CN105149375A - Supercharged multichannel pipe divergent die composite die core - Google Patents
Supercharged multichannel pipe divergent die composite die core Download PDFInfo
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- CN105149375A CN105149375A CN201510612954.2A CN201510612954A CN105149375A CN 105149375 A CN105149375 A CN 105149375A CN 201510612954 A CN201510612954 A CN 201510612954A CN 105149375 A CN105149375 A CN 105149375A
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- 239000002131 composite material Substances 0.000 title 1
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- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 230000001788 irregular Effects 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 abstract description 28
- 230000008093 supporting effect Effects 0.000 abstract description 7
- 238000000465 moulding Methods 0.000 abstract description 2
- 238000002360 preparation method Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 229910000838 Al alloy Inorganic materials 0.000 description 7
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- 230000005489 elastic deformation Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001192 hot extrusion Methods 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C25/00—Profiling tools for metal extruding
- B21C25/02—Dies
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Abstract
本发明属于微孔径多通道管材制备领域,提供了一种增压式多通道管材分流模组合模芯,包括模芯、下模和下模支撑板;下模的中心处开有下模通孔;下模支撑板的外轮廓与下模通孔的形状和尺寸相同,厚度小于下模的厚度,位于下模通孔内部;模芯底部安装有多个上模芯针,下模支撑板的顶部安装有多个与上模芯针配合的下模芯针;下模的内壁对称开有两个横向的滑动槽;滑动槽内横向固定有弹簧和与弹簧连接的凸台滑块;凸台滑块包括凸台和基座;下模支撑板上开有与凸台前端相配合的支撑槽,下模支撑板通过凸台支撑在下模通孔内部;凸台的前端缩至滑动槽内则可固定在滑动槽中。本发明提高了挤压成型时的挤压力、充型效率和充型能力,进而提高了产品成型质量。
The invention belongs to the field of micro-aperture multi-channel pipe material preparation, and provides a pressurized multi-channel pipe material splitting mold combined mold core, including a mold core, a lower mold and a lower mold support plate; the center of the lower mold is provided with a lower mold through hole The outer contour of the lower mold support plate is the same as the shape and size of the lower mold through hole, the thickness is smaller than the thickness of the lower mold, and it is located inside the lower mold through hole; the bottom of the mold core is equipped with a plurality of upper mold core needles, and the lower mold support plate The top is equipped with a plurality of lower mold core needles that cooperate with the upper mold core needle; the inner wall of the lower mold is symmetrically opened with two horizontal sliding grooves; the spring and the boss slider connected with the spring are fixed horizontally in the sliding groove; the boss The slider includes a boss and a base; a supporting groove matching the front end of the boss is opened on the supporting plate of the lower mold, and the supporting plate of the lower mold is supported inside the through hole of the lower mold through the boss; the front end of the boss shrinks into the sliding groove Can be fixed in the sliding groove. The invention improves extrusion force, mold filling efficiency and mold filling ability during extrusion molding, and further improves product molding quality.
Description
技术领域technical field
本发明属于微孔径多通道管材的制备领域,尤其是涉及一种增压式多通道管材分流模组合模芯。The invention belongs to the field of preparation of micro-aperture multi-channel pipes, in particular to a combined mold core of a pressurized multi-channel pipe splitting mold.
背景技术Background technique
微通道管是近年来基于微尺度强化传热理论开发的新型管材,采用微小孔径和通道密排结构实现传热,相比常规尺度换热管,可使换热效率提高100%。其中,微孔径多通道铝合金换热扁管具有质量轻、换热系数高、结构紧凑、运行环保与安全可靠等优点,已在微电子、航空航天及其它对换热设备尺寸和重量有特殊要求的场合中得到了迅速发展。Microchannel tube is a new type of tube developed in recent years based on the theory of micro-scale enhanced heat transfer. It adopts micro-aperture and channel close-packed structure to achieve heat transfer. Compared with conventional scale heat exchange tubes, the heat exchange efficiency can be increased by 100%. Among them, the micro-aperture multi-channel aluminum alloy heat exchange flat tube has the advantages of light weight, high heat transfer coefficient, compact structure, environmental protection, safety and reliability, etc. It has developed rapidly in demanding occasions.
管材的各个通道是由平行排列的微细芯针形成,而微小直径芯针易在热挤压过程中发生弹性变形,造成管材壁厚波动,更为严重的甚至会导致模芯断裂,当挤压力过小时会造成挤压充型不饱满等问题,挤压力过高时很容易造成微小直径芯针的变形和折断,使孔腔无法形成,在挤压过程中形成死孔、断裂和倒筋等成形缺陷,作为换热器的主体部件,微通道管成型质量的稳定性是换热器质量控制的关键问题。Each channel of the pipe is formed by micro-fine core needles arranged in parallel, and the micro-diameter core needles are prone to elastic deformation during the hot extrusion process, resulting in fluctuations in the wall thickness of the pipe, and even more seriously, it may even cause the mold core to break. If the force is too small, it will cause problems such as insufficient extrusion filling. When the extrusion force is too high, it will easily cause the deformation and breakage of the small-diameter core needle, so that the cavity cannot be formed, and dead holes, fractures and inverted holes will be formed during the extrusion process. Ribs and other forming defects, as the main part of the heat exchanger, the stability of the forming quality of the microchannel tube is a key issue in the quality control of the heat exchanger.
专利号为CN102581055A公开了一种微通道换热器扁管制备的挤压模具;但该技术的缺点在于模芯和芯针是一个整体,如果某一个或多个芯针损坏会导致整个模芯的报废,可循环利用性很低;此外,芯针下端是悬空状态,当挤压力过高时,会导致芯针的变形或折断;又如专利号为CN103706653A公开了微通道平行流铝管挤压生产用模具;但该技术的缺点在于其只是把下模做成了分离式,对模芯和芯针没有任何改进,挤压时所选用的挤压力仍不能提高,芯针仍容易出现变形和折断,使孔腔无法形成导致死孔等产品不合格问题。Patent No. CN102581055A discloses an extrusion die prepared by a flat tube of a microchannel heat exchanger; but the disadvantage of this technology is that the core and core pins are integrated, and if one or more core pins are damaged, the entire core will be damaged. scrapped, and the recyclability is very low; in addition, the lower end of the core needle is in a suspended state, and when the extrusion force is too high, it will cause deformation or breakage of the core needle; Mold for extrusion production; but the disadvantage of this technology is that it only makes the lower mold a separate type, without any improvement on the core and core pin, the extrusion force selected during extrusion can not be increased, and the core pin is still easy to Deformation and breakage occur, so that the cavity cannot be formed, resulting in unqualified products such as dead holes.
因此,研究提高微通道管材挤压成型时的挤压力、芯针的承压能力以及芯针的可更换性,对于提高微通道管材的充型能力和充型效率、提高模芯的可循环利用性和降低整体模芯的制造成本具有至关重要的作用。Therefore, research on improving the extrusion force, the pressure bearing capacity of the core needle and the replaceability of the core needle during the extrusion molding of the microchannel pipe is crucial to improving the filling capacity and efficiency of the microchannel pipe and improving the recyclability of the core. Utilization and reducing the manufacturing cost of the integral mold core play a vital role.
发明内容Contents of the invention
针对现有技术中存在的挤压充型不饱满、死孔、断裂和倒筋等不足,本发明提供了一种增压式多通道管材分流模组合模芯,避免了微孔径多通道管材在挤压成型过程中芯针容易断裂、变形而造成的管材壁厚波动和死孔等问题,提高了工作时的挤压力,增强了挤压成型时的充型效率和充型能力,进而提高了产品成型质量。Aiming at the deficiencies in the prior art, such as insufficient extrusion filling, dead holes, fractures, and inverted ribs, the present invention provides a pressurized multi-channel pipe splitter mold core, which avoids the need for micro-aperture multi-channel pipes During the extrusion molding process, the core needle is easy to break and deform, resulting in pipe wall thickness fluctuations and dead holes, which improves the extrusion force during work, enhances the filling efficiency and filling capacity during extrusion molding, and further improves product molding quality.
本发明是通过以下技术手段实现上述技术目的的。The present invention achieves the above-mentioned technical purpose through the following technical means.
一种增压式多通道管材分流模组合模芯,包括模芯、下模和下模支撑板;所述模芯位于上部,所述下模位于下部;所述下模的中心开有下模通孔;所述下模支撑板位于下模通孔内部,所述下模支撑板的外轮廓与下模通孔的形状和尺寸相同,所述下模支撑板的厚度小于下模的厚度;所述模芯的底部安装有多个上模芯针,所述下模支撑板的顶部安装有多个与上模芯针配合的下模芯针;所述下模的内壁对称开有两个横向的滑动槽;所述滑动槽内横向固定有弹簧和与滑动槽相配合的凸台滑块;所述弹簧的一端抵住滑动槽,另一端抵住凸台滑块;所述凸台滑块包括凸台和基座;所述下模支撑板上开有与凸台前端相配合的支撑槽,所述下模支撑板通过凸台支撑在下模通孔内部;所述凸台的前端缩回至滑动槽后可卡在滑动槽中。A pressurized multi-channel pipe material splitting mold combination mold core, including a mold core, a lower mold and a lower mold support plate; the mold core is located in the upper part, and the lower mold is located in the lower part; the center of the lower mold is provided with a lower mold Through hole; the lower die support plate is located inside the lower die through hole, the outer contour of the lower die support plate is the same shape and size as the lower die through hole, and the thickness of the lower die support plate is less than the thickness of the lower die; The bottom of the mold core is equipped with a plurality of upper mold core needles, and the top of the lower mold support plate is equipped with a plurality of lower mold core needles matched with the upper mold core needles; the inner wall of the lower mold is symmetrically opened with two Horizontal sliding groove; the horizontally fixed spring and the boss slider matched with the sliding groove in the sliding groove; one end of the spring is against the sliding groove, and the other end is against the boss slider; the boss slider The block includes a boss and a base; the support plate of the lower mold is provided with a support groove matched with the front end of the boss, and the support plate of the lower mold is supported inside the through hole of the lower mold through the boss; the front end of the boss is narrowed Can be stuck in the sliding groove after returning to the sliding groove.
进一步的,所述凸台前端为楔形,与水平面夹角为θ;所述凸台前端与支撑槽接触面之间的摩擦系数为μ,下模支撑板和与之连接的下模芯针总重为G,弹簧的初始压缩量为Δ,弹簧的弹性系数为k,则应满足如下等式:k·Δ≥G·tanθ/(2+2μ·tanθ)。Further, the front end of the boss is wedge-shaped, and the included angle with the horizontal plane is θ; the friction coefficient between the front end of the boss and the contact surface of the support groove is μ, and the support plate of the lower mold and the lower mold core pin connected to it are always The weight is G, the initial compression of the spring is Δ, and the elastic coefficient of the spring is k, then the following equation should be satisfied: k·Δ≥G·tanθ/(2+2μ·tanθ).
进一步的,所述下模支撑板为长方体板;所述滑动槽为长方体槽;所述基座为长方体基座;所述凸台为楔形块;所述滑动槽下部开有相连通的方孔,所述方孔下部开设螺纹孔;所述螺纹孔内设置止动螺栓;止动弹簧的下端抵住止动螺栓,上端抵住基座;所述凸台后端与止动板后端的水平距离等于支撑槽的水平尺寸。Further, the lower mold support plate is a cuboid plate; the sliding groove is a cuboid groove; the base is a cuboid base; the boss is a wedge block; the lower part of the sliding groove has a connected square hole , the lower part of the square hole is provided with a threaded hole; a stop bolt is arranged in the threaded hole; the lower end of the stop spring is against the stop bolt, and the upper end is against the base; the level between the rear end of the boss and the rear end of the stop plate The distance is equal to the horizontal dimension of the support slot.
进一步的,所述下模支撑板为长方体板;所述基座为长方体基座;所述滑动槽为前段长方体、末端螺纹孔的贯通槽;所述螺纹孔内设置螺栓;弹簧末端抵住所述螺栓;所述滑动槽下部开有相连通的方孔,所述方孔下部开设螺纹孔;所述螺纹孔内设置止动螺栓,所述止动螺栓上部连接止动弹簧,所述止动弹簧上部抵住顶出块;所述滑动槽上部开有滑块卡槽;所述滑块卡槽的水平尺寸大于基座的水平尺寸,所述滑块卡槽前端到基座前端的水平距离等于支撑槽的水平尺寸;所述顶出块的后端与基座前端的水平距离大于支撑槽的水平尺寸。Further, the lower mold support plate is a cuboid plate; the base is a cuboid base; the sliding groove is a cuboid in the front section and a through groove of a threaded hole at the end; bolts are arranged in the threaded hole; the end of the spring is against the Bolt; the lower part of the sliding groove is provided with a connected square hole, and the lower part of the square hole is provided with a threaded hole; a stop bolt is arranged in the threaded hole, and the upper part of the stop bolt is connected with a stop spring, and the stop spring The upper part is against the ejector block; the upper part of the sliding groove is provided with a slider slot; the horizontal dimension of the slider slot is larger than that of the base, and the horizontal distance from the front end of the slider slot to the front end of the base is equal to The horizontal dimension of the support groove; the horizontal distance between the rear end of the ejector block and the front end of the base is greater than the horizontal dimension of the support groove.
进一步的,所述上模芯针和模芯、所述下模芯针和下模支撑板均为可拆卸连接。Further, the upper mold core needle and the mold core, the lower mold core needle and the lower mold support plate are all detachably connected.
进一步的,所述上模芯针和模芯、下模芯针和下模支撑板均为螺纹连接;所述上模芯针接触所述模芯的一端攻有螺纹,另一端开有凹槽;所述下模芯针接触所述下模支撑板的一端攻有螺纹,另一端设有凸起;所述凹槽的内轮廓与凸起的外轮廓形状和尺寸均相同;所述上模芯针和下模芯针配合端的最大截面尺寸相同。Further, the upper mold core needle and the mold core, the lower mold core needle and the lower mold support plate are all threaded; the end of the upper mold core needle contacting the mold core is tapped with a thread, and the other end is provided with a groove One end of the lower mold core pin contacting the lower mold support plate is tapped with a thread, and the other end is provided with a protrusion; the inner contour of the groove is the same as the outer contour shape and size of the protrusion; the upper mold The maximum cross-sectional dimensions of the core pin and the mating end of the lower core pin are the same.
进一步的,所述凸起前端的纵截面形状为梯形。Further, the longitudinal section shape of the front end of the protrusion is trapezoidal.
进一步的,所述凸台前端与支撑槽的形状和尺寸相同。Further, the shape and size of the front end of the boss is the same as that of the support groove.
进一步的,所述上模芯针和下模芯针彼此对应,且分别在模芯和下模支撑板等距排列。Further, the upper mold core pins and the lower mold core pins correspond to each other, and are arranged equidistantly on the mold core and the lower mold support plate respectively.
进一步的,所述上模芯针和下模芯针的横截面形状为圆形、方形或不规则形。Further, the cross-sectional shape of the upper core pin and the lower core pin is circular, square or irregular.
本发明的有益效果:Beneficial effects of the present invention:
本发明所述的增压式多通道管材分流模组合模芯,通过组合各个组件形成缓冲装置,即初始状态时,下模支撑板通过凸台支撑在下模通孔内部,当挤压过程开始,凸台的前端受力缩回滑动槽内部时,凸台滑块可固定在滑动槽内,从而下模支撑板脱出;当需要再次利用时,将凸台滑块的凸台重新支撑下模支撑板;此外,通过上模芯针和下模芯针的对插配合,使得下模芯针对上模芯针有支撑作用,共同提高了初始挤压时的挤压力,能保证挤压件充型饱满而不使上模芯针发生变形或者断裂,提高了上模芯针工作面的承压能力,最终提高了挤压成型件的质量。上模芯针和模芯、下模芯针和下模支撑板的螺纹连接,使整体模芯制造变为分离式制造,降低了整体模芯的制造成本;此外,上模芯针的磨损或损坏可通过拆除更换来实现,而不至于更换整个模芯,节约了资源且容易维修;上模芯针和下模芯针的横截面形状可根据实际需要设计为圆形、方形或不规则形,满足不同市场需求。The combined mold core of the pressurized multi-channel pipe splitting mold according to the present invention forms a buffer device by combining various components, that is, in the initial state, the supporting plate of the lower die is supported inside the through hole of the lower die through the boss, and when the extrusion process starts, When the front end of the boss is retracted into the sliding groove by force, the boss slider can be fixed in the sliding groove, so that the lower mold support plate comes out; when it needs to be reused, the boss of the boss slider can be re-supported by the lower mold support In addition, through the mating of the upper mold core needle and the lower mold core needle, the lower mold core has a supporting effect on the upper mold core needle, which jointly improves the extrusion force during the initial extrusion, and can ensure that the extruded part is fully squeezed. The shape is full without deforming or breaking the upper core pin, which improves the pressure bearing capacity of the working surface of the upper core pin, and finally improves the quality of the extruded part. The threaded connection of the upper core pin and the mold core, the lower core pin and the lower mold support plate makes the whole core manufacturing into separate manufacturing, which reduces the manufacturing cost of the overall core; in addition, the wear or tear of the upper core pin or Damage can be achieved by dismantling and replacing instead of replacing the entire core, which saves resources and is easy to repair; the cross-sectional shape of the upper core pin and the lower core pin can be designed as circular, square or irregular according to actual needs , to meet different market demands.
附图说明Description of drawings
图1为本发明实施例1所述增压式多通道管材分流模组合模芯的结构图。Fig. 1 is a structural diagram of a combined mold core of a pressurized multi-channel pipe splitting mold according to Embodiment 1 of the present invention.
图2为本发明实施例2所述增压式多通道管材分流模组合模芯的结构图。Fig. 2 is a structural diagram of the combined mold core of the pressurized multi-channel pipe splitting mold according to Embodiment 2 of the present invention.
图3为模芯和上模芯针剖视图。Figure 3 is a sectional view of the mold core and the upper mold core needle.
图4为下模支撑板和下模芯针剖视图。Figure 4 is a cross-sectional view of the lower mold support plate and the lower mold core needle.
图5为下模、下模支撑板和下模芯针俯视图。Fig. 5 is a top view of the lower mold, the lower mold support plate and the lower mold core needle.
图6为实施例1中凸台前端的凸台滑块和下模支撑板连接图。Fig. 6 is a connection diagram of the boss slider at the front end of the boss and the lower mold support plate in Embodiment 1.
图7为实施例2中凸台前端的凸台滑块和下模支撑板连接图。Fig. 7 is a connection diagram of the boss slider at the front end of the boss and the lower mold support plate in embodiment 2.
附图标记说明如下:The reference signs are explained as follows:
1-模芯,2-上模芯针,3-下模,4-下模通孔,5-下模芯针,6-下模支撑板,7-凸台滑块,8-弹簧,9-方孔,10-滑动槽,11-支撑槽,12-止动板,13-止动弹簧,14-止动螺栓,15-顶出块,16-螺栓,17-滑块卡槽,201-凹槽,501-凸起,701-凸台,702-基座。1-mold core, 2-upper die core needle, 3-lower die, 4-lower die through hole, 5-lower die core pin, 6-lower die support plate, 7-boss slider, 8-spring, 9 -square hole, 10-sliding slot, 11-support slot, 12-stop plate, 13-stop spring, 14-stop bolt, 15-ejector block, 16-bolt, 17-slider slot, 201 - groove, 501 - protrusion, 701 - boss, 702 - base.
具体实施方式Detailed ways
下面结合附图以及具体实施例对本发明作进一步的说明,但本发明的保护范围并不限于此。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, but the protection scope of the present invention is not limited thereto.
实施例1:Example 1:
如图1和图5所示,一种增压式多通道管材分流模组合模芯,包括模芯1、下模3和下模支撑板6;所述模芯1位于上部,所述下模3位于下部,共同构成组合模芯的外围;所述下模3的中心开有长方体的下模通孔4;所述下模支撑板6位于下模通孔4内部,所述下模支撑板6的外轮廓与下模通孔4的形状和尺寸相同,使得下模支撑板6的外壁可以紧贴下模3的内壁;所述下模支撑板6的厚度小于下模3的厚度,使得下模支撑板6可以放置在下模3的下模通孔4中。As shown in Fig. 1 and Fig. 5, a kind of pressurized multi-channel pipe splitting mold combined mold core comprises mold core 1, lower mold 3 and lower mold support plate 6; described mold core 1 is positioned at the upper part, and described lower mold 3 are located in the lower part, and jointly constitute the periphery of the combined mold core; the center of the lower mold 3 has a cuboid lower mold through hole 4; the lower mold support plate 6 is located inside the lower mold through hole 4, and the lower mold support plate The outer contour of 6 is identical to the shape and size of the lower mold through hole 4, so that the outer wall of the lower mold support plate 6 can be close to the inner wall of the lower mold 3; the thickness of the lower mold support plate 6 is less than the thickness of the lower mold 3, so that The lower mold support plate 6 can be placed in the lower mold through hole 4 of the lower mold 3 .
如图3所示,所述模芯1的底部安装有多个等距排列的上模芯针2;所述上模芯针2和模芯1为螺纹连接,所述上模芯针2接触所述模芯1的一端攻有细牙普通螺纹,另一端开有凹槽201;如图4和图5所示,所述下模支撑板6的顶部安装有多个与上模芯针2对应、彼此配合的下模芯针5;下模芯针5和下模支撑板6均为螺纹连接,所述下模芯针5接触所述下模支撑板6的一端攻有细牙普通螺纹,另一端设有凸起501;所述凹槽201的内轮廓与凸起501的外轮廓形状和尺寸均相同,所述的上模芯针2和下模芯针5配合端的最大截面形状和尺寸相同,所述的上模芯针2与下模芯针5对插配合后形成截面尺寸相同的整体;使整体模芯制造变为分离式制造,降低了整体模芯的制造成本;此外,上模芯针的磨损或损坏可通过拆除更换来实现,而不至于更换整个模芯,节约了资源且容易维修;为了进一步使得凸起501更方便快捷的插入凹槽201中,将凸起501的前端纵截面形状设计为梯形。As shown in Figure 3, the bottom of the core 1 is equipped with a plurality of upper core pins 2 equidistantly arranged; the upper core pins 2 and the core 1 are threaded, and the upper core pins 2 contact One end of the mold core 1 is tapped with a fine-tooth common thread, and the other end is provided with a groove 201; Corresponding lower mold core needles 5 that cooperate with each other; the lower mold core needles 5 and the lower mold support plate 6 are both threaded, and the end of the lower mold core needle 5 that contacts the lower mold support plate 6 is tapped with a fine-tooth ordinary thread , the other end is provided with a protrusion 501; the inner contour of the groove 201 is the same as the outer contour shape and size of the protrusion 501, and the maximum cross-sectional shape and The size is the same, the upper mold core needle 2 and the lower mold core needle 5 are mated to form a whole with the same cross-sectional size; the manufacturing of the overall mold core is changed into a separate manufacturing, which reduces the manufacturing cost of the overall mold core; in addition, The wear or damage of the upper mold core pin can be achieved by removing and replacing the entire mold core, which saves resources and is easy to repair; in order to further make the protrusion 501 more convenient and quick to insert into the groove 201, the protrusion 501 The longitudinal section shape of the front end is designed to be trapezoidal.
所述下模支撑板6为长方体板;所述滑动槽10为长方体槽;所述基座702为长方体基座;所述下模3的内壁对称开有两个横向的滑动槽10;所述滑动槽10内横向固定有弹簧8和与弹簧8连接的凸台滑块7,凸台滑块7的凸台701前端为楔形,与水平面之间的夹角为θ;所述下模支撑板6上开有与凸台滑块7的凸台701前端相配合的支撑槽11,所述凸台701前端与支撑槽11的形状和大小相同。凸台701与支撑槽11之间的摩擦系数为μ,下模支撑板6和与之连接的下模芯针5总重为G,弹簧8的初始压缩量为Δ,凸台701通过支撑槽11对下模支撑板6产生的法向力F与弹簧8的初始弹力H=k·Δ,应满足关系式:H=k·Δ=F·sinθ,所以F=k·Δ/sinθ,凸台701通过支撑槽11对下模支撑板6向上的支撑力N=k·Δ/tanθ,凸台701与支撑槽11之间的摩擦力f=μF=μk·Δ/sinθ,凸台701与支撑槽11之间的摩擦力f对下模支撑板6产生向上的支撑力Q,Q=f·sinθ=μk·Δ/sinθ·sinθ=μk·Δ;为了使下模支撑板6和与之连接的下模芯针5处于平衡状态,2·(N+Q)=G成立,即2·(k·Δ/tanθ+μk·Δ)=G,H=k·Δ=G·tanθ/(2+2μ·tanθ),所以弹簧8初始弹力H≥G·tanθ/(2+2μ·tanθ)。The lower mold support plate 6 is a cuboid plate; the sliding groove 10 is a cuboid groove; the base 702 is a cuboid base; the inner wall of the lower mold 3 is symmetrically provided with two transverse sliding grooves 10; A spring 8 and a boss slider 7 connected to the spring 8 are laterally fixed in the sliding groove 10, and the front end of the boss 701 of the boss slider 7 is wedge-shaped, and the angle between the horizontal plane is θ; the lower mold support plate 6 is provided with a support groove 11 matched with the front end of the boss 701 of the boss slider 7, and the shape and size of the front end of the boss 701 is the same as that of the support groove 11. The coefficient of friction between the boss 701 and the support groove 11 is μ, the total weight of the lower mold support plate 6 and the lower mold core pin 5 connected to it is G, the initial compression of the spring 8 is Δ, and the boss 701 passes through the support groove 11 The normal force F generated by the support plate 6 of the lower die and the initial elastic force H=k·Δ of the spring 8 should satisfy the relationship: H=k·Δ=F·sinθ, so F=k·Δ/sinθ, convex The upward support force N=k·Δ/tanθ of the platform 701 to the lower die support plate 6 through the support groove 11, the friction force f=μF=μk·Δ/sinθ between the boss 701 and the support groove 11, the boss 701 and The frictional force f between the support grooves 11 produces an upward support force Q to the lower mold support plate 6, Q=f sinθ=μk Δ/sinθ sinθ=μk Δ; in order to make the lower mold support plate 6 and with it The connected lower mold core needle 5 is in a balanced state, and 2·(N+Q)=G is established, that is, 2·(k·Δ/tanθ+μk·Δ)=G, H=k·Δ=G·tanθ/( 2+2μ·tanθ), so the initial elastic force of the spring 8 H≥G·tanθ/(2+2μ·tanθ).
所述凸台701为楔形块;所述滑动槽10下部开有相连通的方孔9,所述方孔9下部开设螺纹孔;所述螺纹孔内设置止动螺栓14;止动弹簧13的下端抵住止动螺栓14,上端抵住基座702;所述凸台701后端与止动板12后端的水平距离等于支撑槽11的水平尺寸;也就是说,如图6所示,所述凸台701后端与止动板12后端的水平距离S等于支撑槽11的水平尺寸即为L·cosθ,其中L为支撑槽11横截面的斜边。The boss 701 is a wedge-shaped block; the bottom of the sliding groove 10 is provided with a connected square hole 9, and the bottom of the square hole 9 is provided with a threaded hole; a stop bolt 14 is arranged in the threaded hole; The lower end is against the stop bolt 14, and the upper end is against the base 702; the horizontal distance between the rear end of the boss 701 and the rear end of the stop plate 12 is equal to the horizontal dimension of the support groove 11; that is, as shown in Figure 6, the The horizontal distance S between the rear end of the boss 701 and the rear end of the stop plate 12 is equal to the horizontal dimension of the support groove 11 , which is L·cosθ, where L is the hypotenuse of the cross-section of the support groove 11 .
挤压开始前,挤压材料为铝合金,首先上模芯针2螺纹旋入模芯1底部,下模芯针5螺纹旋入下模支撑板6顶部;下模支撑板6和下模芯针5放置在下模通孔4中,下模支撑板6通过凸台滑块7和弹簧8支撑在下模通孔4中,下模芯针5与上模芯针2对插配合,实现无缝连接;止动板12和止动弹簧13放入止动螺栓螺纹孔中,止动螺栓14旋合在止动螺栓螺纹孔中,使止动板12顶住凸台滑块7。弹簧8被压缩距离为Δ,产生的初始弹力为H=k·Δ(k为弹性系数),作用在凸台滑块7上的水平力为H=k·Δ,凸台701通过支撑槽11对下模支撑板6产生的法向力F与弹簧8的初始弹力H=k·Δ,应满足关系式:H=k·Δ=F·sinθ,所以F=k·Δ/sinθ,凸台701通过支撑槽11对下模支撑板6向上的支撑力N=k·Δ/tanθ,凸台701与支撑槽11之间的摩擦力f=μF=μk·Δ/sinθ,凸台701与支撑槽11之间的摩擦力f对下模支撑板6产生向上的支撑力Q,Q=f·sinθ=μk·Δ/sinθ·sinθ=μk·Δ;为了使下模支撑板6和与之连接的下模芯针5处于平衡状态,2·(N+Q)=G成立,即2·(k·Δ/tanθ+μk·Δ)=G,H=k·Δ=G·tanθ/(2+2μ·tanθ),所以弹簧8初始弹力H≥G·tanθ/(2+2μ·tanθ)。Before the extrusion starts, the extruded material is aluminum alloy. First, the upper mold core needle 2 is screwed into the bottom of the mold core 1, and the lower mold core needle 5 is screwed into the top of the lower mold support plate 6; the lower mold support plate 6 and the lower mold core The needle 5 is placed in the through hole 4 of the lower mold, the supporting plate 6 of the lower mold is supported in the through hole 4 of the lower mold through the boss slider 7 and the spring 8, and the lower mold core needle 5 is mated with the upper mold core needle 2 to realize seamless Connection; the stop plate 12 and the stop spring 13 are put into the threaded hole of the stop bolt, and the stop bolt 14 is screwed in the threaded hole of the stop bolt, so that the stop plate 12 withstands the boss slide block 7 . The spring 8 is compressed for a distance of Δ, the initial elastic force generated is H=k·Δ (k is the elastic coefficient), the horizontal force acting on the boss slider 7 is H=k·Δ, and the boss 701 passes through the support groove 11 The normal force F generated on the lower mold support plate 6 and the initial elastic force H=k·Δ of the spring 8 should satisfy the relation: H=k·Δ=F·sinθ, so F=k·Δ/sinθ, the boss 701 through the support groove 11 to the upper support force of the lower die support plate 6 N=k·Δ/tanθ, the friction force f=μF=μk·Δ/sinθ between the boss 701 and the support groove 11, the boss 701 and the support The frictional force f between the grooves 11 produces an upward supporting force Q to the lower mold support plate 6, Q=f sinθ=μk Δ/sinθ sinθ=μk Δ; in order to connect the lower mold support plate 6 with it The lower mold core needle 5 is in a balanced state, and 2·(N+Q)=G is established, that is, 2·(k·Δ/tanθ+μk·Δ)=G, H=k·Δ=G·tanθ/(2 +2μ·tanθ), so the initial elastic force of the spring 8 H≥G·tanθ/(2+2μ·tanθ).
挤压工作过程中,初始挤压力为p,当铝合金材料挤压到与下模支撑板6接触时,挤压力会慢慢增大,这时弹簧8会慢慢被压缩,由于支撑槽11横截面的斜边长度为L,所以当凸台滑块7滑动距离为L·cosθ时,凸台滑块7脱离支撑槽11,这时弹簧8的压缩量为Δ+L·cosθ,由于止动板12后端和凸台滑块7的凸块701后端的水平距离为S=L·cosθ,所以当凸台滑块7滑动距离为L·cosθ时,止动板12在止动弹簧13的弹力下弹出,卡主凸台滑块7,防止凸台滑块7再次弹出,这时弹簧8的弹力为k·(Δ+L·cosθ),施加在下模支撑板6上的垂直力为2·k·(Δ+L·cosθ)(1/tanθ+μ),所以当总挤压力P>2·k·(Δ+L·cosθ)(1/tanθ+μ+p-G时,下模支撑板6被顶出,凸台滑块7被卡死,铝合金材料挤出的微孔径多通道铝合金管材顺利成型。During the extrusion process, the initial extrusion force is p. When the aluminum alloy material is extruded to contact with the support plate 6 of the lower die, the extrusion force will gradually increase. At this time, the spring 8 will be slowly compressed. Due to the support The length of the hypotenuse in the cross section of the groove 11 is L, so when the sliding distance of the boss slider 7 is L·cosθ, the boss slider 7 breaks away from the support groove 11, and the compression amount of the spring 8 is Δ+L·cosθ, Since the horizontal distance between the rear end of the stop plate 12 and the rear end of the projection 701 of the boss slider 7 is S=L cosθ, so when the sliding distance of the boss slider 7 is L cosθ, the stop plate 12 is in the stop position. The elastic force of the spring 13 pops up, and the main boss slider 7 is locked to prevent the boss slider 7 from popping up again. At this time, the elastic force of the spring 8 is k (Δ+L cosθ), and the vertical force applied to the lower mold support plate 6 The force is 2·k·(Δ+L·cosθ)(1/tanθ+μ), so when the total extrusion force P>2·k·(Δ+L·cosθ)(1/tanθ+μ+p-G), The lower mold support plate 6 is ejected, the boss slider 7 is stuck, and the micro-aperture multi-channel aluminum alloy pipe material extruded from the aluminum alloy material is successfully formed.
实施例2:Example 2:
如图2所示,所述下模3的内壁对称开有两个横向的滑动槽10,所述下模支撑板6为长方体板;所述基座702为长方体基座;所述滑动槽10为前段长方体、末端螺纹孔的贯通槽;所述螺纹孔内设置螺栓16;弹簧8末端抵住所述螺栓16;所述滑动槽10下部开有相连通的方孔9,所述方孔9下部开设螺纹孔;所述螺纹孔内设置止动螺栓14,所述止动螺栓14上部连接止动弹簧13,所述止动弹簧13上部抵住顶出块15;所述滑动槽10上部开有滑块卡槽17;所述滑块卡槽17的水平尺寸大于凸台滑块7的基座702的水平尺寸,如图7所示,所述滑块卡槽17前端到基座702前端的水平距离C等于支撑槽11的水平尺寸L·cosθ;所述顶出块15的后端与基座702前端的水平距离D大于支撑槽11的水平尺寸L·cosθ,其他部分结构同与实施例1相同。As shown in Figure 2, the inner wall of the lower mold 3 is symmetrically provided with two transverse sliding grooves 10, the lower mold support plate 6 is a cuboid plate; the base 702 is a cuboid base; the sliding groove 10 It is a through-slot for front section cuboid and threaded hole at the end; bolt 16 is arranged in the threaded hole; the end of spring 8 is against the bolt 16; the lower part of the sliding groove 10 is provided with a connected square hole 9, and the lower part of the square hole 9 Set threaded hole; Stop bolt 14 is arranged in described threaded hole, and described stop bolt 14 top connects stop spring 13, and described stop spring 13 top resists ejection block 15; Described slide groove 10 top has Slider slot 17; the horizontal dimension of the slider slot 17 is greater than the horizontal dimension of the base 702 of the boss slider 7, as shown in Figure 7, the front end of the slider slot 17 to the front end of the base 702 The horizontal distance C is equal to the horizontal dimension L·cosθ of the support groove 11; the horizontal distance D between the rear end of the ejector block 15 and the front end of the base 702 is greater than the horizontal dimension L·cosθ of the support groove 11, and other parts of the structure are the same as those in the embodiment 1 is the same.
工作过程为:挤压前装配好各个组件,在挤压工作过程中,当铝合金材料挤压到与下模支撑板6接触时,挤压力会慢慢增大,这时弹簧8会慢慢被压缩,由于支撑槽11横截面的斜边长度为L,所以当凸台滑块7滑动距离为L·cosθ时,凸台滑块7脱离支撑槽11,由于滑块卡槽17前端到基座702前端的水平距离C等于支撑槽11的水平尺寸L·cosθ,且所述顶出块15的后端与基座702前端的水平距离D大于支撑槽11的水平尺寸L·cosθ,所以当凸台滑块7滑动距离为L·cosθ时,顶出块15将凸台滑块7顶入滑块卡槽17中,卡主凸台滑块7,防止凸台滑块7在弹簧8的弹力下被顶出,使下模支撑板6顺利顶出,从而保证挤压的持续进行和挤压成型件的质量;此时下模支撑板6脱出,铝合金材料挤出的微孔径多通道铝合金管材顺利成型。The working process is: assemble all the components before extrusion. During the extrusion process, when the aluminum alloy material is extruded to contact with the support plate 6 of the lower die, the extrusion force will gradually increase, and at this time the spring 8 will slowly Slowly compressed, since the hypotenuse length of the cross-section of the support groove 11 is L, when the sliding distance of the boss slider 7 is L·cosθ, the boss slider 7 breaks away from the support groove 11, because the front end of the slider clamping groove 17 reaches The horizontal distance C of the front end of the base 702 is equal to the horizontal dimension L·cosθ of the support groove 11, and the horizontal distance D between the rear end of the ejection block 15 and the front end of the base 702 is greater than the horizontal dimension L·cosθ of the support groove 11, so When the sliding distance of the boss slider 7 is L·cosθ, the ejection block 15 pushes the boss slider 7 into the slider slot 17, and the card master boss slider 7 prevents the boss slider 7 from being locked by the spring 8. It is ejected under the elastic force of the lower die, so that the lower die support plate 6 can be ejected smoothly, so as to ensure the continuous extrusion and the quality of the extruded parts; The aluminum alloy pipe is formed smoothly.
所述实施例为本发明的优选的实施方式,但本发明并不限于上述实施方式,在不背离本发明的实质内容的情况下,本领域技术人员能够做出的任何显而易见的改进-替换或变型均属于本发明的保护范围。The described embodiment is a preferred implementation of the present invention, but the present invention is not limited to the above-mentioned implementation, without departing from the essential content of the present invention, any obvious improvement-replacement or improvement that those skilled in the art can make Modifications all belong to the protection scope of the present invention.
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- 2015-09-23 CN CN201510612954.2A patent/CN105149375B/en not_active Expired - Fee Related
- 2015-10-10 WO PCT/CN2015/091591 patent/WO2017049668A1/en active Application Filing
- 2015-10-10 GB GB1804182.2A patent/GB2556820B/en not_active Expired - Fee Related
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JP2004306124A (en) * | 2003-04-10 | 2004-11-04 | Yano Engineering:Kk | Extrusion die for metallic hollow material, and mandrel for extrusion die |
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CN111438216A (en) * | 2020-06-02 | 2020-07-24 | 贵州航航科技有限公司 | Extrusion forming equipment for blades of radial flow fan |
Also Published As
Publication number | Publication date |
---|---|
CN105149375B (en) | 2017-09-29 |
WO2017049668A1 (en) | 2017-03-30 |
GB201804182D0 (en) | 2018-05-02 |
GB2556820A (en) | 2018-06-06 |
GB2556820B (en) | 2021-09-15 |
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