CN105157663A - Convergence measurement device and method - Google Patents
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Abstract
本发明涉及一种收敛测量装置及方法,该装置是由滑轮架、安装在滑轮架上的转向滑轮、缠绕在转向滑轮上的测试绳、悬挂在测试绳末端的配重、设置在配重下方的机电百分表以及用于固定机电百分表的磁性表架组合构成;本发明可将准确度由0.1mm提高到0.01mm,而且通过机电百分表可以实时观测并实时记录收敛变形情况,此外,本发明的测试绳直径小、配重形状细长,可减少测试过程中风对测量结果的影响,受外界干扰小,保证测量精度,测量距离可由几十厘米到几十米,适用范围广。
The invention relates to a convergence measurement device and method. The device consists of a pulley frame, a diverting pulley installed on the pulley frame, a test rope wound on the diversion pulley, a counterweight suspended at the end of the test rope, and a counterweight arranged under the counterweight. The electromechanical dial indicator and the magnetic table frame used to fix the electromechanical dial indicator are combined; the present invention can increase the accuracy from 0.1mm to 0.01mm, and can observe and record the convergence deformation in real time through the electromechanical dial indicator. In addition, the test rope of the present invention has a small diameter and a slender shape of the counterweight, which can reduce the influence of wind on the measurement results during the test process, is less affected by external interference, and ensures measurement accuracy. The measurement distance can be from tens of centimeters to tens of meters, and the scope of application is wide. .
Description
技术领域technical field
本发明属于隧道断面、矿山巷道、围堰等表面收敛测量技术领域,特别涉及一种收敛测量装置及方法。The invention belongs to the technical field of surface convergence measurement of tunnel sections, mine roadways, cofferdams, etc., and particularly relates to a convergence measurement device and method.
背景技术Background technique
收敛测量是指对两点间的相对变形和变形规律的量测。目前隧道断面、矿山巷道、围堰等都需要进行收敛测量。目前的收敛测试方法或收敛仪,其大多是用卷尺、塔尺、测线和重锤等测量工具,直接测量巷道、隧道断面、围堰等的侧帮或顶、底两测点之间的距离,由于高度不方便观测读数,通常是借助于反射镜等工具才能读取到数据,而且需要多人配合共同完成作业,因此,在测量过程中存在测量误差大、工作效率低、测量精度低等缺陷,因此在实际工程测量中应用时存在局限性。Convergence measurement refers to the measurement of relative deformation and deformation law between two points. At present, convergence measurement is required for tunnel sections, mine roadways, cofferdams, etc. Most of the current convergence test methods or convergence instruments use measuring tools such as tape measure, tower ruler, measuring line and weight to directly measure the distance between the side or top and bottom of roadways, tunnel sections, cofferdams, etc. Distance, because the height is inconvenient to observe the readings, usually the data can be read with the help of tools such as mirrors, and it requires the cooperation of multiple people to complete the work. Therefore, there are large measurement errors, low work efficiency, and low measurement accuracy during the measurement process and other defects, so there are limitations in the application in actual engineering measurement.
发明内容Contents of the invention
为了解决上述收敛测量技术所存在的不足,本发明提供了一种利用转向滑轮改变收敛变形方向,受外界干扰小,结构简单、观测方便的收敛测量装置。In order to solve the shortcomings of the above-mentioned convergence measurement technology, the present invention provides a convergence measurement device that uses a steering pulley to change the direction of convergence deformation, is less affected by external interference, has a simple structure, and is convenient for observation.
本发明还提供了一种测量精度高、读数方便的收敛测量方法。The invention also provides a convergence measuring method with high measuring precision and convenient reading.
本发明为了实现上述目的所采用的技术方案是:该装置是由滑轮架、安装在滑轮架上的转向滑轮、缠绕在转向滑轮上的测试绳、悬挂在测试绳末端的配重、设置在配重下方的机电百分表以及用于固定机电百分表的磁性表架组合构成;测试绳绕过转向滑轮90°转向,由水平方向向竖直方向向下延伸,分布在配重下方的机电百分表测杆与配重中心轴以及配重上方的测试绳在同一条直线上。The technical solution adopted by the present invention in order to achieve the above object is: the device is composed of a pulley frame, a diverting pulley installed on the pulley frame, a test rope wound on the diversion pulley, a counterweight suspended at the end of the test rope, and a counterweight arranged on the counterweight. The electromechanical dial indicator under the weight and the magnetic table frame used to fix the electromechanical dial indicator are combined; the test rope bypasses the steering pulley and turns 90°, extending downward from the horizontal direction to the vertical direction, and the electromechanical dial indicator distributed under the counterweight The measuring rod of the dial gauge is on the same straight line as the central axis of the counterweight and the test rope above the counterweight.
上述配重是由本体以及设置在本体顶部中心位置的吊环组成,在本体的顶部加工有螺孔,与吊环通过螺纹方式连接,在本体的底部中心位置加工有凹槽,百分表的测杆延伸至本体凹槽内。The above-mentioned counterweight is composed of a body and a suspension ring set at the top center of the body. A screw hole is processed on the top of the body, which is connected with the suspension ring through threads. A groove is processed at the center of the bottom of the body. The measuring rod of the dial indicator Extend into the groove of the body.
上述配重的本体高度与底部端面直径的比值为2:1~3:1。The ratio of the body height of the counterweight to the diameter of the bottom end surface is 2:1-3:1.
上述配重的本体是圆锥台或者圆柱体,测试绳是铅丝或者钢丝绳。The body of the above-mentioned counterweight is a truncated cone or a cylinder, and the test rope is a lead wire or a steel wire rope.
用上述装置进行收敛测量的方法由以下步骤实现:The method for carrying out convergence measurement with the above-mentioned device is realized by the following steps:
(1)将测试绳的自由端固定在测试构造物的测试点A,将滑轮架固定在测试构造物的测试点B,测试点A与测试点B在同一水平线上;(1) Fix the free end of the test rope on the test point A of the test structure, fix the pulley frame on the test point B of the test structure, and test point A and test point B are on the same horizontal line;
(2)测试绳的另一端绕过滑轮架上的转向滑轮竖直向下延伸,在测试绳的另一端悬挂的配重在重力作用将测试绳拉直,固定在配重底部的机电百分表测试出测试点A与测试点B之间的收敛变形前竖直方向的位移初始值L0;(2) The other end of the test rope bypasses the steering pulley on the pulley frame and extends vertically downward. The counterweight suspended at the other end of the test rope will straighten the test rope under the action of gravity, and the electromechanical percentage fixed at the bottom of the counterweight The table tests the initial displacement value L 0 in the vertical direction before the convergence deformation between the test point A and the test point B;
(3)t小时后,t>1测试点A与测试点B之间的测试构造物产生收敛变形,通过转向滑轮使水平方向的收敛变形转换为竖直方向的位移,测试绳在水平方向移动牵动配重在竖直方向发生位移,配重移动引起机电百分表的测杆移动,通过机电百分表将位移变换转换为角度变化通过指针指示,实时读取机电百分表的数值,并记录为Li;(3) After t hours, t>1, the test structure between test point A and test point B produces convergent deformation, and the horizontal direction convergent deformation is converted into vertical displacement through the steering pulley, and the test rope moves in the horizontal direction The counterweight is driven to move in the vertical direction, and the movement of the counterweight causes the movement of the measuring rod of the electromechanical dial indicator. The displacement transformation is converted into an angle change through the electromechanical dial indicator. Through the pointer indication, the value of the electromechanical dial indicator is read in real time, and Recorded as L i ;
(4)通过公式Li-L0=ΔLi’,即可计算出测试构造物在t小时后所对应的收敛实测值ΔLi’;(4) Through the formula L i -L 0 = ΔL i ', the measured convergence value ΔL i ' corresponding to the test structure after t hours can be calculated;
(5)根据下式对步骤(4)的收敛实测值进行校正,(5) Correct the convergent measured value of step (4) according to the following formula,
式中:G为配重4重量;In the formula: G is the weight of counterweight 4;
q为收敛测试绳沿绳弧长均匀分布的自重;q is the self-weight evenly distributed along the arc length of the convergence test rope;
S为A、B两个测试点之间的水平距离;S is the horizontal distance between the two test points A and B;
确定最终收敛真实值为:ΔLi=ΔLi’-δ。Determine the final convergent true value: ΔL i = ΔL i '-δ.
上述测试点A与测试点B在测试构造物的同一断面内。The above-mentioned test point A and test point B are in the same section of the test structure.
本发明提供的收敛测量装置及方法是利用滑轮将测试绳的水平方向的收敛变形转换为竖直方向的位移,利用配重对测试绳牵引将收敛形变通过机电百分表读数体现出来,从而方便观测、读取数据并能且对数据进行校正,排除了由于测试绳的自重所产生的垂度效应,使得测量结果准确可靠。The convergence measurement device and method provided by the present invention use a pulley to convert the horizontal convergence deformation of the test rope into a vertical displacement, and use the counterweight to pull the test rope to reflect the convergence deformation through the reading of the electromechanical dial indicator, thereby facilitating Observing and reading the data and correcting the data eliminates the sag effect caused by the self-weight of the test rope, making the measurement result accurate and reliable.
与现有技术相比,可将准确度由0.1mm提高到0.01mm,而且通过机电百分表可以实时观测并实时记录收敛变形情况,此外,本发明的测试绳直径小、配重形状细长,可减少测试过程中风对测量结果的影响,受外界干扰小,保证测量精度,测量距离可由几十厘米到几十米,适用范围广。Compared with the existing technology, the accuracy can be increased from 0.1mm to 0.01mm, and the convergence deformation can be observed and recorded in real time through the electromechanical dial indicator. In addition, the test rope of the present invention has a small diameter and a slender counterweight shape , can reduce the impact of wind on the measurement results during the test process, and is less affected by external interference, ensuring measurement accuracy. The measurement distance can be from tens of centimeters to tens of meters, and the scope of application is wide.
附图说明Description of drawings
图1为实施例1的收敛测量装置结构示意图。FIG. 1 is a schematic structural diagram of the convergence measurement device of Embodiment 1.
图2为图1中的配重4结构示意图。FIG. 2 is a schematic structural diagram of the counterweight 4 in FIG. 1 .
图3为实施例2的配重4结构示意图。FIG. 3 is a structural schematic diagram of the counterweight 4 of the embodiment 2.
具体实施方式Detailed ways
现结合附图对本发明的技术方案进行进一步说明,但是本发明不仅限于下述的实施情形。The technical solutions of the present invention will now be further described in conjunction with the accompanying drawings, but the present invention is not limited to the following implementation situations.
实施例1Example 1
参见图1,本实施例的收敛测量装置是由滑轮架1、转向滑轮2、测试绳3、配重4、机电百分表5以及磁性表架6组合构成。Referring to FIG. 1 , the convergence measurement device of this embodiment is composed of a pulley frame 1 , a diverting pulley 2 , a test rope 3 , a counterweight 4 , an electromechanical dial gauge 5 and a magnetic gauge frame 6 .
本实施例的滑轮架1和转向滑轮2属于常规部件,测试绳3是采用直径为0.7mm的细铅丝,测试绳3在待测点之间沿水平设置,绕过转向滑轮2后竖直向下延伸,发生90°转向,在测试绳3的下端悬挂有配重4,为了方便悬吊,参见图2,本实施例的配重4是由吊环4-1和本体4-2组成,本体4-2是锥度为0.5、高为10cm、上底面直径为2cm、下底面直径为7cm的圆锥台结构,可减少测试过程中风力对测量结果的影响,采用不锈钢材料制成,也可以根据具体的使用调整配重4的结构尺寸。在本体4-2的顶部加工有一个螺孔,吊环4-1的底端延伸至本体4-2螺孔中与本体4-2通过螺纹方式连接,在本体4-2的底部中心位置也加工有一个凹槽,在本体4-2下方的磁性表架6上固定安装有一个机电百分表5,该机电百分表5的测杆延伸至本体4-2的凹槽内,使本体4-2在竖直方向发生位移变化时会引起测杆直线移动,从而通过机电百分表5的指针体现出来。The pulley frame 1 and the diverting pulley 2 of the present embodiment belong to conventional components, and the test rope 3 adopts a thin lead wire with a diameter of 0.7mm. Extending downwards, a 90° turn occurs, and a counterweight 4 is suspended at the lower end of the test rope 3. For the convenience of suspension, see FIG. 4-2 is a truncated conical structure with a taper of 0.5, a height of 10cm, an upper bottom diameter of 2cm, and a lower bottom diameter of 7cm, which can reduce the influence of wind force on the measurement results during the test. It is made of stainless steel. Use to adjust the structural size of the counterweight 4. A screw hole is processed on the top of the body 4-2, and the bottom end of the lifting ring 4-1 extends to the screw hole of the body 4-2 to connect with the body 4-2 through threads, and is also processed at the center of the bottom of the body 4-2 There is a groove, and an electromechanical dial indicator 5 is fixedly installed on the magnetic table frame 6 below the body 4-2. The measuring rod of the electromechanical dial indicator 5 extends into the groove of the body 4-2, so that the body 4 -2 When the displacement changes in the vertical direction, it will cause the measuring rod to move in a straight line, which is reflected by the pointer of the electromechanical dial indicator 5.
用上述的收敛测量装置对矿山巷道的两侧进行收敛测量时,具体的方法由以下步骤实现:When using the above-mentioned convergence measuring device to measure the convergence on both sides of the mine roadway, the specific method is realized by the following steps:
(1)将测试绳3的自由端固定在矿山巷道的左侧壁上测试点A处,将转向滑轮2架1固定在矿山巷道的右侧壁上测试点B处,测试点A和测试点B在同一条水平线上且处于同一个断面内;(1) Fix the free end of the test rope 3 at the test point A on the left side wall of the mine roadway, fix the steering pulley 2 frame 1 on the right side wall of the mine roadway at the test point B, test point A and test point B is on the same horizontal line and in the same section;
(2)测试绳3的另一端绕过转向滑轮2架1的转向滑轮290°转向,竖直向下延伸,在测试绳3末端悬挂的配重4在重力作用将测试绳3拉直,固定在配重4底部的机电百分表5测试出测试点A与测试点B之间的收敛变形前竖直方向的位移初始值L0;(2) The other end of the test rope 3 bypasses the turn pulley 290 ° of the turn pulley 2 frame 1, and extends vertically downwards. The counterweight 4 suspended at the end of the test rope 3 will straighten the test rope 3 under the action of gravity and fix it. The electromechanical dial gauge 5 at the bottom of the counterweight 4 tests out the initial displacement value L 0 in the vertical direction before the convergence deformation between the test point A and the test point B;
(3)t小时后,测试点A与测试点B之间的测试构造物产生收敛变形,通过转向滑轮2使水平方向的收敛变形转换为竖直方向的位移,测试绳3在水平方向移动牵动配重4在竖直方向发生位移,配重4移动引起机电百分表5的测杆移动,通过机电百分表5将位移变换转换为角度变化通过指针指示,实时读取机电百分表5的数值,并记录为Li;(3) After t hours, the test structure between the test point A and the test point B produces a convergent deformation, and the horizontal convergent deformation is converted into a vertical displacement through the steering pulley 2, and the test rope 3 moves in the horizontal direction and affects The counterweight 4 is displaced in the vertical direction, and the movement of the counterweight 4 causes the measuring rod of the electromechanical dial indicator 5 to move, and the displacement transformation is converted into an angle change through the electromechanical dial indicator 5. Through the pointer indication, the electromechanical dial indicator 5 is read in real time and recorded as L i ;
(4)通过公式Li-L0=ΔLi’,计算出测试构造物在t小时后所对应的收敛值ΔLi’;(4) Calculate the convergence value ΔL i ' corresponding to the test structure after t hours through the formula L i -L 0 = ΔL i ';
(5)根据下式对步骤(4)的收敛实测值进行校正,由于收敛测试绳3的自重使其产生一定的垂度,导致上述步骤(4)中t时刻所测的测试绳3的收敛变化量不等于A、B两点的真实收敛量,因此,在计算收敛值时,需要考虑这种垂度效应,排除由于测试绳3垂度所带来的误差,误差公式参见下式:(5) Correct the convergence measured value of step (4) according to the following formula, because the self-weight of the convergence test rope 3 makes it produce a certain sag, resulting in the convergence of the test rope 3 measured at time t in the above-mentioned steps (4) The amount of change is not equal to the actual convergence of points A and B. Therefore, when calculating the convergence value, this sag effect needs to be considered to exclude the error caused by the sag of the test rope 3. The error formula is shown in the following formula:
式中:G为配重4重量;In the formula: G is the weight of counterweight 4;
q为收敛测试绳3沿绳弧长均匀分布的自重;q is the self-weight evenly distributed along the arc length of the convergence test rope 3;
S为A、B两个测试点之间的水平距离;S is the horizontal distance between the two test points A and B;
确定最终收敛真实值为:ΔLi=ΔLi’-δ。Determine the final convergent true value: ΔL i = ΔL i '-δ.
实施例2Example 2
参见图3,本实施例的配重4本体4-2还可以是圆柱体,其高度为12cm,直径为4cm,保证是细长结构即可,测试绳3也可以用钢丝绳替换。Referring to Fig. 3, the counterweight 4 body 4-2 of the present embodiment can also be a cylinder, its height is 12cm, and its diameter is 4cm, it is guaranteed to be a slender structure, and the test rope 3 can also be replaced with a steel wire rope.
其他的部件及其连接关系与实施例1相同。Other components and their connections are the same as those in Embodiment 1.
本实施例的收敛测量方法也与实施例1相同。The convergence measurement method of this embodiment is also the same as that of Embodiment 1.
上述实施例中的配重4的形状和尺寸可根据实际调整,不仅限于上述的规格、形状,但是如果满足其高度与底部端面直径之比为2:1~3:1范围内时,所受外界干扰小,配重4自身误差对测量值的影响相对较小,保证测量结果更精确。The shape and size of the counterweight 4 in the above embodiment can be adjusted according to the actual situation, and it is not limited to the above-mentioned specifications and shapes, but if the ratio of its height to the diameter of the bottom end surface is within the range of 2:1 to 3:1, the affected The external interference is small, and the influence of the error of the counterweight 4 itself on the measurement value is relatively small, ensuring more accurate measurement results.
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CN102168939A (en) * | 2011-01-17 | 2011-08-31 | 中国科学院力学研究所 | Three-dimensional measuring method and device for earth surface cracks |
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CN204718580U (en) * | 2015-06-30 | 2015-10-21 | 长安大学 | A kind of convergence measurement device |
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