig. 1 is the schematic flow chart of the method for detecting resin insoluble content in the inner liner of bamboo composite pressure pipe in the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.
实施例1Example 1
图1所示为检测竹复合压力管内衬层中树脂不可溶分含量方法的流程示意图。Figure 1 shows a schematic flow chart of the method for detecting resin insoluble content in the inner liner of a bamboo composite pressure pipe.
在公称直径为800mm、压力等级为0.8MPa的竹复合压力管上截取一段长50mm的管环,接着截取弧长为50mm的样品(为了使实验结果更能体现竹复合压力管的整体性能,可在该管环的三个不同部位上分别截取弧长为50mm的样品,分别检测后将结果的算术平均值作为最终结论),在上述50mm×50mm的样品上用刀片小心剥取内衬层作为试样。分别剪取用以制作该内衬层的竹纤维无纺布和网格布,每块竹纤维无纺布和网格布的长×宽(L×B)均不小于200mm×150mm,并记录竹纤维无纺布尺寸长L1、宽B1,网格布尺寸长L2、宽B2。On the bamboo composite pressure pipe with a nominal diameter of 800mm and a pressure rating of 0.8MPa, a section of pipe ring with a length of 50mm is cut, and then a sample with an arc length of 50mm is taken (in order to make the experimental results reflect the overall performance of the bamboo composite pressure pipe, it can be Samples with an arc length of 50 mm were cut from three different parts of the pipe ring, and the arithmetic mean of the results was taken as the final conclusion after testing respectively), and the inner lining layer was carefully peeled off with a blade on the above-mentioned 50 mm × 50 mm sample as sample. Cut out the bamboo fiber non-woven fabric and grid cloth used to make the lining layer respectively, the length × width (L × B) of each piece of bamboo fiber non-woven fabric and grid cloth is not less than 200mm × 150mm, and record The bamboo fiber non-woven fabric has a length L 1 and a width B 1 , and the grid cloth has a length L 2 and a width B 2 .
接着,将内衬层、竹纤维无纺布和网格布放入80℃±2℃的鼓风烘箱内2小时,取出后将其放入干燥器内冷却至室温,用分析天平称重。记录内衬层的重量W1,竹纤维无纺布的重量W2,网格布重量W3,均精确至0.1mg。Next, put the inner liner, bamboo fiber non-woven fabric and grid cloth in a blast oven at 80°C±2°C for 2 hours, take them out, put them in a desiccator to cool to room temperature, and weigh them with an analytical balance. Record the weight W 1 of the inner lining layer, the weight W 2 of the bamboo fiber non-woven fabric, and the weight W 3 of the grid cloth, all of which are accurate to 0.1 mg.
分别计算单位面积竹纤维无纺布的质量M1(g/m2)和单位面积网格布的质量M2(g/m2):Calculate the mass M 1 (g/m 2 ) of the bamboo fiber non-woven fabric per unit area and the mass M 2 (g/m 2 ) of the grid cloth per unit area:
为使结果准确,本实施例中取三组面积不同的竹纤维无纺布和网格布共同进行烘干、干燥后称重,按上式分别计算M1、M2,取其算术平均值作为该竹纤维无纺布和网格布的单位面积质量,具体试验数据如下:In order to make the results accurate, in this example, three groups of bamboo fiber non-woven fabrics and grid cloths with different areas are taken to be dried together, weighed after drying, and M 1 and M 2 are calculated respectively according to the above formula, and the arithmetic mean value is taken As the mass per unit area of this bamboo fiber non-woven fabric and grid cloth, concrete test data are as follows:
取其算术平均值得出:M1=38.05g/m2,M2=57.81g/m2,则内衬层树脂含量Mr:Taking the arithmetic mean value: M 1 =38.05g/m 2 , M 2 =57.81g/m 2 , then the resin content M r of the lining layer:
式中的n1为内衬层中竹纤维无纺布的层数;n2为内衬层中网格布的层数。本实施例中n1=3,n2=3。上式即的变换形式,其中M0为内衬层的面密度。In the formula, n1 is the number of layers of bamboo fiber non - woven fabric in the inner lining layer; n2 is the number of layers of mesh cloth in the inner lining layer. In this embodiment, n 1 =3, n 2 =3. The above formula is The transformed form of , where M 0 is the areal density of the lining layer.
三组样品试验数据具体如下:The test data of the three groups of samples are as follows:
取其算术平均值作为该竹复合压力管内衬层树脂含量的值:Mr=87.08%。Take the arithmetic mean value as the value of the resin content of the inner lining layer of the bamboo composite pressure pipe: M r =87.08%.
本实施例1基本按GB/T2576的规定进行,但应加做一个制作内衬层用的原材料(竹纤维无纺布和网格布)的空白实验,其具体做法如下:The present embodiment 1 carries out substantially by the regulation of GB/T2576, but should add a blank experiment of making the raw material (bamboo fiber non-woven fabric and grid cloth) that lining layer is used, and its concrete method is as follows:
将公称直径为800mm、压力等级为0.8MPa的竹复合压力管对应的内衬所需n1=3层竹纤维无纺布、n2=3层网格布放入80℃±2℃的鼓风烘箱内2小时,取出后将其放入干燥器内冷却至室温,将该竹纤维无纺布和网格布合并在一起,用分析天平秤重1g±0.2g,记录重量,精确至0.1mg,确保每层布的面积一样。Put n 1 = 3 layers of bamboo fiber non-woven fabric and n 2 = 3 layers of grid cloth required for the inner lining of the bamboo composite pressure pipe with a nominal diameter of 800 mm and a pressure rating of 0.8 MPa into a drum at 80 °C ± 2 °C In the air oven for 2 hours, take it out and put it in a desiccator to cool to room temperature, combine the bamboo fiber non-woven fabric and grid cloth together, weigh 1g±0.2g with an analytical balance, record the weight, accurate to 0.1 mg, to ensure that the area of each layer of cloth is the same.
空白竹纤维无纺布、网格布质量损失率C1:Blank bamboo fiber non-woven fabric, grid cloth mass loss rate C 1 :
C1=(m1-m2)/m1×100%,C 1 =(m 1 -m 2 )/m 1 ×100%,
式中,m1为空白竹纤维无纺布、网格布萃取前质量,单位为毫克(mg);m2为空白竹纤维无纺布、网格布萃取后质量,单位为毫克(mg);为使结果准确,本实施例中取三组竹纤维无纺布和网格布进行试验,之后取三组数据的算术平均值作为最终检验结果,具体试验数据如下:In the formula, m 1 is the mass of the blank bamboo fiber non-woven fabric and grid cloth before extraction, in milligrams (mg); m 2 is the mass of the blank bamboo fiber non-woven fabric and grid cloth after extraction, in milligrams (mg) In order to make the result accurate, get three groups of bamboo fiber non-woven fabrics and grid cloth to test in the present embodiment, get the arithmetic mean value of three groups of data afterwards as final test result, concrete test data is as follows:
其损失率的算术平均值为0.03%,即该空白竹纤维无纺布和网格布的质量损失率为0.031%。The arithmetic mean of the loss rate is 0.03%, that is, the mass loss rate of the blank bamboo fiber non-woven fabric and grid cloth is 0.031%.
萃取后的试样质量m3:Sample mass m 3 after extraction:
m3=m4-m(1-C0),m 3 =m 4 -m(1-C 0 ),
式中,m3为萃取后试样质量,单位为毫克(mg);m4为萃取后滤纸筒或滤纸包与余物总质量,单位为毫克(mg);m为萃取前装样滤纸筒(包括脱脂棉)或滤纸包质量,单位为毫克(mg);C0为空白滤纸质量损失率;In the formula, m 3 is the mass of the sample after extraction, in milligrams (mg); m 4 is the total mass of the filter paper tube or filter paper bag and residue after extraction, in milligrams (mg); m is the filter paper tube loaded with samples before extraction (including absorbent cotton) or filter paper bag mass, in milligrams (mg); C 0 is the mass loss rate of blank filter paper;
竹纤维无纺布、网格布质量损失m5:Bamboo fiber non-woven fabric, grid cloth mass loss m 5 :
m5=m6(1-Mr)×C1,m 5 =m 6 (1-M r )×C 1 ,
式中,m5为竹纤维无纺布、网格布质量损失,单位为毫克(mg);m6为萃取前试样质量,单位为毫克(mg);Mr为内衬层树脂含量,C1为空白竹纤维无纺布、网格布质量损失率;In the formula, m 5 is the mass loss of bamboo fiber non-woven fabrics and grid cloth, in milligrams (mg); m 6 is the mass of the sample before extraction, in milligrams (mg); M r is the resin content of the inner lining layer, C 1 is blank bamboo fiber non-woven fabric, grid cloth mass loss rate;
内衬层树脂不可溶分含量Cr:Insoluble resin content C r of inner lining layer:
式中,Cr为内衬层树脂不可溶分含量;m6为萃取前试样质量,单位为毫克(mg);m3为萃取后试样质量,单位为毫克(mg);m5为竹纤维无纺布、网格布质量损失,单位为毫克(mg);Mr为内衬层树脂含量。In the formula, Cr is the insoluble content of resin in the lining layer; m 6 is the mass of the sample before extraction, in milligrams (mg); m 3 is the mass of the sample after extraction, in milligrams (mg); m 5 is The mass loss of bamboo fiber non-woven fabric and grid cloth is in milligrams (mg); M r is the resin content of the inner lining layer.
按照公式计算空白滤纸损失率,其中m7为空白滤纸萃取前的质量,m8为空白滤纸萃取后的质量,具体试验数据如下:according to the formula Calculate the blank filter paper loss rate, where m 7 is the quality before the blank filter paper extraction, m 8 is the quality after the blank filter paper extraction, the specific test data are as follows:
其损失率的算术平均值为2.038%,即该空白滤纸的质量损失率为2.038%。The arithmetic mean of the loss rate is 2.038%, that is, the mass loss rate of the blank filter paper is 2.038%.
对该公称直径为800mm、压力等级为0.8MPa的竹复合压力管之前截取的三个50mm*50mm的样品进行萃取试验,具体试验数据如下:Three 50mm*50mm samples of the bamboo composite pressure pipe with a nominal diameter of 800mm and a pressure rating of 0.8MPa were subjected to extraction tests. The specific test data are as follows:
取其算术平均值为90.55%,即该竹复合压力管内衬层树脂的不可溶分含量为90.55%,大于90%,符合要求。Taking its arithmetic mean value as 90.55%, that is, the insoluble content of the resin in the lining layer of the bamboo composite pressure pipe is 90.55%, greater than 90%, and meets the requirements.
上述实施例中未详细说明的地方均为现有技术,可以参见例如GB/T2576。尽管根据竹复合压力管的应用条件,内衬层中树脂的不可溶分含量的要求会发生变化,但一般竹复合压力管内衬层中树脂的不可溶分含量应不小于90%。The places not described in detail in the above embodiments are all prior art, for example, refer to GB/T2576. Although according to the application conditions of the bamboo composite pressure pipe, the requirements for the insoluble content of the resin in the inner lining will change, but generally the insoluble content of the resin in the inner lining of the bamboo composite pressure pipe should not be less than 90%.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.
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