CN105154785B - High-strength bolt and its manufacture method - Google Patents
High-strength bolt and its manufacture method Download PDFInfo
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- CN105154785B CN105154785B CN201510418118.0A CN201510418118A CN105154785B CN 105154785 B CN105154785 B CN 105154785B CN 201510418118 A CN201510418118 A CN 201510418118A CN 105154785 B CN105154785 B CN 105154785B
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- bolt
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- water
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- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 19
- 239000010959 steel Substances 0.000 claims abstract description 19
- 239000000203 mixture Substances 0.000 claims abstract description 14
- 239000000126 substance Substances 0.000 claims abstract description 8
- 238000000137 annealing Methods 0.000 claims description 60
- 238000011282 treatment Methods 0.000 claims description 53
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 24
- 238000010791 quenching Methods 0.000 claims description 24
- 230000000171 quenching effect Effects 0.000 claims description 24
- 239000007788 liquid Substances 0.000 claims description 23
- 238000002161 passivation Methods 0.000 claims description 18
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 16
- 230000000415 inactivating effect Effects 0.000 claims description 16
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims description 16
- 238000005530 etching Methods 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 10
- 239000000470 constituent Substances 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 8
- 150000003839 salts Chemical class 0.000 claims description 8
- 239000000377 silicon dioxide Substances 0.000 claims description 8
- 238000002791 soaking Methods 0.000 claims description 8
- 235000010344 sodium nitrate Nutrition 0.000 claims description 8
- 239000004317 sodium nitrate Substances 0.000 claims description 8
- 239000004925 Acrylic resin Substances 0.000 claims description 7
- 229920000178 Acrylic resin Polymers 0.000 claims description 7
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 7
- 239000002202 Polyethylene glycol Substances 0.000 claims description 7
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims description 7
- 229940043237 diethanolamine Drugs 0.000 claims description 7
- 229910052750 molybdenum Inorganic materials 0.000 claims description 7
- 239000011733 molybdenum Substances 0.000 claims description 7
- 229920001223 polyethylene glycol Polymers 0.000 claims description 7
- 238000012545 processing Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 7
- 238000005496 tempering Methods 0.000 claims description 7
- 238000010000 carbonizing Methods 0.000 claims description 6
- 238000005406 washing Methods 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000007654 immersion Methods 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims 1
- 239000002253 acid Substances 0.000 claims 1
- 150000001336 alkenes Chemical class 0.000 claims 1
- 238000005660 chlorination reaction Methods 0.000 claims 1
- 238000005520 cutting process Methods 0.000 claims 1
- 239000012530 fluid Substances 0.000 claims 1
- 229910052742 iron Inorganic materials 0.000 claims 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims 1
- 239000011574 phosphorus Substances 0.000 claims 1
- 229910052698 phosphorus Inorganic materials 0.000 claims 1
- 239000011347 resin Substances 0.000 claims 1
- 229920005989 resin Polymers 0.000 claims 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 9
- 238000003672 processing method Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010273 cold forging Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- Heat Treatment Of Articles (AREA)
Abstract
Description
Tensile strength Mpa | Yield strength Mpa | Vickers intensity(HV) | Rockwell intensity (HR) | Elongation after fracture | Have no progeny expansion and contraction | |
Embodiment 1 | ≥1568 | ≥1367 | 459~472 | 42~44 | ≥11 | ≥53 |
Embodiment 2 | ≥1576 | ≥1358 | 462~481 | 41~44 | ≥10 | ≥53 |
Embodiment 3 | ≥1582 | ≥1374 | 464~483 | 43~45 | ≥12 | ≥54 |
Embodiment 4 | ≥1563 | ≥1355 | 457~469 | 42~45 | ≥11 | ≥52 |
Claims (4)
- A kind of 1. high-strength bolt, it is characterised in that:It is process by steel plate, the parts by weight of each chemical composition of the steel plate Following requirements should be met:C 0.32~0.45, Mn 0.55~0.74, V 0.07~0.12, Si 0.16~0.28, W 0.01~ 0.04th, P≤0.025, S≤0.03, Ni 0.08~0.15, Sn 0.20~0.30, Cu 0.25~0.35, Al 0.12~ 0.35th, B 0.002~0.004, Mo 0.3~0.5, Ti 0.003~0.01, Cr 0.08~0.13, Nb 0.01~0.015, Fe 90~100, the bolt by stock-soft annealing-cold-forge forming-screw thread process-heat treatment-Passivation Treatment-phosphatization at Prepared by reason-blackening process, comprise the following steps that:(1)Stock:Derusted from the steel plate acid-washing of the composition, and appropriately sized cylinder is intercepted according to the specification size of bolt Shape blank;(2)Soft annealing;Soft annealing is divided into twice, is specially:Soft annealing:Blank is subjected to isothermal in clock hood type furnace Soft annealing, softening annealing temperature are 750~800 DEG C, and soaking time is 7~8 hours, and the control of its hardness is less than HB120, control 25~30ml/min of methanol flow processed, 0.2~0.25Nm of gas flow3/ h, secondary soft annealing:Annealing temperature is 650~700 DEG C, 5~6h of time, 20~25ml/min of methanol flow, 0.2~0.25Nm of gas flow3/h;(3)Cold-forge forming:It is put into mold cavity, length needed for the cutting ingot to bolt after annealing with upsetting under normal temperature Power is allowed to be formed the head and bar portion size needed for bolt;(4)Screw thread process:At room temperature thread forming is carried out from screw-rolling machine;(5)Heat treatment:By bolt external screw thread at 550 DEG C, quenched with quenching oil, then by the bolt after quenching at 350 DEG C Under be tempered, 70~80 minutes duration, by the light bar segment of bolt at 650 DEG C, quenched with water-based quenching liquid, then Bolt after quenching is tempered at 400 DEG C, 60~70 minutes duration, Carburization Treatment is finally carried out, by carburizer It is sent into tempering furnace, 90~110min of Carburization Treatment in 1100~1150 DEG C of temperature ranges;(6)Passivation Treatment, by the bolt after heat treatment immerse temperature be processing 4 in 100~120 DEG C of inactivating treatment liquid~ 5min, the inactivating treatment liquid are prepared by the material mixing of following weight proportioning:5~6 parts of water-soluble molybdenum hydrochlorates, 10~ 12 parts of diethanol amine, 80~100 parts of alkaline silica sols, 90~100 parts of water soluble acrylic resins, 90~100 parts of water;(7)Phosphorating treatment, the bolt after Passivation Treatment is put into 3~5min of immersion in 50~60 DEG C of etching solutions, then carried out Cleaning, air-dry, get product bolt, the parts by weight of wherein each constituent of etching solution are:70~80 parts of polyethylene glycol, 30 ~35 parts of Mazhev salts, 5~6 parts of sodium nitrate, 2.5~3.5 parts of ferric trichlorides, 100~120 parts of water;(8)Blackening process, blackening process is carried out to bolt, controls 100~110 DEG C of temperature;25~30 minutes time;Carry out again clear Wash, air-dry, get product bolt.
- 2. high-strength bolt as claimed in claim 1, it is characterised in that:Step(2)The soft annealing is divided into twice, specifically For:Soft annealing:Blank is subjected to isothermal soft annealing in clock hood type furnace, softening annealing temperature is 780 DEG C, soaking time For 7.5 hours, the control of its hardness controlled methanol flow 30ml/min, gas flow 0.12Nm less than HB1203/ h, to prevent Case-carbonizing;Secondary soft annealing:Annealing temperature is 680 DEG C, time 5.5h, methanol flow 23ml/min, gas flow 0.12Nm3/h。
- 3. high-strength bolt as claimed in claim 1, it is characterised in that:Step(6)The Passivation Treatment is specially:At heat Bolt after reason, which is immersed in the inactivating treatment liquid that temperature is 110 DEG C, handles 5min, and the inactivating treatment liquid is matched somebody with somebody by following weight The material mixing of ratio is prepared:5 parts of water-soluble molybdenum hydrochlorates, 11 parts of diethanol amine, 90 parts of alkaline silica sols, 95 parts of water solubilitys third Olefin(e) acid resin, 95 parts of water.
- 4. high-strength bolt as claimed in claim 1, it is characterised in that:Step(7)The phosphorating treatment is specifically, will passivation Bolt after processing, which is put into 55 DEG C of etching solutions, soaks 4min, then is cleaned, air-dried, and gets product bolt, wherein phosphorus Change each constituent for the treatment of fluid parts by weight be:75 parts of polyethylene glycol, 32 parts of Mazhev salts, 6 parts of sodium nitrate, 3 parts of tri-chlorinations Iron, 110 parts of water.
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CN201510418118.0A CN105154785B (en) | 2015-07-16 | 2015-07-16 | High-strength bolt and its manufacture method |
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CN201510418118.0A CN105154785B (en) | 2015-07-16 | 2015-07-16 | High-strength bolt and its manufacture method |
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CN105154785B true CN105154785B (en) | 2017-12-22 |
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CN107513664A (en) * | 2017-07-10 | 2017-12-26 | 安徽长江紧固件有限责任公司 | A kind of torsion shear type high tensile bolt and its processing technology |
CN107574381A (en) * | 2017-09-18 | 2018-01-12 | 张家港保税区通勤精密机械有限公司 | A kind of high intensity engine sump tank oil discharge screw |
CN107513672A (en) * | 2017-10-24 | 2017-12-26 | 苏州华丰不锈钢紧固件有限公司 | A kind of preparation technology of high-strength stainless steel hex bolts |
CN108103297B (en) * | 2018-02-09 | 2019-06-21 | 艾普零件制造(苏州)股份有限公司 | A kind of heat treatment method of electric tool high-strength bolt |
CN109317926A (en) * | 2018-09-29 | 2019-02-12 | 江苏永昊高强度螺栓有限公司 | A kind of processing technology of corrosion-resistant bolt |
CN109372869B (en) * | 2018-09-30 | 2020-10-02 | 江苏永昊高强度螺栓有限公司 | High-strength bolt and manufacturing method thereof |
CN109531063A (en) * | 2018-11-27 | 2019-03-29 | 重庆旺达汽车零部件有限公司 | A kind of processing method of high-strength bolts |
CN109531064A (en) * | 2018-11-27 | 2019-03-29 | 重庆旺达汽车零部件有限公司 | A kind of bolt processing method |
CN110270797B (en) * | 2019-06-27 | 2020-09-15 | 宁波嘉东工具有限公司 | Spring compressor machining method |
CN112226675A (en) * | 2020-08-19 | 2021-01-15 | 张清苗 | Heavy-duty anticorrosive high-strength foundation bolt and preparation method thereof |
CN112111697A (en) * | 2020-08-19 | 2020-12-22 | 张清苗 | Preparation method of heavy anti-corrosion alloy connecting bolt |
CN113500356A (en) * | 2021-07-13 | 2021-10-15 | 安徽长江紧固件有限责任公司 | Pretreatment process of acid-free high-strength anti-delayed fracture weather-resistant fastener |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101580749B1 (en) * | 2011-07-27 | 2015-12-28 | 신닛테츠스미킨 카부시키카이샤 | High-strength cold-rolled steel sheet with excellent stretch flangeability and precision punchability, and process for producing same |
CN103205641A (en) * | 2013-02-04 | 2013-07-17 | 繁昌县琪鑫铸造有限公司 | Preparation method for high-strength foundation bolt |
CN103131948A (en) * | 2013-02-04 | 2013-06-05 | 繁昌县琪鑫铸造有限公司 | Preparation method of high-strength T-shaped bolt |
CN103128505B (en) * | 2013-02-04 | 2016-01-20 | 繁昌县琪鑫铸造有限公司 | The preparation method of high-strength steel cable bolt |
CN103205642A (en) * | 2013-02-04 | 2013-07-17 | 繁昌县琪鑫铸造有限公司 | Preparation method for wear-resistant check bolt |
CN103216509B (en) * | 2013-05-10 | 2015-05-20 | 江苏永昊高强度螺栓有限公司 | High-strength bolt and processing method thereof |
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PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: High strength bolt excellent in delayed fracture resistance and method of production of same Effective date of registration: 20191226 Granted publication date: 20171222 Pledgee: Bank of Jiangsu Co., Ltd. Jingjiang sub branch Pledgor: Jiangsu Yonghao High Strength Bolt Co., Ltd. Registration number: Y2019320000402 |
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PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20210723 Granted publication date: 20171222 Pledgee: Bank of Jiangsu Co.,Ltd. Jingjiang sub branch Pledgor: JIANGSU YONGHAO HIGH-STRENGTH BOLT Co.,Ltd. Registration number: Y2019320000402 |
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PC01 | Cancellation of the registration of the contract for pledge of patent right |