CN105149936B - Assembling equipment for slide rail in front-rear adjusting device of car seat - Google Patents
Assembling equipment for slide rail in front-rear adjusting device of car seat Download PDFInfo
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- CN105149936B CN105149936B CN201510381974.3A CN201510381974A CN105149936B CN 105149936 B CN105149936 B CN 105149936B CN 201510381974 A CN201510381974 A CN 201510381974A CN 105149936 B CN105149936 B CN 105149936B
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- 230000007246 mechanism Effects 0.000 claims abstract description 95
- 230000003028 elevating effect Effects 0.000 claims 6
- 230000000694 effects Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 18
- 238000003780 insertion Methods 0.000 abstract description 6
- 230000037431 insertion Effects 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Seats For Vehicles (AREA)
Abstract
本发明公开了一种轿车座椅前后调节装置中滑轨的装配设备,包括上滑轨驱动机构、下滑轨固定机构、滚珠条安装机构、插顶机构。滚珠条安装机构上置放滚珠条并使滚珠条上行与下滑轨固定机构上固定的下滑轨接触,上滑轨驱动机构驱动其上的上滑轨向前平移插套在下滑轨和滚珠条上。通过上述技术方案,本发明所述装配设备可将轿车前排座椅前后调节装置中的下滑轨、滚珠条自动地装配在上滑轨的滑行槽内。
The present invention discloses an assembly device for a slide rail in a front-to-back adjustment device for a car seat, comprising an upper slide rail driving mechanism, a lower slide rail fixing mechanism, a ball bar installation mechanism, and a top insertion mechanism. A ball bar is placed on the ball bar installation mechanism and is moved upward to contact a lower slide rail fixed on the lower slide rail fixing mechanism, and the upper slide rail driving mechanism drives the upper slide rail on it to translate forward and insert on the lower slide rail and the ball bar. Through the above technical solution, the assembly device of the present invention can automatically assemble the lower slide rail and the ball bar in the front-to-back adjustment device for the front row of car seats in the sliding groove of the upper slide rail.
Description
技术领域:Technical field:
本发明涉及汽车座椅前后调节装置的生产设备,具体而言,涉及一种轿车座椅前后调节装置中滑轨的装配设备。The invention relates to production equipment for a front and rear adjustment device of a car seat, in particular to an assembly device for slide rails in a front and rear adjustment device for a car seat.
背景技术:Background technique:
一般公知,轿车前排的座椅可前后调节,所述座椅滑动安装在滑轨上,其中,所述滑轨包括滑动配合的上滑轨、下滑轨、镶嵌在上滑轨和下滑轨之间的滚珠条,所述上滑轨安装在座椅的底部,所述下滑轨安装在轿车的底板上。It is generally known that the seats in the front row of cars can be adjusted forward and backward, and the seats are slidably mounted on slide rails, wherein the slide rails include upper slide rails and lower slide rails that are slidably fitted, and are inlaid between the upper slide rails and the lower slide rails. The ball strips between the upper slide rails are installed on the bottom of the seat, and the lower slide rails are installed on the floor of the car.
如图1、图2所示,一种轿车前排座椅前后调节装置中的上滑轨a,上滑轨a设滑行槽a1;如图3、图4所示,一种轿车前排座椅前后调节装置中的下滑轨b,下滑轨b的底部焊接有多个螺栓b1,下滑轨上设有销孔;如图5、图6所示,一种轿车前排座椅前后调节装置中的滚珠条c,滚珠条c的两端镶嵌有滚珠c1;如图7,上滑轨a、下滑轨b、滚珠条c装配在一起的结构示意图。As shown in Figure 1 and Figure 2, the upper slide rail a in the front and rear adjustment device of the front seat of a car, the upper slide rail a is provided with a sliding groove a1; as shown in Figure 3 and Figure 4, a front seat of a car The lower rail b in the chair front and rear adjustment device, the bottom of the lower rail b is welded with a plurality of bolts b1, and the lower rail is provided with pin holes; as shown in Figure 5 and Figure 6, a car front seat front and rear adjustment device The two ends of the ball bar c are inlaid with balls c1; as shown in Figure 7, a schematic diagram of the assembly of the upper slide rail a, the lower slide rail b, and the ball bar c.
发明内容:Invention content:
本发明的目的:提供一种轿车前排座椅前后调节装置中的上滑轨、下滑轨、滚珠条的装配设备,该设备能够自动地将下滑轨和滚珠条装配在上滑轨的滑行槽内。The object of the present invention is to provide an assembly equipment for the upper slide rail, the lower slide rail and the ball bar in the front and rear adjustment device of the car front seat, the equipment can automatically assemble the lower slide rail and the ball bar in the sliding groove of the upper slide rail Inside.
本发明提供如下技术方案:The present invention provides following technical scheme:
一种轿车座椅前后调节装置中滑轨的装配设备,包括:An assembly device for slide rails in a car seat front and rear adjustment device, comprising:
上滑轨驱动机构、下滑轨固定机构、滚珠条安装机构、插顶机构;Upper slide rail drive mechanism, lower slide rail fixing mechanism, ball bar installation mechanism, top insertion mechanism;
所述上滑轨驱动机构包括一对导轨、定位装置、驱动装置,所述定位装置滑动配合在一对导轨上,上滑轨定位在定位装置上,所述驱动装置连接定位装置,驱动装置驱动定位装置在一对导轨上直线平移;The upper slide rail driving mechanism includes a pair of guide rails, a positioning device, and a driving device. The positioning device is slidably fitted on the pair of guide rails. The upper slide rail is positioned on the positioning device. The positioning device linearly translates on a pair of guide rails;
所述下滑轨固定机构包括支架体、支撑组合件、一对夹具,所述支撑组合件安装在支架体上,所述一对夹具安装在支架体的两侧,一对夹具将下滑轨夹持在支撑组合件上;The lower rail fixing mechanism includes a bracket body, a support assembly, and a pair of clamps, the support assembly is installed on the bracket body, the pair of clamps are installed on both sides of the bracket body, and the pair of clamps clamp the lower rail on the support assembly;
所述滚珠条安装机构包括置放治具、滑行座、升降气缸、平移电缸,所述置放治具安装在升降气缸活塞杆上,升降气缸安装在滑行座上,滑行座滑动配合在一对导轨上,平移电缸的活塞连接滑行座;The ball strip installation mechanism includes a placement fixture, a sliding seat, a lifting cylinder, and a translation electric cylinder. The placement fixture is installed on the piston rod of the lifting cylinder, and the lifting cylinder is installed on the sliding seat, which is slidably fitted together. On the guide rail, the piston of the translational electric cylinder is connected to the sliding seat;
所述插顶机构包括一对滑轨、平移气缸、平移座、一对插顶杆;一对插顶杆水平安装在平移座上,平移座滑动配合在一对滑轨上,平移气缸的活塞杆连接平移座;The jacking mechanism includes a pair of slide rails, a translation cylinder, a translation seat, and a pair of ejector rods; a pair of ejector rods are horizontally installed on the translation seat, and the translation seat slides and fits on the pair of slide rails, and the piston of the translation cylinder The rod is connected to the translation seat;
上滑轨驱动机构中,所述定位装置包括两对左右对称设置的支撑块,每对支撑块之间的间隙小于上滑轨的宽度;In the upper slide rail driving mechanism, the positioning device includes two pairs of left and right symmetrical support blocks, and the gap between each pair of support blocks is smaller than the width of the upper slide rail;
下滑轨固定机构中,所述夹具作用在下滑轨端部的中央处,夹具的宽度小于下滑轨的宽度;所述下滑轨固定机构设置在一对导轨之间,下滑轨固定机构位于定位装置的正前方;In the lower rail fixing mechanism, the clamp acts on the center of the end of the lower rail, and the width of the clamp is smaller than the width of the lower rail; the lower rail fixing mechanism is arranged between a pair of guide rails, and the lower rail fixing mechanism is located at the center of the positioning device. In front of;
滚珠条安装机构中,所述置放治具包括一对左右对称设置的置放条,一对滚珠条放置在一对置放条上,一对置放条之间的间隙大于支撑组合件的宽度;所述支撑组合件位于一对置放条之间;In the ball strip installation mechanism, the placement jig includes a pair of left and right symmetrical placement strips, a pair of ball strips are placed on a pair of placement strips, and the gap between the pair of placement strips is larger than that of the support assembly. width; said support assembly is positioned between a pair of placement bars;
所述插顶机构和定位装置分列在滚珠条安装机构的两侧,插顶机构中的一对插顶杆的顶端可抵在一对滚珠条的端部。The jacking mechanism and the positioning device are arranged on both sides of the ball strip installation mechanism, and the tops of a pair of jacking rods in the jacking mechanism can abut against the ends of a pair of ball strips.
按上述技术方案,上滑轨被水平定位在两对左右对称设置的支撑块上,下滑轨被一对夹具水平夹持在下滑轨固定机构的支撑组合件上,一对滚珠条水平放置在一对置放条上。之后,滚珠条安装机构中的升降气缸驱动一对置放条上行,一对滚珠条从下往上抵在下滑轨上,此时滚珠条与下滑轨的接触处是装配完成后滚珠条与下滑轨的接触处。之后,插顶机构中的平移气缸驱使一对插顶杆顶在一对滚珠条的端部。之后,上滑轨驱动机构中的驱动装置驱使上滑轨向前运行,并插套在下滑轨和滚珠条上;该插套过程中,上滑轨前行的同时,滚珠条安装机构中的置放条在平移电缸的驱动下前行,为滚珠条插设在上滑轨中腾出空间。According to the above technical scheme, the upper slide rail is horizontally positioned on two pairs of left and right symmetrical support blocks, the lower slide rail is horizontally clamped on the support assembly of the lower slide rail fixing mechanism by a pair of clamps, and a pair of ball bars are placed horizontally on a Put it on the bar. Afterwards, the lifting cylinder in the ball strip installation mechanism drives a pair of placement strips upward, and a pair of ball strips are pressed against the sliding rail from bottom to top. track contact. Afterwards, the translation cylinder in the jacking mechanism drives a pair of jacking rods against the ends of a pair of ball strips. Afterwards, the driving device in the driving mechanism of the upper slide rail drives the upper slide rail to run forward, and is inserted into the lower rail and the ball strip; during the insertion process, while the upper slide rail moves forward, the ball strip installation mechanism The placement bar moves forward under the drive of the translation electric cylinder, making room for the ball bar to be inserted in the upper slide rail.
通过上述技术方案,本发明所述装配设备可将轿车前排座椅前后调节装置中的下滑轨、滚珠条自动地装配在上滑轨的滑行槽内。Through the above-mentioned technical solution, the assembly equipment of the present invention can automatically assemble the lower rail and the ball bar in the front and rear adjustment device of the car's front seat in the sliding groove of the upper sliding rail.
作为本发明对上滑轨驱动机构的一种说明,所述定位装置包括支架框、滑块、回转夹紧气缸;所述滑块安装在支架框的底部,滑块与一对导轨配合,所述支撑块安装在支架框的顶部,所述回转夹紧气缸安装在支架框的顶部,回转夹紧气缸位于支撑块的旁侧。当上滑轨放置在支撑块上后,回转夹紧气缸动作,将上滑轨固定在支撑块上。As a description of the driving mechanism of the upper slide rail in the present invention, the positioning device includes a bracket frame, a slider, and a rotary clamping cylinder; the slider is installed on the bottom of the bracket frame, and the slider is matched with a pair of guide rails. The support block is installed on the top of the support frame, the rotary clamping cylinder is installed on the top of the support frame, and the rotary clamping cylinder is located at the side of the support block. After the upper slide rail is placed on the support block, the rotary clamping cylinder acts to fix the upper slide rail on the support block.
作为本发明对上滑轨驱动机构的一种说明,所述驱动装置包括电缸、连接板;所述电缸位于一对导轨的旁侧,所述连接板连接电缸的活塞和支架框。As a description of the driving mechanism of the upper slide rail in the present invention, the driving device includes an electric cylinder and a connecting plate; the electric cylinder is located beside a pair of guide rails, and the connecting plate connects the piston of the electric cylinder and the support frame.
作为本发明对下滑轨固定机构的一种说明,所述支撑组合件包括第一支撑件和第二支撑件,第一支撑件和第二支撑件分列在支架体的两侧,第一支撑件和第二支撑件上设有定位销和定位孔,所述定位销与下滑轨的销孔配合,所述定位孔与下滑轨上焊接的螺栓配合;所述一对夹具包括第一夹具和第二夹具,第一夹具位于第一支撑件的旁侧,第二夹具位于第二支撑件的旁侧,第一支撑件和第二支撑件位于第一夹具和第二夹具之间。按上述说明,下滑轨的两端部首先置放在第一支撑件和第二支撑件上,之后,第一夹具和第二夹具动作,将下滑轨两端夹持在第一支撑件和第二支撑件上。As a description of the lower rail fixing mechanism in the present invention, the support assembly includes a first support and a second support, the first support and the second support are arranged on both sides of the bracket body, and the first support Positioning pins and positioning holes are arranged on the part and the second supporting part, and the positioning pins are matched with the pin holes of the lower rail, and the positioning holes are matched with the bolts welded on the lower rail; the pair of clamps include the first clamp and For the second clamp, the first clamp is located at the side of the first support, the second clamp is located at the side of the second support, and the first support and the second support are located between the first clamp and the second clamp. According to the above description, the two ends of the sliding rail are first placed on the first support and the second support, and then the first clamp and the second clamp act to clamp the two ends of the sliding rail on the first support and the second support. on the second support.
作为本发明对下滑轨固定机构的一种说明,所述支架体包括第一横板和第二横板;所述第一夹具和第二夹具均包括直线升降气缸、升降杆、夹块、弹簧;所述直线升降气缸固定在第一横板上,升降杆活动插设第二横板上,升降杆底部与直线升降气缸的活塞杆连接;所述弹簧竖直安装在第二横板上且位于升降杆的旁侧;所述夹块包括夹块体、驱动分支、夹持分支、回复分支,所述驱动分支、夹持分支、回复分支位于夹块体上,所述夹块整体呈风叶状,夹块体枢接在第二横板上,驱动分支抵在升降杆的顶部,回复分支抵在弹簧的顶部,当驱动分支被升降杆抬升时,夹持分支将下滑轨的端部夹持在支撑件组合件上。As a description of the lower rail fixing mechanism in the present invention, the support body includes a first horizontal plate and a second horizontal plate; The linear lifting cylinder is fixed on the first horizontal plate, the lifting rod is movably inserted on the second horizontal plate, and the bottom of the lifting rod is connected with the piston rod of the linear lifting cylinder; the spring is vertically installed on the second horizontal plate and Located on the side of the lifting rod; the clamping block includes a clamping block body, a driving branch, a clamping branch, and a returning branch. The driving branch, clamping branch, and returning branch are located on the clamping block body. Leaf shape, the clamping block is pivotally connected to the second horizontal plate, the driving branch is against the top of the lifting rod, and the return branch is against the top of the spring, when the driving branch is lifted by the lifting rod, the clamping branch will slide down the end of the rail Clamps onto the support assembly.
作为本发明对插顶机构的一种说明,插顶机构中,所述平移座包括平移座上体、平移座下体、竖板、压力传感器;所述平移座下体滑动配合在一对滑轨上,平移座下体连接平移气缸的活塞杆,所述平移座上体的顶部设滑行轨,平移座上体滑动配合在滑行轨上,所述一对插顶杆固定在平移座上体,所述竖板的上部固定在平移座上体的侧壁上,竖板的下部通过压力传感器连接在平移座下体上。按上述说明,在上滑轨前行以插套在下滑轨和滚珠条上的过程中,上滑轨的滑行槽内壁与滚珠条产生一定的摩擦,该摩擦使滚珠条具有向前行的趋势,但该趋势被一对插顶杆限制,故滚珠条能保持静止。在平移座上体和平移座下体之间通过压力传感器连接,可知晓滚珠条对插顶杆的施力程度,进而判断滚珠条与上滑轨滑行槽内壁之间的摩擦程度,为调整上滑轨和滚珠条的结构形状提供参考。As a description of the jacking mechanism in the present invention, in the jacking mechanism, the translation seat includes an upper body of the translation seat, a lower body of the translation seat, a riser, and a pressure sensor; the lower body of the translation seat is slidably fitted on a pair of slide rails , the lower body of the translation seat is connected to the piston rod of the translation cylinder, the top of the upper body of the translation seat is provided with a slide rail, the upper body of the translation seat slides and fits on the slide rail, and the pair of ejector rods are fixed on the upper body of the translation seat. The upper part of the riser is fixed on the side wall of the upper body of the translation seat, and the lower part of the riser is connected to the lower body of the translation seat through a pressure sensor. According to the above description, during the process of the upper slide rail moving forward to be inserted on the lower rail and the ball strip, the inner wall of the sliding groove of the upper slide rail and the ball strip will have a certain friction, and this friction will make the ball strip have a tendency to move forward. , but this tendency is limited by a pair of jacking rods, so that the ball bar can remain stationary. The pressure sensor is connected between the upper body of the translation seat and the lower body of the translation seat, so that the degree of force applied by the ball bar to the ejector rod can be known, and then the degree of friction between the ball bar and the inner wall of the sliding groove of the upper slide rail can be judged. The structural shapes of rails and ball strips provide a reference.
附图说明:Description of drawings:
下面结合附图对本发明做进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:
图1为本发明所涉上滑轨a的结构示意图;Fig. 1 is a schematic structural view of the upper slide rail a involved in the present invention;
图2为图1的右视图;Fig. 2 is the right view of Fig. 1;
图3为本发明所涉下滑轨b的结构示意图;Fig. 3 is a structural schematic diagram of the sliding rail b involved in the present invention;
图4为图3的右视图;Fig. 4 is the right view of Fig. 3;
图5为本发明所涉滚珠条c的结构示意图;Fig. 5 is a schematic structural view of the ball bar c involved in the present invention;
图6为图5的右视图;Fig. 6 is the right view of Fig. 5;
图7为上滑轨a、下滑轨b、滚珠条c装配后的结构示意图;Fig. 7 is a structural schematic diagram after assembly of the upper slide rail a, the lower slide rail b, and the ball bar c;
图8为本发明一种轿车座椅前后调节装置中滑轨的装配设备的总体结构示意图;Fig. 8 is a schematic diagram of the overall structure of the assembly equipment of the slide rail in the front and rear adjustment device of a car seat according to the present invention;
图9为图8中上滑轨驱动机构10的结构示意图;FIG. 9 is a schematic structural view of the upper slide rail driving mechanism 10 in FIG. 8;
图10为图9的仰视图;Figure 10 is a bottom view of Figure 9;
图11为图10的右视图;Fig. 11 is the right view of Fig. 10;
图12为图8中下滑轨固定机构20的结构示意图;FIG. 12 is a schematic structural view of the lower rail fixing mechanism 20 in FIG. 8;
图13为图12的仰视图;Figure 13 is a bottom view of Figure 12;
图14为图13的右视图;Fig. 14 is the right view of Fig. 13;
图15为图8中滚珠条安装机构30的结构示意图;FIG. 15 is a schematic structural view of the ball bar installation mechanism 30 in FIG. 8;
图16为图14中下滑轨固定机构20与图15中滚珠条安装机构30的组合结构示意图;Fig. 16 is a schematic diagram of the combined structure of the lower rail fixing mechanism 20 in Fig. 14 and the ball bar installation mechanism 30 in Fig. 15;
图17为图8中插顶机构40的结构示意图;FIG. 17 is a schematic structural view of the jacking mechanism 40 in FIG. 8;
图18为图17中插顶机构40的立体结构示意图;FIG. 18 is a schematic diagram of a three-dimensional structure of the top insertion mechanism 40 in FIG. 17;
图19为图17的仰视图。Fig. 19 is a bottom view of Fig. 17 .
图中符号说明:Explanation of symbols in the figure:
a、上滑轨;a1、滑行槽;b、下滑轨;b1、焊接螺栓;c、滚珠条;c1、滚珠;a, upper slide rail; a1, slide groove; b, lower slide rail; b1, welding bolt; c, ball bar; c1, ball;
10、上滑轨驱动机构;11、导轨;12、定位装置;121、支撑块;122、支架框;123、滑块;124、回转夹紧气缸;13、驱动装置;131、电缸;132、连接板;10. Driving mechanism of upper slide rail; 11. Guide rail; 12. Positioning device; 121. Support block; 122. Support frame; 123. Slider; 124. Rotary clamping cylinder; 13. Driving device; 131. Electric cylinder; , connecting plate;
20、下滑轨固定机构;21、支架体;211、第一横板;212、第二横板;22、支撑组合件;221、第一支撑件;222、第二支撑件;23、夹具;231、第一夹具;232、第二夹具;233、直线升降气缸;234、升降杆;235、夹块;236、弹簧;237、驱动分支;238、夹持分支;239、回复分支;20. Lower rail fixing mechanism; 21. Bracket body; 211. First horizontal plate; 212. Second horizontal plate; 22. Support assembly; 221. First support; 222. Second support; 23. Fixture; 231, the first fixture; 232, the second fixture; 233, the linear lifting cylinder; 234, the lifting rod; 235, the clip block; 236, the spring; 237, the drive branch; 238, the clamping branch; 239, the reply branch;
30、滚珠条安装机构;31、置放治具;310、置放条;32、滑行座;33、升降气缸;34、平移电缸;30. Ball bar installation mechanism; 31. Placement jig; 310. Placement bar; 32. Sliding seat; 33. Lifting cylinder; 34. Translating electric cylinder;
40、插顶机构;41、一对滑轨;42、平移气缸;43、平移座;431、平移座上体;432、平移座下体;433、竖板;434、压力传感器;435、滑行轨;44、一对插顶杆。40. Jacking mechanism; 41. A pair of slide rails; 42. Translation cylinder; 43. Translation seat; 431. Upper body of translation seat; 432. Lower body of translation seat; 433. Vertical plate; 434. Pressure sensor; 435. Slide rail ; 44, a pair of ejector rods.
具体实施方式:detailed description:
如图8,一种轿车座椅前后调节装置中滑轨的装配设备,包括:上滑轨驱动机构10、下滑轨固定机构20、滚珠条安装机构30、插顶机构40。As shown in FIG. 8 , a slide rail assembly device in a car seat front and rear adjustment device includes: an upper slide rail drive mechanism 10 , a lower slide rail fixing mechanism 20 , a ball bar installation mechanism 30 , and a top insertion mechanism 40 .
结合图9至图11,所述上滑轨驱动机构10包括一对导轨11、定位装置12、驱动装置13,所述定位装置滑动配合在一对导轨上,上滑轨a定位在定位装置上,所述驱动装置连接定位装置,驱动装置驱动定位装置在一对导轨上直线平移。9 to 11, the upper slide rail driving mechanism 10 includes a pair of guide rails 11, a positioning device 12, and a driving device 13. The positioning device is slidably fitted on the pair of guide rails, and the upper slide rail a is positioned on the positioning device. , the driving device is connected to the positioning device, and the driving device drives the positioning device to linearly translate on a pair of guide rails.
上滑轨驱动机构10中,结合图9至图11,所述定位装置12包括两对左右对称设置的支撑块121,每对支撑块之间的间隙小于上滑轨的宽度。In the upper slide rail driving mechanism 10 , with reference to FIGS. 9 to 11 , the positioning device 12 includes two pairs of left and right symmetrical support blocks 121 , and the gap between each pair of support blocks is smaller than the width of the upper slide rail.
上滑轨驱动机构10中,结合图9至图11,所述定位装置12包括支架框122、滑块123、回转夹紧气缸124;所述滑块安装在支架框的底部,滑块与一对导轨配合,所述支撑块121安装在支架框的顶部,所述回转夹紧气缸安装在支架框的顶部,回转夹紧气缸位于支撑块的旁侧。In the upper slide rail driving mechanism 10, with reference to Fig. 9 to Fig. 11, the positioning device 12 includes a bracket frame 122, a slider 123, and a rotary clamping cylinder 124; the slider is installed at the bottom of the bracket frame, and the slider is connected with a Cooperating with the guide rail, the support block 121 is installed on the top of the support frame, the rotary clamping cylinder is installed on the top of the support frame, and the rotary clamping cylinder is located at the side of the support block.
上滑轨驱动机构10中,结合图9至图11,所述驱动装置13包括电缸131、连接板132;所述电缸位于一对导轨11的旁侧,所述连接板连接电缸的活塞和支架框122。In the upper slide rail drive mechanism 10, with reference to Fig. 9 to Fig. 11, the drive device 13 includes an electric cylinder 131 and a connecting plate 132; the electric cylinder is located on the side of a pair of guide rails 11, and the connecting plate connects Piston and bracket frame 122 .
结合图12至图14,所述下滑轨固定机构20包括支架体21、支撑组合件22、一对夹具23,所述支撑组合件安装在支架体上,所述一对夹具安装在支架体的两侧,一对夹具将下滑轨b夹持在支撑组合件上。12 to 14, the lower rail fixing mechanism 20 includes a bracket body 21, a support assembly 22, and a pair of clamps 23. The support assembly is installed on the bracket body, and the pair of clamps are installed on the bracket body. On both sides, a pair of clamps clamp the lower rail b to the support assembly.
下滑轨固定机构20中,结合图12至图14,所述夹具23作用在下滑轨端部的中央处,夹具的宽度小于下滑轨的宽度;所述下滑轨固定机构设置在一对导轨之间,下滑轨固定机构位于定位装置的正前方。In the lower rail fixing mechanism 20, referring to Fig. 12 to Fig. 14, the clamp 23 acts on the center of the end of the lower rail, and the width of the clamp is smaller than the width of the lower rail; the lower rail fixing mechanism is arranged between a pair of guide rails , the lower rail fixing mechanism is located directly in front of the positioning device.
下滑轨固定机构20中,结合图12至图14,所述支撑组合件22包括第一支撑件221和第二支撑件222,第一支撑件和第二支撑件分列在支架体21的两侧,第一支撑件和第二支撑件上设有定位销和定位孔,所述定位销与下滑轨b的销孔配合,所述定位孔与下滑轨上焊接的螺栓b1配合;所述一对夹具23包括第一夹具231和第二夹具232,第一夹具位于第一支撑件的旁侧,第二夹具位于第二支撑件的旁侧,第一支撑件和第二支撑件位于第一夹具和第二夹具之间。In the lower rail fixing mechanism 20, referring to FIG. 12 to FIG. 14, the support assembly 22 includes a first support member 221 and a second support member 222, and the first support member and the second support member are arranged on two sides of the bracket body 21. On the side, the first support and the second support are provided with a positioning pin and a positioning hole, the positioning pin is matched with the pin hole of the lower rail b, and the positioning hole is matched with the bolt b1 welded on the lower rail; the one The pair of clamps 23 includes a first clamp 231 and a second clamp 232, the first clamp is located on the side of the first support, the second clamp is located on the side of the second support, and the first support and the second support are located on the first support. between the clamp and the second clamp.
下滑轨固定机构20中,结合图12至图14,所述支架体21包括第一横板211和第二横板212;所述第一夹具231和第二夹具232均包括直线升降气缸233、升降杆234、夹块235、弹簧236;所述直线升降气缸固定在第一横板上,升降杆活动插设第二横板上,升降杆底部与直线升降气缸的活塞杆连接;所述弹簧竖直安装在第二横板上且位于升降杆的旁侧;所述夹块包括夹块体、驱动分支237、夹持分支238、回复分支239,所述驱动分支、夹持分支、回复分支位于夹块体上,所述夹块整体呈风叶状,夹块体枢接在第二横板上,驱动分支抵在升降杆的顶部,回复分支抵在弹簧的顶部,当驱动分支被升降杆抬升时,夹持分支将下滑轨b的端部夹持在支撑件组合件22上。In the lower rail fixing mechanism 20, referring to FIG. 12 to FIG. 14, the support body 21 includes a first horizontal plate 211 and a second horizontal plate 212; the first clamp 231 and the second clamp 232 both include linear lifting cylinders 233, Lifting rod 234, clip block 235, spring 236; the linear lifting cylinder is fixed on the first horizontal plate, the lifting rod is movably inserted on the second horizontal plate, and the bottom of the lifting rod is connected with the piston rod of the linear lifting cylinder; the spring Vertically installed on the second horizontal plate and positioned at the side of the lifting rod; the clamping block includes a clamping block body, a driving branch 237, a clamping branch 238, and a returning branch 239, and the driving branch, the clamping branch, and the returning branch Located on the clamping block body, the clamping block is in the shape of a blade as a whole, the clamping block body is pivotally connected to the second horizontal plate, the driving branch is against the top of the lifting rod, and the return branch is against the top of the spring, when the driving branch is lifted When the rod is raised, the clamping branch clamps the end of the lower rail b on the support assembly 22 .
如图15,所述滚珠条安装机构30包括置放治具31、滑行座32、升降气缸33、平移电缸34,所述置放治具安装在升降气缸活塞杆上,升降气缸安装在滑行座上,滑行座滑动配合在一对导轨11上,平移电缸的活塞连接滑行座。As shown in Figure 15, the ball strip installation mechanism 30 includes a placement fixture 31, a sliding seat 32, a lift cylinder 33, and a translation electric cylinder 34. The placement fixture is installed on the piston rod of the lift cylinder, and the lift cylinder is installed on the slide On the seat, the sliding seat is slidably fitted on a pair of guide rails 11, and the piston of the translation electric cylinder is connected with the sliding seat.
滚珠条安装机构30中,如图15、图16,所述置放治具31包括一对左右对称设置的置放条310,一对滚珠条c放置在一对置放条上,一对置放条之间的间隙大于支撑组合件22的宽度。In the ball bar installation mechanism 30, as shown in Figure 15 and Figure 16, the placement jig 31 includes a pair of left and right symmetrical placement bars 310, a pair of ball bars c is placed on a pair of placement bars, and a pair of placement bars c is placed on the pair of placement bars. The gap between the straps is greater than the width of the support assembly 22 .
结合图17至图19,所述插顶机构40包括一对滑轨41、平移气缸42、平移座43、一对插顶杆44;一对插顶杆水平安装在平移座上,平移座滑动配合在一对滑轨上,平移气缸的活塞杆连接平移座。17 to 19, the jacking mechanism 40 includes a pair of slide rails 41, a translation cylinder 42, a translation seat 43, and a pair of jacking rods 44; a pair of jacking rods are horizontally installed on the translation seat, and the translation seat slides Matched on a pair of slide rails, the piston rod of the translation cylinder is connected with the translation seat.
插顶机构40中,结合图17至图19,所述平移座43包括平移座上体431、平移座下体432、竖板433、压力传感器434;所述平移座下体滑动配合在一对滑轨41上,平移座下体连接平移气缸42的活塞杆,所述平移座上体的顶部设滑行轨435,平移座上体滑动配合在滑行轨上,所述一对插顶杆44固定在平移座上体,所述竖板的上部固定在平移座上体的侧壁上,竖板的下部通过压力传感器连接在平移座下体上。In the jacking mechanism 40, referring to Fig. 17 to Fig. 19, the translation seat 43 includes an upper body 431 of the translation seat, a lower body 432 of the translation seat, a riser 433, and a pressure sensor 434; the lower body of the translation seat is slidably fitted on a pair of slide rails 41, the lower body of the translation seat is connected to the piston rod of the translation cylinder 42, the top of the upper body of the translation seat is provided with a sliding rail 435, the upper body of the translation seat is slidably fitted on the sliding rail, and the pair of push rods 44 are fixed on the translation seat The upper body, the upper part of the riser is fixed on the side wall of the upper body of the translation seat, and the lower part of the riser is connected to the lower body of the translation seat through a pressure sensor.
结合图8、图16,上述上滑轨驱动机构10、下滑轨固定机构20、滚珠条安装机构30、插顶机构40四者之间的结构关系如下:下滑轨固定机构20中的支撑组合件22位于滚珠条安装机构30中一对置放条310之间;插顶机构40和上滑轨驱动机构10中的定位装置12分列在滚珠条安装机构30的两侧,插顶机构40中的一对插顶杆44的顶端可抵在一对滚珠条c的端部。With reference to Fig. 8 and Fig. 16, the structural relationship between the upper slide rail drive mechanism 10, the lower slide rail fixing mechanism 20, the ball bar installation mechanism 30, and the top insertion mechanism 40 is as follows: the support assembly in the lower slide rail fixing mechanism 20 22 is located between a pair of placement bars 310 in the ball bar installation mechanism 30; The top ends of a pair of push-in rods 44 can abut against the ends of a pair of ball strips c.
实际操作中,上滑轨a被水平定位在两对左右对称设置的支撑块121上,下滑轨b被一对夹具23水平夹持在下滑轨固定机构20的支撑组合件22上,一对滚珠条c水平放置在一对置放条310上。之后,滚珠条安装机构30中的升降气缸33驱动一对置放条310上行,一对滚珠条从下往上抵在下滑轨上。之后,插顶机构40中的平移气缸42驱使一对插顶杆44顶在一对滚珠条c的端部。之后,上滑轨驱动机构10中的驱动装置13驱使上滑轨向前运行,并插套在下滑轨b和滚珠条c上;该插套过程中,上滑轨前行的同时,滚珠条安装机构30中的置放条310在平移电缸34的驱动下前行,为滚珠条c插设在上滑轨a中腾出空间。In actual operation, the upper slide rail a is horizontally positioned on two pairs of left and right symmetrical support blocks 121, the lower slide rail b is horizontally clamped on the support assembly 22 of the lower slide rail fixing mechanism 20 by a pair of clamps 23, and a pair of ball bearings Bar c is placed horizontally on a pair of placement bars 310 . Afterwards, the lifting cylinder 33 in the ball bar installation mechanism 30 drives a pair of placing bars 310 to go upward, and a pair of ball bars abuts on the slide rail from bottom to top. Afterwards, the translation cylinder 42 in the jacking mechanism 40 drives a pair of jacking rods 44 against the ends of a pair of ball strips c. Afterwards, the driving device 13 in the upper slide rail driving mechanism 10 drives the upper slide rail to move forward, and is inserted on the lower slide rail b and the ball bar c; The placement bar 310 in the installation mechanism 30 moves forward under the drive of the translational electric cylinder 34 to make room for the ball bar c to be inserted in the upper slide rail a.
以上内容仅为本发明的较佳实施方式,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。The above content is only the preferred implementation mode of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation mode and application scope. limits.
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