CN105156031B - A kind of steering tool for electric drive directional traversing - Google Patents
A kind of steering tool for electric drive directional traversing Download PDFInfo
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Abstract
本发明涉及一种用于电驱动定向穿越的导向工具,它主要由壳体、公电接头、电接头尾座、接线盒、电缆总成、变径模块、母电接头组成;壳体由上壳体和下壳体组成,上壳体通过凹槽与下壳体连接;电缆总成由电缆出口接头、电缆和电机电源线组成;电缆一端通过接线盒与公电接头连接,电缆另一端通过接线盒与母电接头连接;2根电机电源线分别穿过电缆出口接头与电缆实现对应相位的电连接;变径模块由电机、联轴器、翼块、丝杠和滑块组成,电机通过联轴器与丝杠连接,滑块套在丝杠上,翼块通过T型槽与滑块连接;滑块在丝杠上做直线运动,推动翼块径向伸出。本发明具有结构简单、操作容易、能实现智能化和自动化的井眼轨迹控制。
The invention relates to a guiding tool for electric drive directional crossing, which is mainly composed of a housing, a male electrical connector, an electrical connector tailstock, a junction box, a cable assembly, a variable diameter module, and a female electrical connector; the housing is composed of an upper The shell and the lower shell are composed of the upper shell and the lower shell through the groove; the cable assembly is composed of the cable outlet connector, the cable and the motor power line; one end of the cable is connected to the male electrical connector through the junction box, and the other end of the cable is through The junction box is connected to the female electrical connector; the two motor power lines respectively pass through the cable outlet connector and the cable to realize the electrical connection of the corresponding phase; The coupling is connected with the lead screw, the slider is sleeved on the lead screw, and the wing block is connected with the slider through a T-shaped slot; the slider moves linearly on the lead screw to push the wing block to extend radially. The invention has the advantages of simple structure, easy operation, intelligent and automatic wellbore trajectory control.
Description
技术领域technical field
本发明涉及一种用于电驱动定向穿越的导向工具,用于管道定向穿越领域的扩孔用辅助工具,属于石油天然气钻井装置技术领域。The invention relates to a guiding tool for electric-driven directional crossing, an auxiliary tool for reaming used in the field of pipeline directional crossing, and belongs to the technical field of oil and gas drilling devices.
背景技术Background technique
在管道定向穿越中,为了解决定向穿越中大管径、长距离、复杂地层等工况时出现的扩孔动力不足、效率低、故障率高等难题,以及为了解决定向穿越中信号传输失真或电缆装卸麻烦、易断裂、故障率高等问题,提出了一种电驱动定向穿越扩孔方法。电驱动定向穿越扩孔方法通过能传输动力及信号的智能钻杆(详细技术说明见专利号:ZL201410612951.4)将地面大功率强电传输到地下,驱动地下电机,地下电机再带动扩孔器进行扩孔;同时,采用载波技术能实现地面和地下信号的双向有线传输。In the directional crossing of pipelines, in order to solve the problems of insufficient reaming power, low efficiency, and high failure rate in the working conditions of large pipe diameters, long distances, and complex strata, as well as to solve the problem of signal transmission distortion or cable Due to the problems of troublesome loading and unloading, easy breakage, and high failure rate, an electric drive directional traversal reaming method was proposed. The electric-driven directional crossing reaming method transmits high-power and strong electricity from the ground to the underground through the intelligent drill pipe that can transmit power and signals (see patent number: ZL201410612951.4), drives the underground motor, and the underground motor drives the reamer. At the same time, the two-way wired transmission of ground and underground signals can be realized by using carrier technology.
目前,在钻井领域或管道定向穿越领域,通常利用可变弯外壳、可控偏心器、旋转导向工具和变径稳定器等导向工具来实现井眼轨迹的控制。可变弯外壳和可控偏心器通过液压驱动来实现导向钻进。最具有代表性的旋转导向系统有Baker Hughes公司的AutoTrakRCLS、Schlumberger公司的PowerDrive、Weatherford公司的Revolution RSS、Gyrodata公司的Well Guide RSS和Halliburton公司的GeoPilot,其中,AutoTrak RCLS系统、PowerDrive系统、Revolution RSS系统和Well Guide RSS系统的导向工具都是通过控制液压力来实现导向钻进,Geo-Pilot系统的导向工具通过机械驱动来实现导向钻进。在井下有限的空间内设计整套系统,使得导向机构组件十分复杂,且液压响应速度较慢。变径稳定器有纯机械式、机液式或机电液一体式结构,其中机电液式结构中的电指的是控制信号用弱电。现有的变径稳定器主要基于机械力或液力进行变径操作,操作复杂;其控制信号通常采用泥浆脉冲、电磁波、声波等方式传输,传输速度慢、可靠性低。总的来说,现有的导向工具多因结构复杂、加工难度大、效率低等原因难以满足实际需要。At present, in the field of drilling or directional crossing of pipelines, steering tools such as variable bending shells, controllable eccentrics, rotating steering tools and variable diameter stabilizers are usually used to control the wellbore trajectory. The variable bending casing and controllable eccentric are hydraulically driven to achieve steerable drilling. The most representative rotary steerable systems include Baker Hughes' AutoTrakRCLS, Schlumberger's PowerDrive, Weatherford's Revolution RSS, Gyrodata's Well Guide RSS and Halliburton's GeoPilot. Among them, AutoTrak RCLS system, PowerDrive system, Revolution RSS system Both the steering tool of the Well Guide RSS system and the Well Guide RSS system realize directional drilling by controlling hydraulic pressure, and the steering tool of the Geo-Pilot system realizes directional drilling through mechanical drive. Designing the whole system in a limited space underground makes the steering mechanism components very complicated and the hydraulic response speed is slow. The variable diameter stabilizer has a purely mechanical, mechanical-hydraulic or electromechanical-hydraulic integrated structure, and the electricity in the electromechanical-hydraulic structure refers to the weak current for control signals. The existing variable diameter stabilizers are mainly based on mechanical force or hydraulic force for variable diameter operation, and the operation is complicated; the control signal is usually transmitted by means of mud pulse, electromagnetic wave, sound wave, etc., and the transmission speed is slow and the reliability is low. Generally speaking, the existing guide tools are difficult to meet the actual needs due to complex structure, difficult processing, low efficiency and other reasons.
同样,电驱动定向穿越扩孔方法采用现有的旋转导向工具或变径稳定器进行井眼轨迹控制仍难满足施工需要。为了解决电驱动定向穿越扩孔方法井眼轨迹控制问题,本发明提出一种电驱动定向穿越的导向工具。Similarly, it is still difficult to meet the construction needs of the electric drive directional crossing reaming method using the existing rotary steerable tool or variable diameter stabilizer to control the wellbore trajectory. In order to solve the problem of wellbore trajectory control in the electric-driven directional crossing reaming method, the present invention proposes a guiding tool for electric-driven directional crossing.
发明内容Contents of the invention
本发明的目的是为了克服现有技术的不足,提供一种用于电驱动定向穿越的导向工具,从而提高管道定向穿越的成孔质量、减少施工事故、降低施工成本。The object of the present invention is to overcome the deficiencies of the prior art, and provide a guiding tool for electric drive directional crossing, thereby improving the hole-forming quality of pipeline directional crossing, reducing construction accidents, and reducing construction costs.
本发明所采用的技术方案是:The technical scheme adopted in the present invention is:
本发明一种用于电驱动定向穿越的导向工具,主要由壳体、公电接头、电接头尾座、接线盒、电缆总成、变径模块和母电接头组成;壳体由上壳体和下壳体组成,上壳体通过凹槽与下壳体连接;靠近公电接头的电接头尾座通过螺纹与公电接头连接,靠近母电接头的电接头尾座通过螺纹与母电接头连接,电接头尾座和接线盒分别通过螺栓螺母与电缆出口接头连接;电缆总成由电缆出口接头、电缆和电机电源线组成;电缆为三线电缆,电缆一端通过接线盒与公电接头连接,电缆另一端通过接线盒与母电接头连接,电缆出口接头紧密套在电缆端部;2根电机电源线分别穿过电缆出口接头与电缆实现对应相位的电连接;变径模块由电机、联轴器、翼块、丝杠和滑块组成,电机通过联轴器与丝杠连接,滑块套在丝杠上,翼块通过T型槽与滑块连接;滑块在丝杠上做直线运动,推动翼块径向伸出。The invention is a guiding tool for electric drive directional crossing, which is mainly composed of a housing, a male electrical connector, an electrical connector tailstock, a junction box, a cable assembly, a variable diameter module and a female electrical connector; the housing is composed of an upper housing It is composed of the lower shell, the upper shell is connected with the lower shell through the groove; the tailstock of the electrical connector close to the male electrical connector is connected with the male electrical connector through threads, and the tailstock of the electrical connector close to the female electrical connector is connected with the female electrical connector through threads Connection, the tailstock of the electrical connector and the junction box are respectively connected to the cable outlet connector through bolts and nuts; the cable assembly is composed of the cable outlet connector, the cable and the motor power line; the cable is a three-wire cable, and one end of the cable is connected to the male electrical connector through the junction box. The other end of the cable is connected to the female electrical connector through the junction box, and the cable outlet connector is tightly sleeved at the end of the cable; the two motor power lines pass through the cable outlet connector and the cable respectively to realize the electrical connection of the corresponding phase; the variable diameter module consists of the motor, coupling The motor is connected to the lead screw through a coupling, the slider is set on the lead screw, the wing block is connected to the slider through a T-shaped slot; the slider moves linearly on the lead screw , to push the wings out radially.
上壳体靠近公电接头端为连接螺纹,该端壳体内表面铣成一个法兰盘的安装平面,平面上钻有螺纹孔,用于安装法兰盘,上壳体靠近下壳体端壳体内表面加工有凹槽;下壳体靠近母电接头端为连接螺纹,该端壳体内表面铣有一个法兰盘的安装平面,下壳体靠近上壳体端端面加工有凸台,凸台靠近凹槽端用于实现与上壳体的转动扣合,凸台靠近钢珠端内设置有压簧和钢珠;上壳体和下壳体之间安装有密封垫和壳体定位块,壳体定位块上设置有与钢珠大小相匹配的定位孔;上壳体和下壳体上分别钻有一个导向孔,两个导向孔成轴向分布,安装后在圆周方向互相垂直;导向孔的两端安装翼块,翼块密封圈安装在壳体的密封沟槽内。电机通过螺栓与法兰盘连接,法兰盘通过螺钉与壳体连接;电机外壳上焊接4组电机支撑凸台,4组电机支撑凸台沿电机的径向均匀分布。The end of the upper shell close to the male electrical connector is a connection thread, and the inner surface of the end shell is milled into a mounting plane of a flange, and a threaded hole is drilled on the plane for mounting the flange, and the upper shell is close to the end shell of the lower shell Grooves are processed on the surface of the body; the end of the lower shell close to the female electrical connector is a connecting thread, the inner surface of the end shell is milled with a flange mounting plane, and the end surface of the lower shell close to the upper shell is processed with bosses, bosses The end close to the groove is used to realize the rotation fastening with the upper shell, and the end of the boss close to the steel ball is provided with a compression spring and a steel ball; a gasket and a shell positioning block are installed between the upper shell and the lower shell, and the shell The positioning block is provided with a positioning hole matching the size of the steel ball; a guide hole is drilled on the upper shell and the lower shell respectively, and the two guide holes are distributed in the axial direction. After installation, they are perpendicular to each other in the circumferential direction; the two guide holes The wing block is installed at the end, and the sealing ring of the wing block is installed in the sealing groove of the shell. The motor is connected to the flange through bolts, and the flange is connected to the housing through screws; 4 sets of motor support bosses are welded on the motor shell, and the 4 sets of motor support bosses are evenly distributed along the radial direction of the motor.
滑块上加工有两个斜面,两个斜面沿轴向成对称分布,滑块上加工有T型槽,用于连接翼块,同时确保滑块沿水平方向运动;在滑块上连接两个翼块,滑块通过螺纹与丝杠连接,丝杠两端分别安装有联轴器和挡板。Two slopes are processed on the slider, and the two slopes are distributed symmetrically along the axial direction. T-shaped grooves are processed on the slider to connect the wing blocks and ensure that the slider moves in the horizontal direction; The wing block and the slide block are connected to the lead screw through threads, and the two ends of the lead screw are respectively equipped with couplings and baffles.
本发明的有益效果是:1、具有结构简单、加工容易、控制过程简单、操作容易、可靠性高的特点;2、能实现智能化和自动化的井眼轨迹控制,能实现实时控制,可有效缓解管道定向穿越中成孔质量低、故障率高、施工效率低、成本高等困境;3、采用载波技术实现地面和地下信号的双向有线传输,提高信号的传输速度和可靠性。The beneficial effects of the present invention are: 1. It has the characteristics of simple structure, easy processing, simple control process, easy operation and high reliability; 2. It can realize intelligent and automatic wellbore trajectory control, real-time control, and effective Alleviate the difficulties of low hole quality, high failure rate, low construction efficiency, and high cost in the directional crossing of pipelines; 3. Adopt carrier technology to realize two-way wired transmission of ground and underground signals, and improve signal transmission speed and reliability.
附图说明Description of drawings
图1是本发明一种用于电驱动定向穿越的导向工具的结构示意图;Fig. 1 is a schematic structural view of a guiding tool for electrically driven directional crossing according to the present invention;
图2是图1的A-A剖面图;Fig. 2 is the A-A sectional view of Fig. 1;
图3是图1的B-B剖面图;Fig. 3 is the B-B sectional view of Fig. 1;
图4是本发明的上壳体外形示意图;Fig. 4 is a schematic diagram of the appearance of the upper casing of the present invention;
图5是本发明的下壳体外形示意图;Fig. 5 is a schematic diagram of the appearance of the lower casing of the present invention;
图6是本发明的上壳体和下壳体装配外形图。Fig. 6 is an assembly outline view of the upper case and the lower case of the present invention.
图中:1.上壳体,2.公电接头,3.接线盒,4.电机,5.电机支撑凸台,6.联轴器,7.翼块,8.丝杠,9.密封垫,10.电缆,11.挡板,12.下壳体,13.母电接头,14.电机电源线,15.滑块,16.翼块密封圈,17.法兰盘,18.法兰盘的安装平面,19.电缆出口接头,20.电接头尾座,21.T型槽,22.导向孔,23.导向孔,24.壳体定位块,25.压簧,26.钢珠。In the figure: 1. Upper housing, 2. Male electrical connector, 3. Junction box, 4. Motor, 5. Motor support boss, 6. Coupling, 7. Wing block, 8. Lead screw, 9. Seal Pad, 10. Cable, 11. Baffle, 12. Lower housing, 13. Female electrical connector, 14. Motor power line, 15. Slider, 16. Wing block sealing ring, 17. Flange, 18. Method The installation plane of the blue plate, 19. Cable outlet connector, 20. Electric connector tailstock, 21. T-shaped slot, 22. Guide hole, 23. Guide hole, 24. Shell positioning block, 25. Compression spring, 26. Steel ball .
具体实施方式detailed description
下面结合附图对本发明的技术方案作具体描述:Below in conjunction with accompanying drawing, technical scheme of the present invention is described in detail:
如图1、图2、图3、图4、图5、图6所示,本发明一种用于电驱动定向穿越的导向工具,主要由壳体、公电接头2、电接头尾座20、接线盒3、电缆总成、变径模块和母电接头13组成,壳体由上壳体1和下壳体12组成,上壳体1通过凹槽与下壳体12连接;靠近公电接头2的电接头尾座20通过螺纹与公电接头2连接,靠近母电接头13的电接头尾座20通过螺纹与母电接头13连接,电接头尾座20和接线盒3分别通过螺栓螺母与电缆出口接头19紧密连接;电缆总成由电缆出口接头19、电缆10和电机电源线14组成;电缆10为三线电缆,可传输三相交流电;电缆10一端通过接线盒3与公电接头2连接,电缆10另一端通过接线盒3与母电接头13连接,电缆出口接头19紧密套在电缆10端部;2根电机电源线14分别穿过电缆出口接头19与电缆10实现对应相位的电连接;变径模块由电机4、联轴器6、翼块7、丝杠8和滑块15组成,电机4通过联轴器6与丝杠8连接,滑块15套在丝杠8上,翼块7通过T型槽21与滑块15连接;滑块15在丝杠8上做直线运动,推动翼块7径向伸出。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, a guiding tool for electric drive directional crossing of the present invention is mainly composed of a housing, a male electric connector 2, and an electric connector tailstock 20 , a junction box 3, a cable assembly, a variable diameter module and a female electrical connector 13, the housing is composed of an upper housing 1 and a lower housing 12, the upper housing 1 is connected to the lower housing 12 through a groove; The electrical connector tailstock 20 of the connector 2 is connected to the male electrical connector 2 through threads, the electrical connector tailstock 20 close to the female electrical connector 13 is connected to the female electrical connector 13 through threads, and the electrical connector tailstock 20 and the junction box 3 are respectively connected by bolts and nuts Closely connected with the cable outlet joint 19; the cable assembly is composed of the cable outlet joint 19, the cable 10 and the motor power line 14; the cable 10 is a three-wire cable, which can transmit three-phase alternating current; one end of the cable 10 passes through the junction box 3 and the male electrical connector 2 The other end of the cable 10 is connected to the female electrical connector 13 through the junction box 3, and the cable outlet connector 19 is tightly sleeved on the end of the cable 10; two motor power lines 14 respectively pass through the cable outlet connector 19 and the cable 10 to realize the electrical connection of the corresponding phase. Connection; the reducing module is composed of motor 4, coupling 6, wing block 7, screw 8 and slider 15, motor 4 is connected with screw 8 through coupling 6, slider 15 is set on screw 8, The wing block 7 is connected with the slider 15 through the T-shaped groove 21; the slider 15 moves linearly on the lead screw 8, pushing the wing block 7 to radially protrude.
如图1所示,电机4通过螺栓与法兰盘17连接,法兰盘17通过螺钉与壳体连接;电机4外壳上焊接4组电机支撑凸台5,4组电机支撑凸台5沿电机4的径向均匀分布,用于确保电机轴的中心线和壳体的中心线重合,同时用于避免电机4和壳体内壁间的接触。As shown in Figure 1, the motor 4 is connected to the flange 17 through bolts, and the flange 17 is connected to the housing through screws; 4 sets of motor support bosses 5 are welded on the shell of the motor 4, and 4 sets of motor support bosses 5 are welded along the motor. The radial distribution of 4 is used to ensure that the centerline of the motor shaft coincides with the centerline of the casing, and is used to avoid contact between the motor 4 and the inner wall of the casing.
如图1、图2所示,滑块15上加工有两个斜面,两个斜面沿轴向成对称分布,用于与翼块7端部的斜面贴合;滑块15上加工有T型槽21,用于连接翼块7,同时确保滑块15沿水平方向运动,推动翼块7沿导向孔(22,23)径向伸出;在滑块15上连接两个翼块7,滑块15通过螺纹与丝杠8连接,丝杠8两端分别安装有联轴器6和挡板11,用于限制滑块15的行程。As shown in Figure 1 and Figure 2, two slopes are processed on the slider 15, and the two slopes are symmetrically distributed along the axial direction, and are used to fit the slopes at the end of the wing block 7; the slider 15 is processed with a T-shaped Groove 21 is used to connect wing block 7, guarantees slide block 15 to move along horizontal direction simultaneously, promotes wing block 7 to protrude radially along guide hole (22,23); Connect two wing blocks 7 on slide block 15, slide The block 15 is connected to the lead screw 8 by threads, and the two ends of the lead screw 8 are respectively equipped with a shaft coupling 6 and a baffle 11 for limiting the stroke of the slide block 15 .
如图1、图2、图3、图4、图5、图6所示,上壳体1靠近公电接头2端为连接螺纹,该端壳体内表面铣成一个法兰盘的安装平面18,该平面上钻有螺纹孔,用于安装法兰盘17,从而确定电机4的轴向安装位置,上壳体1靠近下壳体12端壳体内表面加工有凹槽;下壳体12靠近母电接头13端为连接螺纹,该端壳体内表面铣有一个法兰盘的安装平面18,下壳体12靠近上壳体1端端面加工有凸台;凸台靠近凹槽端用于实现与上壳体1的转动扣合,凸台靠近钢珠26端内设置有压簧25和钢珠26;壳体定位块24安装在上壳体1和下壳体12转动扣合后的空隙处,壳体定位块24上设置有与钢珠26大小相匹配的定位孔,用于容纳钢珠26,可防止上壳体1和下壳体12之间的周向转动;上壳体1和下壳体12之间安装有密封垫9,可防止外部泥浆液进入变径模块内部;上壳体1和下壳体12上分别钻有一个导向孔,两个导向孔(22,23)成轴向分布,安装后在圆周方向互相垂直;导向孔的两端安装翼块7,翼块密封圈16安装在壳体的密封沟槽内,可防止外部泥浆液进入变径模块内部。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, and Fig. 6, the end of the upper shell 1 close to the male electrical connector 2 is a connecting thread, and the inner surface of the shell at this end is milled into a flange mounting plane 18 , the plane is drilled with a threaded hole for mounting the flange 17, thereby determining the axial installation position of the motor 4, the upper shell 1 is processed with a groove on the inner surface of the shell near the end of the lower shell 12; the lower shell 12 is close to The end of the female electrical connector 13 is a connecting thread, and the inner surface of the end shell is milled with a flange mounting plane 18, and the lower shell 12 is processed with a boss near the end of the upper shell 1; the boss is close to the groove end for realizing Fastened with the rotation of the upper case 1, a pressure spring 25 and a steel ball 26 are arranged in the end of the boss close to the steel ball 26; the housing positioning block 24 is installed in the gap after the upper case 1 and the lower case 12 are rotated and buckled, The housing positioning block 24 is provided with a positioning hole matching the size of the steel ball 26 for accommodating the steel ball 26, which can prevent the circumferential rotation between the upper housing 1 and the lower housing 12; the upper housing 1 and the lower housing A gasket 9 is installed between the 12 to prevent the external mud liquid from entering the inside of the variable diameter module; a guide hole is drilled on the upper shell 1 and the lower shell 12 respectively, and the two guide holes (22, 23) are distributed axially After installation, they are perpendicular to each other in the circumferential direction; wing blocks 7 are installed at both ends of the guide hole, and the wing block sealing ring 16 is installed in the sealing groove of the housing to prevent external mud liquid from entering the inside of the reducing module.
一种用于电驱动定向穿越的导向工具的工作原理是:上壳体1通过与上部能传输动力及信号的智能钻杆连接,3相电流从上部能传输动力及信号的智能钻杆进入到公电接头2内,并依次输入到接线盒3内,接线盒3再通过与电缆10的连接,将主电流传输到母电接头13内,母电接头13将电流输送到下部连接的能传输动力及信号的智能钻杆中,从而实现主电流或信号的传输;在电缆出口接头19处,三相分电流分别进入2个电机4中,并驱动电机4运动;当电机4正转时,电机4通过联轴器6带动丝杠8旋转,推动滑块15直线运动,推动翼块7径向伸出;当电机4断电停止转动时,由于丝杠8和滑块15间为丝杠螺母副,具有自锁性,则可保持翼块7状态,而不会在外力的作用下缩回;当电机4反转时,电机4通过联轴器6带动丝杠8旋转,推动滑块15直线运动,并将翼块7拉回;如此反复单独或同时控制两组翼块7,从而实现井眼轨迹控制。The working principle of a guiding tool for electric-driven directional crossing is: the upper casing 1 is connected to the upper intelligent drill pipe that can transmit power and signals, and the 3-phase current enters from the upper intelligent drill pipe that can transmit power and signals. The male electrical connector 2 is input into the junction box 3 in turn, and the junction box 3 transmits the main current to the female electrical connector 13 through the connection with the cable 10, and the female electrical connector 13 transmits the current to the energy transmission of the lower connection power and signal in the intelligent drill pipe, so as to realize the transmission of main current or signal; at the cable outlet joint 19, the three-phase split current enters the two motors 4 respectively, and drives the motor 4 to move; when the motor 4 rotates forward, The motor 4 drives the lead screw 8 to rotate through the shaft coupling 6, pushes the slider 15 to move linearly, and pushes the wings 7 to extend radially; The nut pair is self-locking, so it can maintain the state of the wing block 7 without being retracted under the action of external force; when the motor 4 reverses, the motor 4 drives the screw 8 to rotate through the coupling 6, and pushes the slider 15 moves in a straight line, and pulls back the wing blocks 7; so repeatedly controls two groups of wing blocks 7 individually or simultaneously, so as to realize wellbore trajectory control.
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